e-line trolley busbar - eae elektrik · 2020. 9. 10. · eae elektrik a.s. busbar products are...

E-LINETROLLEY BUSBAR

Trolley Busbar Systems

www.eaeelectric.com

http://www.eae.com.tr

Please visit our website for the updated version of our catalogues.www.eaeelectric.com

E-LINETROLLEY BUSBAR

https://eae.com.tr/TR/e-line-tb.html

EAE Groupin numbers;

270.000m²closed manufacturing area

1973year of foundatiton

6manufacturing plants

100+countries of export

Founded in 1973, EAE Elektrik A.S. being the parent company of EAE Group is a worldwide manufacturer of electrical products.

“Lean Production” and “Innovative and Customer Driven Product Development” approaches are the key values utilized in designing and manufacturing the product families in compliance with ISO 9001, ISO 14001, OHSAS 18001 and ISO 27001.

EAE Elektrik A.S. busbar products are certified by KEMA/DEKRA (Holland),KEMA - KEUR, UL classified laboratories as per IEC 61439-1/6 standards.

Company Profile

Founded Closed Manufacturing AreaRange of Products

Companies

Number of Plants

: in 1973: 270.000m2: Busbar Power Distribution Systems Lighting Busbar Systems Cable Tray Systems Underfloor Trunking Trolley Busbar Systems: EAE Elektrik EAE Aydınlatma EAE Elektroteknik EAE Teknoloji EAE Makina: 6


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E-LINE TBS

TBS

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E-LINE TBS



CONTENTS

TBS

E-LINE TBS

Trolley Busbar SystemsOrder Code SystemsTBS Trolley BusbarTBS Feeder UnitTBS Repair Zone UnitSystem ComponentsVoltage Drop,Calculation Of Feeding Points TBS Trolley Busbar Installation Manual

234

5-67-9

10-1112

13-14


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The system consists of a C-PVC housing and moving current collectors. The current collector is mechanically attached to the moving system. Along with the mobile unit that will use the energy, the current collector also moves and performs uninterrupted energy reception.

The eliminates the possibilities such as accident, malfunction in energy distribution with suspended and reel cable in conventional systems. Conductors are enclosed in C-PVC housing and personnel safety is maximized.

There is no fixed connection between the conductor housings and the conductors and between the C-PVC housing and the sliding hangers, the necessary expansion opportunity is provided, therefore the expansion element is unrequired.

Cautions:If it is used in external environments exposed to rain and sunlight, it should be protected with a cover such as a canopy.

• Bridge/Overhead Cranes• Monorail Systems• Textile Cutting and Spreading Tables• AS/RS Storage Systems• Moving Ceiling and Door Systems• Assembly and Test Lines

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TBS

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ORDER CODE SYSTEMSTB S 04 5

Trolley Busbar Model

Current Ratings

40A 0463A 0675A 07105A 10130A 13

Number of Conductors

5 Conductors 54 Conductors 4

Type

Jointed EContinuous S

TECHNICAL FEATURES

Rated Current (A) 40 63 75 105 130Conductor Quantities (pcs) 4-5 4-5 4-5 4-5 4-5Rated Voltage (AC) (V) 690 690 690 690 690Dielectric Properties (kV/mm) 30 30 30 30 30Frequency (Hz) 50/60 50/60 50/60 50/60 50/60Resistance (20°C) R20 (mW/m) 1,300 1,018 1,280 0,800 0,570Resistance (35°C) R35 (mW/m) 1,420 1,176 1,460 0,920 0,660Reactance X (mW/m) 0,160 0,447 0,140 0,060 0,250Impedance Z (mW/m) 1,429 1,258 1,467 0,922 0,706Standard Length (mm) 4 4 4 4 4

Feeder Units

Current Collector

Line Feed Unit

Joint Unit

End Closure

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68

51

N

L2 L1

L3

N

L2 L1

L3 N

L2 L1

L3

TBS TROLLEY BUSBAR

• Number of Conductors: 3, 4, 5 Conductors.• Colour : Red.• Temperature range: -30°C , +55°C.• Standard housing length : 4 meters.• Protection : Standard IP24, Gasket IP44.• Fire Protection Level : B1 DIN 4102 ve UL94• Housing is made of C-PVC and plastic

accessories are made of PA6 raw material.• Conductors are protected against hand contact

inside the insulating housing.• There is a neutral line on the housing indicating

the neutral conductor.

The housing has a structure that can use maximum 5 conductors.There is a safety system which prevents the current collector from being mounted incorrectly.

Continuous Copper ConductorsElectrolytic copper conductors can be applied without interruption at a maximum length of 150 m.

Joint plastics are not included in the weight values. Total weight of the joint plastics and bolts is 0,1 kg.

Radius Trolley BusbarIt has minimum 1.5m radiusTrolley Busbar available in vertical axes. Radius Trolley Lines can be applied with maximum 4 conductors.

5 Conductors 4 Conductors

Standard 4 Meters

Earth conductor is placed on the top.

Housing

The blue line on one side of thehousing indicates the neutral position.

ModelConductors

Quantity-Current (A)

Weight(gr/m)

Conductor Cross Section

(mm²)Order Code

TBS 044 4P - 40A 1720 4x11,20 3024465TBS 064 4P - 63A 1800 4x12,80 3182880TBS 074 4P - 75A 1900 4x16,00 3024466TBS 104 4P - 105A 2180 4x24,00 3024467TBS 134 4P - 130A 2460 4x32,00 3024468TBS 045 5P - 40A 1810 5x11,20 3024461

TBS 065 5P - 63A 1890 5x12,80 3182877TBS 075 5P - 75A 2040 5x16,00 3024462TBS 105 5P - 105A 2390 5x24,00 3024463TBS 135 5P - 130A 2740 5x32,00 3024464

D e s c r i p t i o n Weight (gr) Order Code

TB5 Trolley Busbar Housing 1200 2037290r=

1,5m

(m

in.)

x

y

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TBS

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1000

190

170

TBS LINE FEED UNIT - CONTINUOUS TYPE


TBS Line Feed Unit- Continuous Type 2340 3024458


TBS Line Feed Unit- Jointed Type 2350 3024472

TBS LINE FEED UNIT - JOINTED TYPE

• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.

• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.• Ease of plug-in and single screw assembly.

Type of the feeding element is selected by calcula-ting the voltage drop and the location of the power supply that shall provide power to the system.

Type of the feeding element is selected by calcula-ting the voltage drop and the location of the power supply that shall provide power to the system.

1000

190

170

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TBS FEEDER BOX

TBS END CLOSURE TBS JOINT UNIT

• May be used with busbars with 4 or 5 conductors.• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.• Ease of installation with snap-on design with a single screw.

• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.

Type of the feeder box is selected by calculating the voltage drop and the location of the power supply that shall provide power to the system.

EPDM Gasket

The end closure placed on the end of the busbar line prevents the exposure of the conductors, protects the system, and prevents the current collector from moving out of the housing.

190

170M40

300

108,5

64

80

D e s c r i p t i o n Weight (gr) Order CodeTBS Feeder Box 560 3179927

TBS Feeder Units 850 3024457


TBS Joint Unit 90 1003663


TBS End Closure 350 3024419

TBS End Closer Cover 50 1003109

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TBS

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TBS REPAIR ZONE UNIT

TBS CURRENT COLLECTOR REPLACEMENT MODULE

• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 flameability class.• Design resistant against ambient conditions.

Current supply shall be cut off when a machine working on the line shall be maintained or repaired. Repair zone module is used to create a currentless area on the busbar so that the other machines operating on the same line may continue to work.

busbar

Current cut-off area

This unit is used to remove an existing current collector or to add extra current collector. The unit is obtained by cutting a 50cm section from the PVC housing.

Current Collector

Repair Zone

Module

Feeder Units

Current Collector

D e s c r i p t i o n Weight (gr) Order CodeTBS Repair Zone Unit 2450 3066696

Model Weight (gr) Order Code

TBS Current Collector Replacement Module 1500 3024471

1000

190

170

1000

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TB5 CURRENT COLLECTORS WITH CABLE

360 mm

230 mm165 mm

580 mm

230 mm165 mm

820 mm

165 mm

230 mm

Model Brushes Number-Current Weight (gr) Order Code

TB5

4P - 35A (Single) 1435 30243854P - 70A (Double) 2425 30243864P - 105A (Triple) 3425 30243875P - 35A (Single) 1485 30243765P - 70A (Double) 2525 30243775P - 105A (Triple) 3575 3024378


TB5

4P - 35A (Single) 1200 30243884P - 70A (Double) 2000 30243894P - 105A (Triple) 2850 30243905P - 35A (Single) 1250 30243795P - 70A (Double) 2100 30243805P - 105A (Triple) 3000 3024381

580

165

165

360

165

165

820

165

165

Current collector are the moving elements of the trolley busbar systems. Current collector brushes rub against the conductors and draw continuous current while they move through the busbar line. They adapt to shaky and vibrant conditions thanks to the moving brushes. As current collecting and transfer systems are included in the C-PVC housing, they are protected against human contact.

Current collector trolleys with clips allow the customers to perform cabling as they desire with the clips they include.

TB5 CURRENT COLLECTORS WITH CLIP

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360

360

165

TB5 CURRENT COLLECTORS WITH FUSE BOX

TB5 CURRENT COLLECTOR BRUSHES TB5 TROLLEY TRANSFER TOOL


TB54P - 35A 1550 30243825P - 35A 1600 3024373


TB5 Phase Brush 40 3024371TB5 Neutral Brush 40 3024372


TB5 Trolley Transfer Tool 370 3179189

Insurance boxed with both staff and current receiving area carts current machine's safety can be raised to a higher level. In addition, when it is desired to cut the power of one of the machines on a line, the current is cut off through the fuse, other machines on the line can continue to operate.

3024372 3024371

100

109145

TB5 Current collector models operating speed is max. 100m/min.

TB5 Current Collectors are produced with standard M40 fittings.

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L

L 41

416

41

25

Ø9,5

Ø7

Ø11

TB5 PLASTIC SLIDING HANGER

TB HANGER BRACKET

TB5 EXTENSION ELEMENT

TB5 STEEL SLIDING HANGER


TB5 Plastic Sliding Hanger 85 1003664

D e s c r i p t i o n L (mm)Weight

(gr) Order Code

TB Hanger Bracket 250 330 3025153URC-C/S Hanger Bracket 500 660 3034560URC-A Hanger Bracket 750 990 3025382

D e s c r i p t i o n L (mm) Weight (gr) Order Code

TB BR Hanger Bracket 300 820 3178916URC-C/S BR Hanger Bracket 600 1260 3178917URC-A BR Hanger Bracket 800 1555 3178918


TB5 Extension Element 270 3141724


TB5 Steel Sliding Hanger 95 1005954

163

60

50

M8

4090

73

35

78

85

55

M8

45

163

Trolley Busbar should be mounted with the sliding hanger between 1300mm - 1500mm

When the busbar line needs to be extended, you may remove the End Closure and install the extension element to extend

• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.

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TBS

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TB5 CURRENT COLLECTOR BRUSHES

TB CONDUCTOR CASETTE

TB GASKET

TBS COPPER CONDUCTORS

TB5 CONDUCTOR MOUNTING TOOL

TB5 RUBBER GASKET MOUNTING TOOL

3024372

Conductor cassette shall be used to prevent damage to the conductors while the copper conductors are installed on the busbar.

3024371


TB5 Phase Brush 40 3024371TB5 Neutral Brush 40 3024372


TB Conductor Casette 7500 3025151


TB Gasket 60 1000810


TB5 Conductor Mounting Tool 210 3024456


TB5 Rubber Gasket Mounting Tool 460 3024455

D e s c r i p t i o n (mm x mm) Order Code

TBS 0.80x16,00 (TBS Copper - 63A) 1003097TBS 1.00x16,00 (TBS Copper - 75A) 1002254TBS 1.50x16,00 (TBS Copper - 105A) 1002275TBS 2.00x16,00 (TBS Copper - 130A) 1003094

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LL

L/2

L

L/4

L

L/6 L/6

L

L/10

L/2

L/10

VOLTAGE DROP

CALCULATION OF FEEDING POINTS

The voltage drop in the busbar lines shall be inspected as per the busbar type selected according to the total current calculated based on the ambient temperature and operating period of the system. Maximum acceptable value for voltage drop is 3%.

For Direct Current

For Mono-Phase Alternative Current

For Three-Phase Alternative Current

Note : Calculation of the current drawn during first start in various motor types;

I = Total current drawn in the first start of the motors [A]

For the starting current; Three-phase asynchronous drive in direct start

Slip ring rotor motor

Frequency converter

When we take L as the length of the line, feeding points may be selected as shown in the diagrams below to keep the L voltage drop at minimum and it may be used as the hole length for the calculation of L voltage drop.

1 feeding point from the start, Lt=L 1 feeding point from the center, Lt=L/2

2 feeding points from the start points, Lt=L/4 2 feeding points, Lt=L/6

3 feeding points, Lt=L/10

ΔU

I

I I x calculated as 5 to 6

x calculated as 2 to 3

x 1,20 to1,50 calculated between.

I I

I I

R

Z

L

=

=

=

=

=

=

==

Voltage Drop [V]

Total current [A]

Resistance of the busbar [Ω/m]

Impedance of the busbar [Ω/m]Calculated Hole Length [m]

ΔU = 2.L .I .R

ΔU = 2.L .I .Z

ΔU = √3.L .I .Z

t

tt

t

t t

G

G

G

A

G

A G

A G

A G

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TBS

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INSTALLATION MANUAL

TBS - FEEDER UNIT

TBS - LINE FEED UNIT- 2 (JOINTED TYPE)

TBS - INSTALLATION OF EXTENSION

The joint point is covered using a self-a-dhesive EPDM gasket.

1

1

2

2

3

3

Install it on the system as you do while installing the extension.

Bend conductors for 90°, and push them inside the housing.

Engage the extension element to the bottom of the busbar and close it.

Bend conductors for 90°, push them inside the housing and screw them to the feeding module. Connect the feeding cables by putting them through the union.

Put conductors back-to-back and join them with clips. Connect the feeding cables to the clips.

Secure it to the housing with screws.

Close the module cover and screw it.


1 2 3

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INSTALLATION MANUAL

TBS - SONLANDIRMA

TBS - İLETKEN SÜRME

TBS - ORTADAN BESLEME - 1 (SÜREKLİ TİP)

Put the conductors through the clips and screw them.

Cut the coppers at the end of the line by leaving a extra length of 15 cm.

Screw the conductor to the conductor mounting tool.

Connect the feeding cables to the clips with nuts.

After placing the current collector to the system, place the End Closure so that it shall house the coppers.

Drive the conductor mounting tool along the line.


Install it on the system as you do while installing the extension.

Ensure that the conductor is seated.

TBS - END CLOSURE

TBS - CONDUCTOR MOUNTING TOOL

TBS - LINE FEED UNIT - 1 (CONTINUOUS TYPE)

1

1

1

2

2

2

3

3

3

15 cm

ELINETROLLEY BUSBAR

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Declaration

CE DECLARATION OF CONFORMITY

Product Group E-Line TB Trolley Busbar Systems

Manufacturer Akcaburgaz Mahallesi, 3114. Sokak, No:10 34522 Esenyurt-Istanbul

Standard:

TS EN 61439-6

Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunkingsystems

CE - Directive:2014/35/EU “The Low Voltage Directive”

2014/30/EU “(EMC) Electromagnetic Compatibility Directive”

2011/65/EU “RoHS Directive”

Technical Document Preparation Official:

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.Akcaburgaz Mahallesi, 3114. Sokak, No:10 34522 Esenyurt-Istanbul

Emre GÜRLEYEN

The objects of the declaration described below is in conformity with the relevant Union harmonisation legislation. This declaration of conformity is issued under the sole responsibility of the manufacturer.

Date

20.04.2016

Document Authorized Signatory

Elif Gamze KAYA OKDeputy General Manager

Mem

ber L

ist

Plea

se u

se th

is p

age

afte

r cop

ying

.

Prepared by

Type

Com

pany

:

Proj

ect

:

Proj

ect N

o

:

Nam

e

:

Dat

e

:

Sign

atur

e

:

Pcs.

Seria

l N

o

DESIGN FORM

ELINETROLLEY BUSBAR

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ALMANYAAVUSTURYA

BAHREYNBANGLADEŞBEYAZ RUSYABELÇİKABREZİLYA

BULGARİSTAN

B.BRİTANYA

CEZAYİRÇİN

ÇEK CUMHURİYETİ

DANİMARKAEKV. GİNESİ

ESTONYA

ETİYOPYA

FAS

FRANSA

FİNLANDİYA

GANA

GÜNEY KOREGÜNEY AFRİKA

GÜRCİSTAN

HIRVATİSTAN

HİNDİSTAN

IRAK

İRLANDA

İSPANYAİSVİÇRE

İTALYAİZLANDA

KAMERUN

KATARKAZAKİSTAN

KENYAKIBRIS

KONGO

KUVEYT

L E T O N YALİBYA

LİTVANYA

L Ü B N A NLÜKSEMBURG

MACARİSTANMADAGASKAR

MAKEDONYA

MALTA

MEKSİKA

MISIR

MOLDOVYA

MORİTYUS

NİJERYA

NORVEÇ

ÖZBEKİSTANPAKİSTAN

PERU

POLONYA

R O M A N YA

RUSYA

RUANDASLOVENYA

SIRBİSTAN

SRİ LANKASUUDİ ARABİSTAN

SUDAN

SURİYE

ŞİLİ

TANZANYA

TAYLAND

TAYVANTUNUS

TÜRKMENİSTAN

UKRAYNA

UMMAN

ÜRDÜN

VİETNAMYEMENYUNANİSTANIRAK

FAS

ALMANYA

ŞİLİ

FASKENYA MISIR

ALMANYA

FASKENYA TAYLAND

DANİMARKAİSVİÇRE

BREZİLYASUUDİ ARABİSTAN IRAK

İSPANYA

POLONYAKUVEYT

ŞİLİ

İSPANYA MORİTYUS

TAYLAND

MALTAIRAK

KENYA

HIRVATİSTAN

AVUSTURYASUUDİ ARABİSTAN

BELÇİKABREZİLYA

UKRAYNA

AVUSTURYA

ESTONYA

FAS

BANGLADEŞHOLLANDA

CEZAYİR

FAS ÇİN

ETİYOPYA BELÇİKA

L Ü B N A N

B.BRİTANYAGANA

GÜNEY KORE

HIRVATİSTANİRLANDA

TANZANYA

SUUDİ ARABİSTANBELÇİKA

FAS

BANGLADEŞMADAGASKAR

MOLDOVYASLOVENYABREZİLYA

IRAK

İSPANYA

AVUSTURYA

KENYA

KENYAKIBRIS

KONGO

KUVEYT

LİBYANİJERYAIRAK

FAS

TÜRKMENİSTANUMMANÇEK CUMHURİYETİ

FASIRAK

MOLDOVYASIRBİSTAN

CEZAYİR

ÇEK CUMHURİYETİ

DANİMARKAEKV. GİNESİ

ESTONYA

ETİYOPYAİRLANDA

PAKİSTANSURİYEMEKSİKANORVEÇLİBYA

POLONYAÇİNKENYA

ALMANYAB. A. EMİRLİKLERİ

İSVİÇRE FİNLANDİYAÇEK CUMHURİYETİ

L Ü B N A N

ÇİN

MISIR

IRAK

BELÇİKATANZANYAESTONYABULGARİSTAN

BULGARİSTAN

KONGO

LÜKSEMBURG NORVEÇ SIRBİSTAN MOLDOVYA

POLONYAİRLANDA

İRLANDA

KENYA

ALMANYA

PAKİSTANUMMANHIRVATİSTAN

MOLDOVYA

TÜRKİYETÜRKİYE

NİJERYA

MOLDOVYAMORİTYUS

CEZAYİR MISIR

FASKENYA

MISIRŞİLİIRAK

BULGARİSTAN YEMENGÜRCİSTAN HIRVATİSTANSUUDİ ARABİSTANBULGARİSTANMAKEDONYAPAKİSTANHIRVATİSTANSUUDİ ARABİSTAN ÖZBEKİSTANTAYVAN MACARİSTAN

PRODUCT TYPES

BUSBAR ENERGY DISTRIBUTION SYSTEMS

CABLE TRAYS

TROLLEY BUSBAR ENERGY DISTRIBUTION SYSTEMS

INDOOR SOLUTIONS

SUPPORT SYSTEMSPlease visit our website for the updated version of our catalogues.www.eaeelectric.com

Katalog 08-EN / Rev 06 / 2.000 Ad. 22/07/2020G.M.

EAE has full right to make any revisions or changes on this catalogue without any prior notice.

IEC 61439-6 T Es E 344805

ISO 900114001

E Ö YR NV EE TÇ İM

E SV İSE TTİ EL MA İK 27001

EAE Elektrik A.S.Akcaburgaz Mahallesi,

3114. Sokak, No:10 34522Esenyurt - Istanbul

Tel: +90 (212) 866 20 00Fax: +90 (212) 886 24 20

EAE Elektrik Gebze FabrikaGebze IV Istanbul Makine veSanayicileri Organize Bolgesi

6.Cadde No.2 Demirciler KoyuDilovasi - KOCAELI

Tel: +90 (262) 502 05 65Fax: +90 (262) 502 05 70


e-line trolley busbar - eae elektrik · 2020. 9. 10. · eae elektrik a.s. busbar products are...

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