econyl presentation

7/29/2019 Econyl Presentation

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Who, what and where we are


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Aquafil at a glance

2011: 495,7 mil/euro

Continents (Europe, USA, Asia)

Turnover

13 plants 3

2000 employees

Synthetic yarn for textile flooring

Nylon textile filament

Engineering plastics

BCF

NTF

EPEnergy &RecyclingNTF

EngineeringPlastics

BCF

58%21%

21%


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Bcf(Bulk continuous filament) sector

Automot ive Cont rac t

Resident ia l

BCF


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Ntf(Nylon Textile Filament) sector

Fashion

Customer Spor tswear

Brand

Techn ica l

app l i ca t ion

NTF


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Bui ld ing &

Cons t ruc t ion Elec t r i ca l

Automot ive

EP

EP (Engineering Plastic) sector


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BUBcf BU Ntf BU EpBU Energy & Recycling

Mission

Energy Recycle SustainabilityCulture

Energy & Recycling Bu


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CROATIAOroslavje

NTF

THAILANDRayong Bangkok

BCF

Where we are

CHINAJaixing

BCF EP

USA

Cartersville GA BCF EP

SLOVENIALjubljana

BCF NTF

Senozece

NTF

Store

BCF

Ajdovscina

Econyl

ITALYArco TN

BCF

Arco TN EP

Cares TN

BCF

Rovereto TN

BCF

Varallo Pombia NO

NTF


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The synthetic fibre world: the challenge


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77,1mio/t

99,6mio/t

6,9billion

7,6billion

+10,7%Population + 29,1%Total fibre consumption

Global population and fibre consumption

Source:

Fibre Consumption PCI FibresPupulation US Census Bureau


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The reason of MMF growth

Source:

Opus Business Consultant


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Textile mill consumption by fiber type 2010

Source:

Opus Business Consultant


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Textile and apparel waste

Source:

European Commission, Research project,

Recycling Textiles


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Aquafils answer: the Econyl project


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From landfill waste to first grade Polyamide 6Aquafil - Econyl

2

1 PA6 POST CONSUMER

WASTE FROM OUTSIDE

PA6 POST INDUSTRIAL

WASTE FROM OUTSIDE

PA6

Very high content of PA6(about 95%) carpets,

final goods, etc PA6

Caprolactamand polymer

waste

Pre-treatmentand separation

Pre-treatment

Waste

Energy

Recovering process of

virgin polymer

The ResultIN

11,000 t-yWASTE

OUT10,000 t-y

RECOVERED ECONYLFIRST GRADE

POLYMERS


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First: we need to find out the proper waste

End-used carpets


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Polyamide 6 fluff (Post consumer)


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Nylon 6 shearing fluff (Post consumer)


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Spent fish farm nets, that are generally

stored in perpetuity


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They are not recycled but discarded near the forestsin the best case


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in the seabed, in the worst case.


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Expanded post industrial supplies


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Ajdovina

warehouse

AJDOVSCINA WAREHOUSE (Slovenia)


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The Econyl recycling system: how it works


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Fish nets and other collected waste are

pre- treated at Ajdovscina warehouse


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Material after the pre-treatment


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Ajdovina

warehouse

Econyl Plant

ECONYL PLANT (Slovenia)

80 Km


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Cost of the plant todate is 17 million

(excluding thepolymerization unit)

Investing in our existing site

28 ton/day closed loop PA6 recovery system


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28 ton/day closed loop PA6 recovery system

Replaces the use of virgin raw material

We are already implementing the existing plant

Econyl plant


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Green map

Econyl contributes toward satisfying:

Credit MR 4 - Recycled Content Credit ID 1 - Innovation in design underLEED.


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The journey has just begun

come with us

econyl presentation

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