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The Nuclear Power Market in China Forecasts and opportunities 2009

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Page 1: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

The Nuclear Power Market in China Forecasts and opportunities

2009

Page 2: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

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Agenda

l  The Chinese industry

l  Regulation

l  The Forging industry

l  Additional information

l  Our Services

Page 3: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

The Chinese Industry

3

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11 16

41

63

100

0 0 4

20

45

0

20

40

60

80

100

120

2008 2012 2016 2020 2030

Nom

bre

Year

Centrales Nucleaires AP1000 All Nuclear Power Plants

4

Forecast of NPP construction

Half of Nuclear Power Plants will use AP1000 technology

between 2020 and 2030

Source: DPS 2009

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Production of Electricity per Region

5

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

Electricity generated by NPP in 2030

Page 6: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

海南

黑龙江

吉林

辽宁

河北

山东

福建

江西

安徽 湖北

湖南

广东 广西

上海

河南

山西

内蒙古

陕西

宁夏

甘肃

青海

四川

贵州

云南

西藏

新疆

江苏

浙江

北京

重庆

operating 2 in construction 3 forecast 6

forecast 2

forecast 1

in construction 2 forecast 2

forecast 1

forecast 1 forecast 1

operating 3 in construction 3

operating 1 forecast 1

é 1

forecast 1 forecast 4

forecast 2

in construction 1 forecast 2

in construction 1 forecast 2

operating 6

9100 MW

in construction 10

25400 MW

forecast 27

105900 MW

6

Locations in China

Page 7: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

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Nuclear Industry Organizations

Nuclear Organizations

CN

NC

C

GN

PE

C

CP

I

Datang

Huaneng

Huadian

Guodian

Operators

Operators applicants

Third Generation

Technology Importer

SN

PTC

Nuclear Research Institutes and Universities

CN

PE

(CN

NC

) C

IRP (C

NN

C)

CIA

E (C

NN

C)

CN

PR

I (CG

NP

C)

CN

PD

C (C

GN

PC

) C

NP

EC

(CG

NP

C)

Tsinghua Universite

Shanghai Jiaotong

Universite

SN

ER

DI (S

NP

TC)

CA

MS

T

···············

CN

EA

CN

S

CG

NP

C

Page 8: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

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The process for an NPP site

NEA NNSA

CNNC CGNPC

CPI

Huaneng Datang

Planification & Developpement

Nuclear Safety

Regulation

Site For NPP

The choice for the site depends on the planification and regulations

App

licat

ion

App

rova

l

SASAC NDRC MEP

State Council

Operators Safety Control Planification

Page 9: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Regulations

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Page 10: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Regulations

l  The regulation of the supervision and management of imported safety related nuclear equipment (HAF604) from the Ministry of Environmental Protection in China (MEPC) was announced on January 1st, 2008.

l  Published on January 1st, 2008, it requires foreign corporations to register at the NNSA.

l  Foreign companies which do not get the HAF604 certification cannot participate in any bidding in China.

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Page 11: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Application for the Forging Industry

l  Suppliers of large forging parts have to get a certificate to provide their parts(i.e. forging for steam generator, reactor vessel, reactor internals) to NPPs in China. The HAF604 certificate is required for foreign suppliers and HAF601 for local suppliers.

So far, the following companies have got HAF604 certificate. l  France: Creusot Forge, Manoir Industries Custines

l  Japan: JSW Corp.

l  Austria: Bohler Welding Company

l  Italy: Forge Monghieri Spa, SDF, SAFAS Spa, Fomas Spa

l  USA: Westinghouse Electric Corporation

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Page 12: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Domestic Companies with HAF 601

l  Anhui Yingliu Group, Huoshan Forging Co., Ltd.

l  CFHI( China First Heavy Industries)

l  China National Erzhong Group Co.

l  Dalian DV Valve Co., Ltd.

l  Guizhou Aerospace Xinli Castings and Forgings Co., Ltd.

l  Shanghai Heavy Machine Co., Ltd.

l  Shanghai Xinmin Heavy Duty Forging Co., Ltd.

l  Shanghai Zhongxing Jiqi Chang Co., Ltd.

l  Shenyang Kejin Special Material Co,.,Ltd.

l  Sichuan Sanzhou SCMP Nuclear Equipment Manufacture Incorporation

l  Wuxi Flang Forging Co., Ltd.

l  Yingliu Group, Huoshan Casting Co., Ltd.

l  CITIC Heavy Industries Co., Ltd.

l  Neway Valve (Suzhou) Co.,Ltd.

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Page 13: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

The Forging Industry

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Page 14: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Main Forgers for NPP in China

l  CFHI(China First Heavy Industry Co.,ltd); Ø  Forging parts of reactor vessel, steam generator, pressurizer and pump barrel of the

main pump.

l  China Er-zhong; Ø  Forging rotator of the electric generator

l  Shanghai Electric Heavy Industry Group; Ø  Forging parts of reactor vessel, steam generator, pressurizer and reactor internals for

600MW PWR NPPs

No joint venture for the moment, but Westinghouse remains close to CFHI

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Page 15: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Case Study: SEHIG

l  Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more foreign support and is willing to cooperate with foreign companies. SEHIG is a subsidiary of Shanghai Electric Corporation (SEC). SEC is the supplier of complete equipment and could be a good buyer of forgings manufactured by a joint-venture between SBS and SEHIG.

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Market Opportunities

Cooperation with a Chinese partner By cooperating with Chinese and foreign manufacturers (based in China) SBS can share the profits. One approach is to provide some key parts to Chinese companies and have them assembled in China. The other is to set up a joint venture.

Direct sale Though China emphasizes localization, there still a limited space for selling equipment directly. First, for AP1000 projects, they are not qualified to provide key forging parts. For example, CFHI is considered to be the most powerful supplier of forging parts in China, but its products for AP1000 were rejected just a few months ago. Secondly, the manufacturing capacity of Chinese forgers is not enough to support the current demand.

Page 17: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Conclusion

l  The Chinese nuclear power market program is the most ambitious in the world at Euros 70 Billion • China does not have the human ressources neither the expertise to achieve all its goals

=>China will continue to seek for strong international support

• Good communication and knowledge adapted to the Chinese, is a key to success

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Additional Information

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Status of Main Equipment Manufacturing for the AP 1000

Page 20: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Main Forger for AP1000

l  Doosan was chosen by SNPTC to supply steam generators and reactor vessels for unit 1 of Haiyan NPP and Unit 1 of Sanmen NPP, which are both AP1000 based. CFHI is the partner of Doosan and is supposed to supply some forging parts to Doosan for the two projects. In the future, Doosan shall transfer some manufacturing technology to CFHI according to the agreement signed between SNPTC, Doosan, Westinghouse and CFHI. However, according to recent information, the forging parts manufactured by CFHI did not meet ASME standards. Right now, SNTPC is considering giving China Er-zhong and Shanghai Electric more shares in the AP1000 projects.

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Reactor Vessel

Upper Shell Course

Upper Head (After Heat Treatment)

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Upper Head Channel Head (Rough Machining)

Upper Shell Course

Lower Shell Course (A) (after pre-fabrication)

Transitional Cone Lower Shell Course (B)

Steam Generator

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Flywheel Test Sample

Test Loop Pump Casting

Rotor

Impeller-sectional view

Impeller-top view Motor

Reactor Coolant Pump

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Containment Vessel (CV)

The CV welding test was completed in the middle of Nov.,2008

Formed CV upper header (testing plate)

CV Pre-assembly Bench

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Reactor Coolant Loop

431 steel ingot

Main Piping (test pieces)

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Modules Fabrication

Part s of Module CA20

Stainless steel for Module

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Sichuan District Dongfang Electric Corporation, China ErZhong

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CHINA ERZHONG

1000MW Steam Generator of Lingao Phase Ⅱ

Nuclear Half-speed Steam Turbine of Lingao Phase Ⅱ

Page 29: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

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Main Forge Capacity

160 MN free forging hydraulic press

Page 30: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Northeast District Harbin Electric Corporation (HEC) - China First Heavy

Industries (CFHI)

Steam Generator of AP1000 Researched by CFHI

Moisture separator/reheater of Lingao Phase ⅠⅠ Manufactured by HEC

Page 31: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

China First Heavy Industries

300 MW nuclear reactor pressure vessel for Chashma NPP

600 MW nuclear reactor pressure vessel for Qianshan PhaseⅡⅡ

Page 32: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

AP1000 reactor pressure vessel Head for Sanmen Phase ⅡⅡ AP1000 steam generator part

for Sanmen Phase ⅡⅡ

China First Heavy Industries

Page 33: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Main Forge Capacity

150 MN free forging hydraulic press

Page 34: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Shanghai District Shanghai Electric- Shanghai Electric

Heavy Industry Group

Page 35: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Shanghai Electric Heavy Industry Group

600MW steam generator of Qinshan phase ⅡⅡ

600MW pressurizer Of Qinshan phase ⅡⅡ

600 MW reactor pressure vessel of Qinshan phase ⅡⅡ

Page 36: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

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600MW reactor internals of Qianshan phase ⅡⅡ

Polar Crane Refueling machine

Shanghai Electric Heavy Industry Group

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Main Forge Capacity

1.65MN free forging oil press

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Our services

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Page 39: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Mission

l  Dynabonds’ mission is to create value within the nuclear market in China through the structuring and integrating of international and domestic buyers, manufacturers and administrative bodies.

l  Structuring involves delivering world class consulting on product qualification to manufacturers.

l  Integrating involves bringing together international and domestic manufacturers and buyers creating a 'virtual warehouse' making trade easier, assisting in outsourcing and partner selection for foreign companies looking to enter the Chinese market, as well as helping Chinese clients find suitable investment opportunities.

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Page 40: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Objectives

l  Lobby with the procurement departments of the Institute of Research and Design, in particular from the SNERDI, NPIC, CNPE and CGNPC for our foreign clients.

l  Technology transfer from foreign companies to assist domestic nuclear improvement and competitiveness through enhanced product quality.

l  Establish 'ten year minimum' contracts with Chinese component manufacturers to source our nuclear power clients in China.

l  Support the Chinese SME throughout the production of components to nuclear qualification standards.

l  Work with Chinese regulators to improve the legislation and create a more attractive business climate for growth and foreign investment.

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Services

Dynabond offers clients a ‘one-stop-shop’ in business development and planning, strategic marketing, assisting Chinese and foreign partnering for localizing production into China:

l  Retainer consulting l  Project consulting l  Market research

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Page 42: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

l  We act as an 'extension' to the clients business, absorbing the roles of business and market development on a subscription basis. Our approach involves developing an in-depth understanding of our clients value proposition, business objectives, and operation. With this in mind, we research, assess new opportunities, negotiate with potential partners and establish product channels.

Major clients: Eupen Kabelwerk (Belgium), Gesellschaft für Anlagen- und Reaktorsicherheit (Germany), Hamon (France-Belgium), Institut de Radioprotection et Surete Nucleaire (France), International Nuclear Services (United Kingdom), LS (South Korea), Phoenix Armaturen (Germany), TUV Sued (Germany), Industrial Audit (Canada), Haiyan Nuclear Industrial Park (China)…

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Retainer Consulting

Page 43: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

We offer Foreign clients access consulting resources to assist in product certification (HAF601/604) and qualification, market entry, expertise on engaging with Chinese businesses. Billing is on a per-project, per-milestone basis.

Major clients: ABB Service (Germany), Baumer (France), Cymi (Spain), Eupen Kabelwerk (Belgium), Groupe ADF (France), Hirata Valve (Japan), LS (South Korea), Man Diesel (Germany and France), Meggitt (USA), Phoenix Armaturen (Germany), Rotork (United Kingdom), SBS (France), Schott (Germany), SPX (Belgium and Netherlands)…

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Project Consulting

Page 44: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

l  We offer group studies available to selected foreign clients. Examples include studies of developing distribution channels or implications of licensing foreign components in China.

l  Major clients: International Nuclear Services (United Kingdom), Industrial Audit (Canada), L3 Mapps (Canada).

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Market Research

Page 45: Dynatom International GmbH - The Nuclear Power …...Case Study: SEHIG l Among the 3 Chinese forgers, Shanghai Electric Heavy Industry Group(SEHIG) is the smallest one. It needs more

Contact

1509 Zhongyu PLaza

A6 Gongti North Road

100027 Beijing

People's Republic of China

Tel: +86-10-64681222 Fax: +86-10–64654957

Arnaud Lefevre-Baril

Mobile (Switzerland): +41(0) 765880966

: [email protected]

http://www.dynabondpowertech.com