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EEN320 - Power Systems I (Συστήmατα Ισχύος Ι) Part 7: Introduction to rotating machines Dr Petros Aristidou Department of Electrical Engineering, Computer Engineering & Informatics Last updated: April 6, 2020

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Page 1: EEN320 - Power Systems I (µ ) - Part 7: Introduction to ......EEN320 - Power Systems I (Sust€mata IsqÔoc I) Part 7: Introduction to rotating machines Dr Petros Aristidou Department

EEN320 - Power Systems I (Συστήματα Ισχύος Ι)Part 7: Introduction to rotating machines

Dr Petros AristidouDepartment of Electrical Engineering, Computer Engineering & InformaticsLast updated: April 6, 2020

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Today’s learning objectives

After this part of the lecture and additional reading, you should be able to . . .1 . . . explain the basic principles of electromechanical energy conversion;

2 . . . explain the fundamental principles of rotating machines.

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Outline

1 Basic rotating machines principles

2 Machine stator and rotor

3 Power flows, efficiency and losses

4 Synchronous machine characteristics

5 Synchronous motor

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1 Outline

1 Basic rotating machines principles

2 Machine stator and rotor

3 Power flows, efficiency and losses

4 Synchronous machine characteristics

5 Synchronous motor

,ΕΕΝ320 — Dr Petros Aristidou — Last updated: April 6, 2020 4/ 60

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1 Basic rotating machine components

Stator (Στάτης)

Gap (διάκενο)

Rotor (δρομέας)

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1 Lorentz Force Law review

From electromagnetics, we know that Lorentz Force Law:

F = q(E + v × B)

where:

F is the force (newtons) on a particle of charge q (coulombs) in thepresence of electric and magnetic fields

E is the electric field in volts per meter

B is the magnetic field in teslas

v is the velocity of the particle q relative to the magnetic field, in metersper second.

,ΕΕΝ320 — Dr Petros Aristidou — Last updated: April 6, 2020 6/ 60

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1 Lorentz Force Law review

Ignoring the electric field:

Fitzgerald, A. E., Kingsley, C., & Umans, S. D. (2003). Electric machinery. McGraw-Hill.

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1 Application of Lorentz Force Law on a rotor

A non-magnetic rotor (δρομέας) containing a single-turn coil is placed in auniform magnetic field of magnitude B0 generated by the stator (see later), asshown below. The coil sides are at radius R and the wire carries current I.Find the θ-directed torque as a function of rotor position. Assume that therotor is of length `.

Adapted from ”Fitzgerald, A. E., Kingsley, C., & Umans, S. D. (2003). Electric machinery. McGraw-Hill”.

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1 Application of Lorentz Force Law on a rotor

The force per unit length (in N) acting on the wire is given by

F = I × B N

For wire of length ` and current I is given as:

F = −IB0` sin(α)

For two wires:F = −2IB0` sin(α)

The total torque (in Nm) is then:

T = −2IRB0` sin(α)

And, if we assume a rotation α = ωt :

T = −2IRB0` sin(ωt)

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1 Application of Lorentz Force Law on a rotor

Since there is a current flowing, the rotor also produces a magnetic field. Themagnetic flux density BR generated by the rotor due to the current I is:

BR = µHR =µIG

where G depends on the geometry of the rotor loop. For a circular one thenG = 2R. For a rectangular one, G depends on the length-to-width ratio.So, we get:

T =AGµ

BRB0 sin(α)

where A = 2R` is the area of the wire on the rotor if assumed rectangular.We can rewrite as:

T = kBRB0 sin(α) = kBR × B0

where k = AG/µ is a factor depending on the machine construction.

,ΕΕΝ320 — Dr Petros Aristidou — Last updated: April 6, 2020 10/ 60

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1 Basic rotating machines principle

Conceptual explanation:1 A magnetic north and south poles can be associated with the stator and

rotor of a machine due to the current flows;

2 Similar to a compass needle trying to align with the earth’s magneticfield, these two sets of fields attempt to align;

3 If one of the fields (stator or rotor) rotates, the other ones tries to ”catchup”. Torque is associated with their displacement from alignment:

In a motor, the stator magnetic field rotates ahead of that of the rotor,”pulling” on it and performing work

In a generator, the rotor magnetic field rotates ahead of that of the stator,”pulling” on it and performing work

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1 Basic rotating machines principle

The torque in a real machine, depends on:1 The strength of the rotor magnetic field;

2 The strength of the external (stator) magnetic field;

3 The sin of the angle between them; and,

4 A constant depending on the construction of the machine.

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2 Outline

1 Basic rotating machines principles

2 Machine stator and rotor

3 Power flows, efficiency and losses

4 Synchronous machine characteristics

5 Synchronous motor

,ΕΕΝ320 — Dr Petros Aristidou — Last updated: April 6, 2020 13/ 60

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2 Three-phase machine stator

Assume now a three-phase stator (στάτης) with windings aa′, bb′, cc′ asshown in the figure below:

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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2 Three-phase machine stator: magnetic field

We feed the three coils with (in Ampere):

Iaa′(t) = IM sin(ωt)

Ibb′(t) = IM sin(ωt − 120◦)

Icc′(t) = IM sin(ωt − 240◦)

Which generates magnetic field intensity (in Ampere-turns/m):

Haa′(t) = HM sin(ωt) 0◦

Hbb′(t) = HM sin(ωt − 120◦) 120◦

Hcc′(t) = HM sin(ωt − 240◦) 240◦

The direction of the field is shown on the figure and given by the”right-hand rule”. The phase shown at the end is the spacial degrees.

The magnitude changes sinusoidally but direction same.

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2 Three-phase machine stator: magnetic field

The flux density is given by B = µH (in Tesla):

Baa′(t) = BM sin(ωt) 0◦

Bbb′(t) = BM sin(ωt − 120◦) 120◦

Bcc′(t) = BM sin(ωt − 240◦) 240◦

where BM = µHM .

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2 Three-phase machine stator: magnetic field

Examples:

ωt = 0◦

Bnet = Baa′ + Bbb′ + Bcc′

= 0 +

(−√

32

BM

)120◦ +

(√3

2BM

)240◦

= 1.5BM −90◦

ωt = 90◦

Bnet = Baa′ + Bbb′ + Bcc′

= BM 0◦ +

(−1

2BM

)120◦ +

(−1

2BM

)240◦

= 1.5BM 0◦

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2 Three-phase machine stator: magnetic field

In the general case1:

Bnet = 1.5BM

(sin(ωt)x − cos(ωt)y

)How about changing the rotation of the field?→We swap the current in two of the phases:

Bnet = 1.5BM

(sin(ωt)x + cos(ωt)y

)

1Try to prove this using the trigonometric relations used in part 2.,

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2 Three-phase machine stator: two-pole

This is equivalent to a two-pole(north-south) field rotating:

The magnetic poles complete one fullmechanical rotation for every oneelectrical cycle:

fe = fm

ωe = ωm

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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2 Three-phase machine stator: four-pole

This is equivalent to two two-pole (north-south) field rotating:

The magnetic poles complete one full mechanical rotation for every twoelectrical cycle:

θe = 2θm, fe = 2fm, ωe = 2ωm

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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2 Three-phase machine stator: P-pole

In general for a P-poles machine:

θe =P2θm (rad)

fe =P2

fm (Hz)

ωe =P2ωm (rad/s)

n =120fe

P(rounds per minute)

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2 Three-phase machine rotor type

In general, there are two type of rotors: (a) cylindrical or nonsalient-pole(κυλινδρικός δρομέας) (b) salient-pole (έκτυπους πόλους).

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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2 Three-phase machine rotor type

Salient-pole is characteristic of hydroelectric generators becausehydraulic turbines operate at lower speeds→ lower speeds requires higher number of poles→ salient poles are better mechanically for large number of poles.

Steam and gas turbines operate better at high speeds and arecommonly two- or four-pole cylindrical-rotor.

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2 Three-phase machine rotor type

Salient pole field windings create themagnetic field. The construction of thepoles generates a sinusoidal field.

Cylindrical rotor needs an unevendistribution of the conductors togenerate a sinusoidal magnetic field.

Fitzgerald, A. E., Kingsley, C., & Umans, S. D. (2003). Electric machinery. McGraw-Hill.

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2 Three-phase machine rotor type

The conductors on the surface of thecylindrical rotor should be distributedas nC = NC cos(α) with NC the numberof conductors at 0◦ (maximum).

If we freeze the rotor and we observethe magnetic field generated by it atan angle α, it will be sinusoidal:

B = BM sin(α)

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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2 Three-phase machine rotor supply

In all three phase AC machines, the stator is fed with AC voltages,leading to a rotating magnetic field.

In synchronous (σύγχρονες) machines, the rotor is fed with a DCcurrent leading to a constant magnetic field.→ As the constant magnetic field of the rotor tries to align to the rotatingmagnetic field of the stator, the rotor will rotate at constant synchronousspeed (defined by the electrical frequency and the number of poles).

In induction (επαγωγής) machines, the rotor is short-circuited (with aresistance) and alternating currents are induced by the stator field.→ Think of it like a three-phase transformer: the AC currents in thestator (primary) generate a magnetic field that induces AC currents inthe rotor (secondary).→ The rotor does not rotate synchronously but it ’slips’, meaning itoperates at a different frequency than the stator.

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2 Three-phase machine induced voltageIf we start rotating a rotor at a speed ωm in a P-pole machine, the magneticfield observed at a constant location with angle α on the stator is now:

B = BM cos(ωt − α)

if we measure α from the direction of the peak flux density BM and ω = P2 ωm.

• ωm

BM

α

Stator (Στάτης)

Gap (διάκενο)

Rotor (δρομέας)

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2 Three-phase machine induced voltage

- Beware that the field in the rotor is generated by a DC current,thus it has a constant direction. The field fluctuation is causedby the mechanical rotation of rotor. This is not the same in thestator field we studied previously where the field was fluctuatingdue to the sinusoidal currents in the three-phase windings.

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2 Three-phase machine induced voltage

We place one stator winding as shown below at the point of peak flux density(α = 0):

×

ωm

BM

Stator (Στάτης)

Gap (διάκενο)

Rotor (δρομέας)

The magnetic field generated by the rotor BM is seen by the stator winding asa varying field given by B = BM cos(ωt).

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2 Three-phase machine induced voltage

Due to the rotating field, there is an induced voltage on the stator windinggiven by Faraday law:

e = −dλdt

with λ the flux linkage given by λ = Ncφ = NcΦM cos(ωt) (Nc the number ofwinding turns on the stator). Thus, the induced voltage is given as:

e = −NcΦMd(cos(ωt))

dt= NcΦMω sin(ωt)

In the particular case where the stator winding is rectangular with radius rand length `, then the area is A = 2r` and ΦM = AB = 2r`BM cos(ωt). Thus:

e = −2r`NcBMd(cos(ωt))

dt= 2r`NcBMω sin(ωt)

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2 Three-phase machine induced voltage

Following the same analysis for three windings spaced 120◦ apart:

×

×

×

ωm

BM

Gives (in Volt):

eaa′ = NcΦMω sin(ωt)

ebb′ = NcΦMω sin(ωt − 120◦)

ecc′ = NcΦMω sin(ωt − 240◦)

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2 Three-phase machine induced voltage

The peak voltage at each phase is:

Emax = NcΦMω = NcΦM2πf

with the RMS voltage:

ERMS =NcΦM2πf√

2=√

2NcΦMπf = 4.44NcΦM f

If the generator is connected in Y, then it’s voltage is√

3ERMS .

If the generator is connected in Delta, then it’s voltage is ERMS .

In phasor representation:

EA = ERMS 0◦

EB = ERMS −120◦

EC = ERMS −240◦

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3 Outline

1 Basic rotating machines principles

2 Machine stator and rotor

3 Power flows, efficiency and losses

4 Synchronous machine characteristics

5 Synchronous motor

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3 Power flows: Generator operation

Electrical losses: P = 3I2R

Core losses: Losses in magnetic core (hysterisis, eddy currents, etc.)

Mechanical losses: Friction and windage

Stray losses: Everything not included above (≈ 1%)Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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3 Power flows: Motor operation

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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3 Swing equationThe equation governing the rotor motion is called the swing equation:

Jd2θm

dt2 = Jdωm

dt= Ta = Tm − Te N-m

where:J is the total moment of inertia of the rotor mass in kg −m2

θm is the angular position of the rotor with respect to a stationary axis in(rad)

ωm = dθmdt is the angular speed of the rotor with respect to a stationary

axis in (rad/s)

t is time in seconds (s)

Tm is the mechanical torque supplied by the prime mover in N-m

Te is the electrical torque output of the alternator in N-m

Ta is the net accelerating torque, in N-m

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3 Swing equation

Multiplying both sides by ωm, the can rewrite the equations as:

Jωmd2θm

dt2 = Jωmdωm

dt= Pa = Pm − Pe W

where Pa, Pm and Pe are the net, mechanical and electrical powers,respectively.

A useful representation is by introducing the inertia constant of the machine:

H =stored kinetic energy in mega joules at synchronous speed

machine rating in MVA=

Jω2s

2SratedMJ/MVA

where Srated is the three-phase power rating of the machine in MVA.

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3 Efficiency

The power efficiency of a machine is:

η =Pout

Pin× 100%

The voltage regulation is a measure of the ability of a generator to keepconstant voltage at its terminals as load varies:

VR =Vno−load − Vfull−load

Vfull−load× 100%

A small VR is ”better” as the voltage is more constant.

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3 Efficiency

The speed regulation is a measure of the ability of a motor to keep constantspeed as load varies:

SR =nno−load − nfull−load

nfull−load× 100%

SR =ωno−load − ωfull−load

ωfull−load× 100%

A small SR is ”better” as the speed is more constant.

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4 Outline

1 Basic rotating machines principles

2 Machine stator and rotor

3 Power flows, efficiency and losses

4 Synchronous machine characteristics

5 Synchronous motor

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4 Field current

To supply the rotor with DC current we:1 Supply from external DC source by means of slip rings and brushes.

2 Supply from a special DC power source mounted on the shaft.

We can make generator independent of external sources by including asmall pilot exciter (usually, a small permanent magnet generator)mounted on the rotor shaft.

It is reminded that:ERMS =

√2NcΦMπf

with ΦM depending on BM which depends on the field current IF . Thus,the generator output voltage ERMS is proportional to IF .

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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4 Field current example

A brushless excitation scheme that includes a pilot exciter. The permanentmagnets of the pilot exciter produce the field current of the exciter. Which inturn produces the field current of the main machine.

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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4 (Simplified) equivalent circuit of synchronous generator

The induced voltage EA is usually different from the real synchronousmachine output V A:

1 There is a distortion in the magnetic field of the stator due to the currentflowing in the windings, called armature reaction.

2 Self-inductance of the armature coils.

3 Resistance of the armature coils.

4 Effect of salient-pole rotor shape.

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4 (Simplified) equivalent circuit of synchronous generator

1. Armature reaction

If the generator is feeding a load (inductive or capacitive), then thecurrents in the windings will generate their own field BS , distorting therotor one. The net magnetic field will now be:

Bnet = BR + BS

The rotor field BR induces the voltage EA as shown in Slide 31. Thestator field BS induces a voltage ES which lies 90◦ behind the current IAin the stator2.

The stator induced voltage can then be modelled as ES = −jX IA, with Xa proportional constant.

2Why? Use Faraday’s law to explain.,

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4 (Simplified) equivalent circuit of synchronous generator

2+3. Self-inductance and resistance of armature coils

As expected, the coils in the stator have a self-inductance LA and aresistance RA that create a voltage drop −jXAIA and −RAIA, respectively.

Equivalent model

Combining the above, the (simplified) equivalent model is given:

V A = EA − jX IA − jXAIA − RAIA = EA − jXS IA − RAIA

with XS = X + XA the synchronous reactance of the generator.

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4 (Simplified) equivalent circuit of synchronous generator

EA1

jXS RA IA1

V A1

EA2

jXS RA IA2

V A2

EA3

jXS RA IA3

V A3

−+VF

Radj IF

RF

LF

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4 Synchronous generator phasor diagrams

For a load current with unit power factor:

V AIA RAIA

jXS IA

EA

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4 Synchronous generator phasor diagrams

For a load current with lagging power factor:

V AIA RAIA

jXS IA

EA

To keep VA constant for a lagging load, we need to increase EA. How?

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4 Synchronous generator phasor diagrams

For a load current with leading power factor:

V AIA RAIA

jXS IAEA

To keep VA constant for a leading load, we need to decrease EA. How?

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4 Synchronous generator power and torque

Let’s get back the power flow diagram of a generator:

The power converted from mechanical to electrical is:

Pconv = τindωm = 3EAIA cos(γ)

where γ is the angle between EA and IA.

Chapman, S.J. (2005). Electric machinery fundamentals (4e). McGraw-Hill.

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4 Synchronous generator power and torque

The output power is:

Pout = 3VAIA cos(θ) Qout = 3VAIA sin(θ)

where θ is the angle between V A and IA and the power angle at the generatorterminal.

If we ignore the resistance RA (since RA << XS), we can use the power flowequations over a reactance, derived in Part 6, to get the generator poweroutput and torque:

P =3VAEA

XSsin(δ) τ =

3VAEA

ωmXSsin(δ)

with δ the angle between EA and V A, also called torque angle.

Q: What is the maximum power of the generator, if we keep EA and VA

constant?

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4 Parallel operation of synchronous generator orconnection to grid

Parallel operation of synchronous generators is necessary to increasesecurity and reliability, minimise cost, and increase flexibility fordispatching and maintenance.

When connecting a generator to the grid, if the switch is closedarbitrarily, the generators might be severely damaged, and the load maylose power.

If the voltages are not exactly the same in each conductor being tiedtogether, there will be a very large current flow when the switch is closed.

G1

LoadG2

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4 Conditions for connection

The rms line voltages of the two generators must be equal.

The two generators must have the same phase sequence.

The phase angles of the two α phases must be equal.

The frequency of the new generator, called the oncoming generator,must be slightly higher than the frequency of the running system.

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5 Outline

1 Basic rotating machines principles

2 Machine stator and rotor

3 Power flows, efficiency and losses

4 Synchronous machine characteristics

5 Synchronous motor

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5 Synchronous motor equivalent model

The operation is inverted:

Three-phase voltage is applied on the stator, creating a rotatingmagnetic field BS .

The DC field current generates a magnetic field BR .

Since the stator magnetic field is rotating, the rotor magnetic field (andhence the rotor itself) will constantly try to catch up. The larger the anglebetween th e two magnetic fields (up to a certain maximum), the greaterthe torque on the rotor of the machine.

The basic principle of synchronous motor operation is that the rotor”chases” the rotating stator magnetic field around in a circle, never quitecatching up with it.

Most of the characteristics of the motor are the same as the generatorseen before.

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5 Synchronous motor equivalent model

EA1

jXS RAIA1

V A1

EA2

jXS RAIA2

V A2

EA3

jXS RAIA3

V A3

−+VF

Radj IF

RF

LF

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5 Synchronous motor equivalent model

With the equivalent model equation inverted to:

EA = V A − jXS IA − RAIA

In a generator, EA, lies ahead of V A

In a motor, EA lies behind V A

The angle between them is δ, also called torque angle

The torque and power, similar to the generator case, is given by:

P =3VAEA

XSsin(δ) τ =

3VAEA

ωmXSsin(δ)

Q: At which angle do we get the maximum or ”pull-out” torque?

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5 Starting a synchronous motor

If we try to start a motor by simply supplying voltages to the stator, it justvibrates and fails as the average torque is zero. Assume a 50 Hz two-polegenerator:

τ(1)ind = 0

ω

BR

BS

τ(2)ind = +ve

ω

BR

BS

τ(3)ind = 0

ω

BR

BS

τ(4)ind = −ve

ω

BR

BS

1 At t = 0 , the two magnetic fields are inthe same direction, so the torque isτind = kBR × BS = 0.

2 A quarter of a period later (t = 1/200 s),the two fields are in 90◦ angle and thetorque is clockwise.

3 Half a period later (t = 2/200 s), the twofields are in 180◦ angle and the torque isagain zero.

4 3/4 of a period later (t = 3/200 s), thetwo fields are in 270◦ angle and thetorque is anti-clockwise.

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5 Starting a synchronous motor

To start a motor, the most popular methods are:1 Reduce the speed of the stator magnetic field to a low enough value that

the rotor can accelerate and lock in with it during one half-cycle of themagnetic field ’s rotation. This can be done by reducing the frequency ofthe applied electric power. Power electronics are used throughAC-DC-AC conversion that can vary the frequency at the motor side.

2 Use an external prime mover to accelerate the synchronous motor up tosynchronous speed, go through the paralleling procedure, and bring themachine on the line as a generator. Then, turning off or disconnectingthe prime mover will make the synchronous machine a motor.

3 Use damper windings or amortisseur windings.

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5 Summary

Electromechanical energy conversion is achieved through the interactionof the magnetic fields in the stator and the rotor.

Forces and torques develop to align the magnetic fields, dictated by theLorentz law.

In a generator, the magnetic field of the rotor induces voltages to thestator windings.

In a motor, the rotating magnetic field of the stator induces a torque onthe rotor and on the load.

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