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e, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM Laboratory experiences in a mechanical and aerospace engineering department Edward White - [email protected] Aerospace Engineering, Texas A&M University Until recently - Mechanical and Aerospace Eng., Case Western Reserve University

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Page 1: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Laboratory experiences in a mechanical and aerospace engineering departmentEdward White - [email protected]

Aerospace Engineering, Texas A&M University

Until recently - Mechanical and Aerospace Eng.,

Case Western Reserve University

Page 2: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

What to do (and what canbe done) in undergraduatelab courses

Edward White - [email protected]

Aerospace Engineering, Texas A&M University

Until recently - Mechanical and Aerospace Eng.,

Case Western Reserve University

Page 3: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Undergraduate lab instruction should produce competent producers and consumers of experimental results.

Page 4: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

We who hire new grads need them to to start work or grad. school ready to make meaningful contributions.

Page 5: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

How should we structure laboratory instruction to achieve this?

Maximum exposure?Stressing fundamentals?Something in between?(What about demos for other courses?)

There’s limited time, credit hours and attention. We can’t do it all.

Page 6: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

The right balance prepares students to make meaningful contributions in the widest range of applications and roles over the span of their careers

Page 7: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

To achieve this, we shouldstress thoughtful application ofkey principles, not maximum exposure to state-of-the-art instruments or rapid-fire labs

Page 8: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Why emphasize key principles over introduction state of the art?

Page 9: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Key principles have enduring value; the state of the art is ever changing.

So, use limited time and resources where they’ll have the best and broadest long-term impact.

Page 10: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Students’ capability to absorb and competently apply new concepts is limited.

Capture Efficiency Delivery Rate -(1+)

Page 11: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

There’s limited time in lectures, lab sessions

Students have limited time(typically enrolled in 4-5 other courses)

I have limited time.

Page 12: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

There’s limited time in lectures, lab sessions

Students have limited time(typically enrolled in 4-5 other courses)

I have limited time.

Page 13: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

There’s limited time in lectures, lab sessions

Students have limited time(typically enrolled in 4-5 other courses)

I have limited time

Page 14: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

The state of the art is expensive!

Page 15: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Why emphasize key principles over introduction state of the art?

Page 16: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Mastery of key principles is what’s required for creativity, design and technical leadership

Page 17: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

What are the key principles?

Page 18: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

(1) Every measurement is uncertain and the uncertainty must be understood and quantified

Page 19: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

There’s subtlety and difficulty in making even simple measurements

Page 20: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

There’s not a “right” answer on which to fall back (although one should have a pretty good guess before starting)

Page 21: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

There’s almost always a variety of means of making a measurement

Page 22: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Instruments and techniques must be calibrated against known, reliable standards

Page 23: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

What are the key principles?

Page 24: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

(2) Instruments and techniques consist of “knowable” components that can be understood, critiqued, and improved upon by undergraduates.

There should be no black boxes.

Page 25: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Instruments consist of multiple simpler components

Page 26: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Computers do repetitive things quickly.

They don’t do things correctly (necessarily) they do things quickly.

Page 27: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

What are the key principles?

Page 28: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

(3) There’s nothing useful about knowing something if you can communicate it in a clear and convincing way

Page 29: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Ultimately, mastery of these key principles of experimental work comes through practice and application.

What do we actually do?

Page 30: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Perform a few “simple” labs that teach the key principles by requiring clear thinking about a tractable problems

Page 31: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Along the way we teach about data analysis and simple instrumentation as well as demonstrate physical principles to enhance other courses

Page 32: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Page 33: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Page 34: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Page 35: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Often

Solid Strain Basic UncertaintyMech. Gages Prop. Of Errors

Computerized DAQ

Heat TC’s Linear RegressionTrans.

Fluid Hot Fourier AnalysisMech. Wires

Page 36: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Example Lab

Measure the pressure in an unopened pop can.

Page 37: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Mayhem ensues.

Functional groups’ p’sRange from 15 to 100 psi.

All groups have different p’s for the axial and circumferential gages.

Some groups have a gage break, need to improvise.

All have definite opinions about whether this is a good way to measure pressure!

Most groups are able to make interesting conclusions about what went right and what went wrong.

What’s the result?

Page 38: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

This is a simple experiment:Simply put some gages on a can and open it.

But, it’s actually a rich, complex (but tractable) problem that uncovers a huge range of real experimental issues.

Page 39: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

This is the sort of foundation from which we should build.

Don’t underestimate the rigor that’s needed even for simple things

Understand and dissect the process

Understand uncertainty

Page 40: Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007 Laboratory experiences in a mechanical

Edward White, Aerospace Engineering, Texas A&M University, Instruction in Experimental Methods Session, AIAA ASM 2007

Use this and a few other practice examples of similar scope, then move on to the more complex, more modern work.