dynacast corporate overview 2011 customer
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TRANSCRIPT
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CORPORATE OVERVIEW
Dynacast is the local die cast supplier for industry-leading companies around the world.
We engineer precision components by combining the most modern production technologies with superior tooling craftsmanship.
• Expertise in small, precision castings• Zinc, Aluminum and Magnesium alloys• Conventional and Multi-slide tooling
• Design/build proprietary multi-slide casting machines with 450+ in operation today• Closed-loop communication between production and design ensures advanced technology
Magnesium spikes for Adidas cleats Hot-chamber, multi-slide
Aluminum frame for Apple iPodCold-chamber, conventional
Zinc razor handle for Gillette Mach-3Hot-chamber, conventional
THE DYNACAST DIFFERENCE
TECHNOLOGY: IMA
• Injected Metal Assembly (IMA) process• Create the assembly with a single-shot die
casting solution• Replace glass-filled plastic base• Significant cost savings by eliminating multiple
processes, scrap material
Piston Carrier Assemblyfor recreational vehicles
• Dedicated Tooling Divisions• Germantown, WI• Braunlingen, Germany• Jurong, Singapore• Shanghai, China• Dongguan, China
• Design, build, revise, repair, prototype• 1000 new projects, 1 billion components
shipped annually
Dynacast proprietary 4-slide die cast tool
3-D Tooling design –Dynacast Tooling Division
DYNACAST TOOLING DIVISION
• World-Class DFM (Design For Manufacturing) • Part consolidation
• Robust manufacturing - improve yields, throughput, die life
• Quality Systems/Continuous Improvement• TS 16949/ISO 9001
• AQP (Advanced Quality Planning) – cross-functional quality control
• Multiple Quality Inspection Points – Statistical Process Control, adhere to critical dimensions
• Periodic measurements, recordings
• Cost of Quality: Contained• Eliminates buffer stock, expedited freight costs
• Dock to Stock programs
QUALITY
CONSISTENT, ON-TIME DELIVERY
• Sophisticated production planning/ERP system
• State-of-the-art preventative maintenance
• Tooling and machinery
• Dedicated engineering project manager for seamless communication
• Customer service teams handle production scheduling
• World-class quality system
GLOBAL COVERAGE20 Manufacturing Facilities in 17 Countries
United States
Mexico
Spain
France
Germany
Slovenia
Italy
Singapore
India
China
Korea
Canada United Kingdom
Indonesia
Austria
Malaysia
CONTINUOUS INVESTMENTNew Plants & Expansions 2000-2010
Mexico, Mexico CityExpansion 2006
Singapore, JurongMagnesium 2003Expansion 2009
IndiaNew plant 2004, Aluminum 2008
China - ShanghaiNew Plant 2001
Expansion 2004, 2005, 2007
AustriaExpansion 2003, 2004
China - DongguanNew Plant 2009
Fishercast UK Acquisition 2008
Indonesia, BatamNew Plant 2010
Canada, PeterboroughFormerly Fishercast Canada
Acquisition 2008
MalaysiaExpansion 2004, 2010
Canada, Montreal Techmire & QZipAcquisitions 2007
Group Sales Revenue $420 Million
GROUP SALESby Region 2010
GROUP SALES by Industry 2010
Note: ‘Other’ includes 7% Hardware; 5% Tooling
OUR CUSTOMERSThousands of Customers in Hundreds of Industries
Laser mount for Blu Ray DVD player
THANK YOU