ece 480 – team 6
DESCRIPTION
Capacitive Rain Sensor for Automatic Wiper Control. ECE 480 – Team 6. In Order of Presentation: Ishaan Sandhu Danny Kang Arslan Qaiser Eric Otte Anuar Tazabekov. Outline. Introduction Design Requirements Proposed Design Solution Testing Results Budget Demonstration - PowerPoint PPT PresentationTRANSCRIPT
1
ECE 480 – Team 6In Order of Presentation:
Ishaan SandhuDanny Kang
Arslan QaiserEric Otte
Anuar Tazabekov
Capacitive Rain Sensor for Automatic Wiper Control
2
Outline
• Introduction
• Design Requirements
• Proposed Design Solution
• Testing Results
• Budget
• Demonstration
• Conclusions
3
Introduction
• Automotive Safety and Convenience• Automatic Headlights• Hands-Free Calling• Automatic Braking• Automatic Windshield Wipers
– Currently Optical (Expensive, Inaccurate)– DT6 Proposes Using a Capacitive Based Sensor
4
Capacitive Sensor Basics
Sensor Traces Form Base
Capacitance
E-field Generated by Applying AC
Voltage
Objects Interfere with E-field
Capacitance of Sensor Changes
5
Design Requirements
Functionality• Detect rain through 6 mm of glass
• Output control signals to wipers
Accuracy• Differentiate multiple levels of rain
• Ignore false stimuli on windshield, i.e. hands and dirt
Compatibility• Fit in existing housing area (1250 mm2)
• Mount via adhesive to windshield
Cost• Production cost < $16 per unit
6
System Block Diagram
Capacitive Sensor Control Unit Wiper
System
7
Design Flowchart
Voltage Regulator (5 V DC)
Keep Wipers Off
Capacitive Sensor Traces
on PCB
Activate Wipers
Capacitive-to-Digital
Converter Circuit
Microcontroller
YES
NO
I s Capacitance Between
X Farads Y ≤ ≤ ?
Control Unit
8
Sensor TracesCOMSOL • 3D Modeling Software • Visual User Interface• Calculates the base
capacitance • Can model dielectrics
– Top layer– Bottom Layer
• Simulates electric field lines– Sensitivity
9
Capacitance-to-Digital Converter
Analog Devices AD7745
• Industry-leading accuracy down to 4 fF change in capacitance
• Interfaces with sensor traces to monitor capacitance (+/- 4 pF)
• Converts changing capacitance to 24-bit digital output signal
• Output routed to PIC using the I2C communication system
Make text larger
10
Microcontroller
Microchip PIC16F1826
• 8-bit microcontroller, programmable in C code
• Initializes and configures AD7745 for operation
• Streams data from AD7745 and compares to known data ranges
• Data falling in range will activate appropriate wiper control signals
Make text larger
11
BudgetCOMPONENT COST
PIC16F1826 Microcontroller $0.90
AD7745 CDC $4.50
ADP3301-5 Voltage Regulator $1.40
Surface-mount Passive Components $0.10
Two-layer PCB Production and Assembly $4.00 (est)
Plastic Enclosure $0.50 (est)
Total $11.40 (est)
12
Capacitive vs. Optical
Design Team 6 Supplier (TRW) Change
Technology Capacitive Optical
Cost per Unit $11.40 $16.41 31% ↓
Physical Size 1,750 mm2 3,850 mm2 46% ↓
Detection Area 960 mm2 560 mm2 72% ↑
Clear line of site No need Required
13
Software
Start
Login
Main
Wait for UI
Start Reset
Clear all Fields
Get Data
Graph and Interpret
Start
Wait for Interrupt
Initialize
Get Data
Visual Basic Application Microcontroller
14
Demonstration
15
Conclusions
• Successful completion of the project• Exceeds all design requirements• Higher accuracy• Larger sensing area• Smaller enclosure• Significant savings
16
Q & A
17
Thank You