EasyHandling –Scalable Mechatronic Solutions

2 EasyHandling

Assembly and HandlingMaterial-handling, position-ing and assembly of every-thing from small parts to heavy payloads requiring long motion lengths.

Solar, Semicon, MedicalPrecision and compact modules satisfy applications, from simple positioning to gantry-style robots, with high performance in sensitive environments.

Food, Packaging, and PrintingCompound packaging, stack-ing, sorting, palletizing, cartoning and gentle food handling.

Automotive and Machine ToolGuiding for machine tools and transfer of heavy auto-motive components.

Rexroth delivers exceptional factory automation by drawing upon core competencies, global partnerships, and deep industry knowledge in all Drive & Control technologies.

Rexroth has decades of experience in development of best-in-class components for force and motion control. This provides our unique foundation for high performance multi-technology solutions.

Pneumatics

Servo Drives & Motors

Linear Motion & Guiding

Controls, I/O & HMIs Structural Framing Assembly Conveyors

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Visit www.boschrexroth-us.com

3 EasyHandling

Advanced

= Comfort + Controls

Comfort

= Basic + Drives and Commissioning Tool

Basic

= All Mechanical Components + Motors

Rexroth’s EasyHandling system is more than a modular set of mechanical components. It completes the evolutionary transition from high quality mechanical and electronic elements to a compre-hensive system solution built on standardized interfaces and interoperable controls.

Why Rexroth EasyHandling configurations for your automation application

▶ Highly configurable –single or multi-axis Cartesian and Gantry solutions. Buy only what you need.

▶ Delivered pre-assembled or as components ▶ Repeatability up to 0.005 mm per axis ▶ Suitable for short to long reaches and light to heavy

payloads ▶ Optimized energy use and cost for each axis, for example,

electro-mechanical and/or pneumatic ▶ Simple to program and commission ▶ Open architecture and controls interface

4

Your Vision – Our Solution

Example configurations

XZ axes–omega (X), telescoping(Z) with gripper

X axis with side-drive & motor

XZZ axes–independent verticals (ZZ) with bodies moving

XYZ, 3-axis belt drive, cable management

XZ axes–3rd party motor mounts, cable management

XZZ axes–independent verticals (ZZ) carriages moving

XXYZ gantry, three driven axes, one idler axis

XZ axes–telescoping (Z), cable management

XY, ball rail outrigger support, Rexroth framing structure

XYZ, 3-axis ball screw drive, cable management

XXYZ gantry–long span bridge module (Y), belt driven (XX) with connecting shaft

Five gantries on Rexroth framing structure

EasyHandling

5

Save Your Time and Money by Using Online Engineering Tools

EasySelect

Browse to our website www.easy-handling.com, and select online tools. Follow step-by-step prompts to input application param-eters.

▶ Optimizes selection of components

▶ Generates BOM ▶ Compiles information

for transfer to CAD configurator

CAD Configurator

Use output from EasySelect or as a tool to create CAD model if your preferred components are pre-deter-mined.

▶ Generates CAD models and BOMs of assemblies or individual components

▶ Intuitive graphic interface for selection of axis com- ponents

▶ Validates your component selection

EasyHandling

6 EasyHandling

Centered Around Centering-Rings

Similar to the interlocking blocks from your childhood, precision centering-ring features, found on all mating com-ponents, ensure a robust and repeatable interlocking between all elements of the system.

▶ A wide variety of linear modules and end-effector components can be assembled in an infinite variety of configurations

▶ Modules with different frame sizes combine easily due to the 40mm grid between centering-ring holes on Easy-Handling components

▶ Anything constructed can be taken apart again and re-assembled to accommodate changes required for your application

Begin at the End-effector

Our Mechatronic solutions begin at the actual work environ-ment of your application. Rexroth offers a wide range of robot-end components including:

▶ Vacuum Cups and Generators ▶ Non-contact handling module (bernoulli) ▶ Grippers ▶ Rotary Modules ▶ Blank plate for your tooling

40

40

Building Blocks for Automation

H2

H1

ØBH7

ØAH7 H

1 ØAH7

7 EasyHandling

Unsurpassed Range of Robust, High-performance Linear Modules

Selection Guide of Core Linear Motion Modules

Module type Series name Smal

lest

fram

e si

ze (

mm

)

Max L dim (mm) La

rges

t fr

ame

size

(m

m)

Max L dim (mm)

No. of frame sizes

Centering ring options on: A

ssem

bly

&

Han

dlin

g

Pack

agin

g

Aut

omot

ive

&

Mac

hine

Too

l

Key Application Features/Additional Versions

Ball Screw

Belt Drive

Pneu-matic

Ball Screw

Belt Drive

Ball Screw

Belt Drive

Body Carriage

OriginalMKK MKR – 40 1000 2500 165 4000 12000 5 –

on 40 mmframe

++ ++ ++Very long strokes. High speed Cam Roller version (MLR)

Compact

CKK CKR CKP 70 650 1500 200 6500 10000 5 ü ü ++ ++ ++

First choice for motions in general automation. Linear Motor version (CKL)

Economy

eCKK eCKR – 90 680 2500 110 1200 2500 2 ü ü + +

For light duty motions

Bridge

BKK BKR – 115 5000 5800 135 5000 5800 2 – ü ++ ++ ++

Two rails at perpendi-cular planes. For very long unsuppported spans

Precision

PSK – – 40 350 – 90 940 – 4 – – ++ +

Steel body. Very high precision in small foot-print

Ball Rail Table

TKK – – 155 2860 – 455 2850 – 4 – – + ++

For extremly high payloads and harsh environments

Mini-SlideMSC-

EL–

MSC-BV

6680 (str)

– 112200 (str)

–4 (5

pneu) ü ü ++ ++ ++

Lowest cost for pneumatic motions <200 mm stroke

Feed

VKK – – 70 600 – 100 680 – 2 ü – ++ ++ ++

Suitable for vertical motions, minimal dynamic mass

Omega

– OBB – 55 – 5500 120 – 5500 3 ü ü ++ ++ ++

Minimal dynamic mass, short body length, multiple independent moving carriages option

Rodless Cylinder

– – RTC16 dia

–1800 (str)*

63 dia

–3700 (str)*

10 ü ü ++ ++ ++

First choice for pneu-matic motions with >200 mm stroke

L dim = body length of the module between end caps *Pneumatically Driven

8 EasyHandling

Cable Management Made Easy

▶ Standardized connection elements allow for easy and adjustable integration of cable management

▶ Available as components that fix directly to linear modules or integrated on sub-assemblies

▶ Energy chain and supporting components are length configurable

1x guide channel R0391 700 06

1x cable drag chain R0391 700 00

1x cable drag chain R0391 700 04

2x profile R0391 700 12 2x clamping profile R0391 700 15

1x profile R0391 700 13 1x clamping profile R0391 700 141x bracket R0391 700 17

1x guide channel R0391 700 10

2x profile R0391 700 12 2x clamping profile R0391 700 15

2x profile R0391 700 12

9 EasyHandling

Motion Realized in Minimal Time

IndraDyn high performance servo motors

▶ Integrated absolute multi-turn encoders for precise motion control

▶ Wide range of torques – 0.48 to 24 Nm ▶ Integrated drive version – add axes to machine without

adding anything in cabinet

IndraDrive Cs compact servo drives

▶ Multi-protocol enabled for maximum flexibility ▶ Position block mode allows multi-positioning with

discrete I/O ▶ Wide range - 100 W to 9.0 kW ▶ Extremely compact design for small cabinets ▶ Safety on Board technology compliant to EN954-1, Cat 3 ▶ Integrated PLC version with IEC 61131-3 compliant

motion control

Fast Commissioning with EasyWizard

▶ FREE Software tool that commissions Rexroth linear modules on Rexroth drives in a few minutes

▶ All required mechanical data of the axis is pre-loaded ▶ Enables maximum performance of mechanical compo-

nents and motors on Rexroth drives ▶ Used when drive is controlled via Rexroth or third party

controller

Axis

▶ Integrated drive version

10

1 Select your industry 2 Select your control platform 3 Select your basic technologies 4 Your recommended function block is:

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Handling, assembly, and robotics • • • • • • ▶ IndraMotion for Handling

Packaging technology • • • • • • • ▶ IndraMotion for Packaging3)

Printing and converting technology • • • • • • ▶ IndraMotion for Printing3)

Metal forming technology1) • • • • ▶ IndraMotion for Metal Forming

Machine tools(metal cutting/forming)2) • • • • ▶ IndraMotion for MTX

General automation

• • • ▶ IndraMotion for MLD

• • • • ▶ IndraMotion for MLC3)

• • • ▶ IndraMotion for MLP

• • • • • ▶ IndraLogic (PLCopen)

1) e.g. roll feed, synchronously running separation equipment, profiling machines2) e.g. turning machines, machining centers, bending machines3) The Generic Application Template in IndraWorks fully supports PackML

EasyHandling

Your Choice of Control Solutions from Rexroth

Comfort

Open interface philosophy enables blending of Rexroth Motion, Safety and I/O into your controls architecture.

Advanced

▶ Complete controls solu-tion from one source with proven interoperability from HMI to I/O.

▶ Scalable inline motion controllers/PLCs with simultaneous multiple bus protocol capability.

IndraDrive CsDrive

IndraDrive CsDrive

Discrete I/Oor Fieldbus includingthese, and more:

Servo-motorAxis n

Servo-motorAxis n+1 etc.

Inline orFieldline I/O

Servo-motorAxis n

Servo-motorAxis n+1 etc.

IndraControlPanel Mountand Hand-heldHMIs

IndraDrive CsDrive with

Integrated PLCIndraDrive Cs

Drive

Ethernet

Inline and Fieldline I/O

IndraMotion – Application FocusedProgramming Interface

Rexroth or 3rd party control

11 EasyHandling

Within IndraWorks, we provide a wide range of function blocks specifically tailored for applications in factory automa-tion. These industry-specific programming solutions greatly reduce your required effort and expedite machine start-up.

1 Select your industry 2 Select your control platform 3 Select your basic technologies 4 Your recommended function block is:

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Handling, assembly, and robotics • • • • • • ▶ IndraMotion for Handling

Packaging technology • • • • • • • ▶ IndraMotion for Packaging3)

Printing and converting technology • • • • • • ▶ IndraMotion for Printing3)

Metal forming technology1) • • • • ▶ IndraMotion for Metal Forming

Machine tools(metal cutting/forming)2) • • • • ▶ IndraMotion for MTX

General automation

• • • ▶ IndraMotion for MLD

• • • • ▶ IndraMotion for MLC3)

• • • ▶ IndraMotion for MLP

• • • • • ▶ IndraLogic (PLCopen)

1) e.g. roll feed, synchronously running separation equipment, profiling machines2) e.g. turning machines, machining centers, bending machines3) The Generic Application Template in IndraWorks fully supports PackML

IndraWorks – a comprehensive suite of engineering software for all of your Drive & Control system requirements. Simple and user-friendly.

▼ Examples of pre-developed preventive maintenance features

Select optimal function block for your controls application based on the table below.

The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

US910A001/03.2012 © Bosch Rexroth Corporation 2012. Printed in the United States.

Bosch Rexroth CorporationLinear Motion and Assembly Technologies 14001 South Lakes Drive Charlotte, NC 28273-6791 Telephone (704) 583-4338 Facsimile (704) 583-0523 appengreq.brl@boschrexroth-us.comwww.boschrexroth-us.com

Find your local contact person here:www.boschrexroth-us.com/addresses