dw626 3 hp router - 2helpu.com dossier/d… · dw626 3 hp router type 1. dw626 3hp router. ... q...

SEPTEMBER 2003M.CHADWICK

IntroductionBill Of Material

DW626-----A

ExplodedDrawing

E13635

RepairInstructions

R11178E12471E12472

NewParts

63

WiringDiagram

E12469

MainMenu

DW6263 HP ROUTER

TYPE 1

DW626 3HP Router.

MANUFACTURING PLANTSPENNYMOOR

LAUNCH DATESEPTEMBER 2003

BULK DATEAUGUST 2003

PRODUCT ENGINEERM.CHADWICK

Program Manager/EngineerC SCOTT

PRODUCT DETAILSSelling Propositionq Powerful 2300 watt motor with a high power output to deal with the most demanding of applications in either freehand, template or

inverted table operationsq Electronic speed control ensures that the same fine finish is achieved in all grades of timber, aluminium and plastics since the full wave

electronic control ensures the selected speed in maintained under any loadq Two column precision guide with large phosphor bronze bushes for plunging accuracy in a high quality aluminium housing so that

carefully controlled plunge cuts can be madeq Large comfortable, adjustable, handles with the on/off switch and plunge lock at your finger tips for excellent controlq Seven stage variable speed selector allows a clean finish to be made across a wide range of materials and cutter sizesq Soft start to eliminate that small initial movement that might misalign the cutter, especially important with such a powerful routerq Routing depth setting with fine adjustment for simple settingq Long life sealed bearing prevents dust ingress prolonging the routers productive lifeq 5 stage depth stop adjustment enables recesses of various depths to be machined in one operation without time consuming setting upq Spindle lock mechanism for quick and easy cutter changes with a single spannerq Dust extraction through the extraction shroud for virtually dust free routing

Standard Equipmentq parallel fence with fine adjustmentq dust extraction adapter (factory fitted)q 30mm guide bushq 8mm & 12mm collet (1/2" GB)q 22mm spannerq heavy duty carrying case

Specificationsq Power Input 2300 Wattsq Power Output 1560 Wattsq No Load Speed 8000-21000 rpmq Plunge Stroke/Movement 70 mmq Collet Size 8-12 mm Max.q Cutter Diameter 50 mmq Weight 10.5 kg Length 170 mm Height 335 mm

Type No. 1 CURRENT STATUS & MAJOR CHANGES .

GB

LAUNCH MARKETS & QUANTITIES

QS

159

155

TYP.

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DW626 1

151201 (22mm)

114

102

110

120

118

113

186

183

138

192

193156

194

190

191

139

135137

157149

185

184

134

146

145

152

132

101

129131 816

103

116117

112

111

109

108

147

144

121

122

173

170

171

172142

160

147

800836 837

106

168

197

198

130

177

202

118

141

143

157

158

176

126

178179

180181

182

162

161

175

196195

165

154

174

153

189

187188

136

166

167168

167

168

164163

113

821

148

150

157

158

105

119

140

169

Black & Decker Bill of Materials - PARTS LIST

Page 1

Product Number DW626-----A Product Description ROUTER Type Identifier TY 1

ItemNumber

QuantityPer

Part Number Part Description Variant Description TypeDescription

Market Codes Referto R.I.

101 1 585646-00 ARMATURE 230V GB - QS Yes

101 1 585646-01 ARMATURE 115V LX Yes

102 1 585647-00 FIELD 230V GB - QS No

102 1 585647-01 FIELD 115V LX No

103 1 326087-03 SWITCH Yes

105 1 330048-68 CORDSET QS - QS No

105 1 330060-75 CABLE 240V GB No

105 1 562226-16 CABLE 115V LX No

106 1 585443-00 BRUSH KIT 230 V LX No

106 1 585443-01 BRUSH KIT 115 V LX No

108 1 326991-01 COVER No

109 1 585654-00 MODULE 230 V GB - QS No

109 1 585654-01 MODULE 115 V LX No

110 1 326251-00 MAGNET No

111 1 326989-02 FIELD CASE No

112 1 327178-00 SCALE No

113 4 330065-06 SCREW No

114 1 916307 CORD CLAMP No

116 1 327177-00 TRIGGER Yes

117 1 326993-00 COVER Yes

118 6 330065-08 SCREW No

119 1 320785 CORD PROTECTOR No

120 1 320842-17 CAPACITOR No

121 2 328998-00 LEAD 50MM BLACK No

122 2 328998-03 LEAD 270MM BLACK No

126 1 330016-02 WASHER No

129 1 326845-01 WASHER SPRING No

130 1 330003-36 BEARING No

131 2 330065-20 SCREW No


Page 2

132 1 326978-00 BAFFLE No

134 1 328956-00 WASHER SPRING Yes

135 1 327184-00 LEVER No

136 1 324007-10 SCREW No

137 1 583639-00 WASHER LOCK No

138 1 327183-00 SCREW No

139 1 328506-00 SPRING No

140 2 324006-10 SCREW No

141 1 328709-00 GRIP LH No

142 1 328706-00 CARRIER SA Yes

143 1 328710-00 GRIP RH - No

144 1 327225-00 SWITCH COVER No

145 1 570936-01 BEARING Yes

146 1 326285-00 CLAMP Yes

147 9 945121-00 SCREW.TEMP Yes

148 1 324822-02 CIRCLIP Yes

149 1 584591-00 DUST GUARD No

150 1 584661-00 RING No

151 1 326286-03 COLLET & NUT SA 1/2 in GB - LX No

151 1 326286-04 COLLET & NUT SA 1/4 in. GB - LX No

151 1 326286-05 COLLET & NUT SA 8 MM QS No

151 1 326286-07 COLLET 12MM 12 mm QS No

152 1 326486-02 NUT No

153 1 868150-00 NUT No

154 3 326486-01 NUT No

155 2 949729-01 CIRCLIP No

156 1 323395-25 SPRING No

157 6 326573-01 SCREW WING No

158 5 868082-00 SPRING No

159 1 328517-00 BASE SA No

160 1 326984-00 BASE No


Page 3

161 2 323395-24 SPRING No

162 2 326987-00 ROD No

163 1 328505-00 SCREW No

164 1 326845-02 WASHER SPRING No

165 1 326467-00 DETENT No

166 1 583837-00 TURRET No

167 2 579631-01 SCREW M5x20 No

168 6 6822700 NUT M5 No

169 2 937063-00 SCREW No

170 4 324006-00 SCREW No

171 2 328788-00 GUIDE No

172 1 328784-00 FENCE No

173 1 328786-00 EXHAUST No

174 1 326982-00 STUD No

175 2 607502-00 WASHER No

176 1 326573-02 SCREW WING No

177 4 330016-01 WASHER No

178 1 328785-00 BRACKET No

179 1 323395-21 SPRING No

180 1 942918-00 INDEX No

181 1 326239-00 ADJUSTER No

182 2 326966-00 ROD 10MM X 300MM No

183 1 323395-25 SPRING No

184 1 329945-00 CIRCLIP No

185 1 329944-00 SPINDLE LOCK No

186 4 323924-20 SCREW No

187 1 942910-00 NUT No

188 2 942912-00 SPRING No

189 1 942911-00 NUT No

190 1 326983-01 ADJUSTER No

191 1 326995-00 ADJUSTER No


Page 4

192 1 328396-00 CAP No

193 1 323762-05 RING No

194 1 328493-00 FINE ADJUSTER No

195 1 326276-05 GUIDE BUSH No

196 2 911141 SCREW No

197 1 327174-00 HOUSING No

198 1 326599-01 CAP 27 MM No

201 1 13351200 SPANNER No

202 2 330065-09 SCREW No

800 1 575762-02 GREASE 100 GMS High T-M2 Grease Yes

816 1 393097-00 BRAND LABEL No

821 1 569037-00 RATING PLATE DeWalt Blank. No

836 1 559639-99 SERVICE TOOL Pin Spanner Yes

837 1 559640-99 SERVICE TOOL Spring Compressor Yes

R11178en.rtf

R11178

DW626 ROUTER 3HP

Armature spindle thread is M20

Item 800 grease - Apply 30 - 50 gms to spring (161)

SEE REPAIR INSTRUCTION DRAWING E12472.When refitting the switch (103) use the following procedure to ensure correct assembly:1) Place the bottom of the switch into the main casting at an angle (C)2) Then push the top of the switch firmly into position (D)3) Pre-assemble the actuator (116) into the cover (117) (E)4) Then locate the cover / actuator assembly into the main housing (F). Make sure that the actuator(X) is located onto the switch trigger when assembling (Y). Check switch action.

SEE REPAIR INSTRUCTION DRAWING E12471.The armature (101) is retained in the bottom casting by means of a circlip located in a groove along thearmature shaft. The following procedure should be followed when replacing an armature.Assemble the main bearing (145) and retaining plate (146) into the bottom casting (142) with three screws(147).Place washer (134) over the armature shaft make sure it is fitted as shown in the Repair Diagram E12471,and push the armature through the bearing (145) (G).Turn the assembly upside down and position the circlip (148) on the armature shaft (use a pair of circlippliers to start off (H).Use Service tool 559601-99 to slide the circlip down the armature shaft until it locates into the groove (J).

TYP.

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DW626 1

148

142

145

146

134

101

J

H559601-99 (836)

147

G

134

TYP.

WWW.2helpU.com 23 - 05 - 03E12472

DW626. 1

New Parts

3 HP ROUTERDW626

Part Number Part Description

CAPACITOR320842-17

SPRING323395-24

SPRING PRESSURE323395-25

RING. SNAP323762-05

SCREW323924-20

SCREW,TAPTITE324006-10

RING.324822-02

SWITCH326087-03

GUIDE BRUSH326276-05

COLLET 8MM326286-05

NUT. M12326486-01

NUT HEX326486-02

WASHER SPRING 6000326845-01

WASHER,326845-02

BAFFLE326978-00

ROD THREADED326982-00

ROD ADJUSTING326983-01

PLATE SLIDE326984-00

GUIDE SPRING326987-00

FIELD CASE326989-02

CAP END326991-01

SIDE CAP ASIA326993-00

TRIGGER327177-00

LABEL SCALE327178-00

SCREW SPECIAL327183-00

LEVER LOCK327184-00

18 November 2003 Page 1 of 3P1ant: SP

Please DO NOT order any parts until a Service Change Note is published.


COVER SWITCH327225-00

CAP PLASTIC328396-00

SCREW ADJUSTMENT328493-00

SCREW328505-00

SPRING LEG328506-00

BASE SA328517-00

SA CARRIER MACHINED328706-00

SA GRIP LH HANDLE328709-00

SA GRIP RH HANDLE328710-00

SPRING328956-00

LEAD328998-00

LEAD328998-03

SPINDLE RETAINER329944-00

RING RETAINER329945-00

CORD, PWR SPLY QS330048-68

SCREW330065-20

BRAND LABEL DEWALT393097-00

SERVICE TOOLING559639-99

SERVICE TOOLING559640-99

SCREW579631-01

LOCK WASHER583639-00

TURRET583837-00

DUST DISK584591-00

SNAP RING584661-00

SA BRUSH HOLDER 230V585443-00

SA BRUSH HOLDER 115 Vol585443-01

SA ARMATURE 230 volts585646-00

SA ARMATURE 115 volts585646-01

SA FIELD 230 volts585647-00

SA FIELD 115 volts585647-01

SA MODULE 230V585654-00

SA MODULE 115V585654-01




NUT6822700

SUPPORT942910-00

SPRING, LEAF942912-00

RING RETAINING949729-01

Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583



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DW626 1

111

105

103

blue

brown

122122

121

106

121

106

black 50mm

black 50mm

109

120

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