efeitos especiais aircraftlivery
TRANSCRIPT
AEROSPACE COATINGS
Ana Ricardo
Especialista de Pintura de Aviões
TAP Manutenção & Engenharia
Pigmentos com Efeitos Especiais
‘AEROSPACE COATINGS
Introdução
• História• Pigmentos com efeitos especiais• Critérios utilizados na avaliação de um efeito pigmento / cor particular• Exemplos
‘AEROSPACE COATINGS
História
Abr 1655
1917
1920
1940
1942
1970
1984
Presente
• Isolamento de substância brilhante prateada proveniente das escamas de peixe e início da produção industrial na Europa de lustrinas perladas
• Descoberta de que o efeito das lustrinas perladas é um fenómeno óptico, tendo por base a disposição horizontal de camadas finas, umas sobre as outras
• Primeira síntese da suspensão de lustrinas perladas
• Primeira produção de PbHPO4 em forma de plaquetas
• F.C. Atwood descreve a combinação de mica e TiO2 para o efeito das lustrinas perladas
• Produção de pigmentos de mica - TiO2
• Aplicação de pigmentos de óxidos metálicos para Revestimentos em OEM. Aceitação desta classe de pigmentos por todas as indústrias de pigmentos e de tintas.
• Todos os anos mais pigmentos com efeitos especiais, ficam disponíveis
‘AEROSPACE COATINGS
Pigmentos com efeitos especiais
• Tipos de pigmentos com efeitos especiais• Química destes pigmentos • Como avaliar uma cor• Critérios utilizados para avaliar um efeito cor / pigmento particular
‘AEROSPACE COATINGS
Tipos de pigmentos com efeitos especiais
Sólidos• revestimentos homogéneos (particles < 1 µm)
Effect pigments
• presença de flocos (partículas de > 5 µm)• 1ª classe / tipo (cintilante / efeito metálico)• 2ª classe / tipo (cores com interferência)
‘AEROSPACE COATINGS
Effect pigments - types
Roughly categorised effect pigments:• Metallic pigments consist of very thin metallic flakes or wafers that
act as miniature mirrors. Their intensity changes according to the angle from which they are viewed. Maximum light intensity is achieved near the gloss, the angle at which the incident light is reflected. Minimum light intensity is experienced at an angle far away from the gloss.
• Mica flake effect pigments with single or multiple thin layers of metal oxide. The interplay of colours produced by these pigments is due to the layered structure of the metal oxide, which is also responsible for the rich deep glossy effect.
‘AEROSPACE COATINGS
Chemistry special effect pigmentMica
Cross-section through a silica flake coated with a-Fe2O3 (Hematite)
Electron micrograph of Al2O3 flakes
Mica – raw material
‘AEROSPACE COATINGS
SEM picture (top view) showing an Industrially produced iron oxide mica pigment
Transmission electron microscopic picture (TEM) showing a cross-section of an industrially produced iron oxide on α-Al2O3 substrate
SEM photo of a cross-section through an anatase/mica pigment particle. The anatase layers are precipitated to yield an average thickness of 140 nm on each side of the mica substrate for a blue interference colour
‘AEROSPACE COATINGS
Interference explained
d
glimmerplate
TiO2-layer
R2R1
reflection
I0
Lightα
normal
transmision
β
B
D
CA
2 2
2 2
δ n(AB BC) AD
δ 2d n s
d n
inα
λΔ 2 i αs n
2
= + −
= −
= − +
The resulting color depends on:• Layer thickness of the TiO2 • Refraction index• Angle of incidence of the light.
‘AEROSPACE COATINGS
Influence of layer thickness
0
100
200
300
330nm 420nm 510nm 600nm 690nm
R [%]
golflengte λ
45° belichting/120° waarneming
9103
9205
9215
9235
9225
Increasing the layer thickness of TiO2 results in color shiftsTowards larger wavelengths.
‘AEROSPACE COATINGS
Influence of layer thickness
Branco prateado
Dourado InterferenteEncarnado Interferente
Azul Interferente
Verde Interferente
‘AEROSPACE COATINGS
Interference color
Sample 18: Chromaflair 230M M13
-80
-70
-60
-50
-40
-30
-20
-10
0
10
20
30
40
50
60
70
80
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
a
b
40/-10
10/-10
20/-10 30/-10
60/-10
50/-10
45/-10
70/-10
‘AEROSPACE COATINGS
Perception special effect colors
Color is the perception which is formed in the brain of the observer via the eye, brought about by rays of light which are reflected or transmitted by homogeneous objects
Texture is the visible surface structure depending on the size and organization of small constituent parts of a material.
‘AEROSPACE COATINGS
How to evaluate a special effect color
• at large distance only color!• at microscopic level no match is required!
– orange pigment can be imitated by a combination of a red and yellow
5 m 5 cm 50 µm
‘AEROSPACE COATINGS
Evaluation color
Model defined in 1976 by CIECIE = Commission Internationale de l’Eclairage
‘AEROSPACE COATINGS
How to evaluate special effect color
• Classical: tilting simply simulates changes from a fixed light source and does not take any account of colour shifts produced through interference
• Modern: To allow interference shifts to be observed, the panel must be moved so as to allow the angle to the light source to be made steeper or flatter
‘AEROSPACE COATINGS
Criteria used for evaluation to a particular pigment / color effect
• Durability pigment– Chemical resistance– Light fastness
• Sprayability – uniform film• Reparability (spot repair)• Price• Weight