eawd congress in graz · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ......

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EAWD CONGRESS IN GRAZ AKKA Modular E-Drive Concept 10.05.2019

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Page 1: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

EAWD CONGRESS IN GRAZ

AKKA – Modular E-Drive Concept

10.05.2019

Page 2: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

2

1 Global Player AKKA

May 20, 2019

Page 3: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

3

GROWTH OF THE AKKA BU GERMANY FOR E-MOBILITY

May 20, 2019

Page 4: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

4

EMPLOYEES YEAR 2018

21.000 worldwide

REVENUE YEAR 2018

€ 1,5 Mrd. worldwide

PLACES IN

Europe, Asia, America, Middle East and Africa

May 20, 2019

Page 5: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

5

2 E-Mobility MODULAR E-DRIVE CONCEPT

May 20, 2019

Page 6: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

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MODULAR E-DRIVE CONCEPT - COMPONENTS

_

May 20, 2019

HV-BATTERY BATTERY MANAGEMENT

SYSTEM

WIRING HARNESS

THERMAL MANAGEMENT

HUMAN MACHINE INTERFACE

BATTERY CHARGER E-MOTORS

INVERTER

12V-BATTERY FUSE BOX

LV-WIRING HARNESS

DRIVE CONTROL UNIT

Page 7: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

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MODULAR E-DRIVE CONCEPT - COMPONENTS

_

May 20, 2019

Capacity: 2,87 kWh

Max. voltage: 403,2 V

Max. current: 200 A (10s)

SoC-calculation, monitoring, insulating resistance, etc.

HV-BATTERY, BMS

INVERTER

DRIVE CONTROL UNIT

Max. voltage: 450 V

Max. power : 180 kW

Max. temperature: 60°C

Implementation of safety functions (Interlock,

temperature control, etc.)

Communication with the vehicle control unit

Page 8: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

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MODULAR E-DRIVE CONCEPT - COMPONENTS

_

May 20, 2019

Adaption of suspension, shock absorber, knuckle, …

WHEEL HUB MOTOR

DISPLAY UNIT

CHASSIS

THERMAL MANAGEMENT

Power 75 KW, max. Torque 700 Nm,

Weight 23 kg

Sensor system:

Sensor for ABS/ESP

Temperature sensor

Cooler and fan

Electrical water pump

Cooling circuit:

E- Motor – Power Electronic Unit

SoC, battery-condition, speed, temperature, …

Page 9: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

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E-DRIVE WORK PACKAGES

_

May 20, 2019

AFTER SALES

SYSTEM-INTEGRATION HOMOLOGATION

OPERATIONS STRATEGY / ENERGY

MANAGEMENT / SIMULATION / CALIBRATION

CHARGING SYSTEM, HV-BATTERY,

HV-WIRING HARNESS

TESTING AND VALIDATION,

EMC-VALIDATION

HV SAFETY

FUNCTIONAL SAFETY

E-MOTOR, INVERTER, TRANSMISSION

Page 10: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

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POSSIBLE APPLICATIONS

Battery

Selection

Motor

Selection

May 20, 2019

BEV

PHEV

Page 11: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

May 20, 2019 11

POWER CONSUMPTION & DRIVING PERFORMANCE

1D longitudinal dynamics model containing

Powertrain of tractor vehicle

Electrified 1-axle trailer

Driver & e-drive operation strategy models

Simplified battery model Electric energy

demand

For calculation of

Fuel consumption

Battery energy & power demand

Powertrain efficiency improvement

Optimization of operation strategies

1D LONGITUDINAL DYNAMICS

MODEL DESCRIPTION

electric energy

demand

powertrain

operation strategy

driver

vehicle

Page 12: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

May 20, 2019 12

POWER CONSUMPTION & DRIVING PERFORMANCE

VEHICLE DESCRIPTION

Vehicle class: Compact car

Engine: 2.0L Diesel, 120kW

Vehicle 1500kg

Trailer weight: 1800kg

Performance (eTrailer) 15KW

TRACK DESCRIPTION

Road profile / cycle: Brenner Pass / WLTC

Electric boost supported until 80kph

TARGET

Fuel consumption & agility evaluation

-13%

-17%

Page 13: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

THANK YOU

QUESTIONS?

Page 14: EAWD CONGRESS IN GRAZ · akka – modular e-drive concept 10.05.2019 . 2 1 global player akka ... drive control unit . 7 modular e-drive concept - components _ may 20, 2019 ... testing

CONTACT

Alexander Kluger

Vice President BL Powertrain

Salierstr. 36 – 70736 Fellbach – Germany

M +49 151 7463 2257

[email protected]

Stamatios Stamatiadis

Vice President Business

Development Automotive rest of

world

Stamatios.stamatiadis@mbtech-

group.com

Salierstr. 36 – 70736 Fellbach –

Germany