eco commercial fans... · 4 5 greenwood airvac tecnical services el: 01903 777135 wall mounting 1 2...

Eco Commercial Fans Installation Instructions

Original Instructions

2 3

Greenwood Airvac Technical Services Tel: 01903 777135

ContentsGeneral Description and Physical Specification 2-3

Wall Mounting Installation 4

Window Mounting Installation 5

Ceiling/Panel Mounting Installation 6

Pitched Roof Installation 7

Flat Roof Installation 8

Refurbishment Installation 9

Wiring Instructions 10

Integral Sensor and Remote Sensor/Remote Switch Installation 11

Superduct Fan Installation 12-13

Cleaning and Maintenance 14

CE Declaration 15

General Description and Physical Specification•Warning: The appliance is not intended for use by young children or infirm persons unless they have been adequately

supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure they do not play with the appliance.

•Observe appropriate safety precautions if working on steps or ladders. Wear eye protection when breaking out wall or window materials etc.

•When installing wall mounted fans, ensure that there are no buried cables or pipes in the way. It is recommended that this fan is mounted 2.3m above floor level.

•A clearance of 75mm to be allowed on at least one side of the fan for the removal of the internal grille.

•Precautions must be taken to avoid the back-flow of gases into the room from the open flue of gas or other fuel burning appliances (for duct and partition fans).

•This fan shall not be mounted above or closer than 1 metre to a cooker of other heat source where it could be affected by excessive heat or moisture or sited where it would be suject to a direct source of heat in excess of 40˚C.

•After the fan is installed, its control system shall be in accordance with EN60335-2-80.

3

Technical Services Tel: 01903 777135 Greenwood Airvac

413mm

206.5mm*

420mm

214.5mm*

Surface cable entry

* To centre of duct

Recessed cable entry

169. 4mm

420mm

Front

Rear

Side342mm

171mm*

342mm

175mm*

130mm

342mm

* To centre of duct

Front

Side

Surface cable entry

Recessedcable entry

Rear

269mm

134.5mm*

269mm

137.5mm*

128mm

272mm

Surface cable entry

* To centre of duct

Recessed cable entry

Front

Rear

Side

Dimensions

Spigot Sizes for Ducted Applications

12” Fan 6” Fan9” Fan

Ck SA Sp iDk Ceiling Adaptor Single Spigot Adaptor Single Spigot Induct Kit

CD12 350mm 350mm 350mm 350mm

CD9 250mm 250mm 250mm 250mm

CD6 200mm 200mm 200mm 200mm

Fan Specifications

220-240 ~ 50Hz / 1Ph

IPX4: CD12: 100 watts CD9: 50 watts CD6: 38 Watts

Cable size required: 3 core 1.5mm2 / 4 core 1.5mm2.

Supply should be fused at 3 Amp.

The sound pressure of the Eco Commercial Fan is less than 70 dB(A).

4 5


54

Wall Mounting

1

2 6

7

8

9

10

11

12

13

3

4

5

Eco 12” D = 410 x 410 mm

Eco 9” D = 330 x 330 mm

Eco 6” D = 260 x 260 mm

D

Wiring – Page 10

CD12 l CD9 l CD6

Complete kits CD12WA l CD9WA l CD6WA

EG12 l

EG9 l

EG6

ED12 l ED9 l ED6

Min. duct length 200mm

individual Units

5


5

CD12 l CD9 l CD6

Complete kits CD12WA l CD9WA l CD6WA

ED12 l ED9 l ED6

11 Wiring – Page 10

6

7

8

9

10

12

13

1

2

4

5

Eco 12” D = 337 mm

Eco 9” D = 260 mm

Eco 6” D = 184 mm

D

3

Window Mounting

individual Units

6 7


76

10 Wiring – Page 10

9

11

1

2

3

Ceiling/Panel Mounting

Eco 12” D = 430 x 430 mm

Eco 9” D = 340 x 340 mm

Eco 6” D = 270 x 270 mm

D

4

5

6

7

8

CD12 l CD9 l CD6

CK12 l CK9 l CK6

individual Units

Complete kits CD12CK l CD9CK l CD6CK

7


7

WT12: 506 x 506mmWT9: 425 x 425mmWT6: 360 x 360mm

WT12: 185mmWT9: 180mmWT6: 170mm

Side

Plan

WFP12: 550 x 550mmWFP9: 475 x 475mmWFP6: 400 x 400mm

WFP12: 337mm dia.WFP9: 260mm dia.WFP6: 185mm dia.

WFP12: 2mmWFP9: 2mmWFP6: 2mm

Side

Plan

Dimensions

Weather Terminal

Wall Fixing Plate

SA12: 430 x 430mmSA9: 345 x 345mmSA6: 275 x 275mm

SA12: 350mm dia.SA9: 250mm dia.SA6: 200mm dia.

SA12: 70mmSA9: 70mmSA6: 70mm

Side

Plan

Single Spigot Adaptor

Weather Terminal

WS12: 425 x 425mmWS9: 341 x 341mmWS6: 271 x 271mm

WS12: 137mmWS9: 123mmWS6: 126mm

Side

Plan

Spacer

Pitched Roof InstallationComplete kits CD12PR l CD9PR l CD6PR

Weather Terminal (WT12/WT9/WT6)

Wall Fixing Plate (WFP12/WFP9/WFP6)

Spacer (WS12/WS9/WS6)

Single Spigot Adapter (SA12/SA9/SA6)

Flexible Ducting

Worm Drive Fixing Clips

Lead Flashing

EXPLODED VIEW

The Installation is made by screwing (8. off 5 mm dia. screws not provided) a Wall Fixing Plate (WFP6/9/12) to suitably spaced purlins/ trimmers and weather-sealing this to the structure with a lead or zinc apron.

The trimmed opening size is:–

l 6” Fan = 320 x 320 mm

l 9” Fan = 385 x 385 mm

l 12” Fan = 450 x 450 mm

To complete the water-tightness of the installation, drill out the 4 dimpled hole positions (6 mm dia.) in the base of the Weather Terminal (WT6/9/12), place this centrally on the Fixing Plate, with its lower

edge sealed by silicon mastic, and then, using the M5 screws, washers and seals provided, attach the Weather Terminal to the Spacer Moulding (WS6/9/12).

With the installation now weather-tight, the Fan may be fitted into the Spacer as convenient.

Once the Fan is fitted, the Spigot Adaptor (SA6/9/12) may be screwed to its lower face and ducting attached as required.

On 6” Fans, the Spigot Adaptor may be replaced by a Multi-Spigot Adaptor (MS6) which will accept up to 4 – 100 mm dia. individual ducts.

8 9


Dimensions

Weather Terminal Spacer

98

Roof Felt

RoofSlab

CeilingPanel

RoofFelt

RoofSlab

CeilingPanel

Spacer WS6 / WS9 / WS12

Fan

Grille

Roof Terminal RT6 / RT9 / RT12

EXPLODED VIEW

RoofFelt

RoofSlab

CeilingPanel

A x B

O/all Finished Curb

C x D

Ceiling Opening

15

0m

m

A B C D (max.) (max.) (max.) (max.)

CD6 610mm 610mm 300mm 300mm

CD9 610mm 610mm 450mm 450mm

CD12 695mm 695mm 450mm 450mm

The Installation is made by constructing a timber or builders-work curb to the dimensions shown below:-

centrally and squarely over the curb and screw the Terminal to the curb using 6mm Wood Screws and Sealing Washers.

Offer the Spacer (WS6, WS9 or WS12) to the underside of the secured Terminal and attach using the 4.off M5 screws provided.

Attach the fan to the Spacer, again using the screws provided, and complete the electrical wiring as required.

The ceiling opening should be closed using a suitable 300 x 300mm grille (CD6 fan) or 450 x 450mm grille (CD9 or CD12 fans).

To complete the installation, drill out the 8.off dimpled holes in the base of the Roof Terminal (RT6, RT9 or RT12), position the Terminal

Side

Plan

RT12: 506 x 506mmRT9: 425 x 425mmRT6: 360 x 360mm

RT12: 742 x 742mmRT9: 657 x 657mmRT6: 657 x 657mm

RT12: 185mmRT9: 180mmRT6: 170mm

Flat Roof InstallationComplete kits CD12FR l CD9FR l CD6FR

WS12: 425 x 425mmWS9: 341 x 341mmWS6: 271 x 271mm

WS12: 137mmWS9: 123mmWS6: 126mm

Side

Plan

9


9

Refurbishment InstallationComplete kits CD12RE l CD9RE l CD6RE

Replacing existing Greenwood Eco FansThe fan is fixed as the previous fan into the existing channels on the wall liner. The picture frame can be used if desired, however the metal brackets are not required.

Replacing existing T series FansThe brackets supplied with the kit can be aligned with the screw fixing holes of the previous fan. This then positions the receiving nut on the bracket in the correct location to allow fixing of the Greenwood refurbishment fan.

Wiring details – Greenwood Eco FansWhen replacing Greenwood fans in many cases the wiring will remain the same, however if the existing controller is of the RC1 or RC2 type installed with CX fans, then the switch functionally changes. The RC1 switch becomes an intake/off/extract switch operating the fan on high speed only. The RC2 switch maintains the on/off/auto functions, but at installation the direction is selected.

Wiring details – T series FansA Greenwood CD fan can be used to replace a Vent Axia ‘T’ Series fan, retaining the original controller, providing the controller is of the ‘Ecotronic 130’, ‘Rangemaster’ or ‘T’ Series Controller type.

This arrangement will give the following operating features:• Adjustable speed

• Adjustable minimum speed

• Extract/intake

• Fan off – shutter open

• Fan off – shutter closed.

Limitations are:• Control of single fan only

• Integral sensors not possible

• Automatic ECO setting not available.

This arrangement will give the following operating features:• Single speed

• Extract/intake

• On/off.

Limitations are:• Control of single fan only

• Integral sensors not possible

• Automatic ECO setting not available.

NB. All electrical products must be wired and installed by a qualified electrician in accordance with IEE and local regulations which apply. The fans must be connected to mains power by using a fused double pole isolating switch having a contact separation of at least 3mm.

Replacing existing Greenwood Eco fan

Replacing existing T series fan

L

L

L

L3 L1 L2

L5

L4

L3

L2

L1

N

N

N

N N1Max

5 ampDouble-Pole

Isolator

Vent Axia Ecotronic 130 or Rangemaster Controller Greenwood Eco Type CD

Reversible Fan

230v

~ 5

0hz

L

L3

L1

L2

L5

L4

L3

L2

L1

N

N

N

Max5 amp

Double-PoleIsolator

Vent Axia T-Sereis Controller Greenwood Eco Type CD

Reversible Fan

230v

~ 5

0hz

L

L

L

L3 L1 L2

L5

L4

L3

L2

L1

N

N

N

N N1Max

5 ampDouble-Pole

Isolator

Vent Axia Ecotronic 130 or Rangemaster Controller Greenwood Eco Type CD

Reversible Fan

230v

~ 5

0hz

L

L3

L1

L2

L5

L4

L3

L2

L1

N

N

N

Max5 amp

Double-PoleIsolator

Vent Axia T-Sereis Controller Greenwood Eco Type CD

Reversible Fan

230v

~ 5

0hz

NB. The ‘T’ Series controller speed capacitor must be removed from the controller before use with a Greenwood ECO fan.

10 11


1110

LL

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC3

CD Fan Unit

230v

~ 5

0hz

LL

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC4

CD Fan Unit

230v

~ 5

0hz

LL

L1 L2 N

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC4

Remote Sensor CD Fan Unit

230v

~ 5

0hz

SWL Only required if Fan unit is to be fitted with integral ‘TA’ Timer

LL

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC3

CD Fan Unit

230v

~ 5

0hz

LL

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC4

CD Fan Unit

230v

~ 5

0hz

LL

L1 L2 N

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC4


230v

~ 5

0hz


LL

L4L2L3N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC1

CX Fan Unit

230v

~ 5

0hz

L LN N

Max3 amp

Double-PoleIsolator

CXPC Fan Unit

230v

~ 5

0hz

L

L1 L2 N L5

L4

L3

L2

L1

N

L5

L4

L3

L2

L1

NN

Max3 amp

Double-PoleIsolator

Remote Sensor CD Fan Unit CD Fan Unit

230v

~ 5

0hz

SWL

Link L2 – L4for Extract

Link L2 – L3for Intake

L1 L2 N

Remote Sensor

SWL

L

L5

L4

L3

L2

L1

N

L5

L4

L3

L2

L1

NN

Max3 amp

Double-PoleIsolator

CD Fan Unit CD Fan Unit

230v

~ 5

0hz



Only required if Fan unit is to be

L

L5

L4

L3

L2

L1

N

L5

L4

L3

L2

L1

NN

Max3 amp

Double-PoleIsolator


230v

~ 5

0hz




LL

L4L2L3N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC1

CX Fan Unit

230v

~ 5

0hz

L LN N

Max3 amp

Double-PoleIsolator

CXPC Fan Unit

230v

~ 5

0hz

L

L1 L2 N L5

L4

L3

L2

L1

N

L5

L4

L3

L2

L1

NN

Max3 amp

Double-PoleIsolator

Remote Sensor CD Fan Unit CD Fan Unit

230v

~ 5

0hz

SWL



L1 L2 N

Remote Sensor

SWL

L

L5

L4

L3

L2

L1

N

L5

L4

L3

L2

L1

NN

Max3 amp

Double-PoleIsolator


230v

~ 5

0hz




L

L5

L4

L3

L2

L1

N

L5

L4

L3

L2

L1

NN

Max3 amp

Double-PoleIsolator


230v

~ 5

0hz




LL

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

CD Fan Unit

230v

~ 5

0hz

At Installation, set link on Terminal Block Coverto L3 to give intake or

L4 to give extract.

LL

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC3

CD Fan Unit

230v

~ 5

0hz

LL

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC4

CD Fan Unit

230v

~ 5

0hz

LL

L1 L2 N

L4L3L2L1N

L5L4L3L2L1N

NN

Max3 amp

Double-PoleIsolator

SwitchRC4


230v

~ 5

0hz


Wiring Instructions

N.B:

All electrical products should be wired and installed by a qualified electrician, in accordance with IEE or local regulations which apply.

The fans must be connected to mains power by using a fused double pole isolating switch having a contact separation of at least 3mm.

For other siting appliances please refer to supplier data sheets available on requested.

Always isolate appliance from the mains before cleaning.

Do not use solvents to clean the fan.

1 2 3

4

Fan with Automatic operation by Remote Sensor

Fan without Controller switched by Integral Sensor

Fan with 2-position Switch

Fan with Remote Switch RC3

Fan with Remote Switch RC4 and Remote Sensor

Fan with Remote Switch RC4 and Integral Sensor

11


11

Integral Sensor

Remote Sensor/Remote Switch

1

2

4

3

5

6

7

8

9

1

4 6

53

2

> 200mm> 1.5m

12 13


1312

Dimensions

242mm

80mm

SD100

80mm

194mm

242mm

44mm

242mm

272mm

80mm

SD150

80mm

198mm

272mm

44mm

272mm

344mm

80mm

SD200

80mm

230mm

344mm

44mm

344mm

344mm

80mm

SD250

80mm

230mm

344mm

44mm

344mm

402mm

80mm

SD315

80mm

257mm

402mm

44mm

402mm

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

242mm

80mm

SD100

80mm

194mm

242mm

44mm

242mm

272mm

80mm

SD150

80mm

198mm

272mm

44mm

272mm

344mm

80mm

SD200

80mm

230mm

344mm

44mm

344mm

344mm

80mm

SD250

80mm

230mm

344mm

44mm

344mm

402mm

80mm

SD315

80mm

257mm

402mm

44mm

402mm

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

242mm

80mm

SD100

80mm

194mm

242mm

44mm

242mm

272mm

80mm

SD150

80mm

198mm

272mm

44mm

272mm

344mm

80mm

SD200

80mm

230mm

344mm

44mm

344mm

344mm

80mm

SD250

80mm

230mm

344mm

44mm

344mm

402mm

80mm

SD315

80mm

257mm

402mm

44mm

402mm

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

242mm

80mm

SD100

80mm

194mm

242mm

44mm

242mm

272mm

80mm

SD150

80mm

198mm

272mm

44mm

272mm

344mm

80mm

SD200

80mm

230mm

344mm

44mm

344mm

344mm

80mm

SD250

80mm

230mm

344mm

44mm

344mm

402mm

80mm

SD315

80mm

257mm

402mm

44mm

402mm

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

242mm

80mm

SD100

80mm

194mm

242mm

44mm

242mm

272mm

80mm

SD150

80mm

198mm

272mm

44mm

272mm

344mm

80mm

SD200

80mm

230mm

344mm

44mm

344mm

344mm

80mm

SD250

80mm

230mm

344mm

44mm

344mm

402mm

80mm

SD315

80mm

257mm

402mm

44mm

402mm

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

Surfacecable entry

Front

Side

SD100

SD150 SD200 SD250 SD315

SD100 l SD150 l SD200

l SD250 l SD315

Superduct Fan

Wiring Instructions

N.B.:

All electrical products should be wired and installed by a qualified electrician, in accordance with IEE or local regulations which apply.

The fans must be connected to mains power by using a fused double pole isolating switch having a contact separation of at least 3mm.

For other siting applications please refer to supplier data sheets, available on request.

Always isolate appliance from the mains before cleaning.

Do not use solvents to clean this fan.

L

N

230

V ~

50

HzGreen/Yellow

Blue

BrownFan

Capacitor

Black

SD150, SD200, SD250 & SD315

L

N

230

V ~

50

HzGreen/Yellow

Blue

Brown

Fan

Capacitor

Black

SD100

13


13

1

3

4

5

6

7

8

2

9

11

10

12

15

13

14

14 15


Cleaning / Maintenance

•Always isolate fan from mains before cleaning.

•For all fan sizes remove grille and clean in warm soapy water with a non-abrasive cloth.

•The impeller can be removed by carefully pulling the fan blades from either side at the same time. These are to be cleaned in the same way as the above.

•The rear shutters can be cleaned but care must be taken when removing and replacing.

•Ensure that the shutter blades pins are correctly seated on the outside rim.

•Remove shutters via the retaining screws (3 will be found on the 6” and 9” models, 7 will be found on the 12” model). Once removed, the shutter assembly can be cleaned in warm soapy water and must be dried thoroughly before replacing.

•When replacing ensure that the shutter assembly blades are fully closed and that the assembly, as a whole, is correctly seated before tightening the screws.

•When the shutter assembly has been replaced, ensure that the shutter blades are free to open by placing a hand on either side of the shutter assembly blades and carefully opening.

•Once the interior grille shutter assembly has been cleaned, the fan’s main housing can be wiped with a clean damp, non-abrasive cloth.

15


EC Declaration of Conformity/Incorporation In accordance with EN ISO 17050-1:2004

We Greenwood Air Management Ltd Of Greenwood House, Brookside Avenue, Rustington, West Sussex, BN16 3LF, UK In accordance with the following Directive(s): 2004/108/EC The Electromagnetic Compatibility Directive 2006/42/EC The Machinery Directive hereby declare that: Equipment Ventilation Fan Model Number CD6 / ENERGY 500VE / CD9 / ENERGY 900VE / CD12 / ENERGY 1800VE Is in conformity with the applicable requirements of the following documents Ref. No. Title Edition/date BS EN ISO 12100- Safety of machinery. Basic concepts, general principles for design 2003 =A1:2009 1&2 BS EN 60335-1 Household and similar electrical appliances. Safety. General 2002+A2:2006 requirements BS EN 60335-2-80 Household and similar electrical appliances. Safety. Particular 2003 requirements for fans BS EN 61000-6-1 Electromagnetic compatibility (EMC). Generic standards. 2007 Immunity for residential, commercial and light-industrial environments BS EN 61000-6-3 Electromagnetic compatibility (EMC). Generic standards. Emission 2007 standard for residential, commercial and light-industrial environments

I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications and is in accordance with the requirements of the Directive(s)

Signed by: Name: John Barratt (full name of signatory) Position: Business Process Manager (position) Done at: As above (place) On : 02 February 2012 (date) The technical documentation for the machinery is available from the manufacturer at the above address.

Greenwood Air Management Ltd

Greenwood House, Brookside Avenue, Rustington, West Sussex BN16 3LF

Main Line Tel: +44 (0) 1903 771021 Technical Services: +44 (0) 1903 777135 Main Line Fax: +44 (0) 1903 782398 Web: www.greenwood.co.uk Email: [email protected]

P541/132 Iss H May 2012 MCR708 PN05.10.114

eco commercial fans... · 4 5 greenwood airvac tecnical services el: 01903 777135 wall mounting 1 2...

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