effects of gasoline low-temperature heat release on engine ... presentations/session 3... ·...
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SAE INTERNATIONALSAE INTERNATIONALDavid Vuilleumier, UC Berkeley 1
David VuilleumierFormerly: University of California, BerkeleyCurrently: Sandia National Laboratories
EFFECTS OF GASOLINE LOW-TEMPERATURE HEAT RELEASE ON ENGINE OPERATION AND PERFORMANCEWith a focus on gasoline compression ignition engines.
Coordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop
November 1st – 3rd, 2016With contributions by:
Ben WolkFrithjof Schwerdt
Diego BestelMarco Mehl
Malte SchaferAlex Frank
Samveg SaxenaWilliam Pitz
Prof. Darko KozaracProf. Mani SarathyProf. Robert Dibble
And funding by:NSF/DOE
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
The US Relies on Liquid Fuels in the Transportation Sector
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Petroleum36%
Petroleum36%
Coal26%Coal26%
Natural Gas20%
Natural Gas20%
Renewables 9%Renewables 9%Nuclear 8%Nuclear 8%
Supply Source
Transportation28%
Transportation28%
Industrial21%
Industrial21%
Commercial & Residential 11%Commercial &
Residential 11%
Electric Power40 %
Electric Power40 %
Demand Sector
4%of transportation
3%of transportation
93%of transportation
3%of natural gas
13%of renewables
71%of petroleum
US Total in 2011 =28.5 trillion kW-hr2011 Primary Energy Consumption
US Department of Energy (2012)
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
• Kinetically controlled combustion engines often use fuels with moderate to long ignition delays, such as gasoline, ethanol, or methane
• Ignition delay times are sensitive to many factors, including temperature, pressure, and fuel and oxidizer concentrations
• Low and Intermediate Temperature chemistry can significantly shorten ignition delay times
• Well-defined in-cylinder conditions provide platform for studying fuel autoignition.
Kinetically Controlled Combustion and influences by Pre-Ignition Reactions
Credit: Saxena et. al. (2013)
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‐3.1
‐2.9
‐2.7
‐2.5
‐2.3
‐2.1
‐1.9
‐1.7
‐1.5
1 1.1 1.2 1.3 1.4
Log(
Igni
tion
dela
y tim
es)
1000/T [1/K]
Credit: Mehl et. al. (2015)Image: LLNL
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Low-Temperature Heat Release Impacts Auto-Ignition
TDC = 360°CASjöberg and Dec (2007)
850 K 1000 K 1200 K
Hot ignitionH2O2 decompositionIntermediate temperature heat release (ITHR)
Low temperature heat release (LTHR)
550 K
PRF80 = 80% iso-octane + 20% n-heptane (liq. vol.)PRF80 = 80% iso-octane +
20% n-heptane (liq. vol.)
HCCI
Wolk (2014)
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Intermediate Temperatures
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Gasoline-Ethanol Blends for studying Low-Temperature Heat Release in an HCCI engine
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FACE C Gasoline• 84 RON• 83 MON• 70% Iso-Paraffins• 24% N-Paraffins• 4% Aromatics
FACE A Gasoline• 84 RON• 83.5 MON• 86% Iso-Paraffins• 12% N-Paraffins• <1% Aromatics
Image: CRC
Fuels for Advanced Combustion (FACE) Gasolines
Engine Parameters
CR 17:1 Fuel Injection PFIDisp. .474 L Fuel Pressure 45 PSIBore 79.4 mm No. of Valves 2Stroke 95.5 mm IVO 2 °bTDCCon. Rod 144 mm IVC 47.5 °aBDCCoolant Temp. 95 °C EVO 47.5 °bBDC
Oil Temp. 100 °C EVC 8 °aTDC
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
HCCI Rate of Heat Release Profiles:φ=0.4, CA50 = 6 CAD aTDC
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Intake temp. limit
Intake Temperature Required for Constant Combustion Phasing (6°ATDC) as a function of intake pressure (φ=0.4)
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0% Ethanol
20% Ethanol
Pre-
igni
tion
heat
rele
ase
MO
RE
LESS
10% Ethanol
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Seven Fuels Tested For Minimum GCI LoadThree AKI Levels
85 AKI: • 0% ethanol (FACE C Gasoline, Neat) • 23% ethanol (FACE J Gasoline, Blended)
88 AKI:• 7% ethanol (FACE C Gasoline, Blended)• 10% ethanol (Haltermann CARB LEV III Cert. Fuel)
91 AKI: • 0% ethanol (FACE G Gasoline, Neat)• 14% ethanol (FACE C Gasoline, Blended)• 36% ethanol (FACE J Gasoline, Blended, AKI 90,5)
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GCI Operating Conditions
HCCI Operating Conditions
Engine Speed (RPM) 850 1000 Intake Temperature (°C) 45 45 ‐ 130 Intake Pressure (bar) 1.05, 1.23, 1.4 1.0 ‐ 1.8
Injection Type DI PFI Injection Timing (dBTDC) 10 ‐ 40 Closed Valve Injection Pressure (bar) 400 4 External EGR Rate (%) 0 0
Coolant Temperature (°C) 105 Compression Ratio (‐) 16.5
IVO (°bTDC) 20 IVC (°bTDC) 140 EVO (°aTDC) 140 EVC (°aTDC) 8 No. of Valves 4 Bore (mm) 81 Stroke (mm) 95.5
Connecting Rod Length (mm) 144
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Low-Load Sweep FACE J E23 – 1.05 Bar Intake Pressure
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• Lowest Stable Load – Lowest
injection duration at which the
standard deviation of IMEP does not
exceed 0.15 bar IMEP
• 1.05, 1.23, 1.4 bar intake pressures
• 15° - 40° bTDC Injection Timing
Sweep
• 850 RPM, 45° C intake
temperature
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
The Big Picture:Minimum Load for All Tested Fuels
91 AKI
85 AKI
88 AKI
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Research Octane Number (RON):• 600 RPM, 52°C Intake Temperature, 13° BTDC Spark• Comparison to Primary Reference Fuels
Motor Octane Number (MON):• 900 RPM, 149° C Intake Temperature, 19° – 26° BTDC Spark• Comparison to Primary Reference Fuels
Anti-Knock Index (AKI):• AKI = ( RON + MON ) / 2
Octane Index (OI):• OI = RON – K * S• S = RON – MON• Engine and Operating Point Specific
RON, MON, AKI, and OIWhat do they mean?
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
The Octane Index shows good correlation to lowest-load performance -- R2 = 0.943
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K = -1.14
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Octane Index Provides Best Correlation with Lowest-Load Performance
Correlation w/GCI Lowest-Load 1.4 Bar
Correlation w/GCI Lowest-Load 1.23 Bar
Correlation w/GCI Lowest-Load 1.05 Bar
RON R2 = 0.89 R2 = 0.93 R2 = 0.84
MON R2 = 0.09 R2 = 0.18 R2 = 0.53
AKI R2 = 0.63 R2 = 0.67 R2 = 0.56
OI R2 = 0.94 R2 = 0.98 R2 = 0.97
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
LTHR Onset Intake Pressure was measured for all fuels tested in GCI operation.
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Low-Temperature Heat Release Behavior Correlates as well as Octane Index
Correlation w/GCI Lowest-Load 1.4 Bar
Correlation w/GCI Lowest-Load 1.23 Bar
Correlation w/GCI Lowest-Load 1.05 Bar
OI R2 = 0.94 R2 = 0.98 R2 = 0.97
LTHR R2 = 0.95 R2 = 0.97 R2 = 0.98
Indicates LTHR may affect GCI Low-Load Performance
“Correlation does not imply causation”
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Low-Temperature Chemistry
Suppression
Increasing Sensitivity
Increasing LTHR
Ignition delays show same reactivity trend in Low-Temperature region
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25 bar, φ = 1.0
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
How does this relate back to ethanol?
Ethanol has modest AKI, but very high OI for low-load GCI conditions• Hence ethanol inhibits low-load GCI more than its AKI would suggest
Similar for Toluene
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Blending Components RON MON AKI OI
Ethanol 109 90 99 130
Toluene 121 107 114 137
Iso-Octane 100 100 100 100
N-Heptane 0 0 0 0
AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Summary and Conclusions
• Low-Temperature Heat Release is Pressure Sensitive• Increased boost pressures change fuel heat release behavior from
single-stage to dual-stage
• Ethanol Inhibits Low-Temperature Heat Release• Seen in both HCCI engine and ignition delay curves• Also well described by Octane Index
• LTHR Enables Low-Loads in GCI Engines• Fuels with lower LTHR tendency make low-load GCI operation
more difficult
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QUESTIONS?Thank You For Your Attention!
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AEC MEETING AUG. 2014 BENJAMIN WOLK – UC BERKELEYCoordinating Research Council 2nd Advanced Fuels and Engine Efficiency Workshop, Nov. 2016
Peak LT-HRR
Pin = 1.8 bar
P, T
P, TP, T
Cylinder Pressure and Average Cylinder Temperature at Peak LTHR
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700 750 800 850 900 950 10000
10
20
30
40
50
60
70
80
Temperature at Peak LT-HRR [K]
Pre
ssur
e at
Pea
k LT
-HR
R [b
ar]
1
2
3
4
5
6
7
8
9x 10
-3
Low-temperature heat primarily released at
T < 850 KP > 30 bar
Sca
led
HR
R a
t Pea
k LT
-HR
R
E20
E10
E0
↑ Pin & ↑ LTHR
Wolk