eco/bio carbon fiber & carbon materials, hydrocarbon chemicals
TRANSCRIPT
AGDOAGDO
RESEARCH & DEVELOPMENTRESEARCH & DEVELOPMENTRENEWABLE CARBON MATERIALS RESEARCH
PRESIDENT HASSAN AL-SHAREEF SAUDI ARABIA
PROJECTMANAGER DAMIR AGIC GERMANY
CONTENT TODAY / DATA CF / QUANTITY, COASTS, MARKET, RAW- MATERIAL
TODAY / TECHNOLOGY CF / EQUIPMENT, MACHINES
TODAY / CARBON MATERIALS / CF, CFRP, CRP, CFRTP, CFC
TODAY / PROCESS CF & CFRP / MANUFACTURING, CHEMISTRY, PHYSICS
AGDO / NEW PROCESS / (ECO/BIO)- HYDROCARBONS, CARBON, RAW-MATERIAL
AGDO / ECONOMY / (ECO/BIO)CARBON-FIBER, CARBON-MATERIAL, RAW MATERIALS
RECYCLING
+ TEST / AQUAPONICS BIOMASS PRODUCTION IN DESERT FOR CARBON
--- (ECO/BIO)CARBON-FIBER ------ (ECO/BIO)CARBON-FIBER ---(SHORT VERSION)(SHORT VERSION)
SUSTAINABLE MATERIALSSUSTAINABLE MATERIALS++
TESTTESTAQUAPONICS BIOMASS PRODUCTION IN DESERT FOR CARBON AQUAPONICS BIOMASS PRODUCTION IN DESERT FOR CARBON
09-10 / 201509-10 / 2015
INDEX
pageCHAPTER TITLE DATA
3 1 LETTER-OF-COOPERATION by R&D OFFICE of AGDO.org OWN
4 1 RAW MATERIALS / ELEMENTS FOR CHEMICALS INDUSTRY
4 10 2 MARKET VOLUME CARBON FIBER OTHER
11 3 CARBON FIBER COAST BREAKDOWN 2011 OTHER/OWN
12 14 4 CARBON FIBER–REINFORCED-X / CFRP, CRP, CFRTP, CFC OTHER
15 17 5 CHEMISTRY / PRODUCTION CARBON-FIBER (CF) OTHER
18 6 PROCESS CFK (CFRP) MATERIALS FROM CARBON-FIBER, EPOXY RESIN, DIISOCYANATE OTHER
19 20 7 PRODUCTION PROCESS FOR POLYACRYLONITRILE (PAN) FOR CARBON-FIBER OTHER
21 22 8 CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL EPOXY RESIN / CHEMISTRY OWN
23 25 9 CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL DIISOCYANATE / CHEMISTRY OWN
26 28 10 MAX. POSSIBLE PRODUCTS OF 10.000 ha Algae-Farm OWN
29 43 11 MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON OWN
44 45 12 COAST CALCULATION SYSTEM FOR 480.000 t/a (ECO/BIO) HYDROCARBONS (10.000 ha Algae-Farm) OWN
46 48 13 STRUCTURE / DESIGN GROUND PLAN FOR ALGAE-FARM, PRODUCTION HALLS + PLANTS OWN
48 14 RECYCLING OTHER
49 53 15 SPECIAL / FINANCIAL ANALYSIS AQUAPONIC FARMING / + SEAWATER GREENHOUSES PARTNER/OWN
INDEXINDEX
LETTER-OF-COOPERATION by R&D OFFICE of AGDO.org
12.10.2015
Damir AgicProjectmanager
AGDO
Dear Ladys and Gentlemen,Dear friends, members and interested parties from the Club of AGDO,Dear business partners, supporters and investors of our concepts,
We write the year 2015. We still have time until 2040 / 2050. 2040 the world hunger crisis is to begin by shortage of the raw material of phosphorus for fertilizer production. 2050 an unstoppable new oil crisis and begin a new world crisis. The last was in early 2007 by exceeding the crude oil price of 125 € / barrel.
The evidence of end of our World the calculations of the Club of Rome. After their assessment, the deconstruction of our society from 2030 (in 15 years) starts. 2060 should be the doomsday for our society today with their methods of dealing with raw materials.
NO RETURN POINT FOR WORLD ECONOMOC CRISES: >125 €/BARREL CRUDE OIL PRICE!
• What is to do?
At one point, we are all safe. We have to leave the crude oil befor it leaves us. We need to start the element phosphorus
in agriculture to recycle even while it is present in sufficient quantity. Have we learned this also implement so are easy to
solve more problems coming for the world's population.
• How can we do that?
Most begin to think if it is too late. Others will never understand it. Most have little idea and the rest is not informed and
therefore not interested in the fate of our future generations. Even at the time few it has become clear that there is only
one way global hunger, wars over resources, disease, poverty and hopelessness by depletion of infrastructure to avoid. In
addition, the destruction of the climate, the environment, water and wildlife through destruction of forests for the Biofuels
Industry. Soon by Biochemicals industry. At least alleviate. COOPERATION TOGETHER...
Thus one thing is clear. Shifting to a Sustainable Society- order is possible. The oil can be replaced in quality and
quantity. For the fertilizer supply problem there is a solution too. We want to prove this with a new Concept.
As a theoretical example of our mission we have taken the new market of carbon materials. This depends by the raw
carbon from crude oil. CONCEPT (ECO/BIO) CARBON FIBER & MATERIALS , 11/2015 ...
BEST REGARDS
.Damir Agic / 12.10.2015 / Germany
--- AGDO ---R&D OFFICE
| Page 1 of 1 |
Research and Development
NEW GREEN INDUSTRY
RAW MATERIALSELEMENTS
Calcium Ca 20
Chlorine Cl 17
Fluorine F 9
Potassium K 19
Carbon C 6
Sodium Na 11
Phosphorus P 15
Oxygen O 8th
Sulfur S 16
Nitrogen N 7
Hydrogen H 1
2. MARKET VOLUME CARBON FIBER
2.1 MAX. POSSIBLE MARKET VOLUME FOR AUTOMOTIVE
The automotive industry produces 15.000.000 cars and light trucks 1996. To replace the 985 kg of
ferrous metals in an average vehicle with one-half the wight of 60% carbon fiber resin would
require nearly 300 kg of carbon fiber. Production of 15.000.000 light vehicles would require
roughly 4.000.000 tonnes of carbon fiber to replace all of their ferrous metals.
2.2 GLOBAL CARBON FIBER (CF) PRODUCTION, by TOW SIZE, 2012-2020
GRAPHIC-SOURCE : google-pictures: market volume carbon fiber
2.3 COASTS CARBON FIBER 2013-2017
PAN-based carbon fiber line will come online in 2013 and achieve carbon fiber unit costs of about
$19.30/kg ($11/kg = $5/lb). This will lead, by 2016, to development of precursor based on melt-spun
PAN and carbon fiber prices of $15.90/kg. By 2017, he said, assuming advances on the oxidization and
carbonization side, expect a polyolefin-based PAN and carbon fiber price potential of $10.50/kg — below
the $11/kg threshold.
| Page 1 of 6 |
2. MARKET VOLUME CARBON FIBER
2.4 GLOBAL CFRP MARKET VOLUME, by RAW MATERIALS, 2012-2020 (Kilo Tons)
GRAPHIC-SOURCE : google-pictures: market volume carbon fiber
2.5 GLOBAL WEBBING MARKET VOLUME by PRODUCTS 2012-2020 (Kilo Tons)
GRAPHIC-SOURCE : google-pictures: market volume carbon fiber
| Page 2 of 6 |
2. MARKET VOLUME CARBON FIBER
2.6 GLOBAL CARBON FIBER (CF) PRODUCTION, by COMPANIES, 2003-2020
Tonnes per year
GRAPHIC-SOURCE : google-pictures: market volume carbon fiber
| Page 3 of 6 |
2. MARKET VOLUME CARBON FIBER
2.7 GLOBAL CARBON FIBER (CF) PRODUCTION, by INDUSTRIEL, 2011-2020
GRAPHIC-SOURCE : google-pictures: market volume carbon fiber
| Page 4 of 6 |
2. MARKET VOLUME CARBON FIBER
2.8 DIISOCYANATE (MDI) / COASTS / RAW MATERIAL FOR CFRPDIISOCYANATE (MDI) DIPHENYLMETHANDIISOCYANAT (MDI)
DATA/GRAPHIC-SOURCE : INTERNET
3 € / kg
| Page 5 of 6 |
2. MARKET VOLUME CARBON FIBER
2.9 EPOXY RESIN / COASTS / RAW MATERIAL FOR CFRPEPOXY RESINEPOXIDHARZ
DATA/GRAPHIC-SOURCE : INTERNET
2 € /kg
| Page 6 of 6 |
3. CARBON FIBER COAST BREAKDOWN 2011
1 pound = 0,453592 kg / 1 $ = 0,88 €Coasts/kg
MANUFACTURING COASTS precursors stabilization &
oxistaioncarbonization &
graphization surcafe treatment spooling & packing
6,23 € SELF MADE 1,93 € 2,86 € 0,64 € 0,80 €
560.700.000 €
TOTAL COAST
1.121.400.000 €
• MANUFACTURING QUANTITY CARBON FIBER = 90.000 t/a
• 150.000 t/a POLYACRYLONITRILE (PAN) (60% Carbon Yield)
• INVESTMENT CARBON FIBER PLANT = 200.000.000 €
• GROSS SALES VOLUME 20 €/kg (17$/kg) = 1,8 Bill. €
• - TOTAL COAST Carbon Fiber Production 1.121.400.000 €
• - TOTAL COAST Hydrocarbons Production 480.000.000 €
• - TOTAL COAST Chemicals Plant ???
• = OVERFLOW (200.000.000 €)
| Page | Page 11 of of 11 | |
4. CARBON FIBER–REINFORCED-X / CFRP, CRP, CFRTP, CFC
• 4.1 CARBON FIBER–REINFORCED POLYMER, CFRP
GRAPHIC SOURCE : GOOGLE PICTURES
• 4.2 CARBON FIBER–REINFORCED PLASTIC, CRP
GRAPHIC SOURCE : GOOGLE PICTURES
• 4.3 CARBON FIBER–REINFORCED THERMOPLASTIC, CFRTP
GRAPHIC SOURCE : GOOGLE PICTURES
| Page | Page 11 of of 33 | |
4. CARBON FIBER–REINFORCED-X / CFRP, CRP, CFRTP, CFC
4.4 PROCESS / CARBON-FIBER-REINFORCED CARBON, CFC
• carbon-fiber-reinforced carbon, CFRC
• reinforced carbon-carbon, RCC
• carbon fiber carbon composite, CFC
Production
CFC materials are prepared in three steps.
First, carbon fibers are fixed in a mold with an organic binder such as plastic or other. Often
the binder carbon-rich supplements such as coke added in order to accelerate the subsequent
carbonization process.
In the second step, the bound material is heated under exclusion of air, so that pyrolyze the
organic materials to relatively pure carbon. It takes a Ausgasungsprozess and as a result
instead of a reduction in volume, which gives the material a porous structure.
In the last step, the pores by vapor deposition of carbon from a gaseous carbon source such
as, for example ethyne, at high temperatures over a period of several days to be closed. The
heat treatment also form in the material larger graphite crystals.
GRAPHIC-SOURCE: http://www.schunk-group.com
| Page | Page 22 of of 33 | |
4. CARBON FIBER–REINFORCED-X / CFRP, CRP, CFRTP, CFC
4.6 PLANT-DRAWING / CARBON-FIBER-REINFORCED CARBON, CFC
GRAPHIC-SOURCE: http://www.schunk-group.com
| Page | Page 33 of of 33 | |
5. CHEMISTRY / PRODUCTION CARBON-FIBER (CF)
5.1 EXPLANATION / PRODUCTION FROM POLYACRYLONITRILE (PAN)Carbon fibers are used as continuous fibers mainly based on in a two-stage process by pyrolysis at 200 to 300 ° C and then Carbonizing made at 1300 to 1600 ° C. Here, a two-dimensional graphite structure forms in the carbon fiber, leading to an almost 100 percent crystalline structure with very high orientation in longitudinal fiber direction leads (eg HT, IM carbon fiber). Depending on the desired quality the fiber may be graphitized in a further step at up to 3,000 ° C (HM, UHM carbon fiber). Through different precursor fibers and different Temperatures in the carbonization and graphitization can therefore different Properties are set and thus lead to a variety of Carbon fiber types.
5.1.1 OTHER MANUFACTURING FORMS
• RAYON
• PETROLEUM PITCH (COAL TEAR)
5.1.2 PHYSICSWith a density of only about 1.8 g / cc, and excellent mechanical properties (Young's modulus: 220-680 GPa, tensile strength: 2740-6370 MPa), they are suitable for use in lightweight structures. Are they as reinforcing fibers in plastics, which have significantly lower strength and rigidity introduced, produces a composite material with very good specific characteristics.
5.2 LIST / TYPES CARBON-FIBER
HT high strength (High Density / High Tenacity)
IM intermediate (Intermediate Modulus)
HM high rigidity (high modulus)
UM (Ultra Modulus)
UHM (Ultra High Modulus)
UMS (Ultra Strength Modulus)
HMS high rigidity / high strength
| Page | Page 11 of of 33 | |
5. CHEMISTRY / PRODUCTION CARBON-FIBER (CF)
5.3 PROCESS-STEPS / PRODUCTION FROM POLYACRYLONITRILE (PAN)
MANUFACTURING Name Parameter Other
RAW MATERIAL POLYACRYLONITRILE (PAN)
First-Stage-Process PYROLYSIS 200-300 °C
Second-Stage-Process CARBONIZING 1300-1600 °C HT, IM Carbon Fiber
Other-Stage-Process GRAPHITIZED > 3000 °C HM, UHM Carbon Fiber
A) RAW MATERIAL: POLYACRYLONITRILE
B) A) B) CYCLIZATION (200-300 °C)→
C) B) C) DEHYDROGENATION→
D)
Detail of a carbon fiber
C) D) N2 ELIMINATION (1500-2000 °C)→
Graphic-Source : Wikipedia: Carbon-Fiber
Carbon yield from various precursors
Precursor Fraction carbon Expected yield Refereneces
Pitch 0,92-0,96 0,8-0,9 15
PAN 0,68 0,33-0,5 (0,4) 60% 21
| Page | Page 22 of of 33 | |
5. CHEMISTRY / PRODUCTION CARBON-FIBER (CF)
5.4 PRODUCTION FROM POLYACRYLONITRILE (PAN)
Carbon-fiber as a basis initially served cellulose, and later synthetic fibers, particularly polyacrylonitrile
(PAN). PAN is first of acrylonitrile polymerized (1.) then the PAN subjected to a cyclization (2.) and then
treating the polymer with oxygen to produce, whereby the hydrogen is oxidized and removed by water
(3.). In this phase, called the product "Black Orlon" and already has technical applications, but the carbon
fiber is pending further step: The carbonization at about 1200-1500 ° C for about 1min under inert gas
(4). Already now called the product carbon fiber, more high-strength carbon fiber (carbon fiber-HT or HT-
CF). But is less important for some applications, the fiber can withstand extremely high forces: then the
carbon fiber is again at 2000-3000 ° C for 20s in an argon - graphitized atmosphere, thereby high
modulus - carbon fiber (high-modulus carbon fiber, HM-CF) is obtained.
Graphic-Source : Wikipedia: Carbon-Fiber
| Page | Page 33 of of 33 | |
6. PROCESS CFK (CFRP) MATERIALS FROM CARBON-FIBER, EPOXY RESIN, DIISOCYANATE
Since CFK (CFRP) consists of 60% carbon fiber and 40% resin.As a polymer matrix for embedding the carbon fibers, the polyisocyanurate Blendur is the DLR within the project used, consisting of 80% diisocyanate (MDI) and 20% epoxy resin in. Energy consumption per kg CFK = 135 kWh (primary energy).
(german-text)Da CFK besteht zu 60 % aus Carbonfasern und zu 40 % aus Harz. Als Polymermatrix zur Einbettung der Carbonfasern wird vom DLR im Rahmen des Projektes das Polyisocyanurat Blendur(r) eingesetzt, bestehend aus 80 % Diphenylmethandiisocyanat (MDI) und 20 % Epoxidharz. Energieverbrauch pro kg CFK = 135 kWh (primäre Energie).
DATA/GRAPHIC-SOURCE : INTERNET
| Page 1 of 1 |
Carbon Fiber60%
20 €/kg
Epoxy Resin8%
2 €/kg
Diisocyanate32%
3 €/kg
Carbon Yarn
FIBERPREFORM
Excipients
Polyamide Films
Synthet ic Kautschuk
Glass Fiber
Acetone
Hydrocarbons
7. PRODUCTION PROCESS FOR POLYACRYLONITRILE (PAN) FOR CARBON-FIBER
C3H3N 7.1 TECHNICAL PRODUCTION POLYACRYLONITRILE (PAN) FROM ACRYLNITRILEPolyacrylonitrile is prepared by radical polymerization of acrylonitrile by the precipitation and solution process. Of particular industrial
interest has the solution in dimethylformamide, because by producing directly spinnable polymer solutions the firm Polyacrylonitrile not
to be isolated needs (Fig.). At 20 to 40 ° C and within 25 to 50 hours, about 75% of acrylonitrile set to Polyacrylonitrile. As the initiator
used for. As ammonium persulfate. The unreacted monomer is removed in vacuo and returned to the process. The polymer solution
can be spun directly in wet or dry method for polyacrylonitrile. The method is also suitable for the preparation of copolymers, eg. As
with vinyl acetate, acrylic esters, vinyl pyridine, inter alia, acrylonitrile-styrene copolymers, which still contain Vinylcarbazen, are
characterized by high hardness and serve as a replacement for metal letters. Copolymers of 40% acrylonitrile and 60% vinyl chloride
can be used as fiber material for filters and screens. When cautious heating of Polyacrylonitrile to approximately 200 ° C carried out a
cyclization of adjacent nitrile followed by dehydration; it created this ladder polymers due to their high temperature resistance and good
electrical conductivity is of great interest. Crystal clear, tensile and flexural strength polymers are obtained by copolymerization of
acrylonitrile and methacrylates. Of particular importance are acrylonitrile-butadiene copolymers as synthetic rubber.
RADICAL POLYMERIZATION
Acrylonitrile (IUPAC: Prop-2-ene nitrile) is the nitrile of acrylic acid. It is the simplest unsaturated nitrile.
C3H3N
WORLD-PRODUCTION 4.400.000 t (1996)
| Page 1 of 2 |
7. PRODUCTION PROCESS FOR POLYACRYLONITRILE (PAN) FOR CARBON-FIBER
7.2 TECHNICAL PRODUCTION ACRYLONITRILE
Acrylonitrile is produced in the ammoxidation, a catalytically controlled reaction of propene with ammonia and pure oxygen. The reaction is also called ammoxidation of propene. This elimination of water produced acrylonitrile with acetonitrile and hydrocyanic acid as byproducts. The catalyst is a mixture of iron, bismuth and molybdenum.
SUBSTANCE 1 SUBSTANCE 2 SUBSTANCE 3 SUBSTANCE 4
HYDROCARBONS PROPEN AMONIAK PURE SAUERSTOFF
RAW MATERIAL C3H6 NH3 O2
SOHIO-PROCESS
Atommass
C 12
H 1
N 14
O 16
REACTION dHR= - 502 kJ/mol (exotherm)
PRODUCTS ACRYLNITRILE ACETONITRIL BLAUSÄURE WATER
90% 2-11% 15-20%
C3H3N C2H3N HCN H2O
QUANTITY 200.000 t/a 15.000 t/a 30.000 t/a
PRICE 1500-2500 €/t
WORLD PRODUCTION ACRYLNITRILE 6.000.000 t (2005)
| Page 2 of 2 |
8. CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL EPOXY RESIN / CHEMISTRY
EPOXY RESINEPOXIDHARZ
CHEMISTRY/ PRODUCTION EPOXY RESIN FROM BASE CHEMICALSSUBSTANCE 1 SUBSTANCE 2 SUBSTANCE 3
RAW MATERIAL Natriumchlorid Wasser
NaCl H2O
Kochsalz Element
PROCESS 1
(...) to
RAW MATERIAL Propen Chlor
C3H6 Cl
Hydrocarbon Element
Natronlauge
NaOH
PROCESS 2
to
Allylchlorid Allylchlorid
C3H5Cl C3H5Cl
(...) (...)
Salzsäure Kalilauge
HCl(aq) KOH
PROCESS 3
to
Kaliumchlorid
KCl
to
Kaliumtetraiodomercurat(II) Kalilauge
HgI4K2 KOH
PROCESS 5
to (...)
RAW MATERIAL Quecksilber(II)-oxid Chlor
HgO Cl
Element
PROCESS 6
to
RAW MATERIAL Dichlormonoxid Wasser
Cl2O H2O
Element
PROCESS 7
| Page 1 of 2 |
8. CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL EPOXY RESIN / CHEMISTRY
to
Hypochlorige Säure Hypochlorige Säure
HClO HClO
RAW MATERIAL Natriumchlorid Wasser
NaCl H2O
Kochsalz Element
PROCESS 8
to
Allylchlorid Natriumhydroxid
C3H5Cl NaOH
Hypochlorige Säure
HClO
PROCESS 9
(...)
RAW MATERIAL Benzol Sauerstoff
C6H6 O2
Hydrocarbon Element
Propen
C3H6
Hydrocarbon
PROCESS 10
to
Phenol Aceton
C6H6O C3H6O
PROCESS 11
to to
Bisphenol A Epichlorhydrin
C15H16O2 C3H5ClO
75%
PROCESS 12
to
Bisphenol-basierte Epoxid-Harze
Bisphenol-A-diglycidylether
C21H24O4
| Page 2 of 2 |
9. CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL DIISOCYANATE / CHEMISTRY
DIISOCYANATE (MDI) DIPHENYLMETHANDIISOCYANAT (MDI)
CHEMISTRY/ PRODUCTION DIISOCYANATE FROM BASE CHEMICALSSUBSTANCE 1 SUBSTANCE 2 SUBSTANCE 3
RAW MATERIAL Stickstoff Wasserstoff
N2 H2
Element Element
PROCESS 1
RAW MATERIAL Calciumcarbonat
CaCO3
kohlensaurer Kalk
PROCESS 2 Kalkbrennen
to to
RAW MATERIAL Ammoniak Natriumchlorid Calciumoxid
NH3 NaCl CaO
Kochsalz
PROCESS 3
Solvay-Verfahren
to
Natriumcarbonat Salpetersäure
Na2CO3 HNO3
PROCESS 4
to (...)
Natriumnitrat Schwefelsäure
NaNO3 H2SO4
PROCESS 5
to
Salpetersäure Natriumhydrogensulfat Salpetersäure
HNO3 NaHSO4 HNO3
RAW MATERIAL Schwefel Sauerstoff
S O2
Element Element
PROCESS 6
to
RAW MATERIAL Schwefeldioxid Sauerstoff
SO2 O2
Element
PROCESS 7
to
| Page 1 of 3 |
9. CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL DIISOCYANATE / CHEMISTRY
RAW MATERIAL Schwefeltrioxid Wasser
SO3 H2O
Element
PROCESS 8
to
Schwefelsäure Schwefeltrioxid
H2SO4 SO3
PROCESS 9
to
Dischwefelsäure Wasser
H2S2O7 H2O
PROCESS 10
to
Schwefelsäure Schwefelsäure
H2SO4 H2SO4
RAW MATERIAL Naphtha
C5-C12
Hydrocarbons
PROCESS 11 STEAMCRACKER
RAW MATERIAL Hexan
C6H14
Hydrocarbons
Cyclohexan
C6H12
PROCESS 12 STEAMCRACKING KATALYTISCHES REFORMING
DEHYDRATION
to to to
RAW MATERIAL Benzol Benzol Schwefelsäure
C6H6 C6H6 H2SO4
Hydrocarbons Hydrocarbons Salpetersäure
HNO3
PROCESS 13Nietrirung / Nietriesäure
to
RAW MATERIAL Nitrobenzol Wasserstoff
C6H5NO2 H2
Element
PROCESS 14
| Page 2 of 3 |
9. CARBON MATERIAL CFK (CFRP)/ RAW MATERIAL DIISOCYANATE / CHEMISTRY
RAW MATERIAL Methanol Sauerstoff
CH4O O2
BASIS CHEMICAL Element
PROCESS 15
to to
Anillin Formaldehyd
C6H7N CH2O
PROCESS 16
(...)
RAW MATERIAL Kohlenstoffmonoxid Chlor
CO Cl2
Synthesegas Element
PROCESS 17
to to
Diaminodiphenylmethan Phosgen
C13H14N2 CCl2O
PROCESS 18
to
Diisocyanat (MDI)
C15H10N2O2
Diphenylmethan-2,2 -diisocyanat′
Diphenylmethan-2,4 -diisocyanat′
Diphenylmethan-4,4 -diisocyanat′
| Page 3 of 3 |
10. MAX. POSSIBLE PRODUCTS OF 10.000 ha Algae-Farm
10.1 BASE CHEMICALS FROM MAIN PRODUCTS
60% 8% 32%
POLYACRYLONITRILE (PAN) EPOXY RESIN DIISOCYANAT (MDI)
RAW MATERIALS RAW MATERIALS RAW MATERIALSPROPYLENE Natriumchlorid Stickstoff
C3H6 NaCl N2
AMMONIA Propen Wasserstoff
NH3 C3H6 H2
PURE OXYGEN Chlor Calciumcarbonat
O2 Cl CaCO3
PROCESS 1 Sauerstoff Natriumchlorid
SOHIO-PROCESS O2 NaCl
MAIN-PRODUCT Benzol Schwefel
ACRYLONITRILE C6H6 S
90% PROCESS Sauerstoff
C3H3N 1-12 O2
PROCESS 2 MAIN-PRODUCT Benzol
RADICAL-POLYMERIZATION Bisphenol-A-diglycidylether C6H6
MAIN-PRODUCT C21H24O4 Methanol
POLYACRYLONITRILE CH4O
( C3H3N )n Kohlenstoffmonoxid
CO
Chlor
Cl2
PROCESS
1-18
MAIN-PRODUCTDiisocyanat (MDI)
C15H10N2O2
• HYDROCARBONS
• ALCOHOL
• SYNTHESEGAS
| Page 1 of 3 |
10. MAX. POSSIBLE PRODUCTS OF 10.000 ha Algae-Farm
10.2 CALCULATION RAW PRODUCTS RANGE
Pos. QUANTITY [ t ] PROCESSING QUANTITY [ t ] MARKET PRICE
1 33.600 SYNTHESEGAS
2 24.000 POLYETHYLEN 50.000 800-1500 €/t
3 100.000 POLYACRYLONITRILE, EPOXY RESIN 150.000 1500-2500 €/t
4 91.200 ETHENE 41.000 2-5€ /kg
5 52.800 CFC-FREE REFRIGERANTS (R601) 50.000 Isopentene 2000 €/t
6 43.200 BENZOL 50.000 1200-2000 €/t
7 72.000 ETHENE, PROPENE, BENZOL, OTHER
8 60.000 DIESEL BIOFUEL 60.000 1 €/kg
9 3.200 PARAFFIN
SUM 480.000 401.000 112 MW
84%
| Page 2 of 3 |
CALORIFIC VALUE ( BIOFUEL )11,30
DENSITY1,20 Liter/ kg (15°C)0,83 kg/ Liter (15°C)
TOTAL480.000.000 NET kg/a
3.637.190578.313.253 NET Liter/a
TYPE HYDROCARBON PROPORTION QUANTITY UNIT
1 C1 ( METHANE ) 7,00% 33.600.000 kg/a
40.481.928 Liter/a
2 C2 ( ETHANE ) 5,00% 24.000.000 kg/a
28.915.663 Liter/a
3 C3 ( PROPANE ) 21,00% 100.800.000 kg/a
121.445.783 Liter/a
4 C4 ( BUTANE ) 19,00% 91.200.000 kg/a
109.879.518 Liter/a
5 C5 11,00% 52.800.000 kg/a
63.614.458 Liter/a
6 C6 9,00% 43.200.000 kg/a
52.048.193 Liter/a
7
C7 6,00% 28.800.000 kg/a
34.698.795 Liter/a
C8 5,00% 24.000.000 kg/a
28.915.663 Liter/a
C9 4,00% 19.200.000 kg/a
23.132.530 Liter/a
8
C10 3,50% 16.800.000 kg/a
20.240.964 Liter/a
C11 3,00% 14.400.000 kg/a
17.349.398 Liter/a
C12 2,00% 11.566.265 kg/a
11.566.265 Liter/a
C13 1,50% 7.200.000 kg/a
8.674.699 Liter/a
C14 1,00% 4.800.000 kg/a
5.783.133 Liter/a
C15++ 2,00% 9.600.000 kg/a
11.566.265 Liter/a
9 ++ AREA 10000
PRODUCTIVITY 57.831
kWh/ kg
NET bbl./a
ha
NET Liter /ha
10. MAX. POSSIBLE PRODUCTS OF 10.000 ha Algae-Farm
10.3 WAYS OF PRE-PROCESSING (ECO/BIO) HYDROCARBONS FOR CHEMICALS
DATA/GRAPHIC SOURCE : INTERNET
| Page 3 of 3 |
HYDROCARBONS
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.1 OVERVIEW INDEXPROJECT (ECO) HYDROCARBONS-PLANT Biopower 1,750 GW
+ ALGAE FARM 10.000 ha (10x10)km
MAIN PRODUCTS HYDROCARBONS FOR CHEMICALS FOR CARBON MATERIALS
ORGANIZATOR AGDO & PARTNER
INVESTOR SEARCH ON
OPERATION TIME 8000 h/a (Mo.-Fr. / 3-shift operation)
TYP (COMBINATION) 3rd GENERATION / BIOMASS
4th GENERATION / AIR,WATER
ALGAE (BIOMASS) PRODUCTION 1.000.000 t/a dry ; 100 t/ha (AGDO-Photobioreactor Version 3)
ALGAE (BIOMASS) CARBON CONTENT 60%
TECHNOLOGY / CARBON EFFICIENCY 85%
MAX. CARBON PRODUCTION 510.000 t/a
AVERAGE HYDROCARBONS PRODUCTION > 480.000 t/a ( nC + (n+1)H2--> CnH2n+2 )
SPECIALS (NEW) ALGAE ELECTRO-MECHANICAL FILTRATION MACHINE
ALGAE DECOMPOSITION MACHINE
CARBONATOR SYSTEM (Hydrothermal Carbonization)
FISCHER-TROPSCH SYNTHESIS
BIOGAS + CLEANING / METHANE
STEAMREFORMING
CO2-RECYCLING
DISTILLATION
TANKS
KPP-ENERGY
11.2 SHORT SUMMARY / DESCRIPTION
| Page 1 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.3 OVERVIEW PLANT Biopower 175MW FOR (ECO/BIO) HYDROCARBONS PRODUCTION
11.4 DESIGN STUDY11.4 DESIGN STUDY
ALGAE FARM
1 CARBONATOR SYSTEMS
2 FISCHER-TROPSCH SYNTHESIS
3 TANKS
4 BIOGAS
5 BIOGAS CLEANING / STEAMREFORMING
6 CO2-RECYCLING
KPP ENERGY
graphic source : AGDO
| Page 2 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.5 SPEZIFICATION-DATA ALGAEGROWTH RATE (0,04 VOL.-% CO2 IN AIR ) 30 g / m²*d
0,75 g dry/Liter*d (solid)
SIZE Min. 1 µm
PROTEIN 50%
FAT, OIL 10%
CARBOHYDRATES 33%
OTHER SUBSTANCES 7%
ALGAE + WATER 0,06 % solid (growing 0,001 % solid/Liter*d)
WITHDRAWAL FROM NITROGEN IN WATER AND AIR (N2)GROWTH RATE (0,04 VOL.-% CO2 IN AIR ) ? g / m²*d
? g dry/Liter*d
PROTEIN 28%
FAT, OIL 20%
CARBOHYDRATES 40%
OTHER SUBSTANCES 7%data source : average / internet
data source : SUBITEC
| Page 3 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.6 AGDO PHOTOBIOREACTOR VERSION 3 (03.09.2015)
AIM LIFETIME GLASS-CONSTRUCTION 100 years
VOLUME 1 m³ / 1000 Liter
GLASS SURFACE FRONT AND BACK
GLASS WEIGHT SUM 1000 kg
DISTANCE TO THE NEXT PHOTOBIOREACTOR 4 m
MAX. GROWTH RATE (0,04 VOL.-% CO2 IN AIR ) 30 g dry / m²*d
STANDARD GROWTH RATE (0,04 VOL.-% CO2 IN AIR ) 0,5-1 g dry /Liter*d
data source : SUBITEC
NUMBER AGDO PHOTOBIOREACTORS Version 3 / 1ha 24 x 25 / 600
MANUFACTORING COASTS + MONTAGE 1ha 2,5 Mio. € / DEPRECIATION 200 years*
SUM VOLUME 1ha 600 m³
AIM ALGAE- BIOMASS PRODUCTION 100 t dry/a*ha
NEED ELECTRICAL POWER 60 kW
NEES ELECTRICAL ENERGY 525.000 kWh
NEED ELECTRICAL POWER COOLING 20 kW
NEES ELECTRICAL ENERGY COOLING 175.000 kWh
graphic source : AGDO
|*COMPONENT OF GLASS/CARBON FIBER-REINFORCED COMPOSITE MATERIAL WITH A PROTECTIVE LAYER AGAINST EROSION AND LIGHTNING: + 500.000 €/ha
| Page 4 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.7 DRAWING ALGAE-FARM 10.000 ha (10x10)km / GROUNDPLAN - PERSPECTIVE
graphic source : AGDO
graphic source : AGDO
• GOOD-STRUCTURE/DESIGN PLAN FOR ALGAE-FARM + PRODUCTION HALLS IN NEXT CHAPTER 12
| Page 5 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.8 SPEZIFICATION DATA / CARBONATOR MODUL
40% CARBOHYDRATES = 400.000 t/a dry CARBOHYDRATES
HTK-PROCESS = 200.000 t/a STANDARD BIOCOAL (solid- & liquid- phase)• + 17.500 t/a CO2 (GAS-PHASE)• + 150.000 t/a H2O (WASTE-WATER FROM HTK-REACTION)• + 1.140.000 t/a H2O (PROCESS-WATER FOR HTK)
STANDARD HTK-PROCESS WITH COMPLET ALGAETemp. [°C] Time,h % Solids %C Mass % Yield %C Algae Coal
200 0,5 25 65 42 60
5,5 kWh/kgdata source : Steven M. Heilmann / University of Minnisttov
PLANNING AGDO HTK-PROCESS WITH CARBOHYDRATES FROM ALGAETemp. [°C] Time,h % Solids %C Mass % Yield %C Algae Coal
200 0,5 25 65 95
9,6 kWh/kg
RESULT OF HYDROTHERMAL CARBONIZATION OF CARBOHYDRATES
data source : average / HTC/HTK – LITERATUR / Internet
AVERAGE CARBON-EFFICIENCY SOLID-PHASE LIQUID-PHASE GAS-PHASE
63% 30% 7%
STANDARD BIOCOAL (dry) C6-Liquid IN PROCESS-WATER CO2
data source : average / HTC/HTK – LITERATUR / Internet
PARTICLE SIZE 99% STANDARD BIOCOAL < 300 mikro 10^-6 m
• SOLUTION: ELECTRO-MECHANICAL SEPARATION OF CARBON-LIQUID
• CARBON IN LIQUID-PHASE MEANS LOSSES AND POLLUTION (TOC)
| Page 6 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.9 CARBONATOR SYSTEM 1750 kW 140 Units 140 x 8000 h/a
TO PROCESS ALGAE-Carbohydrates dry 400.000 t/a 8000 h/a
50.000 kg/h 8000 h/a
HTK-PROCESS TIME 1h
INPUT ALGAE-Carbohydrates dry 320 kg/h 1 x 8000 h/a
INPUT ALGAE-Carbohydrates 20% dry 1920 kg/h 1 x 8000 h/a
OUTPUT STANDARD BIOCOAL 12% dry 1920 kg/h 1 x 8000 h/a
OUTPUT STANDARD BIOCOAL (liq.+dry) 180 kg/h 1 x 8000 h/a
1440 t/a 1 x 8000 h/a
OUTPUT STANDARD BIOCOAL dry SUM 200.000 t/a Max. 140 x 8000 h/a
ELECTRICAL POWER RATING 2 kW_elec. 16.000 kWh_elec.
TOTAL THERMAL POWER RATING 40 kW_th. 320.000 kWh_th.
CATALYST 800 Kg/ a (100) mL/h 1.585 € COSTSdata source : AGDO CALCULATIONS / SIMULATIONS
11.10 UNIT THERMO DRYERHORIZONTAL THIN FILM DRYER 150 Units
INPUT BIOCOAL 30% dry 670.000 t/a
83.000 kg/h
MACHINE TIME 8000 h / a
ELECTRICAL DRIVE POWER 45 kW
TOTAL ELEC. CONSUMPTION x kWh
MASS CONVERSION 1 Unit 585 kg / h
4.690 t/a
OPERATING 275°C Thermal oil
GEOMETRY DATA DIMEN. 1,3 x 8 m D x L
WEIGHT 9 t Empty
11,5 t Full
INPUT PARAFFIN LIQUEFIED / SULFUR SEPARATION ? Kg / h OUT SH2
UTILIZATION x
RATED POWER THERMAL OIL 600 kW
EVAPORATED WATER 1 Unit 310 Kg / h 275°C
x t/a
THERMAL OIL PLANT / HYDROGEN 150 Units
MACHINE TIME 2880 h / a
RATED GROSS POWER THERMAL OIL 600 kW
SURFACE LOOSES 5 kW
THERMAL OIL TOTAL CONTENT 1,74 m³ Mobiltherm 594
VOLUME FLOW 230 °C 8,36 m³ /h
VOLUME FLOW 85 °C 7,39 m³ /h
ROTARY PUMP 2,3 kW 16 bar
kWh_e
ENERGY EFFICIENCY TH. OIL SYSTEM 80%
RATED NET POWER THERMAL OIL 700 kW
GEOMETRY DATA DIMEN. 1,5 x 2,5 m D x L
FUEL x kWh_th. HYDROGEN
x Nm³ / hdata source : AGDO CALCULATIONS
| Page 7 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.11 STEAMREFORMING / FROM BIOGAS TO SYNGAS TO HYDROCARBONS
11.11.1 SPECIFICATION LIST / QUANTITY BIOMASS (SUBSTRATE) - METHANEknow source :NES GmbH / Michael Burow
• ALGAE Protein + Oil = 50% = 500.000 t/a dry
• TO SEE AS ORGANIC WASTE
• 900.000 Nm³ /d Methan (CH4) <=> 370 MW BIOGAS-POWER
• OPERATION TIME 365/24, 8760 h/a
• WE NEED 6200 NESGAZ BIOGAS PLANTS Á 60kW
| Page 8 of 15 |
DATA NESGAZ-BIOGAS-MODUL 15 kW
SUBSTRATE NEED SOLID USE BIOGAS METHAN / dKg / Tag % % m3CH4
1030 8 80 0,55 36
330 25 80 0,55 36
470 21 91 0,4 36
MARKET-WASTE 400 25 90 0,4 36
FRUIT-WASTE 400 25 90 0,5 36
FOOD-WASTE 185 40 98 0,5 36
FISCH-WASTE 270 30 90 0,5 36
PARK,GARDEN-WASTE 175 42 97 0,5 36
ORGANIC W ASTE 90 75 90 0,6 36
67,5 100 36
1 100 0,8 0,7
m3CH4/kgVB
CATTLE MANURE (liq.)
CATTLE MANURE (sol.)
GRASS (fresh)
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.11.2 DIFFERENT BIOMASS-PHASES IN SAME BIOGAS-MODUL NESGAZ 60kWINPUT I HYDROLYSE Oil, Protein 85 kg/h 20% solid 80% liquid
INPUT II HYDROLYSE Liquid medium B 57 kg/h 2% solid 98% liquid
INPUT I+II (MIX) HYDROLYSE Substrat 142 kg/h 12% solid 88% liquid
Biogas - 5%
INPUT I+II (MIX) ENDSTORE Liquid medium 7% solid
INPUT SEPERATOR Liquid medium 7% solid 150 Liter / h
OUTPUT I SEPERATOR Liquid medium B 2% solid
OUTPUT II SEPERATOR Biomass-Waste 30% solidknow source : AGDO CALCULATIONS
• This design is only possible because of water conten 88% in substrat.
• Such design means less time, material and logistics for the construction of these facilities and less energy
consumption for greater performance.
graphic source : google-pictures / internet
11.11.3 BIOGAS CLEANING / SPECIFICATION DATA EQUIPMENT
know source : COMPANY / EMAIL CONTACT
| Page 9 of 15 |
NESGAZ BIOGAS MODULS 60 kW 10 6.200BIOGAS POWER 0,60 MW 372
1 625BIOGAS RAW 2.400 Nm3/d 1.500.000BIOGAS RAW 100 Nm3/h 62.500BIOGAS RAW 875.000 Nm3/a 546.875.000
0,030
26.250
3 kW 1.8750,75
656.250
75 kW 46.875106 – 110 °C
BIOGAS CLEAN / METHAN 99,9% 60 Nm3/h 37.500
52.500 €/a 32.812.500
Factor
Spez. Elec. Energy Cons. kWh/Nm3
Electrical Energy Consumption kWh/a
Electrical Power Consumption
Spez. Thermal Energy Cons. kWh/Nm3
Thermal Energy Consumption kWh/a
Thermal Energy Power
Working Temperature
INVESTMENT (0,01 €/kWh)
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.11.4 STEAMREFORMER / US PATENT No. 2579843 FROM CHARLES K. MADER 1951
graphic source : PATENT 1951
1. INPUT OXYGEN / O2
2. INPUT
1. STEAM / H2O
2. METHANE / CH4
3. CARBON DIOXID / CO2
3. a/b OUTPUT SYNTHESEGAS / H2 + CO
POSSIBLE REACTIONS IN STEAMREFORMINGCH4 + 0,5O2 <=> CO + 2H2 dH = -110 kJ/mol CH4- Verbrennung / partielle Oxidation
CH4 + CO2 <=> 2CO + 2H2 dH = +247 kJ/mol Trockene Reformierung
CH4 + H2O <=> CO + 3H2 dH= +206 kJ/mol Steam Reforming
• FROM SYNTHESEGAS IT IS PRODUCE HYDROCARBONS
| Page 10 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.12 FISCHER-TROPSCH SYNTHESIS PRODUCTS
11.12.1 THE PRODUCTS FROM THE BIOCOAL-TO- LIQUID PROCESS OF 10.000 ha Algae-Farmknow source : fischer-tropsch-archive.org
• THE HYDROCARBONS CAN BE SEPARATED BY DISTILLATION.
| Page 11 of 15 |
MASS Tonnen[ % ] TOTAL OLE. BOILING DENSITY PAR. BOILING DENSITY AROM.
C 100% 480.000 80% °C Kg / Liter 20% °C Kg / Liter
1 7,2% x CH4 -161 0,07
2 5,0% C2H4 104 0,18 C2H6 -88 0,12
GAS 24,0% 115.200 kg/ a 9.-13
3 12,0% 13.824 C3H6 -48 C3H8 -42 0,51
4 10,0% C4H8 N-Butan C4H10 -1 0,58
-6 -12
4
1
-7
LPG 30,0% 144.000 Liter/ a 12,87
5 x C5H10 0,65 C5H12 36 0,63
30 28
37 10
36
31
39
20
6 x C6H12 0,67 C6H14 69 0,66
1-Hexen [ 3 ] 63 60 0,65
[ 7 ] 54 63 0,66
50 0,65
[ 3 ] 58 0,66
7 x C7H14 94 0,70 C7H16 98 0,68
[ 4 ]
8 x C8H16 121 0,71 C8H18 126 0,72
[ 3 ]
[ 6 ]
[ 4 ]
[ 2 ]
9 x C9H18 147 0,73 C9H20 151 0,73
[ 34 ]
10 x C10H20 172 0,74 C10H22 174 0,73
BENZIN 35,0% 168.000 Liter / a 11.-11,6
11 x C11H22 193 0,75 C11H24 196 0,74
12 x C12H24 216 0,75 C12H26 216 0,75
13 x C13H26 232 0,77 C13H28 234 0,76
14 x C14H28 C14H30 268 0,77
15 x C15H30 C15H32 287 0,77
DIESEL 8,0% 38.400 Liter / a 11,8
S.-PAR.32
2,0% 9.600 Kg / a300 0,81
H.-PAR.75
1,0% 4.800 Kg / a800 0,89
10000 haAlgae-Farm
Methan
Ethen Ethan kWh / kg
Propen Propan
Butene
n-Buten Isobutan
cis-2-Buten
trans-2-Buten
Isobuten kWh / kg
Pentene N-Pentan
Pent-1-en Isopentan
cis-Pent-2-en Neopentan
trans-Pent-2-en
2-Methyl-but-1-en
Isopenten
3-Methyl-but-1-en
Hexene N-Hexan
2-Methylpentan
4-Methyl-1-penten 3-Methylpentan
2,2-Dimethylbutan
2,3-Dimethyl-1-buten 2,3-Dimethylbutan
1-Hepten N-Heptan
2-Methylhexan
3-Methylhexan
X-Dimethylpentan
3-Ethylpenthan
2,2,3-Trimethylbutan
1-Octen N-Octan
2/3/4-Methylheptan
X-Dimethylhexan
3-Ethylhexan
Y-Trimethylpentan
3-Ethyl-2/3-methylpen.
2,2,3,3-Tetramethylbut.
1-Nonen N-Nonan
1-Decen N-Decan
kWh / kg
1-Undecen N-Undecan
N-Dodecan N-Dodecan
1-Tridecen N-Tridecan
Pendecen N-Pendecan
Hexedecen N-Hexedecan kWh / kg
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.12.2 DATA OF REAL FISCHER-TROPSCH MINIPLANTknow source : fischer-tropsch-archive.org
| Page 12 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.13 PROCESS- TECHNOLOGY/ DISTILLATION OF CRUDE HYDROCARBONS
graphic source : google-pictures / internet
| Page 13 of 15 |
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.14 KPP-ENERGY / KINETIC POWERPLANT / ENERGY FOR COMPLET PLANT
CALCULATION FORMULA WITH DIFFERENT SIZES FOR OUTPUT LEVELSknow-graphic source : Rosch GmbH / Inventor
| Page 14 of 15 |
Ermittlung der erreichbaren Leistung aus der Auftriebskraft:
POWER
h [m] V [l] A F [N] d [m] P [W]
Leistung
28 25 140 34335 1,0 17168 0,4 43125
P = 12.000 W ?geht schon, bei einer Bauhöhe von 200m,
Graue und rote Felder werden errechnet und sind gesperrt setzen Sie das einmal ein (zur Erheiterung)
P = V * A * 9,81 * d/2 * 2pi * n
A: Anzahl der Auftriebskörper ergibt sich aus der Bauhöhe h bei einem angenommenen senkrechten Abstand der Auftriebskörper von 0,2 m: A = h/0,2
F: die gesamte Auftriebskraft ergibt sich aus dem Auftrieb eines Körpers mal der Anzahl der Körper (für Wasser = 1 x 9,81 N).
Leistung an der oberen Rolle und Welle (von dort geht es dann zum Generator - über ein filigranes Kettengetriebe):
d
V
h
g = 9,81m/s 2
M [Nm] n [s -1]
Bauhöhe gesamt
Volumen eines Auftriebskörpers
[Liter]
Anzahl der Auftriebs-
körper
gesamte Auftriebskraft
Durchmesser Umlenkrolle
oben
Drehmoment an der Rolle
Drehzahl der Rolle
Hellgrüne Felder sind einzusetzen,
V: Volumen des Auftriebkörpers in Litern ergibt die Auftriebskraft in Kilopond
M: das Drehmoment an der Rolle ergibt sich aus der gesamten Auftriebskraft F mal Radius der Umlenkrolle d/2P: die mech. Leistung P an der Welle ergibt sich aus Drehmoment x Drehzahl x 2pi
1kp = 9,81N (Unser Physikprofessor an der TU: "Ein Newton ist ungefähr eine Knackwurscht".)
20 cmangenommen
F
P
11. MOST IMPORTANT MACHINES & EQUIPMENT FOR (ECO/BIO) HYDROCARBONS PRODUCTION& CARBON
11.15 CO2- RECYCLING SYSTEM
CARBON DIOXIDE CO2 AS A RAW MATERIAL SOURCE FOR THE SYNGAS PRODUCTION.
• THE WATER-GAS SHIFT REACTION AND ELECTROLYSIS OF HYDROGEN MAKE IT POSSIBLE.
With the addition of water vapor, the CO reacts to form CO2 and H2. The reaction enthalpy of -41.2 kJ / mol is quite low. With increasing temperature, the chemical equilibrium of the reaction products is shifted to the reaction educts. At about 700 ° C, the negative free enthalpy rises to 0 kJ / mol, at higher temperatures, the reaction proceeds no longer spontaneous.
At higher temperatures, there is a rapid kinetics, but an unfavorable chemical equilibrium. Iron (III) oxide catalysts accelerate the reaction at low temperatures of 250 to 450 ° C. In chemical reactors, the shift reaction is often carried out in two stages: in a high temperature and low temperature shift step (short: HT and LT Shift). The CO content may be so, depending on the operation of the reactor .-% lower at 0.6 to 1.5 vol.
CARBON DIOXIDE CO2 FROM HTK-PROCESS / 10.000 ha Algae-Farm
• 7% = 13.600 t/a
CARBON DIOXIDE CO2 FROM BIOGAS-PROCESS / 10.000 ha Algae-Farm
• 30% = 132.000 t/a
CARBON DIOXIDE CO2 FROM RAW SYNTHESEGAS / 10.000 ha Algae-Farm
• 20% = 108.000 t/a
• SUM 252.000 t/a = 30% OF TOTAL BIOMASS-PRODUCTION-ALGAE / 10.000 ha Algae-Farm
• RESULT• The transformation of CO2 using hydrogen excess of synthesis gas could increase productivity by max.
30% increase. Since energy costs by Kinetic - Power generator are much lower than the cost of biomass (energy Content- comparison) to expand so it would be worth the investment to this part.
CARBON DIOXIDE CO2 IN AIR
• 0,04 % Vol. = 48 g / Nm³ AIR
• AIR Density 1,2 kg / m³
know source : Chemistry / Watergas-Shift-Reaction
| Page 15 of 15 |
12. COAST CALCULATION SYSTEM FOR 480.000 t/a (ECO/BIO) HYDROCARBONS (10.000 ha Algae-Farm)
12.1 MAIN CALCULATION / INVESTMENTplus-factor fluctuation
MAIN LOCATIONS
EQUIPMENT AND MACHINERY (Lifecyclus 50 Years/ Maintenance 20%) 1,00 1,1 Bill. €
[ALGAE-FARM 10.000 ha (10x10)km (Lifecyclus 200 Years)] non [25 Bill. €]
CARBONATOR + DRYER 100 Mio. €
FISCHER-TROPSCH PLANT (2000 €/t) + DISTILLATION + TANKS 800 Mio. €
BIOGAS + STEAMREFORMING 200 Mio. €
[ BIOGAS CLEANING ] [35.000.000 €/a]
[ENERGY PRODUCTION KPP 1 GW] non [4 Bill. €]
DIRECT BESIDE LOCATIONS
EQUIPMENT INSTALLATION 0,15 0,165 Bill. €
PIPES AND FITTINGS 0,60 0,66 Bill. €
MEASUREMENT AND CONTROL TECHNOLOGY 0,35 0,385 Bill. €
ELECTRICAL 0,2 0,22 Bill. €
CONSTRUCTION (BUILDINGS, FOUNDATIONS, SCAFFOLDING) 0,65 0,715 Bill. €
MISCELLANEOUS (INSULATION, FIRE PROTECTION, TERMINAL SERVICES FOR ENERGY)
0,15 0,165 Bill. €
SUBTOTAL Z.1 3,10 3,4 Bill. €
INDIRECT BESIDE LOCATIONS
PLANNING (ENGINEERING) 0,40 0,44 Bill. €
UNFORESEEN 0,20 0,22 Bill. €
TOTAL FACTOR 3,70 2,9...4,5 4 Bill. €
TOTAL INVESTMENT 200 Years Lifecyclus [++] 40 Bill. €
| Page 1 of 2 |
12. COAST CALCULATION SYSTEM FOR 480.000 t/a (ECO/BIO) HYDROCARBONS (10.000 ha Algae-Farm)
12.2 MAIN CALCULATION / ECONOMY / MANUFACTURING PRICE BARREL (159 Liter)
| Page 2 of 2 |
CALCULA TION M A NUFA CTURING PRICE (ECO) HYDROCARBONS
% % 1 t
PROD UCT REVENUES
RA W M A TERIA LS & S UPPLIES
CARBO N QUANTITY 600.000 t/a0,00 € 0 € 0 0 € 0%
77 € 7,7 36.960.000 € 9%
EX PEN D ITURE
Jobs 99 € 9,9 47.520.000 € 11%
27 € 2,7 12.960.000 € 3%200 € 20 96.000.000 € 23%
45 € 4,5 21.600.000 € 5%8 € 0,8 3.840.000 € 1%
SUM I 456 € 59,3 218.880.000 € 52%
417 € 40,7 200.000.000 € 48%INVESTM ENT 40.000.000.000 €SUM II 873 € 100 418.880.000 € 100%
REV EN UES
N ET PROD UC TION H YD ROC A R BONS [t] 1 480.000N ET PROD UC TION H YD ROC A R BONS [Barre l / 1 5 9 Lite r] 3.924.528
873 € 87 418.880.000 €107 €
1.000 €120 €
OV ER FLOW 61.120.000 €
Q uantity P ric e C o as ts C oas tson
Chem icalsCatalystsRaw Materials & SUPPLIES
Maintenance-Expense – JobsMaintenance-Expense – Material (Plant-Renew al every 50 Years)
Base-Taxes, InsurancesInterest fo r W orking Cap ital ( 5 % )
Repayment 200 years
Manufacturing Coast 1 t HydrocarbonsManufacturing Coast 1 Barrel (159 L iter) Hydrocarbons
Sel l ing Price 1 t HydrocarbonsSel l ing Price 1 Barrel (159 L iter) Hydrocarbons
13. STRUCTURE / DESIGN GROUND PLAN FOR ALGAE-FARM, PRODUCTION HALLS + PLANTS
13.1 3D-VIEW 2500 ha from 20.000 ha USABLE AREA
• (8) x 1 ROUND -UNIT
• CIRCLE DIAMETER 5,7 km
• CIRCULAR AREA 2514 ha; 25 km²
• LENGTH SQUARE 5,7 km x 5,7 km
• SQUARE AREA 3300 ha; 33 km²
• PRODUCTION HALL GROUNDLEVEL 14 ha; 140.000 m²
• ALGAE-FARM 1250 ha
• SEAWATER GREENHOUSES + AQUAPONICS
• SUGAR-TO-CARBON-(FOOD) PRODUCTION AREA GROSS 1250 ha
• SUGAR-TO-CARBON-(FOOD) PRODUCTION AREA NET 625 ha
GRAPHIC-SOURCE: AGDO
| Page | Page 11 of of 22 | |
5,7 km
13. STRUCTURE / DESIGN GROUND PLAN FOR ALGAE-FARM, PRODUCTION HALLS + PLANTS
13.2 3D-VIEW 8 x 2500 ha SUM 20.000 ha USABLE AREA
GRAPHIC-SOURCE: AGDO
13.3 LOCATION / ZONE / NEW GREEN INDUSTRY
GRAPHIC-SOURCE: AGDO
| Page | Page 22 of of 22 | |
Space for coast-effective expansion
14. RECYCLING
SHORT-SUMMARY
The development of lightweight structures has been promoted in recent years, primarily by optimizing existing material concepts taking into account manufacturing technically feasible designs. A very interesting group of materials with respect to the combination of light yet high-strength and stiffeners component structures are carbon fiber reinforced plastics (CFRP). Therefore, the very high potential for lightweight construction leads increasingly used in all areas of traffic engineering, the wind power generation, the sporting goods industry, mechanical engineering and medical technology. Although CFRP represented by the combination of materials and the solid connection between carbon fibers and a polymer matrix in itself is not just recycling material recycling processes are possible and based on the price of newly manufactured carbon fibers and economically.
CFK Valley Recycling touts an automated process that enables the company to offer RCF customers high-quality, customizable products, such as mats and veils. Process steps include:
• (1) sorting• (2) pyrolysis• (3) tailored surface treatment • (4) cutting to tailored length• (5) distribution
| Page | Page 11 of of 11 | |
15. SPECIAL / FINANCIAL ANALYSIS AQUAPONIC FARMING / + SEAWATER GREENHOUSES
15.1 3D VIEW AQUAPONICS FARMING + SEAWATER GREENHOUSES
•
graphic-source: AGDO• INVESTMENT SEAWATER COOLING GREENHOUSES 0,5 ha : 750.000 €• INVESTMENT INSIDE EQUIPMENT (AQUAPONICS) NET AREA 0,27 ha : 2.500.000 €
• 18 x 150 m² = 2700 m² = 0,27 ha
THE FISH EXCREMENTS ARE EXCELLENT FERTILIZER
| Page 1 of 5 |
FISH-TANK
SUMP
WATER-CIRCULATION
15. SPECIAL / FINANCIAL ANALYSIS AQUAPONIC FARMING / + SEAWATER GREENHOUSES
15.2 CALCULATION ECONOMIC / AQUAPONICS FARMING + SEAWATER GREENHOUSES
Instantly Organic (Pty) Ltd / Refilwe Sorinyane
Instantly Organics TM Aquaponics & Aquaponics Industrial Hardware Store
THE BUSINESS PLAN 1st April 2015 / INFO-DATA:
1ha glasshouse produces the same as 9.4ha field
0.2736 hectares (four x 684m sq.) produces 486,400 lettuce and 218.880kg of fish per year.
| Page 2 of 5 |
F inancia l Ana ly sisBudget F ore ca st
Home-Based Aquaponic F arm ing : One Pum p Two Sump F lood and Dra in Sy ste m (Patent Pending) 9:900 m .sq.with T ilapia , Swiss Chard and Sugar Beet 3
Year (9) 0 (27) 1 (126) 2 (702) 3 (900) 4 (2700 m ² )5Land 0 0 0 0 0Building 0,00 36.000,00 36.000,00 36.000,00 36.000,00Liner (Pla stic)IBC/Tote 380 1.140,00 5.320,00 29.640,00 38.000,00Pum p 29,5 88,5 413 2.301,00 29.500Pip ing 258 774 3.612,00 20.124,00 25.800,00F ish Thermom eter 6,4 19,2 89,6 499,2 6.400,00Grow Lights 219,9 659,7 3.078,60 17.152,20 219.900,00Perm its 0 125 125 125 125Refrigera tor 500 1.500,00 7.000,00 39.000,00 50.000,00Other Equipm ent 14.161,40 42.484,20 198.259,60 1.104.589,20 1.416.140,00
TOTAL CAPITAL EXPENDITURE (USD) 15.555,20 82.790,60 253.897,80 1.249.430,60 1.821.865,00 5.465.595,00Labour 0 540 2.520,00 14.040,00 180.000,00Wa te rSeeds 135,2 405,6 1.892,80 10.545,60 13.520,00F ish F ood 235,2 705,6 23.520,00F ish Stock 260 0 0 0 0Site Prep 823,2 2.469,60 11.524,80 64.209,60 82.320,00Plum bing and E lectrica l 258 774 3.612,00 20.124,00 25.800,00Incorpora ttion Costs 0 400 400 400 400Lega l 0 400 400 400 400Tax Expert 0 400 400 400 400We bsite 2000 1000 1000 1000 1000
TOTAL WORKING CAPITAL COSTS (USD) 3.711,60 7.094,80 21.749,60 111.119,20 327.360,00 982.080,00TOTAL BUDGET COSTS (USD) 19.266,80 89.885,40 275.647,40 1.360.549,80 2.149.225,00 6.447.675,00
Instantly Organic (Pty) Ltd (copyright)
Financial A nalysis Sales and Product ion Forecast
Home-Based A quaponics Farming : One Pump Two Sump Flood and Drain System (Patent-Pending) 9:900 m.sq.
with Tipalia, Swiss Chard and Sugar Beet
Year 0 (9)1 (27) 2 (126) 3 (702) 4 (900) 5 (2700 m² )
Harvest # of Units USD/kg Product
12 1 6 0 0 1 ,6 C hard 2 0 .8 8 9 ,6 0 6 2 .6 6 8 ,8 0 2 9 2 .4 5 4 ,4 0 1 .6 2 9 .3 8 8 ,8 0 2 .0 8 8 .9 6 0 ,0 0
7 ,8 8 0 0 2 ,5 Sugar Beet 1 5 .6 0 0 ,0 0 4 6 .8 0 0 ,0 0 2 1 8 .4 0 0 ,0 0 1 .2 4 8 .0 0 0 ,0 0 1 .5 6 0 .0 0 0 ,0 0
1 ,3 4 0 0 2 ,5 T ilapia 2 .3 4 0 ,0 0 7 .0 2 0 ,0 0 3 2 .7 6 0 ,0 0 1 8 2 .5 2 0 ,0 0 2 3 4 .0 0 0 ,0 0
2 1 3 .2 0 0 8 Fingerlings 6 .3 3 6 ,0 0 1 9 .0 0 8 ,0 0 8 8 .7 0 4 ,0 0 4 9 4 .2 0 8 ,0 0 6 3 3 .6 0 0 ,0 0
GROSS INCOME 45.165,60 135.496,80 632.318,40 3.554.116,80 4.516.560,00 13.549.680,00
* 4 c rops per fis h
* 1 kg per s ugar beet
* 0 .6 8 kg per head c hard
* 0 .6 kg per fingerl ing
* exc udling V A T
TOTA L GROSS INCOME 45.165,60 135.496,80 632.318,40 3.554.116,80 4.516.560,00 13.549.680,00
I ns tantly O rganic (P ty) L td (c opyright)
15. SPECIAL / FINANCIAL ANALYSIS AQUAPONIC FARMING / + SEAWATER GREENHOUSES
15.3 ROI / RETURN OF INVESTMENT / FOOD PRODUCTION 0,25 ha
Expenditure Fish Food 1,5 €/kg := 460.000 €
Mass Balance Food : Fish = 1,4
Expenditure Water: 2,5 €/ m³; 8 Liter/ d * m² is used := 20.000 €
Expenditure electrical Energy: 0,05 €/kWh; 125.000 kWh/a := 7000 €/a
Expenditure Seeds := 150.000 €/a
table-source: AGDO
| Page 3 of 5 |
698.000 P1 200.000 kgTOM A TOS & FIS H
2.196.000 €698.000 P2 200.000 kg
769.960 €= 400.000 P3 100.000 kg
5 0 -5 0 400.000 P4 100.000 kgHA RVE ST 200HA RVE ST 1600
167.943 €€ 600 t/a S U M
8 - 100.000 €
719.710 € 50.250 €878.400 € 40%
167.943 €- - 250.000 €
m arginal variable 197.640 € 9%
21,8% 167.943 €/
0 €+ 280.000 € 20.250 €
+383.825 €
+ 3,0%
769.960 €- + 50.000 € 30.000 €
7,7% 0% ++ 10.125 €
ROI 1,5% 0 €+ 43.700 € +
50 a
35,2% 769.960 €+ 0 €
* / 0%
+410.000 € 280.000 € 30.000 € 100.000 €
2.185.000 €= + +
510.000 €2.185.000 €
+
+
675.000 € 100.000 €+ +
1.000.000 €+ - = +
SHOP SW AREHOUSE
0,25 hagross
t/ha Field net sales volum e productst/ha A quaponics sales volum e
Fac tor pack ingprofit com m is ion
logist icstaxes
profit contribut ion cos ting
win capital profitsales volum e f is hf ood+s eeds m aintenance
o u ts id e ca p ita linterest quick jobs water
sales volum e costs energyinsurances
restdeprec iation
interes tcapital sales volum e
envelopeequity capital o uts ide cap ita l
stocks f is h f ood+s eeds water pack ingtotal capital energy
working supportsinves ted ca pita lcapital
Gre e nhouse cashAquaponic s
discount paym ent interes t 5%capital
15. SPECIAL / FINANCIAL ANALYSIS AQUAPONIC FARMING / + SEAWATER GREENHOUSES
15.4 ROI / RETURN OF INVESTMENT / CARBON BLACK PRODUCTION on 10.000 ha
Worldwide Carbon Black Market Over 12 Million Metric Tons by 2015CARBON BLACK (from OHG Ruos, dark, dirt-colored) is a black, powdery solid which is depending on the quality and
use of 80 to 99.5 percent of carbon. For this reason, in the industry as a technical term for the manufacture as a raw
material of the English concept of carbon black, sometimes even the slightly older term carbon black, prevailed.
• PROCESS• BEET-TO-SUGAR 15% := 480.000 t/a• SUGAR-TO-CARBON 0,6 := 288.000 t/a
• SALES PRICE• BLACK CARBON := 2000 €/t• FISCH / FISHMEAL := 4 €/kg
table-source: AGDO
| Page 4 of 5 |
288.000.000 P1 1.600.000 t/aB EET & FIS H
16.576 .000 .000 €288.000.000 P2 1.600.000 t/a
7 .124.960 .000 €= 8.000 .000 .000P3 2.000.000 t/a
5 0 -5 0 8.000 .000 .000P4 2.000.000 t/aHA RVE ST 80HA RVE ST 640
749 .537.000 €€ 7 .200.000t/a S U M
8 - 828.800.000 € 5%
6.179 .960.000 € 945.000.000 €6 .630 .400.000 € 40%
749 .537.000 €- - 500.000.000 € 3%
m arginal variable 1 .491 .840.000 € 9%
10,5% 749.537 .000 €/
0 €+ 4 .000.000 .000 € 405.000 .000 €
+4 .680 .886.000 €
+ 3,0%
7.124 .960 .000 €- + 96 .000 .000 € 540.000 .000 €
3,9% 0% ++ 202 .500.000 €
ROI 1,5% 0 €+ 382 .386.000 € +
50 a
37,3% 7.124 .960 .000 €+ 0 €
* / 0%
+5 .368.800 .000 € 4 .000 .000.000 € 540.000.000 € 828.800 .000 €
19 .119 .300.000 €= + +
5.369 .300.000 €
19.119 .300 .000 €+
+
13 .500.000.000 € 500.000 €+ +
250.000 .000 €+ - = +
SHOP SW AREHOUSE
NET 5000 hagross
t/ha F ield net sales volum e produc tst/ha A quaponics sales volum e
Fac tor pack ingprofit com m ision
logis ticstaxes
profit contribution cos ting
win capital profitsales volum e f is hf ood+s eeds m aintenance
outs ide c ap ita l
in te res t quick jobs watersales volum e cos ts energy
insurancesres t
deprec iation
interes tcapital sales volum e
envelopeequity capital o uts ide cap ita l
stocks f is hf ood+s eeds water pack ingtotal capital energy
work ing supportsinves ted ca pita lcapital
Gre e nhouse cashAquaponic s
discount paym ent interes t 5%capital
15. SPECIAL / FINANCIAL ANALYSIS AQUAPONIC FARMING / + SEAWATER GREENHOUSES
15.5 BUSINESS RESEARCH & DEVELOPMENTApples Golden Delicious 3.49 € / kgApples Cripps Pink 3.99 € / kgPineapple 3.99 € / kgApricot 0.69 € / 100 gAvocado Hass 1.99 € / St.Banana yellow 2.99 € / kgBasil 1.99 € / PotCauliflower 2.99 € / St.Pear 4.79 € / kgBroccoli 4.99 € / kgBuschbohnen 6.99 € / 100 gButternut squash 4.89 € / kgChampignon 2.69 € / cupDate tomatoes 0.69 € / 100 gCocktail / date tomatoes 0.59 € / 100 gCocktail tomatoes 0.69 € / 100gFennel 3.99 € / kgCucumber 2.49 € / St.Urgurke 1.99 € / St.Melon Piel de 2.99 € / St.Ginger 0.99 € / 100gTomatoes, vine tomatoes 0.59 € / 100 gWhite cabbage 2.69 € / kgOnion red 2.49 € / kgOnion yellow 2.59 € / kgBall zucchini 2.99 € / kgZucchini 2.99 € / kgLemons Verdello € 2.99 / kgZwetschen 5.99 € / kg
Baby Potato Potato 3.59 € / 2kg bagPotato baked potato 2.29 € / 2 kg bagNew potato Karlena mk 2.79 € / kgNew Potato Rosara vfk 2.79 € / kgKiwi 0.79 € / 100 gGarlic 1.29 € / 100gKohlrabi 1.49 € / St.Coconuts 1.99 € / St.Lettuce 1.49 € / St.Turmeric 1.59 € / 100 gMango 2.69 € / St.Carrots 2,39 / 1 kg bagNectarines yellow 5.29 € / kgOranges Valencia 4.80 € / kgOlive green with almonds filled the glass 2.80 € / 100 gPaprika red, green peppers 3.99 € / bagPaprika red 5.99 € / kgPaprika yellow 5.59 € / kgParsley smooth 1.69 € / Bund veracktPeach Vineyard Peaches knows 0.79 € / 100 gLeeks 3.99 € / KgRed beets 3.29 € / kgCabbage 3.49 € / kgSpinach, baby spinach 2.69 € / baggage.Spinach 6.99 € / 100gCelery, potato 2.79 € / St.Celery 2.99 € / pieceTomatos 3,49 €/kg
moch more products...
| Page 5 of 5 |