dynacast corporate overview 2011 customer

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Page 1: Dynacast Corporate Overview 2011 Customer

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Page 2: Dynacast Corporate Overview 2011 Customer

CORPORATE OVERVIEW

Dynacast is the local die cast supplier for industry-leading companies around the world.

We engineer precision components by combining the most modern production technologies with superior tooling craftsmanship.

Page 3: Dynacast Corporate Overview 2011 Customer

• Expertise in small, precision castings• Zinc, Aluminum and Magnesium alloys• Conventional and Multi-slide tooling

• Design/build proprietary multi-slide casting machines with 450+ in operation today• Closed-loop communication between production and design ensures advanced technology

Magnesium spikes for Adidas cleats Hot-chamber, multi-slide

Aluminum frame for Apple iPodCold-chamber, conventional

Zinc razor handle for Gillette Mach-3Hot-chamber, conventional

THE DYNACAST DIFFERENCE

Page 4: Dynacast Corporate Overview 2011 Customer

TECHNOLOGY: IMA

• Injected Metal Assembly (IMA) process• Create the assembly with a single-shot die

casting solution• Replace glass-filled plastic base• Significant cost savings by eliminating multiple

processes, scrap material

Piston Carrier Assemblyfor recreational vehicles

Page 5: Dynacast Corporate Overview 2011 Customer

• Dedicated Tooling Divisions• Germantown, WI• Braunlingen, Germany• Jurong, Singapore• Shanghai, China• Dongguan, China

• Design, build, revise, repair, prototype• 1000 new projects, 1 billion components

shipped annually

Dynacast proprietary 4-slide die cast tool

3-D Tooling design –Dynacast Tooling Division

DYNACAST TOOLING DIVISION

Page 6: Dynacast Corporate Overview 2011 Customer

• World-Class DFM (Design For Manufacturing) • Part consolidation

• Robust manufacturing - improve yields, throughput, die life

• Quality Systems/Continuous Improvement• TS 16949/ISO 9001

• AQP (Advanced Quality Planning) – cross-functional quality control

• Multiple Quality Inspection Points – Statistical Process Control, adhere to critical dimensions

• Periodic measurements, recordings

• Cost of Quality: Contained• Eliminates buffer stock, expedited freight costs

• Dock to Stock programs

QUALITY

Page 7: Dynacast Corporate Overview 2011 Customer

CONSISTENT, ON-TIME DELIVERY

• Sophisticated production planning/ERP system

• State-of-the-art preventative maintenance

• Tooling and machinery

• Dedicated engineering project manager for seamless communication

• Customer service teams handle production scheduling

• World-class quality system

Page 8: Dynacast Corporate Overview 2011 Customer

GLOBAL COVERAGE20 Manufacturing Facilities in 17 Countries

United States

Mexico

Spain

France

Germany

Slovenia

Italy

Singapore

India

China

Korea

Canada United Kingdom

Indonesia

Austria

Malaysia

Page 9: Dynacast Corporate Overview 2011 Customer

CONTINUOUS INVESTMENTNew Plants & Expansions 2000-2010

Mexico, Mexico CityExpansion 2006

Singapore, JurongMagnesium 2003Expansion 2009

IndiaNew plant 2004, Aluminum 2008

China - ShanghaiNew Plant 2001

Expansion 2004, 2005, 2007

AustriaExpansion 2003, 2004

China - DongguanNew Plant 2009

Fishercast UK Acquisition 2008

Indonesia, BatamNew Plant 2010

Canada, PeterboroughFormerly Fishercast Canada

Acquisition 2008

MalaysiaExpansion 2004, 2010

Canada, Montreal Techmire & QZipAcquisitions 2007

Page 10: Dynacast Corporate Overview 2011 Customer

Group Sales Revenue $420 Million

GROUP SALESby Region 2010

Page 11: Dynacast Corporate Overview 2011 Customer

GROUP SALES by Industry 2010

Note: ‘Other’ includes 7% Hardware; 5% Tooling

Page 12: Dynacast Corporate Overview 2011 Customer

OUR CUSTOMERSThousands of Customers in Hundreds of Industries

Page 13: Dynacast Corporate Overview 2011 Customer

Laser mount for Blu Ray DVD player

THANK YOU