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EAO – Your Expert Partner for Human Machine Interfaces

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Product Information

Series 04 | Lever Switches

Lever switches S41 to S45 - Technical Documentation

Doc.-Id.: 477100 / 10.01.11 / rd / kraft Page 1 of 15Subject to technical changes.

Industrial Controllers

Lever switches

S41 to S45 S41 S42 S43

S44 S45

Revision: - 11 -

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Modification Report

Revision Date Modifications Page(s)

1 08.03.2004 First edition all

2 16.03.2004 Definition of dimensioned drawings and connecting diagrams

in appendix checked and revised – thus automatic change of

table of content.

11 and 12

2

3 06.05.2004 • § 4.4 – specification for minimal current added

• § 4.5 – specification for 72 VDC and 110 VDC added

8

9

4 24.06.2004 • § 4.3 – specification for minimal current and specification

for 72 VDC and 110 VDC added

• § 4.4 – Designation AC-12, 60VAC / 1,0A changed to DC-

12, 60VDC / 1,0A

• § 4.5 and 4.6 – specification for minimal current added

8

8

9

5 23.08.2004 • § 4.3 and § 4.5 – specification for minimal current

changed from 4mA to 8mA in 0,5mA to 8mA

8 and 9

6 30.11.2005 • § 5.1 drawing added (anti-twist device)

• § 6 type key enhanced

• § 7 drawing numbers revised

10

11

12

7 01.04.2010 revised all

8 15.09.2010 Attached documents deleted, grip shapes added all

9 29.09.2010 Revised §7 detents and switching sequences added 13

10 05.01.2011 Document revised construction changed all

11 10.01.2011 Document revised (T604) all

12

13

14

15

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Table of Contents1 Illustrations .............................................................................................................................. 6

2 Application .............................................................................................................................. 7

3 Design ...................................................................................................................................... 83.1 GripsForAllUnits(S41–S45)................................................................................................10

4 Technical Data ........................................................................................................................114.1 CompleteDevice......................................................................................................................114.2 Micro-SwitchwithoutPositiveOpeningOperation....................................................................114.3 Micro-SwitchwithPositiveOpeningOperation.........................................................................12

5 Installation ..............................................................................................................................135.1 LeverSwitchInstallation...........................................................................................................135.2 HandleDisassembly.................................................................................................................14

6 Type Key ..................................................................................................................................14

7 Appendix .................................................................................................................................15

8 Order, Detents and Switching Sequences (T604) ................................................................16

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1 Illustrations

S41 S42 S43

S44 S45

Figure 1: Lever switches S41 to S45

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2 Application

The lever switches in Figure 1 – types S41 to S45 – are switches, which generate digital output signals depending on the position of the operator handle (1). For this purpose, each switch has a maximum of 5 (S41 to S43) or 4 (S44 and S45) micro-switches (2) with varying switching pro-grams, thus providing for adaptability to the customer’s demands. Besides the switching pro-gram, the micro-switch type, the electric interface, the colour of the centering rings (4), and the mechanical features (angle of deflection of the operator handle, form of the grips, and its detent and spring return functions) are variable as well.

Due to these variable features, the lever switches can be employed anywhere, where switching levers are to carry out operating functions. Since the centering rings (4) of the lever switches have formally been adjusted to the pushbuttons of the EAO type series 04, one can design op-erating units with pleasant looks using these components (hand-activated auxiliary switches and lever switches).

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3 Design

Figure 2: Design

Figure 2 provides information on the lever switch’s basic design features. As one can see, it basically consists of an operator handle (1), which is supported by a flange plate (2). The form of the operator handle can vary. See the dimension drawings of the units (S41 – S45).

Below the flange plate, the operator handle is connected with a detent disk (3), which is oper-ated by a spring loaded roller lever (4). This is the operating principle behind the mechanical detent and spring return functions. All of the default detent and spring return functions are in-cluded in the technical specification no. T 604 (also in Gessmann catalogue 5/101). Other de-tent and spring return functions are available on request.

Item (5) shows a stop pin, which will be employed, if the operator handles’ maximum angle of deflection (25°-0-25°) is to be limited. Its position and the number of stop pins is optional, which allows for a great variety of types with reduced angles of deflection (see T 604 or in Gessmann catalogue 5/101).

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The micro-switches (6) are activated by cam discs (7). Basically, there are two types of micro-switches available:

1. Micro-switch without positive opening operation

These micro-switches are used in the lever switches S41, S42, and S43. Each lever switch includes a maximum of 5 micro-switches. The technical data of these micro-switches is listed in chapter 4.

2. Micro-switch with positive opening operation

These micro-switches are used in the lever switches S44 and S45. Each lever switch in-cludes a maximum of 4 micro-switches. The technical data of these micro-switches is listed in chapter 4.

By varying the cam discs, the switching sequences may be adjusted to individual customer re-quirements. All the default switching sequences are listed in the technical specification no. T 604. Other switching programs are available on request.

The electric interface (8) differs from one lever switch type to the other. More detailed informa-tion on these interfaces is given in table 1. In addition, the relevant connection diagrams are listed, too, which can be found attached.

Type S41 S42 S43 S44 S45

Electric Inter-face

cage clamp

1 – 1.5 mm²

JST connector up to 0.2mm², counter plug is supplied. Re-

quired crimping tool, JST WC

240

blade terminal 6.3 x 0.8 mm

cage clamp

1 – 1.5 mm²

screw terminal or blade termi-nal 6.3 x 0.8

mm

Connection diagram, 1-2 contacts

EK / 87-10 EK / 90 –10 EK / 94 – 10 EK / 96 –10 EK / 106 –10

Connection diagram, 3-4 contacts

EK / 89 – 10 EK / 91 –10 EK / 95 –10 EK / 102 –10 EK / 106 –10

Connection diagram, 5 contacts

EK / 105-10 EK / 107-10 EK / 108-10 - -

Table 1: Electric interfaces

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3.1 Grips for all units (S41 – S 45)

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4 Technical Data

4.1 Complete device

• Mechanical product life - 5 million cycles

• Protection class (front side) - IP 54

• Standards and approbations*:

Fire behaviour: DIN 5510 - pending

NFF 16-101 - pending

NFF 16-102 - pending

Design: VDE 0660

*further standards and approbations on request

4.2 Micro-switch without positive opening operation

(S = silver contacts)


• Temperature range - -40°C to +85°C

• Switching category - DC-13, 24VDC / 2,0 A

- DC-13, 60 VDC / 0,5 A

- DC-13, 72 VDC / 0,35 A

- DC-13, 110 VDC / 0,2 A

- AC-13, 230 VAC / 1,5

• Minimal current - ≤ 30 VDC / 20mA

Micro-switch without positive opening operation (G = gold plated silver contacts) • Mechanical product life - 5 million cycles


• Switching category - DC-12, 12 to 30 VDC / 10mA

• Minimal current - ≤ 30 VDC / 0,5mA to 8mA

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4.3 Micro-switch with positive opening operation

(S = silver contacts)

• Solder-hook terminated contact - with lever switch S44

• Contact with screw terminal - with lever switch S45

• contact with blade terminal - with lever switch S45



• Switching category - AC-12, 250 VAC / 10A

- DC-12, 24 VDC / 6,0 A

- DC-12, 60 VAC / 1,0 A

- DC-12, 72 VAC / 0,7 A

- DC-12, 110 VAC / 0,35 A

- DC-12, 250 VDC / 0.2 A

• Minimal current - ≤ 30 VDC / 20mA

Micro-switch with positive opening operation (G = gold plated silver contacts) • Solder-hook terminated contact - for lever switch S44

• Contact with screw terminal - with lever switch S45

• contact with blade terminal - with lever switch S45



• Switching category - DC-12, 12 to 30 VDC / 10mA

• Minimal current - ≤ 30 VDC / 0,5mA to 8mA

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5 Installation

5.1 Lever switch installation

With anti-twist device Without anti-twist device

Figure 3: Installation

Figure 3 shows the installation of the lever switch. As one can see, the lever switch (1) is in-serted into the port (2) from below, and the centering ring (3) is placed upon it from the top. Fix the entire unit by tightening the two attachment screws (4) evenly (NOTE: Max. Torque 50 Ncm!!). Make sure to remove the cylindrical handles (handles 13 and 14) before inserting the lever switch into the port. You will find a detailed instruction for the disassembly of the handles in chapter 5.2.

Attention ! The surface of the assembly position of the switch has to be very flat without any barrier.

The positioning of the lever switch with anti-twist device (2) is given by an arbor.

The dimensioned drawings listed in table 2 provide information on the outside dimensions of the various lever switch types and the port designs. All dimensioned drawings are attached.

Type S41 S42 S43 S44 S45

Dimensioned drawing

M 4650 M 4651 M 4652 M 4653 M 4654

Table 2: Dimensioned drawings

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5.2 Handle disassembly

The handles 02, 03, 05, 13, 14, and 15 are put over the switching lever and then fixed axially by a hex-socket set screw (M3 DIN 916). Upon the loosening of this set screw, the handles can be removed upwards. For the handles 13 and 14, a cover must be removed first (see fig. 4), before one can access the set screws.

When tightening the set screws, make sure not to exceed the max. torque of 20 Ncm.

Figure 4: Handle disassembly

6 Type Key

Sample:S 4X - 11 - 2 - MS.../xy/xy - 4 - 8 - V

type handle design number of contacts

Ms = detent see T 604

type of connection

colour of centering ring

lock against rotation

x = switching sequence see T

604

1 = screw terminal

0 = black anodized

not specified = without anti-twist

device

y = G = goldcontact S = silvercontact

2 = blade terminal 6,3x0,8

8 = aluminium coloured anodized

V =with anti-twist

device

3 = cage clamp 1-1,5mm2

4 = connector JST max 0,2mm²

contact 2contact 1

grip

cover

set screw

handle

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8 Appendix

This appendix includes all and any documents, to which reference was made in the previous chapters.

Type of drawing Drawing No. Description

Data sheet T 604 Order, Detents and switching sequences S4, S41 to S45

Dimensioned drawing M 4650 Dimensioned drawing S41

Data sheet EK / 87-10 Connection diagram 1 to 2 contacts (S41)


Data sheet EK / 105-10 Connection diagram, 5 contacts (S41)














Table 3: Appendix




7 Order, Detents and Switching Sequences (T604)

purchase order offer

Purchaser: Date

Company:

Name:

Street

Zip code: Location:

Phone:

Fax:

E-Mail:

Delivery address

Company:

Name:

Street

Zip code: Location:

Phone:

Fax:

E-Mail:

Requested delivery date:

Delivery / and shipping instruction:

Remarks:

FAX: +49(0)7131 4067-10 E-Mail: [email protected]

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7 Order, Detents and Switching Sequences (T604)

purchase order offer

Purchaser: Date

Company:

Name:

Street

Zip code: Location:

Phone:

Fax:

E-Mail:

Delivery address

Company:

Name:

Street

Zip code: Location:

Phone:

Fax:

E-Mail:

Requested delivery date:

Delivery / and shipping instruction:

Remarks:

FAX: +49(0)7131 4067-10 E-Mail: [email protected]




8 Appendix

This appendix includes all and any documents, to which reference was made in the previous chapters.

Type of drawing Drawing No. Description

Data sheet T 604 Order, Detents and switching sequences S4, S41 to S45


















Table 3: Appendix

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Figure 5: Detents and switching sequences (T 604)

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h di

rect

ion

(top

sid

e/bo

ttom

sid

e) a

ccor

ding

to M

3721

GB

switc

h se

quen

ce a

ccor

ding

to T

604

GB

lever - switch S42 with 5 contacts

...

...

25

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-.-

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S1/1

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36

Sachbearbeiter2:

W. G

essm

ann

GM

BH

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essm

ann

GM

BH

Gepr.

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Sachbearbeiter1:

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ac

2

1

4

34

5

1

4

7

Hutt

Hutt8

421

865

b

S1

X2

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37

topside

descriptionX1

:X2

12

26.08.03

22.09.106

2

X1

X2

"0"-position

microsw

itch

X1

09.03.04

S2


84

bottomside


04

connection

designation

designationcontacts

2contacts

EK/94B

BS


switchsequenceaccordingtoT604GB

X1/X2:flatconnection2,8/6,3m

mType:W

EIDMÜLLERGSF5

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_10.sch

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ac

Hutt

Hutt

63

X1

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X2

12

1

bd

24

5

1

2

6

4

7

2

1

4S3

1112

Hutt

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1

4S4

1516

7 841 52

15 16129 1310

13.08.03

09.03.04

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bottomside

topside

3

4S1

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descriptionX1

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9

S2

26.08.03

23.09.10

1413

X2

2

"0"p

ositionmicrosw

itch


designationcontacts

EK/95B

BS


10

X1connection

designation

4contacts



flatconnection2,8/6,3m

mType:W

EIDMÜLLERGSF5

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EK

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defin

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of s

witc

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e/bo

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sid

e) a

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ding

to M

3749

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switc

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seq

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cord

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flat c

onne

ctio

n 2,

8/6,

3mm

Typ

e: W

EID

MÜ

LLE

R G

SF

5

29

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essm

ann

GM

BH

Gepr.

Änderung

Sachbearbeiter1:

Indu

strie

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D-7

4211

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iagr

amEK

/ 96

A -

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essm

ann

GM

BH

Gepr.

Änderung

Sachbearbeiter1:

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strie

scha

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4211

Lei

ngar

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wiri

ng d

iagr

amEK

/ 96

A -

10d

EK_96A

_10.sch

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ac

2

1

4

34

5

1

4

77

Hutt

Hutt8

32

76

bd

S1

X2

Hutt

Hutt

41

X1

85

topside

12

13.08.03

09.03.046

2"0"-position

microsw

itch

descriptionX1

:X2X1

23.09.10

26.08.03

S2

X2

"0"p

ositionmicrosw

itch


04

bottomside


84

connection

designation

designationcontacts

2contacts

EK/96A

BS

cageclampWAGO236-104/000-012(o

range)



31

Doc.-Id.: 476891 / 10.01.2011 / rd/kraft

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essm

ann

GM

BH

Gepr.

Änderung

Sachbearbeiter1:

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D-7

4211

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ngar

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iagr

amEK

/ 10

2A -

10e

EK_102A_

10.sch

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eDatum

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:Nam

e:

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S1/1

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36

Sachbearbeiter2:

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essm

ann

GM

BH

Gepr.

Änderung

Sachbearbeiter1:

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4211

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ngar

ten

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iagr

amEK

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2A -

10e

EK_102A_

10.sch

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ADgeändertw

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ace

Hutt

Hutt

Hutt

741

15129

12

1

bd

24

5

1

2

6

4

7

2

1

4S3

1112

Hutt

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1

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1516

86532

X1

1614131110

EK/102ABS

wiringcontacts

descriptionX1

:X2

13.08.03

10.09.03

27.09.10

"0"-position

microsw

itch

bottomside

topside

3

4S1

S1

89

S2

26.08.03

09.03.04

1413

X2

2

X2

"0"p

ositionmicrosw

itch

designationcontacts

arrangem

entcontacts->T604

arrangem

entcontacts->T584

10

X1connection

designation

4contacts



cageclampWAGO236-108/000-012

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A4


Gepr.

2004

Hutt

Name:

Datei: EK_106_10GB.sch

Bearb. Hutt

connectiondiagram

Datum


09.03.

Datum:

Größe

D-74211Leingarten

09.03.

Seite


EK / 106 - 10 GB

A4


Gepr.

2004

Hutt

Name:

Datei: EK_106_10GB.sch

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Datum


09.03.

Datum:

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D-74211Leingarten

09.03.

Seite


EK / 106 - 10 GB

(11)

11

12

(14) (12)

14

(31)

12

(34) (32)

11

14

S2 S4

1v.1

NC/12

bottomside

14

topside

(21) (24)

11

12

(22)

11

14

(41) (44) (42)

12

C/11

NO/14 microswitch


S1 S3

lever-switchS45with4contacts

microswitch10Awithflatconnection6,3mm*0,8mm

definitionofswitchdirection(topside/bottomside)accordingtoM3770GBswitchsequenceaccordingtoT604GB


34

Doc.-Id.: 476891 / 10.01.2011 / rd/kraft

Notes

35

Doc.-Id.: 476891 / 10.01.2011 / rd/kraft

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