dvc6000 valve controller

Using This Guide

Installation

Basic Setup and Calibration

Specifications and Related Documents

Loop Schematics and Nameplates

DVC6000 Digital Valve ControllersQuick-Start GuideD102762X012December 2009

Fisher� FIELDVUE� DVC6000Digital Valve Controllers

Note:� This guide applies to DVC6010,DVC6020, and DVC6030 digital valve controllers:

Instrument Level HC, AD, PD AC

Device Type 03 07

Device Revision 2 2

Hardware Revision 1 1

Firmware Revision 7, 9 7 & 9

DD Revision 1, 2 1

For details see page 1-1

NoteThis guide provides installation and initialsetup and calibration information forDVC6000 digital valve controllers. Foradditional information, refer to the DVC6000digital valve controllers instruction manual(D102794X012), available from yourEmerson Process Management sales office,or from our website at www.FIELDVUE.com.

The DVC6000 digital valve controller instruction manual(D102794X012) can be found at www.FIELDVUE.comhttp://www.documentation.emersonprocess.com/groups/public/documents/instruction_manuals/d102794x012.pdf

Refer to Related Documents on page 4-6 for other documents containinginformation related to DVC6000 digital valve controllers

www.Fisher.com

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DVC6000 Digital Valve Controllers

i

Fast-Key Sequence for Instrument Level HC, AD, PD, and ODV

Function/Variable Fast-KeySequence

Coord-inates(1) Function/Variable Fast-Key

SequenceCoord-

inates(1)

Actuator Style 1-2-6-4 4-D Edit Feedback Connection 1-2-6-5 4-DAlert Conditions 2-1 2-E End Point Control Enable(3) 1-2-2-2-5-1 6-C

Alert Record Full Enable1-2-3-6-2

8-F Failure Group Enable1-2-3-6-5-1

10-G1-2-3-7-2 1-2-3-7-5-1

Alert Record Not Empty Alert Enable1-2-3-6-1

8-FFirmware Revision 3-7-6 4-H

1-2-3-7-1 Flash ROM Shutdown 1-2-3-1-3-5 11-CAnalog Input 3-1 2-F Hardware Revision 3-7-7 4-IAnalog Input Calibration 1-3-2-3 4-E

HART Tag1-2-5-1-1 6-F

Analog Input Range Hi 1-2-5-3-1 6-H 3-7-1 4-HAnalog Input Range Lo 1-2-5-3-2 6-H HART Universal Revision 3-7-9 4-HAnalog Input Units 1-2-5-2-3 6-G Input Characterization 1-2-2-3 4-CAuto Travel Calibration 1-3-1-1 4-E

Instrument Date and Time1-2-4-1-2 8-G

Autocalibration in Progress Enable 1-2-4-2-2 8-H 1-2-5-8 5-F

Auxiliary Input3-6-1 5-G Instrument Level 3-7-8 4-H

1-2-3-3-2-2 10-DInstrument Mode

Hot Key-1 1-AAuxiliary Terminal Alert Enable 1-2-3-3-2-1 10-D 1-2-1-1 4-B

Auxiliary Terminal Mode1-2-3-3-2-3 10-D Instrument Serial Number 1-2-5-1-6 6-F

1-2-5-7 5-F Instrument Time Invalid Enable 1-2-4-1-1 8-GBurst Command 1-2-1-4-2 5-A

Integral Dead Zone1-2-4-4-4 8-I

Burst Enable 1-2-1-4-1 5-A 1-2-2-1-2-1 9-ACalibration in Progress Enab 1-2-4-2-1 8-H

Integral Limit1-2-4-4-3 8-I

Calibration Location 1-2-5-9-2 6-H 1-2-2-1-2-2 9-B

Clear Record1-2-3-6-4

8-GIntegrator Saturated Hi Enable 1-2-4-4-1 8-I

1-2-3-7-4 Integrator Saturated Lo Enable 1-2-4-4-2 8-I

Command 3 (Trending) Pressure1-2-1-4-3 5-A Lag Time(5) 1-2-2-5-3 6-CHot Key-2 1-A Last Calibration Status 1-2-5-9-1 6-H

Control Mode 1-2-1-2 4-B Lead/Lag(3) 1-2-2-5-3 6-CCritical NVM Shutdown 1-2-3-1-3-4 11-C Loop Current Validation(6) 1-2-3-3-3-9 9-E

Cycle Count1-2-3-5-1-2 10-F Low Power Write(6) 1-2-3-1-3-2 11-B

3-6-5 4-H Manual Travel Calibration 1-3-1-2 4-ECycle Count Alert Enable 1-2-3-5-1-1 10-F

Manufacturer3-7-3 4-H

Cycle Count Alert Point 1-2-3-5-1-3 10-F 1-2-6-1 4-DDate 1-2-5-1-4 6-F Maximum Supply Pressure 1-2-5-6 5-FDead Band (Cycle Count / Travel Accum) 1-2-3-5-2-1 10-F Message 1-2-5-1-2 6-FDefine Custom Characteristic 1-2-2-4 4-C

Miscellaneous Group Enable1-2-3-6-5-3

10-GDescriptor 1-2-5-1-3 6-F 1-2-3-7-5-3

Device Description Information 3-8 2-G Model 3-7-4 4-HDevice ID 3-7-2 4-H Multi-Drop Alert Enable 1-2-4-3-2 8-HDevice Revision 3-7-5 4-H No Free Time Shutdown 1-2-3-1-3-6 11-CDiagnostic Data Available Enable 1-2-4-2-4 8-H Non-Critical NVM Alert Enable 1-2-3-1-3-3 11-BDiagnostic in Progress Enable 1-2-4-2-3 8-H

Number of Power Ups2-3-4 4-F

Display Record1-2-3-6-3

8-F3-6-9 5-H

1-2-3-7-3 Offline/Failed Alert Enable 1-2-3-1-3-1 11-BDrive Current Shutdown 1-2-3-1-1 9-D Partial Stroke Test 2-5 2-F

Drive Signal3-4 2-F Partial Stroke Test Enable(3) 1-2-7-1 3-D

1-2-3-1-2-2 10-C Partial Stroke Test Pressure Limit(3) 1-2-3-6-1 8-FDrive Signal Alert Enable 1-2-3-1-2-1 10-C Partial Stroke Test Start Point(3) 1-2-2-2-5-2 8-CNOTE: Italicized Fast-Key Sequence indicates fast-key sequence is only applicable for instrument level ODV.1. Coordinates are to help locate the item on the foldout menu tree.3. Instrument level ODV only.5. Instrument level HC, AD, and PD only.6. Firmware 9 only.

continued on facing page

Unfold this sheet to see the Field Communicator Menu Tree for Instrument Level HC, AD, PD, and ODV


ii

Online1 Configure / Setup2 Device Diagnostics3 Device Variables

Calibrate1 Travel Calibration2 Sensor Calibration3 Relay Adjust4 Restore Factory 4 Settings

Alerts1 Electronics Alerts2 Sensor Alerts3 Environment Alerts4 Travel Alerts5 Travel History Alerts6 SIS Alerts 6 Alert Record

Device Information1 HART Tag2 Device ID3 Manufacturer4 Model5 Device Rev6 Firmware Rev7 Hardware Rev8 Inst Level9 HART Univ Rev

Variables1 Aux Input2 Temperature3 Temp Max4 Temp Min5 Cycle Count6 Tvl Accum7 Raw Tvl Input8 Run Time9 Num of Power Ups

Configure / Setup1 Basic Setup2 Detailed Setup3 Calibrate

Instrument1 General2 Units3 Analog Input Range4 Relay Type5 Zero Pwr Cond6 Max Supply Press7 Aux Term Mode8 Inst Date and Time9 Calib Status and Loc

Basic Setup1 Setup Wizard2 Performance Tuner2 Stabilize/Optimize

Hot Key1 Instrument Mode2 Control Mode3 Protection4 Stabilize/Optimize

HART Applications1 Offline2 Online3 Utility4 HART Diagnostics

Response Control1 Tuning2 Tvl/Press Control3 Input Char4 Define Cust Char5 Dynamic Response

Notes:

1-1-1 indicates fast-key sequence to reach menu

This menu is available by pressing the leftarrow key from the previous menu.

Not available in instrument level HC.

Instrument level ODV only.

Instrument level HC only.

Instrument level HC, AD, and PD only.

Fast key sequence for Alert Record with instrument level ODV is 1-2-3-7.

This menu item reads Power Starvation Alrt Enab in firmware 7.

Only available in firmware 9.

1-1

Burst Mode1 Burst Enable2 Burst Command3 Cmd 3(Trending)Press

1

Valve & Actuator1 Manufacturer2 Valve Serial Num3 Valve Style4 Actuator Style5 Tvl Sensor Motion6 Edit Feedback

Connection

Tuning1 Travel Tuning2 Integral Settings3 Pressure Tuning

Travel Calibration1 AutoTvl Calib2 Man Tvl Calib

Pressures1 Pressure A2 Pressure B3 Pressure Diff4 Supply Press

1

Field Communicator Menu Tree forInstrument Level HC, AD, PD, and ODV

Device Diagnostics1 Alert Conditions2 Status3 Device Record4 Stroke Valve5 Partial Stroke Test

Device Variables1 Analog In2 Tvl Set Pt3 Travel4 Drive Signal5 Pressures6 Variables7 Device Information8 DD Information

Detailed Setup1 Mode and Protection2 Response Control3 Alerts4 Status5 Instrument6 Valve & Actuator7 SIS/Partial Stroke

1

Sensor Calibration1 Press Sensors2 Tvl Sensor Adjust3 Analog In Calib

1-2-1

1-2

Tvl/Press Control1 Tvl/Press Select2 Tvl/Press Cutoffs3 Travel Limits4 Pressure Control5 End Pt Press Control

Dynamic Response1 SP Rate Open2 SP Rate Close3 Lag Time3 Lead/Lag

1-2-4

1-2-1-4

1-2-5

1-2-6

1-3

1-3-1

1-3-2

3

2

3-5

3-6

1 2 3 4 5 6

2

3

3

4

5

5

2

3

Device Record1 Temp Max2 Temp Min3 Run Time4 Num of Power Ups

2-3

Partial Stroke1 PST Enable2 PST Vars View/Edit

1-2-7

3

Mode and Protection1 Instrument Mode2 Control Mode3 Restart Ctrl Mode4 Burst Mode5 Protection

Status1 Instrument Time2 Calibration and Diagnostics3 Operational4 Integrator

1-2-3

Units1 Pressure Units2 Temp Units3 Analog In Units

Analog Input Range1 Input Range Hi2 Input Range Lo

3-7

3

3

1-2-2

1-2-5-2

1-2-5-3

6

4

6

1-2-2-1

1-2-2-2

1-2-2-5

3

2

Calib Status and Loc1 Last Calib Status2 Calib Loc

1-2-5-9

General1 HART Tag2 Message3 Descriptor4 Date5 Valve Serial Num6 Inst Serial Num7 Polling Address

1-2-5-1

7

8


iii

7 8 9 10 11

A

B

C

D

E

F

G

H

I

12

Electronics Alerts1 Drive Current Shutdown2 Drive Signal Alert3 Processor Impaired Alerts

Travel Tuning1 Tvl Tuning Set2 Tvl Integ Enable3 Tvl Integ Gain4 Stabilize / Optimize5 Peformance Tuner Integral Settings

1 Integ DeadZ2 Integ LimitPressure Tuning

1 Press Tuning Set2 Press Integ Enab3 Press Integ Gain

Tvl/Press Cutoffs1 Tvl/Press Cut Hi2 Tvl/Press Cut Lo

Pressure Control1 Press Range Hi2 Press Range Lo

Drive Signal Alert1 Drive Signal Alrt Enab2 Drive Signal

Processor Impaired Alerts1 Offline/Failed Alrt Enab2 Low Power Write3 Non-Critical NVM Alrt Enab4 Critical NVM Shutdown5 Flash ROM Shutdown6 No Free Time Shutdown7 Reference Voltage Shutdown

Travel Limits1 Tvl Limit Hi2 Tvl Limit Lo

Sensor Alerts1 Tvl Sensor Shutdown2 Temp Sensor Shutdown3 Press Sensor Shutdown

Environment Alerts1 Supply Press Lo Alrt2 Aux Terminal Alrt3 Loop Current Validation

Enable

Travel Limit Alerts1 Tvl Alrt Hi Hi Enab2 Tvl Alrt Lo Lo Enab3 Tvl Alrt Hi Hi Pt4 Tvl Alrt Lo Lo PtTravel Alerts

1 Travel2 Tvl Set Pt3 Tvl Alrt DB4 Travel Deviation Alert5 Travel Limit Alerts6 Travel Limit Hi/Lo Alerts7 Trave Limit / Cutoff Alerts

Travel History Alerts1 Cycle Count2 Cycle Count/Tvl Accum Deadband3 Tvl Accum

Travel Limit Hi/Lo Alerts1 Tvl Alrt Hi Enab2 Tvl Alrt Lo Enab3 Tvl Alrt Hi Pt4 Tvl Alrt Lo Pt

Travel Limit / Cutoff Alerts1 Tvl Limit/Cutoff Hi Alrt Enab2 Tvl Limit/Cutoff Lo Alrt Enab3 Tvl/Press Cut Hi4 Tvl/Press Cut Lo5 Tvl Limit Hi6 Tvl Limit Lo

Integrator1 Integrator Sat Hi Enab2 Integrator Sat Lo Enab3 Integ Limit4 Integ DeadZ

Travel Deviation Alert1 Tvl Dev Alrt Enab2 Tvl Dev Alrt Pt3 Tvl Dev Time

Tvl Accum1 Tvl Accum Alrt Enab2 Tvl Accum3 Tvl Accum Alrt Pt

Cycle Count1 Cycle Count Alrt Enab2 Cycle Count3 Cycle Count Alrt Pt

Instrument Time1 Inst Time Invalid Enab2 Inst Date and Time

Calibration and Diagnostics1 Cal in Progress Enab2 Autocal in Progress Enab3 Diag in Progress Enab4 Diag Data Avail Enab

Operational1 Press Ctrl Active Enab2 Multi-Drop Enab

1-2-2-1-1

1-2-2-2-2

1-2-3-1

1-2-3-1-2

1-2-3-1-3

End Pt Press Control1 End Pt Control Enab2 PST Start Pt3 Press Set Pt4 Press Sat Time

1-2-2-2-5

3

SIS Alerts1 PST Press Limit2 Press Dev Alrt Enab3 Press Dev Alrt Pt4 Press Dev Time

ODV

HC, AD, PD

Supply Press Lo Alrt1 Supply Press Lo Alrt Enab2 Supply Press3 Supply Press Lo Alrt Pt

Aux Terminal Alrt1 Aux Terminal Alrt Enab2 Aux Input3 Aux Term Mode

1-2-3-3-1

Alert Record1 Alrt Record Not Empty Enab2 Alrt Record Full Enab3 Display Record4 Clear Record5 Alert Groups

Alert Groups1 Failure Group Enab2 Valve Group Enab3 Misc Group Enab

1 Tvl Tuning Set2 Tvl Prop Gain3 Tvl Velocity Gain4 Tvl MLFB Gain

1 Press Tuning Set2 Press Prop Gain3 Press MLFB Gain

1 Deadband

1-2-3-4

3

1-2-3-6

1-2-3-2

1-2-3-3

1-2-3-5

1-2-3-6

1-2-3-7

1-2-2-1-2

1-2-2-1-1-1

1-2-2-1-3 1-2-2-1-3-1

1-2-3-3-2

1-2-3-5-1

1-2-3-5-2

1-2-3-5-3

ODV

2

2

1-2-2-2-3

1-2-2-2-4

ODV

HC, AD, PD1-2-3-6-5

1-2-3-7-5

1-2-3-4-4

1-2-3-4-5

1-2-3-4-6

1-2-3-4-7

1-2-4-1

1-2-4-2

1-2-4-3

1-2-4-4

2

7

8

1-2-3-3-1HC

HC, AD, PD


v

Fast-Key Sequence for Instrument Level HC, AD, PD, and ODV (continued)


Coord-inates(1) Function/Variable Fast-Key

SequenceCoord-

inates(1)

Partial Stroke Test Variables View/Edit(3) 1-2-7-2 3-D Temperature Sensor Shutdown 1-2-3-2-2 9-D

Performance Tuner(2) 1-1-2 2-B Temperature Units 1-2-5-2-2 6-G1-2-2-1-1-5 8-A

Travel3-3 2-F

Polling Address 1-2-5-1-7 6-F 1-2-3-4-1 10-EPower Starvation Alert Enable(7) 1-2-3-1-3-2 11-B

Travel / Pressure Cutoff Hi1-2-3-4-7-3 12-F

Pressure A 3-5-1 4-G 1-2-2-2-2-1 9-BPressure B 3-5-2 4-G

Travel / Pressure Cutoff Lo1-2-3-4-7-4 12-F

Pressure Control Active Enable 1-2-4-3-1 8-H 1-2-2-2-2-2 9-BPressure Deviation Alert Enable(3) 1-2-3-6-2 8-F Travel / Pressure Select 1-2-2-2-1 6-BPressure Deviation Alert Point(3) 1-2-3-6-3 8-F

Travel Accumulator3-6-6 5-H

Pressure Deviation Time(3) 1-2-3-6-4 8-F 1-2-3-5-3-2 10-FPressure Differential 3-5-3 4-G Travel Accumulator Alert Enable 1-2-3-5-3-1 10-FPressure Integral Control Enable 1-2-2-1-3-2 8-B Travel Accumulator Alert Point 1-2-3-5-3-3 10-FPressure Integral Gain 1-2-2-1-3-3 8-B Travel Alert Dead Band 1-2-3-4-3 10-EPressure MLFB Gain 1-2-2-1-3-1-3 10-B Travel Alert Hi Enable 1-2-3-4-6-1 12-EPressure Proportional Gain 1-2-2-1-3-1-2 10-B Travel Alert Hi Hi Enable 1-2-3-4-5-1 12-DPressure Range Hi 1-2-2-2-4-1 9-C Travel Alert Hi Hi Point 1-2-3-4-5-3 12-DPressure Range Lo 1-2-2-2-4-2 9-C Travel Alert Hi Point 1-2-3-4-6-3 12-EPressure Sat Time(3) 1-2-2-2-5-4 8-C Travel Alert Lo Enable 1-2-3-4-6-2 12-EPressure Sensor Shutdown(2) 1-2-3-2-3 9-D Travel Alert Lo Lo Enable 1-2-3-4-5-2 12-DPressure Sensors—Calibration 1-3-2-1 4-E Travel Alert Lo Lo Point 1-2-3-4-5-4 12-DPressure Set Point(3) 1-2-2-2-5-3 8-C Travel Alert Lo Point 1-2-3-4-6-4 12-EPressure Tuning Set 1-2-2-1-3-1-1 10-B Travel Deviation Alert Enable 1-2-3-4-4-1 12-DPressure Units 1-2-5-2-1 6-G Travel Deviation Alert Point 1-2-3-4-4-2 12-D

ProtectionHot Key-3 1-A Travel Deviation Time 1-2-3-4-4-3 12-D

1-2-1-5 4-B Travel Integral Control Enable 1-2-2-1-1-2 8-ARaw Travel Input 3-6-7 5-H Travel Integral Gain 1-2-2-1-1-3 8-AReference Voltage Shutdown 1-2-3-1-3-7 11-C Travel Limit / Cutoff Hi Alert Enable 1-2-3-4-7-1 12-ERelay Adjust 1-3-3 3-E Travel Limit / Cutoff Lo Alert Enable 1-2-3-4-7-2 12-ERelay Type 1-2-5-4 5-F

Travel Limit Hi1-2-3-4-7-5 12-F

Restart Control Mode 1-2-1-3 4-B 1-2-2-2-3-1 8-BRestore Factory Settings 1-3-4 3-E

Travel Limit Lo1-2-3-4-7-6 12-F

Run Time2-3-3 4-F 1-2-2-2-3-2 8-B3-6-8 5-H Travel MLFB Gain 1-2-2-1-1-1-4 10-A

Set Point Rate Close 1-2-2-5-2 6-C Travel Proportional Gain 1-2-2-1-1-1-2 10-ASet Point Rate Open 1-2-2-5-1 6-C Travel Sensor Adjust 1-3-2-2 4-ESetup Wizard 1-1-1 2-B Travel Sensor Motion 1-2-6-6 4-D

Stabilize/OptimizeHot Key-4 1-A Travel Sensor Shutdown 1-2-3-2-1 9-D1-1-2(4) 2-B

Travel Set Point1-2-3-4-2 10-E

1-2-2-1-1-4 8-A 3-2 2-FStatus 2-2 2-E Travel Tuning Set 1-2-2-1-1-1-1 10-AStroke Valve 2-4 2-F Travel Velocity Gain 1-2-2-1-1-1-3 10-A

Supply Pressure(2) 3-5-4 4-GValve Group Enable

1-2-3-6-5-210-G

1-2-3-3-3-2 10-C 1-2-3-7-5-2

Supply Pressure Lo Alert Enable 1-2-3-3-3-1 10-CValve Serial Number

1-2-5-1-5 6-FSupply Pressure Lo Alert Point 1-2-3-3-3-3 10-D 1-2-6-2 4-DTemperature 3-6-2 5-G Valve Style 1-2-6-3 4-D

Temperature Maximum3-6-3 5-G Zero Power Condition 1-2-5-5 5-F2-3-1 4-F

Temperature Minimum3-6-4 5-H2-3-2 4-F

NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is applicable only for instrument level ODV.1. Coordinates are to help locate the item on the foldout menu tree.2. Not available in instrument level HC.3. Instrument level ODV only.4. Instrument level HC only.5. Instrument level HC, AD, and PD only.6. Firmware 8 only.7. Firmware 7 only.


vi

Fast-Key Sequence for Instrument Level AC


Coordinates(1) Function/Variable Fast-KeySequence

Coordinates(1)

Actuator Style 1-1-2-2-4 5-CPressure Proportional Gain

1-1-2-3-2-2 6-DAnalog Input Calibration 1-3-1 3-F 1-2-3-4-1-2 6-GAnalog Input Range Hi 1-2-2-2 4-E Pressure Range Hi 1-2-3-5-1 5-GAnalog Input Range Lo 1-2-2-3 4-E Pressure Range Lo 1-2-3-5-2 5-GAnalog Input Units 1-2-2-1 4-E

Pressure Tuning Set1-1-2-3-2-1 6-D

Auto Travel Calibration1-1-2-3-4 5-D 1-2-3-4-1-1 6-G

1-3-2 3-FPressure Units

1-1-2-2-2 5-C1-1-1-3 5−D 1-2-2-4 4-E

Calibration Location 1-3-5 3-F Protection Hot Key-2 1-BDate 1-2-1-4 4-D

Relay Adjust1-1-1-2 4-B

Descriptor 1-2-1-3 4-D 1-1-2-3-3 5-DDevice Description Revision 2-2 2-F 1-3-6 3-GDevice Identification 2-1-6 3-G Relay Type 1-2-4 3-DDevice Revision 2-1-2 3-G Restore Factory Settings 1-3-4 3-FFeedback Connection 1-1-2-2-5 5-C Setup Wizard 1-1-1-1 4-BFirmware Revision 2-1-3 3-G Travel Integral Gain 1-2-3-2-3 5-EHardware Revision 2-1-4 3-G Travel Integral Enable 1-2-3-2-2 5-EHART Tag 1-2-1-1 4-D

Travel MLFB Gain1-1-2-3-1-4 6-D

HART Universal Revision 2-1-1 3-G 1-2-3-2-1-4 6-EInput Characterization 1-2-3-6 4-F

Travel / Pressure Select1-1-2-2-1 5-C

Instrument Level 2-1-5 3-G 1-2-3-1 4-F

Instrument ModeHot Key-1 1-B

Travel Proportional Gain1-1-2-3-1-2 6-D

1-1-2-1 4-C 1-2-3-2-1-2 6-EInstrument Serial Number 1-2-1-6 4-E Travel Sensor Adjust 1-3-7 3-GIntegral Dead Zone 1-2-3-3-1 5-F Travel Sensor Motion 1-1-2-2-6 5-CIntegral Limit 1-2-3-3-2 5-F

Travel Tuning Set1-1-2-3-1-1 6-D

Manual Travel Calibration 1-3-3 3-F 1-2-3-2-1-1 6-EMaximum Supply Pressure 1-1-2-2-3 5-C

Travel Velocity Gain1-1-2-3-1-3 6-D

Message 1-2-1-2 4-D 1-2-3-2-1-3 6-EPolling Address 1-2-1-7 4-E Valve Serial Number 1-2-1-5 4-DPressure Integral Control Enable 1-2-3-4-2 5-F Valve Style 1-1-2-2-7 5-CPressure Integral Gain 1-2-3-4-3 5-F Zero Power Condition 1-1-2-2-8 5-C

Pressure MLFB Gain1-1-2-3-2-3 6-D1-2-3-4-1-3 6-G

1. Coordinates are to help locate the item on the menu tree on the facing page.


vii

Hot Key1 Instrument Mode2 Protection

1 2 3 4 5

A

B

C

D

E

F

G

H

I

6

Field Communicator Menu Tree forInstrument Level AC

Online1 Setup 2 Display

Calibrate1 Analog In Calib2 Auto Travel Calib3 Man Travel Calib4 Restore Factory Settings5 Calib Loc6 Relay Adjust7 Tvl Sensor Adjust

General1 HART Tag2 Message3 Descriptor4 Date5 Valve Serial Num6 Inst Serial Num7 Polling Address

Auto Setup1 Setup Wizard2 Relay Adjust3 Auto Travel Calib

Device Information1 HART Univ Rev2 Device Rev3 Firmware Rev4 Hardware Rev5 Inst Level6 Device ID

Setup 1 Basic Setup2 Detailed Setup3 Calibrate

Basic Setup1 Auto Setup2 Manual Setup

Detailed Setup1 General2 Measured Var3 Response Control4 Relay Type

Display1 Device Information2 DD Revision

HART Applications1 Offline2 Online3 Utility

Manual Setup1 Instrument Mode2 Press & Actuator3 Tuning & Calib

Response Control1 Tvl/Press Select2 Tvl Tuning3 Integral Settings4 Press Tuning5 Pressure Control6 Input Char

Notes:

1-1-1 indicates fast-key sequence to reach menu

This menu is available by pressing the leftarrow key from the previous menu.

1-1 1-1-1

1-1-2

1-2 1-2-1

1-2-3

2

1-3

2-1

1

1

Press & Actuator1 Tvl/Press Select2 Pressure Units3 Max Supply Press4 Actuator Style5 Feedback Conn6 Tvl Sensor Motion7 Valve Style8 Zero Pwr Cond

Tuning & Calib1 Tvl Tuning Set2 Press Tuning Set3 Relay Adjust4 Auto Travel Calib

1-1-2-2

1-1-2-3

1

Measured Var1 Analog In Units2 Input Range Hi3 Input Range Lo4 Pressure Units

1-2-2

Tvl Tuning1 Tvl Tuning Set2 Tvl Integ Enab3 Tvl Integ Gain

1-2-3-3

Press Tuning1 Press Tuning Set2 Press Integ Enab3 Press Integ Gain

1-2-3-4

1-2-3-2

Integral Settings1 Integ DeadZ2 Integ Limit

Tvl Tuning Set1 Tvl Tuning Set2 Tvl Prop Gain3 Tvl Velocity Gain4 Tvl MLFB Gain

Tvl Tuning1 Tvl Tuning Set2 Tvl Prop Gain3 Tvl Velocity Gain4 Tvl MLFB Gain

Pressure Control1 Press Range Hi2 Press Range Lo

Press Tuning Set1 Press Tuning Set2 Press Prop Gain3 Press MLFB Gain

Press Tuning Set1 Press Tuning Set2 Press Prop Gain3 Press MLFB Gain

1-1-2-3-1

1-1-2-3-2

1-2-3-5

1-2-3-2-1

1-2-3-4-1


viii

FIELDVUE DVC6000 Digital Valve Controller

THE FIELDVUE DVC6000 DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB�

DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURINGAND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK� SOFTWARE, THE DVC6000PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEMPOSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THISINFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVEAND ACTUATOR TO WHICH IT IS MOUNTED.

Using This Guide

December 2009 1-1

11

W7957 / IL

Figure 1-1. FIELDVUE DVC6010 Digital Valve ControllerMounted on a Fisher Sliding-Stem Valve Actuator

NoteDo not install, operate, or maintain aDVC6000 digital valve controllerwithout being fully trained andqualified in valve, actuator, andaccessory installation, operation, andmaintenance. To avoid personal injuryor property damage, it is important tocarefully read, understand, and followall contents of this quick start guide,including all safety cautions andwarnings. If you have any questionsabout these instructions, contact yourEmerson Process Management salesoffice before proceeding.

W9418

Figure 1-2. Fisher Rotary Control Valve with FIELDVUEDVC6020 Digital Valve Controller

Product DescriptionDVC6000 digital valve controllers (figure 1-1 and 1-2)are communicating, microprocessor-basedcurrent-to-pneumatic instruments. In addition to thetraditional function of converting an input current signalto a pneumatic output pressure, the DVC6000 digitalvalve controller communicate via HART� protocol.

DVC6000 digital valve controllers are designed todirectly replace standard pneumatic andelectro-pneumatic valve mounted positioners.

Use of this GuideThis guide describes how to install, setup, andcalibrate DVC6000 digital valve controllers. Additionalinformation for installing, operating, and maintainingthe DVC6000 digital valve controller can be found inthe related documents listed on page 4-6. Refer totable 1-1 for details on the capabilities of eachdiagnostic tier.

This guide describes instrument setup and calibrationusing a 475 Field Communicator. For information onusing the Field Communicator, see the 475 FieldCommunicator User’s Manual, available from yourEmerson Process Management sales office.

1


December 20091-2

Table 1-1. Instrument Level Capabilities

CapabilityDiagnostic Level

AC HC AD PD ODV

Auto Calibration X X X X XCustom Characterization X X X X XBurst Communication X X X XAlerts X X X XStep Response, Drive Signal Test & Dynamic Error Band X X XAdvanced Diagnostics (Valve Signature) X X XPerformance Tuner X X XTravel Control − Pressure Fallback X X XPerformance Diagnostics X XSolenoid Valve Testing X XLead/Lag Input Filter(1) X

1. Refer to brochure part # D351146X012/D351146X412 for information on Fisher optimized digital valves for compressor antisurge applications.

NoteMenu sequences for the 475 FieldCommunicator are found at thebeginning of this guide.

These menu sequences are alsoapplicable to the 375 FieldCommunicator.

You can also setup and calibrate the instrument usinga personal computer and ValveLink software or AMS�Suite: Intelligent Device Manager. For information onusing ValveLink software or AMS Device Managerwith a FIELDVUE instrument, refer to the appropriatedocumentation or online help.

Displaying the Field CommunicatorDevice Description Revision NumberDevice Description (DD) revision identifies the versionof the Fisher Device Description that resides in theField Communicator. The device description defineshow the Field Communicator interacts with the userand instrument. You can display the DD revision fromthe Offline or Online menu.

Offline Menu—To see the Field Communicatordevice description revision number from the Offline

menu, select Utility, Simulation, Fisher Controls, andDVC6000.

Online Menu—To see the Field Communicator devicedescription revision number from the Online menu,connect the Field Communicator to an instrumentconnected to a source supplying a 4-20 mA signal.From the Online menu, select Device Variables andDD Information.

Displaying the FIELDVUE InstrumentFirmware Revision NumberTo view the instrument firmware revision, connect theField Communicator to an instrument connected to asource supplying a 4-20 mA signal. From the Onlinemenu, select Device Variables, Device Information,and Firmware Rev.

NoteNeither Emerson, Emerson ProcessManagement, nor any of their affiliatedentities assume responsibility for theselection, use, or maintenance of anyproduct. Responsibility for theselection, use, and maintenance of anyproduct remains with the purchaserand end user.

1

Installation

December 2009 2-1

22-2InstallationThe DVC6000 can be used with either air or naturalgas as the supply medium. If using natural gas as thepneumatic supply medium, natural gas will be used inthe pneumatic output connections of the DVC6000 toany connected equipment. In normal operation the unitwill vent the supply medium into the surroundingatmosphere unless it is remotely vented. When usingnatural gas as the supply medium, in a non-hazardouslocation in a confined area, remote venting of the unitis required. Failure to do so could result in personalinjury, property damage, and area re-classification. Forhazardous locations remote venting of the unit may berequired, depending upon the area classification, andas specified by the requirements of local, regional, andfederal codes, rules and regulations. Failure to do sowhen necessary could result in personal injury,property damage, and area re-classification.

NoteGas Certified DVC6000 digital valvecontrollers are FM and CSA Single Sealapproved for use with natural gas asthe supply medium.

WARNING

Avoid personal injury or propertydamage from sudden release ofprocess pressure or bursting of parts.Before proceeding with anyInstallation procedures:

� Always wear protective clothing,gloves, and eyewear to preventpersonal injury or property damage.

� Do not remove the actuator fromthe valve while the valve is stillpressurized.

� Personal injury or propertydamage may result from fire orexplosion if natural gas is used as thesupply medium and appropriatepreventive measures are not taken.

Preventive measures may include, butare not limited to, one or more of thefollowing: Remote venting of the unit,re-evaluating the hazardous areaclassification, ensuring adequateventilation, and the removal of anyignition sources. For information onremote venting of this controller, refer topage 2-12.

� Disconnect any operating linesproviding air pressure, electric power, ora control signal to the actuator. Be surethe actuator cannot suddenly open orclose the valve.

� Use bypass valves or completelyshut off the process to isolate the valvefrom process pressure. Relieve processpressure from both sides of the valve.

� Vent the pneumatic actuatorloading pressure and relieve anyactuator spring precompression.

� Use lock-out procedures to be surethat the above measures stay in effectwhile you work on the equipment.

� Check with your process or safetyengineer for any additional measuresthat must be taken to protect againstprocess media.

WARNING

To avoid static discharge from theplastic cover, do not rub or clean thecover with solvents. To do so couldresult in an explosion. Clean with amild detergent and water only.

2


December 20092-2

WARNING

This unit vents the supply mediuminto the surrounding atmosphere.When installing this unit in anon-hazardous (non-classified)location in a confined area, withnatural gas as the supply medium, youmust remotely vent this unit to a safelocation. Failure to do so could resultin personal injury or property damagefrom fire or explosion, and areare-classification.

When installing this unit in ahazardous (classified) location remoteventing of the unit may be required,depending upon the areaclassification, and as specified by therequirements of local, regional, andfederal codes, rules and regulations.Failure to do so when necessary couldresult in personal injury or propertydamage from fire or explosion, andarea re-classification.

Vent line piping should comply withlocal and regional codes and shouldbe as short as possible with adequateinside diameter and few bends toreduce case pressure buildup.

In addition to remote venting of theunit, ensure that all caps and coversare correctly installed. Failure to do socould result in personal injury orproperty damage from fire orexplosion, and area re-classification.

Special Instructions for “Safe Use” andInstallations in Hazardous LocationsCertain nameplates may carry more than oneapproval, and each approval may have uniqueinstallation/wiring requirements and/or conditions of“safe use”. These special instructions for “safe use”are in addition to, and may override, the standardinstallation procedures. Special instructions are listedby approval.

WARNING

Failure to follow these conditions of“safe use” could result in personalinjury or property damage from fire orexplosion, or area re-classification.

CSASpecial Conditions of Safe UseIntrinsically Safe, Explosion proof, Division 2,Dust-Ignition proof

No special conditions for safe use.Refer to table 4-3 for approval information, figure 5-1for the CSA loop schematic, and figure 5-2 for the CSAnameplate.

FMSpecial Conditions of Safe UseIntrinsically Safe, Explosion proof, Non-incendive,Dust-Ignition proofNo special conditions for safe use.Refer to table 4-3 for approval information, figure 5-3for the FM loop schematic, and figure 5-4 for the FMnameplate.

ATEXSpecial Conditions for Safe Use

Intrinsically Safe, Dust

1. This apparatus can only be connected to anintrinsically safe certified equipment and thiscombination must be compatible as regards theintrinsically safe rules.2. The electrical parameters of this equipment mustnot exceed any following values:UO� 30 V; IO �226 mA; PO� 1.4 W3. Operating ambient temperature: −52�C or −40�Cto + 80�C4. For the model with aluminum body: the apparatusmust not be submitted to frictions or mechanicalimpacts.Refer to table 4-5 for additional approval information,and figure 5-5 for the the ATEX Intrinsically Safe, Dustnameplate.Flameproof, Dust

Operating ambient temperature: −52�C or −40�C to + 85�CRefer to table 4-5 for additional approval information,and figure 5-6 for the ATEX Flameproof, Dustnameplate.

2

Installation

December 2009 2-3

Type n, Dust

Operating ambient temperature: −52�C or −40�C to + 80�CRefer to table 4-5 for additional approval information,and figure 5-7 for the ATEX Type n, Dust nameplate.

IECExConditions of Certification

Intrinsically Safe, Flameproof, Type n

Ex ia / Ex d / Ex n

1. Warning: Electrostatic charge hazard. Do not rubor clean with solvents. To do so could result in anexplosion.EX d / Ex n

2. Do not open while energized.Refer to table 4-6 for additional approval information,and figure 5-9 for the IECEx nameplate.

NEPSINotes for Safe Use of the Certified Product

Intrinsically Safe, Dust and Flameproof, Dust

DVC6000 digital valve controllers (designated ascontroller hereafter) have been proved to be inconformity with the requirements specified in thenational standards GB3836.1-2000, GB3836.2-2000,GB3836.4-2000, and GB12476.1-2000 throughinspections conducted by National Supervision andInspection Centre for Explosion Protection and Safetyof Instrumentation (NEPSI). The Ex markings for theproducts are Ex d II CT5 (acetylene not included),DIPA21T5 or Ex ia II CT5, DIPA21T5 respectively andtheir Ex certificate numbers are GYJ04504 andGYJ04505. When using the product , the user shouldpay attention to the items stated below:1. The specific product types of approved DVC6000digital valve controllers this time are DVC6010,DVC6020 and DVC6030.2. The enclosure of the controller provides agrounding terminal, and the user should install areliable grounding wire connected to it when mountingand using the controller.3. The controller’s cable entrance (1/2 NPT) must befitted with a cable entry device which is Ex-approvedthrough inspection of explosion protection, inconformity with relevant standards of GB3836 and hasa corresponding rating of explosion protection.4. The maximum operating ambient temperaturerange of the controller is −40�C to +80�C.

5. The principle of “Opening equipment’s cover isallowed only after the power is off ” must be abided bywhen using and maintaining the controller in the field.6. The values for intrinsically safe parameters of thecontroller (Intrinsically safe type) are as follow: Ui = 30V, Ii = 226mA, Pi = 1.4W, Ci = 5nF, Li = 0.55mH7. While the controller forms an intrinsically safeexplosion protection system together with acorresponding associated equipment safety barrier,the following requirements must be met:

Uo �Ui , Io �Ii , Po �Pi , Co �Ci + Cc , Lo �Li + Lc

Note

Where Cc and Lc represent distributingcapacitance and inductance of theconnecting cable respectively.

8. The safety barrier must be placed at safetylocation, and the instruction manuals of both theproduct and fitted safety barrier must be followed whileconducting system wiring and using the product; Theconnecting cable should be a shield cable with thearea of core section being greater than 0.5mm2 and itsshield (or insulation screen) being grounded at a safelocation and insulated from the product enclosure; Thecable should be routed so that the electro-magneticinterference can be eliminated as much as possibleand that the cable distributing parameters ofcapacitance and inductance can be controlled within0.06�F/1mH.9. The user must not be allowed to replace theinternal electric components of the product andchange the condition of system wiring at will and onhis own.10. The user must follow the relevant rules specifiedby the product instruction manual, the “15th Section ofElectric Equipment Used in Explosive GaseousEnvironment: Electric Installation in HazardousLocations (except for coal mine)” of GB3836.15-2000standard, the “Design Code for Electric PowerInstallation in Explosive and Fire-hazardousEnvironment” of GB50058-1992 standard, and the“Safety Regulations against dust explosion” ofGB15577-1995 standard while performing installation,operation, and maintenance for the product.Refer to table 4-7 for additional approval information,and figure 5-10 for the NEPSI approvals nameplate.

INMETROSpecial Conditions of Safe UseIntrinsically Safe, FlameproofRefer to table 4-8 and figures 5-11 and 5-12 forapproval information.Contact your Emerson Process Management salesoffice for additional safe use information.

2


December 20092-4

Figure 2-1. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel

29B1674-A / DOC

CAP SCREW, FLANGED

MACHINE SCREW

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREW

PLAIN WASHER

Mounting Guidelines

Standard DVC6000 Digital ValveControllersIf ordered as part of a control valve assembly, thefactory mounts the digital valve controller on theactuator, makes pneumatic connections to theactuator, sets up, and calibrates the instrument. If youpurchased the digital valve controller separately, youwill need a mounting kit to mount the digital valvecontroller on the actuator. See the instructions thatcome with the mounting kit for detailed information onmounting the digital valve controller to a specificactuator model.

DVC6010 on Sliding-Stem Actuators Upto 102 mm (4 Inches) of TravelThe DVC6010 digital valve controller mounts onsliding-stem actuators with up to 102 mm (4 inch)travel. Figure 2-1 shows a typical mounting on anactuator with up to 51 mm (2 inch) travel. Figure 2-2shows a typical mounting on actuators with 51 to 102

mm (2 to 4 inch) travel. For actuators with greater than102 mm (4 inch) travel, see the guidelines formounting a DVC6020 digital valve controller.

NoteDo not use the stainless steelDVC6010S in high vibration servicewhere the mounting bracket usesstandoffs (spacers) to mount to theactuator.

Refer to the following guidelines when mounting onsliding-stem actuators with up to 4 inches of travel.1. Isolate the control valve from the process linepressure and release pressure from both sides of thevalve body. Shut off all pressure lines to the actuator,releasing all pressure from the actuator. Use lock-outprocedures to be sure that the above measures stay ineffect while you work on the equipment.2. Attach the connector arm to the valve stemconnector.

2

Installation

December 2009 2-5

Figure 2-2. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuators with 2 to 4 Inches Travel

CAP SCREW, FLANGED

MACHINE SCREW, FLATHEAD

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

PLAIN WASHER

MACHINE SCREW

MACHINE SCREW,LOCK WASHER,HEX NUT

LOCK WASHER

LOCK WASHER

HEX NUT

SPACER

HEX NUT, FLANGED

FEEDBACK ARM EXTENSION,BIAS SPRING

3. Attach the mounting bracket to the digital valvecontroller housing.4. If valve travel exceeds 2 inches, a feedback armextension is attached to the existing 2-inch feedbackarm. Remove the existing bias spring from the 2-inchfeedback arm. Attach the feedback arm extension tothe feedback arm as shown in figure 2-2.5. Mount the digital valve controller on the actuator asdescribed in the mounting kit instructions.6. Set the position of the feedback arm on the digitalvalve controller to the no air position by inserting thealignment pin through the hole on the feedback arm asfollows:

� For air-to-open actuators (i.e., the actuatorstem retracts into the actuator casing or cylinder as airpressure to the casing or lower cylinder increases),insert the alignment pin into the hole marked ‘‘A’’. Forthis style actuator, the feedback arm rotatescounterclockwise, from A to B, as air pressure to thecasing or lower cylinder increases.

� For air-to-close actuators (i.e., the actuatorstem extends from the actuator casing or cylinder asair pressure to the casing or upper cylinder increases),insert the alignment pin into the hole marked ‘‘B’’. Forthis style actuator, the feedback arm rotates clockwise,from B to A, as air pressure to the casing or uppercylinder increases.

NoteWhen performing the following steps,ensure there is enough clearancebetween the adjustment arm and thefeedback arm to prevent interferencewith the bias spring.

7. Apply anti-seize to the pin of the adjustment arm.As shown in figure 2-3, place the pin into the slot of thefeedback arm or feedback arm extension so that thebias spring loads the pin against the side of the armwith the valve travel markings.

8. Install the external lock washer on the adjustmentarm. Position the adjustment arm in the slot of theconnector arm and loosely install the flanged hex nut.

9. Slide the adjustment arm pin in the slot of theconnector arm until the pin is in line with the desiredvalve travel marking. Tighten the flanged hex nut.

10. Remove the alignment pin and store it in themodule base next to the I/P assembly.

11. After calibrating the instrument, attach the shieldwith two machine screws.

2


December 20092-6

A7209-1

SPRING RELAXED

SPRING UNDER TENSION OFADJUSTMENT ARM PIN

FEEDBACKARM

ADJUSTMENTARM PIN

BIASSPRING

BIAS SPRING

Figure 2-3. Locating Adjustment Arm Pin in Feedback Arm

DVC6020 on Sliding-Stem Actuators andRotary ActuatorsDVC6020 digital valve controllers use a cam (designedfor linear response) and roller as the feedbackmechanism. Figure 2-4 shows the DVC6020 mountedon rotary actuators.

NoteAll cams supplied with FIELDVUEmounting kits are characterized toprovide a linear response.

NoteDo not use the stainless steelDVC6020S in high vibration servicewhere the mounting bracket usesstandoffs (spacers) to mount to theactuator.

As shown in figure 2-4, two feedback arms areavailable for the digital valve controller. Installations onFisher 1051 size 33 and 1052 size 20 and 33actuators use the short feedback arm [54 mm (2.13inches) from roller to pivot point]. Most other use thelong feedback arm. Make sure the correct feedbackarm is installed on the digital valve controller beforebeginning the mounting procedure.

Refer to figure 2-4 for parts locations. Refer to thefollowing guidelines when mounting on rotaryactuators:

1. Isolate the control valve from the process linepressure and release pressure from both sides of thevalve body. Shut off all pressure lines to the pneumaticactuator, releasing all pressure from the actuator. Uselock-out procedures to be sure that the abovemeasures stay in effect while working on theequipment.

2. If a cam is not already installed on the actuator,install the cam as described in the instructionsincluded with the mounting kit.

3. If a mounting plate is required, fasten the mountingplate to the actuator.

4. For applications that require remote venting, apipe-away bracket kit is available. Follow theinstructions included with the kit to replace the existingmounting bracket on the digital valve controller withthe pipe-away bracket and to transfer the feedbackparts from the existing mounting bracket to thepipe-away bracket.

5. Apply anti-seize to the arm assembly pin, as shownin figure 2-5.

6. Mount the DVC6020 on the actuator as follows:

� If required, a mounting adaptor is included in themounting kit. Attach the adaptor to the actuator asshown in figure 2-4. Then attach the digital valvecontroller assembly to the adaptor. The roller on thedigital valve controller feedback arm will contact theactuator cam as it is being attached.

2

Installation

December 2009 2-7

Figure 2-4. FIELDVUE DVC6020 Digital Valve Controller Mounted on Rotary Actuators

TYPICAL MOUNTING WITH SHORT FEEDBACK ARM (FISHER 1052 SIZE 33 ACTUATOR SHOWN)

TYPICAL MOUNTING WITH LONG FEEDBACK ARM(FISHER 1061 SIZE 30-68 ACTUATOR SHOWN)

29B2094-A / DOC29B1672-A / DOC

MOUNTING ADAPTORCAP SCREW, HEX SOCKET

CAM

MACHINE SCREW

MACHINE SCREW

CAP SCREW, HEX SOCKET

CAM

MOUNTINGADAPTER

FEEDBACKARM ASSEMBLY

BIAS SPRING

ARM ASSEMBLY PIN

ARM ASSEMBLY

MOUNTING BRACKET

Figure 2-5. Locating Adjustment Arm Pin in Feedback Arm of aFIELDVUE DVC6020 Digital Valve Controller

� If no mounting adaptor is required, attach thedigital valve controller assembly to the actuator ormounting plate. The roller on the digital valve controllerfeedback arm will contact the actuator cam as it isbeing attached.

DVC6030 on Quarter-Turn ActuatorsFigure 2-6 shows the DVC6030 digital valve controllermounted on a quarter-turn actuator. Refer to figure 2-6for parts locations. Refer to the following guidelineswhen mounting on quarter-turn actuators:

NoteDue to NAMUR mounting limitations, donot use the stainless steel DVC6030S inhigh vibration service.

1. Isolate the control valve from the process linepressure and release pressure from both sides of thevalve body. Shut off all pressure lines to the pneumaticactuator, releasing all pressure from the actuator. Uselock-out procedures to be sure that the abovemeasures stay in effect while working on theequipment.

2. If necessary, remove the existing hub from theactuator shaft.

3. If a positioner plate is required, attach thepositioner plate to the actuator as described in themounting kit instructions.

4. If required, attach the spacer to the actuator shaft.

Refer to figures 2-7 and 2-8. The travel indicatorassembly can have a starting position of 7:30 or 10:30.Determine the desired starting position then proceedwith the next step. Considering the top of the digitalvalve controller as the 12 o’clock position, in the nextstep attach the travel indicator, so that the pin ispositioned as follows:

2


December 20092-8

Figure 2-6. Mounting a FIELDVUE DVC6030 Digital Valve Controller on a Rotary Actuator (Fisher 1032 Size 425A Shown)

19B3879−A / DOC

MOUNTINGBRACKET

TRAVEL INDICATOR

TRAVEL INDICATOR PIN

FEEDBACK ARM

SPACER29B1703-A / DOC

Figure 2-7. Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement, if Clockwise Orientation is Selected for “Travel Sensor Motion” in ValveLink Software or the Field Communicator

19B3879-A / DOC-1

STARTING POSITION OF THE ACTUATOR TRAVELINDICATOR ASSEMBLY IF INCREASING PRESSUREFROM OUTPUT A DRIVES THE INDICATORCOUNTERCLOCKWISE (THE POTENTIOMETERSHAFT WILL ROTATE CLOCKWISE AS VIEWEDFROM THE BACK OF THE FIELDVUE INSTRUMENT)

STARTING POSITION OF TRAVELINDICATOR ASSEMBLY (DIGITALVALVE CONTROLLER OUTPUT A AT 0 PSI. )

IN THIS POSITION, THE “B” HOLEIN THE FEEDBACK ARM WILL BEALIGNED WITH THE REFERENCEHOLE IN THE DIGITAL VALVECONTROLLERS HOUSING.

MOVEMENT OF TRAVELINDICATOR ASSEMBLY WITHINCREASING PRESSURE FROMOUTPUT A.

ACTUATOR SHAFT MOVEMENT

DVC6030 FEEDBACKARM MOVEMENT

E0989 / DOC

NOTE: DVC6030 TRAVEL COUNTS (CLOCKWISE) = 3400 � 200

2

Installation

December 2009 2-9

19B3879-A / DOC-2

STARTING POSITION OF THE TRAVEL INDICATORASSEMBLY IF INCREASING PRESSURE FROMOUTPUT A DRIVES THE INDICATOR CLOCKWISETHE POTENTIOMETER SHAFT WILL ROTATECOUNTERCLOCKWISE AS VIEWED FROM THEBACK OF THE FIELDVUE INSTRUMENT.

STARTING POSITION OFTRAVEL INDICATOR ASSEMBLY(DIGITAL VALVE CONTROLLEROUTPUT A AT 0 PSI).

MOVEMENT OF TRAVELINDICATOR ASSEMBLY WITHINCREASING PRESSURE FROMOUTPUT A.

IN THIS POSITION, THE “A” HOLEIN THE FEEDBACK ARM WILL BEALIGNED WITH THE REFERENCEHOLE IN THE DIGITAL VALVECONTROLLERS HOUSING.

DVC6030 FEEDBACKARM MOVEMENT

ACTUATOR SHAFT MOVEMENT

E0989

Figure 2-8. Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Counterclockwise Orientationis Selected for “Travel Sensor Motion” in ValveLink Software or the Field Communicator

NOTE: DVC6030 TRAVEL COUNTS (COUNTERCLOCKWISE) = 600 � 200

� If increasing pressure from the digital valvecontroller output A rotates the potentiometer shaftclockwise (as viewed from the back of theinstrument), mount the travel indicator assembly sothat the arrow is in the 10:30 position, as shown infigure 2-7.

� If increasing pressure from the digital valvecontroller output A rotates the potentiometer shaftcounterclockwise (as viewed from the back of theinstrument), mount the travel indicator assembly sothat the arrow is in the 7:30 position, as shown infigure 2-8.

NoteValveLink software and the FieldCommunicator use the convention ofclockwise (figure 2-7) andcounterclockwise (figure 2-8) whenviewing the potentiometer shaft fromthe back of the FIELDVUE instrument.

FEEDBACK ARMBIAS SPRING

TRAVEL INDICATOR PIN

48B4164-B / DOC

HOLE AHOLE B

Figure 2-9. Positioning Travel Indicator Pin in the Feedback Arm(Viewed as if Looking from the FIELDVUE DVC6030

toward the Actuator)

5. Attach the travel indicator to the shaft connector orspacer as described in the mounting kit instructions.

6. Attach the mounting bracket to the digital valvecontroller.

2


December 20092-10

NOTE:APPLY LUBRICANT1

1

W8077-1 / IL

FISHER67CFR

CAP SCREWS

O-RING

SUPPLY CONNECTION

Figure 2-10. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 Digital Valve Controller

7. Position the digital valve controller so that the pinon the travel indicator, engages the slot in thefeedback arm and that the bias spring loads the pin asshown in figure 2-9. Attach the digital valve controllerto the actuator or positioner plate.

8. If a travel indicator scale is included in the mountingkit, attach the scale as described in the mounting kitinstructions.

Remote-Mount DVC6000 InstrumentsRefer to the quick start guide supplement, RemoteMount Installation Guidelines (D103421X012) or theDVC6000 digital valve controller instruction manual(D102794X012).

67CFR Filter RegulatorA 67CFR filter regulator, when used with the DVC6000digital valve controller, can be mounted three ways.

Integral-Mounted RegulatorRefer to figure 2-10. Lubricate an O-ring and insert it inthe recess around the SUPPLY connection on thedigital valve controller. Attach the 67CFR filterregulator to the side of the digital valve controller.Thread a 1/4-inch socket-head pipe plug into theunused outlet on the filter regulator. This is thestandard method of mounting the filter regulator.

Yoke-Mounted RegulatorMount the filter regulator with 2 cap screws to thepre-drilled and tapped holes in the actuator yoke.Thread a 1/4-inch socket-head pipe plug into theunused outlet on the filter regulator. No O-ring isrequired.

Casing-Mounted RegulatorUse the separate 67CFR filter regulator casingmounting bracket provided with the filter regulator.Attach the mounting bracket to the 67CFR and thenattach this assembly to the actuator casing. Thread a1/4-inch socket-head pipe plug into the unused outleton the filter regulator. No O-ring is required.

Pressure ConnectionsPressure connections are shown in figure 2-11. Allpressure connections on the digital valve controller are1/4 NPT internal connections. Use 10 mm (3/8-inch)tubing for all pressure connections. If remote venting isrequired, refer to the vent subsection.

NoteMake pressure connections to thedigital valve controller using tubingwith at least 10 mm (0.375 inch)diameter.

2

Installation

December 2009 2-11

OUTPUT ACONNECTION

SUPPLYCONNECTION

OUTPUT BCONNECTION

1/2 NPTCONDUITCONNECTIONS(BOTH SIDES)

W7963-1 / IL

LOOP CONNECTIONSTERMINAL BOX

Figure 2-11. Pressure Connections

Supply Connections

WARNING

To avoid personal injury and propertydamage resulting from bursting ofparts, do not exceed maximum supplypressure.

WARNING

Severe personal injury or propertydamage may occur from anuncontrolled process if the instrumentsupply medium is not clean, dry,oil-free, and noncorrosive. While useand regular maintenance of a filter thatremoves particles larger than 40micrometers in diameter will suffice inmost applications, check with anEmerson Process Management fieldoffice and industry instrument airquality standards for use withcorrosive air or if you are unsureabout the amount of air filtration orfilter maintenance.

Supply pressure must be clean, dry air that meets therequirements of ISA Standard 7.0.01. A maximum 40micrometer particle size in the air system isacceptable. Further filtration down to 5 micrometerparticle size is recommended. Lubricant content is notto exceed 1 ppm weight (w/w) or volume (v/v) basis.Condensation in the air supply should be minimized.Alternatively, natural gas may be used as the supplypressure medium. Gas must be clean, dry, oil-free,and noncorrosive. H2S content should not exceed 20ppm.If you are using a 67CFR filter regulator with standard5 micrometer filter, connect the supply line to the 1/4NPT IN connection and attach tubing from the outputconnection on the filter regulator to the SUPPLYconnection on the instrument. If you are using anintegral mounted 67CFR filter regulator, connect thesupply to the IN connection on the regulator.

Output ConnectionA factory mounted digital valve controller has its outputpiped to the supply connection on the actuator. Ifmounting the digital valve controller in the field,connect the 1/4 NPT digital valve controller outputconnection to the pneumatic actuator input connection.

2


December 20092-12

W9131-1

Figure 2-12. FIELDVUE DVC6010 Digital Valve ControllerMounted on Fisher 585C Piston Actuator

Single-Acting ActuatorsWhen using a single-acting direct digital valvecontroller (relay A or C) on a single-acting actuator,connect OUTPUT A to the actuator pneumatic input.

When using a single-acting reverse digital valvecontroller (relay B) on a single-acting actuator, connectOUTPUT B to the actuator diaphragm casing.

Double-Acting ActuatorsDVC6000 digital valve controllers on double-actingactuators always use relay A. With no input current,OUTPUT A is at 0 pressure and OUTPUT B is at fullsupply pressure when the relay is properly adjusted.

To have the actuator stem extend from the cylinderwith increasing input signal, connect OUTPUT A to theupper actuator cylinder connection. Connect OUTPUTB to the lower cylinder connection. Figure 2-12 showsthe digital valve controller connected to adouble-acting piston actuator.

To have the actuator stem retract into the cylinder withincreasing input signal, connect OUTPUT A to thelower actuator cylinder connection. Connect OUTPUTB to the upper cylinder connection.

Vent

WARNING

Personal injury or property damagecan occur from cover failure due tooverpressure. Ensure that the housingvent opening is open and free ofdebris to prevent pressure buildupunder the cover.

WARNING

This unit vents the supply mediuminto the surrounding atmosphere.When installing this unit in anon-hazardous (non-classified)location in a confined area, withnatural gas as the supply medium, youmust remotely vent this unit to a safelocation. Failure to do so could resultin personal injury or property damagefrom fire or explosion, and areare-classification.

When installing this unit in ahazardous (classified) location remoteventing of the unit may be required,depending upon the areaclassification, and as specified by therequirements of local, regional, andfederal codes, rules and regulations.Failure to do so when necessary couldresult in personal injury or propertydamage from fire or explosion, andarea re-classification.

Vent line piping should comply withlocal and regional codes and shouldbe as short as possible with adequateinside diameter and few bends toreduce case pressure buildup.

In addition to remote venting of theunit, ensure that all caps and coversare correctly installed. Failure to do socould result in personal injury orproperty damage from fire orexplosion, and area re-classification.

The relay output constantly bleeds a small amount ofsupply medium into the area under the cover. The vent

2

Installation

December 2009 2-13

openings at the back of the housing should be leftopen to prevent pressure buildup under the cover. If aremote vent is required, the vent lines must be asshort as possible with a minimum number of bendsand elbows.

Wiring and Electrical Connections

WARNING

To avoid personal injury resultingfrom electrical shock, do not exceedmaximum input voltage specified intable 4-1 of this quick start guide, oron the product nameplate. If the inputvoltage specified differs, do notexceed the lowest specified maximuminput voltage.

Personal injury or property damagecaused by fire or explosion may occurif this connection is attempted in apotentially explosive atmosphere or inan area that has been classified ashazardous. Confirm that areaclassification and atmosphereconditions permit the safe removal ofthe terminal box cover beforeproceeding.

WARNING

Select wiring and/or cable glands thatare rated for the environment of use(such as hazardous area, ingressprotection and temperature). Failure touse properly rated wiring and/or cableglands can result in personal injury orproperty damage from fire orexplosion.

Wiring connections must be inaccordance with local, regional, andnational codes for any givenhazardous area approval. Failure tofollow the local, regional, and nationalcodes could result in personal injuryor property damage from fire orexplosion

Figure 2-13. Loop Connections Terminal Box

SAFETYGROUND

LOOP−

LOOP+

EARTH GROUND

TALK+

TALK−

39B3399-B Sheet 2

4-20 mA Loop ConnectionsThe digital valve controller is normally powered by acontrol system output card. The use of shielded cablewill ensure proper operation in electrically noisyenvironments.

NoteConnect the digital valve controller to a4-20 mA current source for operation inthe point-to-point wiring mode. In thepoint-to-point wiring mode, the digitalvalve controller will not operate whenconnected to a voltage source.

Wire the digital valve controller as follows, refer tofigure 2-13:1. Remove the loop connections terminal box cap(see figure 2-11).2. Route the field wiring into the terminal box. Whenapplicable, install conduit using local and nationalelectrical codes which apply to the application.3. Connect the control system output card positivewire ‘‘current output’’ to the LOOP + screw terminal inthe terminal box. Connect the control system outputcard negative (or return) wire to the LOOP − screwterminal in the terminal box.4. As shown in figure 2-13, two ground terminals areavailable for connecting a safety ground, earth ground,

2


December 20092-14

or drain wire. The safety ground is electrically identicalto the earth ground. Make connections to theseterminals following national and local codes and plantstandards.5. Replace and hand tighten the terminal box cap.When the loop is ready for startup, apply power to thecontrol system output card.

WARNING

Personal injury or property damage,caused by fire or explosion, can resultfrom the discharge of static electricity.Connect a 14 AWG (2.08 mm2) groundstrap between the digital valvecontroller and earth ground whenflammable or hazardous gases arepresent. Refer to national and localcodes and standards for groundingrequirements.

To avoid static discharge from theplastic cover, do not rub or clean thecover with solvents. Clean with a milddetergent and water only.

HART FilterDepending on the control system you are using, aHART filter may be needed to allow HARTcommunication. The HART filter is a passive devicethat is inserted in field wiring from the HART loop. Thefilter is normally installed near the field wiring terminalsof the control system I/O (see figure 2-14). Its purpose

Figure 2-14. HART Filter Application

DIGITAL VALVECONTROLLER

4-20 mA

VALVETx Tx

I/O I/O

HARTFILTER

NON-HART BASED DCS

A6188-1/IL

is to effectively isolate the control system output frommodulated HART communication signals and raise theimpedance of the control system to allow HARTcommunication. For more information on thedescription and use of the HART filter, refer to theappropriate separate HART filter instruction manual.

To determine if your system requires a filter contactyour Emerson Process Management sales office.

2

Installation

December 2009 2-15

�Installation Check List

Is the instrument correctly mounted on the actuator? If not, refer to appropriatemounting procedure and see installation instructions provided with the mounting kit.

Is the feedback linkage properly connected? If not, see installation instructionsprovided with the mounting kit.

Is the regulator correctly mounted? If not, perform one of the regulator mounting procedures onpage 2-10.

Is the air supply connected and at proper pressure? If not, connect supply as described on page2-11. Also see specifications on page 4-1.

Is the instrument output connected to the actuator? If not, connect instrument output asdescribed on page 2-11.

If necessary, is the conduit properly installed? If not, refer to local and national electricalcodes.

�

�

�

�

�

Mounting

Pneumatic Connections and Air Supply

Wiring and Electrical Connections

�

� Is the loop wiring properly connected to the LOOP + and − terminals in the terminal box? If not, connect loop wiring as described on page 2-13.

You are ready to perform Basic Setup and Calibration in the next section.

� If necessary, is the HART filter installed on your system? To determine if a HART filter is necessary,contact your Emerson Process Management sales office. For HART filter installation information,refer to the appropriate HART instruction manual.

2


December 20092-16

2


December 2009 3-1

Figure 3-1. Connecting the Field Communicator to a FIELDVUE Instrument

FIELD

CONTROLLERI/O

1+− −

+

HF340 HARTFILTER

FIELD INSTRUMENTCONNECTION

2

HARTCOMMUNICATIONCONNECTION

FIELD COMMUNICATORCONNECTIONS

4-20 MA LOOP CONNECTIONSOR 0-24VDC

NOTE:NOT ALL CONTROL SYSTEMS REQUIRE A HART FILTER. IF NO HART FILTER IS PRESENT, CONNECT

FIELD COMMUNICATOR TO CONTROL SYSTEM OUTPUT TERMINALS.SEE FIGURE 2-13 FOR TERMINAL BOX DETAILS.

1

2

38B6470-A / DOCA6194−4 / IL

CONTROL ROOM

33-3Connecting the Field Communicatorto the Digital Valve ControllerThe Field Communicator may be connected to the4-20 mA loop wiring or directly to the digital valvecontroller (see figure 3-1).If the Field Communicator is connected directly to thedigital valve controller, attach the clip-on wiresprovided with the Field Communicator to the TALKterminals, or the LOOP + and − terminals, in the digitalvalve controller terminal box. The TALK terminals arethe same as the LOOP + and − terminals (see figure2-13).

Basic Setup (1-1)

WARNING

Changes to the instrument setup maycause changes in the output pressureor valve travel. Depending on theapplication, these changes may upsetprocess control, which may result inpersonal injury or property damage.

Before beginning basic setup, be sure the instrumentis correctly mounted. Refer to the installationinstructions supplied with the mounting kit.

3


December 20093-2

From the DVC6000Online menu, select

Configure / Setup

From the Configure /Setup menu, select

Basic Setup.

From the BasicSetup menu,select Setup

Wizard and followthe on-line

instructions

Figure 3-2. Accessing the Setup Wizard on the Field Communicator

2 Detailed Setup3 Calibrate

Configure / Setup

2 Performance Tuner

Basic Setup

1�Basic Setup

1�Configure / Setup2 Device Diagnostics3 Device Variables

1�Setup Wizard

DVC6000:Online

DVC6000:

DVC6000:

INSTRUMENT LEVEL HC, AD, and PD

HOME

HOME

Connect a 4-20 mA current source to the instrument.Connect the Field Communicator to the instrumentand turn it on. For information on connecting the FieldCommunicator, see Connecting the FieldCommunicator to the Digital Valve Controller.

Typical ActuatorsThe Setup Wizard determines the required setupinformation based upon the actuator manufacturer andmodel specified. Turn on the Field Communicator andstart the Setup Wizard by proceeding through themenu sequence shown in figure 3-2 or enter thefast-key sequence 1-1-1 on the keypad. Follow theprompts on the Field Communicator display to setupthe instrument. If the actuator on which the instrumentis mounted is not listed by the Setup Wizard, specifyOTHER as the actuator manufacturer or actuator typeand refer to Non-Typical Actuators.

WARNING

During calibration the valve will movefull stroke. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

After completing the setup information, travel isautomatically calibrated. Follow the prompts on theField Communicator display. The calibration procedureuses the valve and actuator stops as the 0% and100% calibration points. For additional information,refer to Auto Calibrate Travel in this section.

When travel calibration is complete, you are asked ifyou wish to adjust the relay (double-acting only).Select yes to adjust the relay. For additionalinformation, refer to Relay Adjustment in this section.

Non-Typical ActuatorsIf the actuator on which the instrument is mounted isnot listed by the Setup Wizard, specify OTHER as theactuator manufacturer or actuator type. You are thenprompted for setup parameters such as:

� Actuator Style (spring & diaphragm, pistondouble-acting without spring, piston single-acting withspring, piston double-acting with spring)

� Valve Style (rotary or sliding-stem)

� On Loss of Instrument Signal, Valve (opensor closes) This identifies whether the valve is fullyopen or fully closed when the input is 0%. If you areunsure how to set this parameter, disconnect thecurrent source to the instrument. (With double-actingand single-acting direct digital valve controllers,disconnecting the current source is the same assetting the output A pressure to zero. For single-actingreverse digital valve controllers, disconnecting thecurrent source is the same as setting the output Bpressure to supply.)

� Feedback Connection (Rotary - All, SStem -Standard, SStem - Roller). For rotary valves, enterRotary - All. For sliding-stem valves, if the feedbacklinkage consists of a connector arm, adjustment arm,and feedback arm (similar to figure 3-5), enter SStem -Standard. If the feedback linkage consists of a rollerthat follows a cam (similar to figure 3-3), enter SStem- Roller.

� Travel Sensor Motion The Setup Wizard asks ifit can move the valve to determine travel sensormotion. If you answer Yes, the instrument will stroke

3


December 2009 3-3

CAM

ROLLER

29B1665-A / DOC

STEM CONNECTOR

Figure 3-3. Feedback Connection for Typical Long-Stroke Sliding-Stem Actuator (4 to 24 inches travel)

the valve the full travel span to determine travelsensor motion. If you answer No, then you mustspecify the rotation for increasing air pressure:clockwise or counterclockwise. Determine rotation byviewing the end of the travel sensor shaft.

WARNING

If you answer YES to the prompt forpermission to move the valve, theinstrument will move the valvethrough a significant portion of itstravel range. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

For instruments with relay A or C. If increasing airpressure at output A causes the shaft to turnclockwise, enter Clockwise. If it causes the shaft toturn counterclockwise, enter Cntrclockwise.

For instruments with relay B. If decreasing airpressure at output B causes the shaft to turnclockwise, enter Clockwise. If it causes the shaft toturn counterclockwise, enter Cntrclockwise.

Table 3-1. Factory Default SettingsSetup Parameter Default Setting

Analog Input UnitsAnalog In Range HighAnalog In Range Low

mA20.0 mA4.0 mA

Control Mode AnalogRestart Control Mode Resume LastSelf-Test ShutdownSet Point Filter TimeInput CharacteristicTravel Limit HighTravel Limit Low

All Failures DisabledFilter OffLinear125%−25%

Travel Cutoff High 99.5%Travel Cutoff Low 0.5%Minimum Opening TimeMinimum Closing TimePolling Address

0 secs0 secs0

Aux Terminal Mode Aux Input AlertCommand 3 PressureDouble-acting actuatorsSingle-acting actuators

differential output pressureactuator pressure

NoteRelay adjustment may be requiredbefore the Setup Wizard can determinetravel sensor motion. Follow theprompts on the Field Communicatordisplay if relay adjustment isnecessary.

� Volume Booster The Setup Wizard asks if avolume booster or quick release is present.

3


December 20093-4

� Tuning Set There are twelve tuning sets fromwhich to choose. Each tuning set provides preselectedvalues for the digital valve controller gain and ratesettings. Typically, tuning set B provides the slowestresponse and M provides the fastest response. Forsmaller actuators, use tuning set C or D. For largeractuators, use tuning set F or G.

WARNING

Changes to the tuning set may causethe valve/actuator assembly to stroke.To avoid personal injury and propertydamage caused by moving parts,keep hands, tools, and other objectsaway from the valve/actuatorassembly.

In addition, you can select User Adjusted or Expert,which allows you to modify tuning of the digital valvecontroller. With User Adjusted you can specify theproportional gain. An algorithm in the FieldCommunicator calculates the other gains. With Expertyou can specify not only the proportional gain but thevelocity and minor loop feedback gain as well.

NoteUse Expert tuning only if standardtuning has not achieved the desiredresults.

Stabilize/Optimize or PerformanceTuner may be used to achieve thedesired results more rapidly thanExpert tuning.

The tuning sets suggested by the Setup Wizard areonly recommended starting points. After you finishsetting up and calibrating the instrument, run thePerformance Tuner or use Stabilize/Optimize Tuningto obtain optimum tuning.

Factory DefaultsDuring basic setup, the Setup Wizard will ask you ifyou want to use factory defaults. If you select YES,the Setup Wizard sets the setup parameters to the

values listed in table 3-1. (Yes is recommended forinitial setup). If you select NO, the setup parameterslisted in the table remain at their previous settings.

Relay AdjustmentThe double-acting relay can be adjusted as part of theSetup Wizard. The following is a brief description ofrelay adjustment. For additional information, see theCalibration section in the DVC6000 instruction manual.

NoteRelay B and C are not user-adjustable.

Double-Acting Relay (Relay A)

The double-acting relay is designated relay A. Fordouble-acting actuators, the valve must be nearmid-travel to properly adjust the relay. The FieldCommunicator will automatically position the valvewhen Relay Adjust is selected.

Rotate the adjustment disc, shown in figure 3-4, untilthe value displayed on the Field Communicator isbetween 50 and 70% of supply pressure. Thisadjustment is very sensitive. Be sure to allow thepressure reading to stabilize before making anotheradjustment (stabilization may take up to 30 seconds ormore for larger actuators).

If the low bleed relay option has been orderedstabilization may take approximately two minuteslonger than the standard relay.

Relay A may also adjusted for use in single-acting-direct applications. Rotate the adjustment disc asshown in figure 3-4 for single-acting direct operation.

Single-Acting Direct Relay (Relay C)The single-acting direct relay is designated relay C,and requires no adjustment.

Single-Acting Reverse Relay (Relay B)The single-acting reverse relay is designated relay B.Relay B is calibrated at the factory and requires nofurther adjustment.

3


December 2009 3-5

Figure 3-4. Relay A Adjustment (Shroud Removed for Clarity)

BLEED HOLES ARE PLUGGED IN THE LOW BLEED RELAY OPTION

ADJUSTMENT DISC

FOR SINGLE-ACTING DIRECT RELAYS:ROTATE ADJUSTMENT DISC IN THISDIRECTION UNTIL IT CONTACTS THEBEAM

FOR DOUBLE-ACTING RELAYS:ROTATE ADJUSTMENT DISC INTHIS DIRECTION TO DECREASEOUTPUT PRESSURE

FOR DOUBLE-ACTING RELAYS:ROTATE ADJUSTMENT DISC INTHIS DIRECTION TO INCREASEOUTPUT PRESSURE

W9034

Auto Calibrate Travel

WARNING

During calibration the valve will movefull stroke. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

The instrument is calibrated during the Setup Wizard.Follow the prompts on the Field Communicator displayto automatically calibrate instrument travel. Thecalibration procedure uses the valve and actuatorstops as the 0% and 100% calibration points.For additional calibration information, refer to theDVC6000 instruction manual.1. If the Feedback Connection is Sliding-StemStandard, the Field Communicator prompts you toselect the method of crossover adjustment: manual,last value, or default. Manual adjustment isrecommended for initial travel calibration.2. When prompted by the Field Communicator, makethe crossover adjustment by adjusting the currentsource until the feedback arm is 90° to the actuatorstem, as shown in figure 3-5.3. The remainder of the auto-calibration procedure isautomatic. After completing auto travel calibration, the

Figure 3-5. Crossover Point

ACTUATORSTEM TRAVEL SENSOR

SHAFT

FEEDBACK ARM

CONNECTOR ARM

ADJUSTMENT ARM

A6536-1 / IL

Field Communicator prompts you to place theinstrument In Service and verify that the travelproperly tracks the current source.

If the unit does not calibrate, refer to table 3-2 for errormessages and possible remedies.

3


December 20093-6

Table 3-2. Auto Calibrate Travel Error MessagesError Message Possible Problem and Remedy

Input current must exceed 3.8 mA forcalibration.

The analog input signal to the instrument must be greater than 3.8 mA. Adjust the current output fromthe control system or the current source to provide at least 4.0 mA.

Place Out Of Service and ensure CalibrateProtection is disabled before calib.

The Instrument Mode must be Out of Service and the Protection must be None before the instrumentcan be calibrated.

Calibration Aborted. An end point was notreached.

The problem may be one or the other of the following:1. The tuning set selected is too low and the valve does not reach an end point in the allotted time.Press the Hot Key, select Stabilize/Optimize then Increase Response (selects next higher tuning set).2. The tuning set selected is too high, valve operation is unstable and does not stay at an end point forthe allotted time. Press the Hot Key, select Stabilize/Optimize then Decrease Response (selects nextlower tuning set).

Invalid travel value. Check mounting andfeedback arm adjustments, and inst supplypress. Then, repeat Auto Calib.

Verify proper mounting by referring to the appropriate mounting instructions.Verify instrument supply pressure by referring to the specifications in the appropriate actuator instructionmanual.Making the crossover adjustment with the valve positioned at either end of its travel will also cause thismessage to appear.

Aborting due to response code or devicestatus.

The instrument may have been taken out of service by a primary master. Put the instrument into servicewith the primary master or cycle the power off and on.

If after completing setup and calibration the valvecycles or overshoots (unstable), or is unresponsive(sluggish), you can improve operation by selectingeither Performance Tuner or Stabilize/Optimize fromthe Basic Setup menu.

Performance Tuner (1-1-2)

NoteThe Performance Tuner is notavailable for instrument level AC or HC.

The Performance Tuner is used to optimize digitalvalve controller tuning. It can be used on mostsliding-stem and rotary designs, including Fisher andother manufacturers’ products. Moreover, because thePerformance Tuner can detect internal instabilitiesbefore they become apparent in the travel response, itcan generally optimize tuning more effectively thanmanual tuning. Typically, the Performance Tunertakes 3 to 5 minutes to tune an instrument, althoughtuning instruments mounted on larger actuators maytake longer.

Access the Performance Tuner by selectingPerformance Tuner from the Basic Setup menu.Follow the prompts on the Field Communicator displayto optimize digital valve controller tuning.

Stabilizing or Optimizing ( or 1-1-2)Valve Response

NoteStabilize/Optimize is only availablethrough the Basic Setup menu forinstrument level HC.

If after completing setup and calibration the valveseems slightly unstable or unresponsive, you canimprove operation by pressing the Hot Key andselecting Stabilize/Optimize, or selectStabilize/Optimize from the Basic Setup menu.Stabilize/Optimize permits you to adjust valveresponse by changing the digital valve controllertuning.If the valve is unstable, select Decrease Response tostabilize valve operation. This selects the next lowertuning set (e.g., F to E). If the valve response issluggish, select Increase Response to make the valvemore responsive. This selects the next higher tuningset (e.g., F to G).If after selecting Decrease Response or IncreaseResponse the valve travel overshoot is excessive youcan adjust the damping by selecting DecreaseDamping or Increase Damping. By selecting DecreaseDamping or Increase Damping the tuning set willbecome Expert, and allow you to select a dampingvalue that is not represented in a predefined tuningset. Select Decrease Damping to select a dampingvalue that allows more overshoot. Select IncreaseDamping to select a damping value that will decreasethe overshoot.

3


December 2009 3-7

�Basic Setup and Calibration Check ListIs basic setup complete? If not, perform Basic Setup procedure on page 3-1.

Does the final control element correctly respond to a setpoint change and is itstable? If not, perform Stabilizing or Optimizing Valve Response on page3-6.

Final control element is ready to be placed on line.

�

�

3


December 20093-8

3


December 2009 4-1

44-4Table 4-1. Specifications

Available Configurations

Valve-Mounted InstrumentDVC6010: Sliding-stem applicationsDVC6020: Rotary and long-stroke sliding-stemapplicationsDVC6030: Quarter-turn rotary applications

Remote-Mounted Instrument(1)

DVC6005: Base unit for 2 inch pipestand or wallmountingDVC6015: Feedback unit for sliding-stemapplicationsDVC6025: Feedback unit for rotary or long-strokesliding-stem applicationsDVC6035: Feedback unit for quarter-turn rotaryapplications

DVC6000 digital valve controllers can be mountedon Fisher and other manufacturers rotary andsliding-stem actuators.

Input Signal

Point-to-Point:Analog Input Signal: 4-20 mA DC, nominalMinimum Voltage Available at instrument terminalsmust be 10.5 volts DC for analog control, 11 voltsDC for HART communication (see instrumentinstruction manual for details)Minimum Control Current: 4.0 mAMinimum Current w/o Microprocessor Restart: 3.5mAMaximum Voltage: 30 volts DCOvercurrent Protection: Input circuitry limits currentto prevent internal damage.Reverse Polarity Protection: No damage occursfrom reversal of loop current.Multi-drop:Instrument Power: 11-30 volts DC at approximately8 mAReverse Polarity Protection: No damage occursfrom reversal of loop current.

Output Signal

Pneumatic signal as required by the actuator, up tofull supply pressure.Minimum Span: 0.4 bar (6 psig)Maximum Span: 9.5 bar (140 psig)Action: Double, Single direct, and Single reverse

Supply Pressure(2)

Recommended: 0.3 bar (5 psig) higher thanmaximum actuator requirements, up to maximumsupply pressureMaximum: 10.0 bar (145 psig) or maximumpressure rating of the actuator, whichever is lowerMedium: Air or Natural Gas(3)

Air Quality: Supply pressure must be clean, dry airthat meets the requirements of ISA Standard7.0.01. A maximum 40 micrometer particle size inthe air system is acceptable. Further filtration downto 5 micrometer particle size is recommended.Lubricant content is not to exceed 1 ppm weight(w/w) or volume (v/v) basis. Condensation in the airsupply should be minimized

Natural Gas: Natural gas must be clean, dry,oil-free, and noncorrosive. H2S content should notexceed 20 ppm.

Steady-State Air Consumption(4)

Standard Relay: At 1.4 bar (20 psig) supplypressure: Less than 0.38 normal m3/hr (14 scfh)At 5.5 bar (80 psig) supply pressure: Less than 1.3normal m3/hr (49 scfh)Low Bleed Relay(5): At 1.4 bar (20 psig) supplypressure: Average value 0.056 normal m3/hr (2.1 scfh)At 5.5 bar (80 psig) supply pressure: Average value0.184 normal m3/hr (6.9 scfh)

Maximum Output Capacity(4)

At 1.4 bar (20 psig) supply pressure:10.0 normal m3/hr (375 scfh)

At 5.5 bar (80 psig) supply pressure:29.5 normal m3/hr (1100 scfh)

Failure Modes

Refer to figure 4-1

Independent Linearity(6)

±0.50% of output span−continued−

4


December 20094-2

Table 4-1. Specifications (continued)

Electromagnetic Compatibility

Meets EN 61326-1 (First Edition)Immunity—Industrial locations per Table 2 of the

EN 61326-1 standard. Performance is shownin table 4-2 below

Emissions—Class AISM equipment rating: Group 1, Class A

Lightning and Surge Protection—The degree ofimmunity to lightning is specified as Surge immunityin table 4-2. For additional surge protectioncommercially available transient protection devicescan be used.

Vibration Testing Method

Tested per ANSI/ISA-75.13.01 Section 5.3.5. Aresonant frequency search is performed on all threeaxes. The instrument is subjected to the ISAspecified 1/2 hour endurance test at each majorresonance, plus an additional two million cycles.

Input Impedance

The input impedance of the DVC6000 activeelectronic circuit is not purely resistive. Forcomparison to resistive load specifications, anequivalent impedance of 550 ohms may be used.This value corresponds to 11V @ 20 mA.

Operating Ambient Temperature Limits(2)

−40 to 80�C (−40 to 176�F) for most approvedvalve-mounted instruments−60 to 125�C (−76 to 257�F) for remote-mountedfeedback unit.−52 to 80�C (−62 to 176�F) for valve-mountedinstruments utilizing the Extreme Temperatureoption (fluorosilicone elastomers)

Humidity Limits

0 to 100% condensing relative humidity withminimal zero or span shifts

Electrical Classification

Hazardous Area:

CSA— Intrinsically Safe, Explosion proof, Division2, Dust-Ignition proofFM— Intrinsically Safe, Explosion proof,Non-incendive, Dust-Ignition proofATEX— Intrinsically Safe, Flameproof, Type nIECEx— Intrinsically Safe, Flameproof, Type nNEPSI— Intrinsically Safe, Flameproof

INMETRO — Intrinsically Safe, FlameproofRefer to Special Instructions for “Safe Use” andInstallation in Hazardous Locations in Section 2,tables 4-3, 4-4, 4-5, 4-6, 4-7, and 4-8 and Section 5for specific approval information.Pollution Degree 2, Overvoltage Category III perANSI/ISA-82.02.01 (IEC 61010-1 Mod).Electrical Housing:

CSA—Type 4X, IP66FM—NEMA 4XATEX—IP66IECEx—NEMA 4X, IP66NEPSI—IP66

Other Classifications/Certifications

TIIS— JapanKISCO— Korea Industrial Safety Corp.GOST−R— Russian GOST-RFSETAN— Russian − Federal Service ofTechnological, Ecological and Nuclear InspectorateContact your Emerson Process Management salesoffice for classification/certification specificinformation

IEC 61010 Compliance Requirements(Valve-Mounted Instruments only)

Power Source: The loop current must be derivedfrom a Separated Extra-Low Voltage (SELV) powersourceEnvironmental Conditions: Installation Category I

Connections

Supply Pressure: 1/4 NPT internal and integralpad for mounting 67CFR regulatorOutput Pressure: 1/4 NPT internalTubing: 3/8-inch metal, recommendedVent (pipe-away): 3/8 NPT internalElectrical: 1/2 NPT internal conduit connectionoptional—M20 internal conduit connection, springclamp terminal connection(7)

Stem/Shaft Travel

Linear Actuators with rated travel between 6.35 mm(0.25 inch) and 606 mm (23.375 inches)Rotary Actuators with rated travel between 50degrees and 180 degrees.

−continued−

4


December 2009 4-3

Table 4-1. Specifications (continued)

Mounting(8)

Designed for direct actuator mounting or remotepipestand or wall mounting. Mounting theinstrument vertically, with the vent at the bottom ofthe assembly, or horizontally, with the vent pointingdown, is recommended to allow drainage ofmoisture that may be introduced via the instrumentair supply.

Weight

Valve-Mounted InstrumentsAluminum: 3.5 kg (7.7 lbs)Stainless Steel: 7.7 kg (17 lbs)

Remote-Mounted InstrumentsDVC6005 Base Unit: 4.1 kg (9 lbs)DVC6015 Feedback Unit: 1.3 kg (2.9 lbs)DVC6025 Feedback Unit: 1.4 kg (3.1 lbs)DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)

Options

� Supply and output pressure gauges or � Tirevalves, � Integral mounted filter regulator, � Stainless steel housing, module base andterminal box (valve-mounted instruments only)� Low bleed relay � In-line 10 micron air filter � Safety Instrumented System (SIS) Solutions � Safety Related Nuclear Applications

Declaration of SEP

Fisher Controls International LLC declares thisproduct to be in compliance with Article 3 paragraph3 of the Pressure Equipment Directive (PED) 97 /23 / EC. It was designed and manufactured inaccordance with Sound Engineering Practice (SEP)and cannot bear the CE marking related to PEDcompliance.However, the product may bear the CE marking toindicate compliance with other applicable EuropeanCommunity Directives.

NOTE: Specialized instrument terms are defined in ISA Standard 51.1 − Process Instrument Terminology.1. 3-conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuatorhas been tested to 15 meters (50 feet) maximum without performance degradation.2. The pressure/temperature limits in this quick start guide and any applicable code or standard should not be exceeded.3. Gas Certified DVC6000 digital valve controllers are FM and CSA Single Seal approved for use with natural gas as the supply m edium.4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.5. The low bleed relay is offered as standard relay for DVC6000 SIS tier, used for On/Off applications.6. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not a pplicable for DVC6020 digital valve controllers in long-strokeapplications.7. ATEX/IEC approvals only.8. Do not use the DVC6010S or DVC6020S in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. Due to NAMUR mounting limitations, donot use the DVC6030S in high vibration service.

Table 4-2. EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test LevelPerformance Criteria(1)

Point-to-Point Mode

Multi-dropMode

Enclosure

Electrostatic discharge(ESD) IEC 61000-4-2 4 kV contact

8 kV air A(2) A

Radiated EM field IEC 61000-4-380 to 1000 MHz @ 10V/m with 1 kHz AM at 80%1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

A A

Rated power frequencymagnetic field IEC 61000-4-8 60 A/m at 50 Hz A A

I/O signal/control

Burst IEC 61000-4-4 1 kV A(2) ASurge IEC 61000-4-5 1 kV (line to ground only, each) A(2) AConducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A A

1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.2. Excluding auxiliary switch function, which meets Performance Criteria B.

4


December 20094-4

A

B

Figure 4-1. FIELDVUE DVC6000 Digital Valve Controller Failure Modes

Single Acting Direct (Relay C)Instrument goes to zero air output at port A.

Failure direction per actuator fail mode.

Single Acting Reverse (Relay B)Failure direction per actuator fail mode.

Double Acting (Relay A)Failure direction cannotbe determined.

LOSS OF POWERLOSS OF

PNEUMATIC SUPPLY

Instrument goes to full supplyair output at port B.

Instrument goes to full supplyair output at port B. A goes tozero air output.

RELAY TYPE

W7963-1 / IL

Table 4-3. Hazardous Area Classifications—CSA (Canada)Certification Body Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

CSADVC60x0DVC60x0S(x = 1,2,3)

Ex ia Intrinsically SafeClass I,II,III Division 1 GP A,B,C,D,E, F,Gper drawing GE42818 T5Natural Gas Approved

Vmax = 30 VDCImax = 226 mACi = 5 nFLi = 0.55 mH

T5(Tamb � 80�C) Type 4X, IP66Single Seal Device

Explosion ProofClass I Division 1 GP B,C,D T6Natural Gas Approved

- - - T6(Tamb � 80�C) Type 4X, IP66Single Seal Device

Class I Division 2 GP A,B,C,D T6Class II Division 1 GP E,F,G T6Class II Division 2 GP F,G T6Class IIINatural Gas Approved

- - - T6(Tamb � 80�C) Type 4X, IP66Single Seal Device

Table 4-4. Hazardous Area Classifications—FM (United States)Certification Body Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

FMDVC60x0DVC60x0S(x = 1,2,3)

Intrinsically SafeClass I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819 T5Natural Gas Approved

Vmax = 30 VDCImax = 226 mACi = 5 nFLi = 0.55 mHPi = 1.4 W

T5(Tamb � 80�C) NEMA 4X

Explosion ProofClass I Division 1 GP B,C,D T6Natural Gas Approved

− − − T6(Tamb � 80�C) NEMA 4X

Class I Division 2 GP A,B,C,D T6Class II Division 1 GP E,F,G T6Class II Division 2 GP F,G T6Class IIINatural Gas Approved

− − − T6(Tamb � 80�C) NEMA 4X

4


December 2009 4-5

Table 4-5. Hazardous Area Classifications—ATEXCertificate Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

ATEXDVC60x0DVC60x0S(x = 1,2,3)

II 1 G & DGasEx ia IIC T5/T6—Intrinsically SafeDustEx iaD 20 T100�C (Tamb � 80�C)Ex iaD 20 T85�C (Tamb � 75�C)

Ui = 30 VDCIi = 226 mACi = 5 nFLi = 0.55 mHPi = 1.4 W

T5(Tamb � 80�C)T6(Tamb �75�C) IP66

II 2 G & DGasEx d IIB+H2 T5/T6—FlameproofDustEx tD A21 IP66 T90�C (Tamb � 85�C)Ex tD A21 IP66 T80�C (Tamb � 75�C)

− − − T5(Tamb � 85�C)T6(Tamb �75�C) IP66

II 3 G & DGasEx nCL IIC T5/T6—Type nDustEx tD A22 IP66 T85�C (Tamb � 80�C)Ex tD A22 IP66 T80�C (Tamb � 75�C)

− − − T5(Tamb � 80�C)T6(Tamb �75�C) IP66

Table 4-6. Hazardous Area Classifications—IECExCertificate Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

IECExDVC60x0DVC60x0S(x = 1,2,3)

Intrinsically SafeGasEx ia IIC T5/T6 per drawing GE42990

Ui = 30 VDCIi = 226 mACi = 5 nFLi = 0.55 mHPi = 1.4 W

T5(Tamb � 80�C)T6(Tamb � 75�C) NEMA 4X, IP66

FlameproofGasEx d IIB+H2 T5/T6

− − − T5(Tamb � 80�C)T6(Tamb � 75�C) NEMA 4X, IP66

Type nGasEx nC IIC T5/T6

− − − T5(Tamb � 80�C)T6(Tamb � 75�C) NEMA 4X, IP66

Table 4-7. Hazardous Area Classifications—NEPSI

Certificate Type Certification Obtained Entity Rating Temperature Code EnclosureRating

NEPSI DVC60x0(x = 1,2,3)

Intrinsically SafeGasEx ia IIC T5/T6DustDIP A21 T5

Ui = 30 VIi = 226 mACi = 5 nFLi = 0.55 mHPi = 1.4 W

T5(Tamb � 80�C)T6(Tamb � 75�C)

NEMA 4X,IP66

FlameproofGasEx d IIC T5/T6(1)

DustDIP A21 T5

− − − T5(Tamb � 80�C)T6(Tamb � 75�C)

NEMA 4X,IP66

1. Except acetylene.

Table 4-8. Hazardous Area Classifications—INMETRO

Certificate Type Certification Obtained Entity Rating Temperature Code EnclosureRating

INMETRO DVC60x0(x = 1,2,3)

Intrinsically SafeBR-Ex ia IIC T5

Ui = 30 VIi = 180 mACi = 5 nFLi = 0.55 mHPi = 1.4 W

T5(Tamb � 80�C) Type 4X, IP66

FlameproofBR-Ex d IIB+H2 T6 − − − T6(Tamb � 60�C) Type 4X, IP66

4


December 20094-6

Related DocumentsThis section lists other documents containinginformation related to DVC6000 digital valvecontrollers. These documents include:

� Bulletin 62.1:DVC6000—Fisher FIELDVUEDVC6000 Digital Valve Controllers (D102758X012)

� Bulletin 62.1:DVC6000(S1) − Fisher FIELDVUEDVC6000, DVC6000 SIS, and DVC6000f Digital ValveController Dimensions (D103308X012)

� Bulletin 62.1:DVC6000(S2)—Fisher FIELDVUEDVC6000 Digital Valve Controller CustomConfiguration (D103418X012)

� Fisher FIELDVUE DVC6000 Digital ValveControllers Instruction Manual (D102794X012)

� Supplement to Fisher FIELDVUE DVC6000Digital Valve Controller Quick Start Guide— RemoteMount Installation Guidelines (D103421X012)

� Supplement to HART Communicating FisherFIELDVUE Digital Valve Controller InstructionManuals— FIELDVUE Digital Valve Controller SplitRanging (D103262X012)

� Supplement to HART Communicating FisherFIELDVUE Instrument Instruction Manuals—UsingFIELDVUE Instruments with the Smart HART LoopInterface and Monitor (HIM) (D103263X012)

� Supplement to HART Communicating FisherFIELDVUE Instrument Instruction Manuals—AudioMonitor for HART Communications (D103265X012)

� Supplement to HART Communicating FisherFIELDVUE Instrument Instruction Manuals—HARTField Device Specification (D103266X012)

� Supplement to HART Communicating FisherFIELDVUE Instrument Instruction Manuals—Using theHART Tri-Loop� HART-to-Analog Signal Converter

with FIELDVUE Digital Valve Controllers(D103267X012)

� Supplement to Fisher FIELDVUE DVC5000(obsolete product) and DVC6000 Digital ValveController Instruction Manuals—Hot Swap Procedure(D103264X012)

� Supplement to Fisher FIELDVUE DVC6000Digital Valve Controllers InstructionManual—Lock-in-Last Strategy (D103261X012)

� Supplement to Fisher FIELDVUE DVC6000 andDVC6000 SIS Digital Valve Controllers InstructionManuals—275 HART Communicator Menu Trees forFirmware 7 Digital Valve Controllers (D103273X012)

� Fisher HF340 Filter Instruction Manual(D102796X012)

� 2530H1 HART Interchange MultiplexerInstruction Manual (D102237X012)

� ValveLink Software Help or Documentation

All documents are available from your EmersonProcess Management sales office. Also visit ourwebsite at www.FIELDVUE.com.

Educational ServicesFor information on available courses for DVC6000digital valve controllers, as well as a variety of otherproducts, contact:Emerson Process ManagementEducational Services, RegistrationP.O. Box 190; 301 S. 1st Ave.Marshalltown, IA 50158−2823Phone: 800−338−8158 orPhone: 641−754−3771 FAX: 641−754−3431e-mail: [email protected]

4


December 2009 5-1

55-This section includes loop schematics required forwiring of intrinsically safe installations. It also containsthe approvals nameplates. If you have any questions,contact your Emerson Process Management salesoffice.

Figure 5-1. CSA Schematic for FIELDVUE DVC6010, DVC6020, and DVC6030GE42818 sheets 2 and 8

CSA APPROVED BARRIER

1 NOTE 1, 3, 4, 5, 6

1 NOTE 7

CLASS I, DIV 1, GROUPS A,B,C,DCLASS II, DIV 1, GROUPS E,F,GCLASS III

DVC6010, DC6020, DVC6030DVC6010S, DC6020S, DVC6030S

Vmax = 30 VDCImax = 226 mA

Ci = 5 nF Li = 0.55 mH

NON-HAZARDOUS LOCATIONHAZARDOUS LOCATION

THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINEDIN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmaxor Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), ANDTHE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAXUNPROTECTED INDUCTANCE (Li), INCLUDING THE INTERCONNECTING CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST BELESS THAN THE ALLOWABLE CAPACITANCE (Ca) AND INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS MET,THEN THE COMBINATION MAY BE CONNECTED.

Vmax or Ui � Voc or Uo Imax or Ii � Isc or Io Pmax or Pi � Po Ci + Ccable � Ca Li + Lcable � La

1

3

4

5

IF HAND-HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER’SCONTROL DRAWING

6

7

LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER’S INSTRUCTIONS.

INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (CEC) PART 1 AND ANSI/ISA RP12.6

MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms

RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THE ONE OHM

Figure 5-2. CSA Nameplates for FIELDVUE DVC6010, DVC6020, and DVC6030

LABEL FOR NATURAL GAS CERTIFIED TERMINAL BOX

DVC6010, DVC6020, DVC6030, DVC6010S, DVC6020S, DVC6030S

5


December 20095-2

Figure 5-3. FM Schematic for FIELDVUE DVC6010, DVC6020, and DVC6030GE42819 sheets 2 and 8

THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCHCOMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po)DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAX UNPROTECTED INDUCTANCE (Li),INCLUDING THE INTERCONNECTING CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST BE LESS THAN THE ALLOWABLE CAPACITANCE(Ca) AND INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS MET, THEN THE COMBINATION MAY BE CONNECTED.


1

3

4

5

IF HAND-HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE FM APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER’SCONTROL DRAWING

LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER’S INSTRUCTION

INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) NFPA70 AND ANSI/ISA RP12.6.01

MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms.

RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THE ONE OHM

6

7

FM APPROVED BARRIER

1 NOTE 1, 3, 4, 5, 6

1 NOTE 7

I.S. CLASS I,II,III, DIV 1, GROUPS A,B,C,D,E,F,GN.I. CLASS I, DIV 2, GROUPS A,B,C,D



Ci = 5 nF Li = 0.55 mH

Pi = 1.4

NON-HAZARDOUS LOCATIONHAZARDOUS LOCATION

Figure 5-4. FM Nameplates for FIELDVUE DVC6010, DVC6020, and DVC6030

LABEL FOR NATURAL GASCERTIFIED TERMINAL BOX


5


December 2009 5-3

Figure 5-5. ATEX Nameplate; Intrinsically Safe, Dust-Tight


Figure 5-6. ATEX Nameplate; Flameproof, Dust-Tight


Figure 5-7. ATEX Nameplate; Type n, Dust-Tight


5


December 20095-4

GE42990Sheet 2 and 8 of 8

Figure 5-8. IECEx Schematic for FIELDVUE DVC6020, DVC6020, and DVC6030

THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCHCOMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po)DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAX UNPROTECTED INDUCTANCE (Li),INCLUDING THE INTERCONNECTING CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST BE LESS THAN THE ALLOWABLE CAPACITANCE(Ca) AND INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS MET, THEN THE COMBINATION MAY BE CONNECTED.


INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE

IF HAND-HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURERSCONTROL DRAWING

LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER’S INSTRUCTIONS

1

3

4

5

IECEx APPROVED BARRIER

1 NOTE 1, 3, 4

1 NOTE 5

NON-HAZARDOUS LOCATION

ZONE 0, Ex ia IIC



Ci = 5 nF Li = 0.55 mH

Pi = 1.4

HAZARDOUS LOCATION

Figure 5-9. IECEx Nameplate


5


December 2009 5-5

DVC6010, DVC6020, AND DVC6030

Figure 5-10. NEPSI Nameplate


Figure 5-11. INMETRO Nameplate; Intrinsically Safe


Figure 5-12. INMETRO Nameplate; Flameproof

5


December 20095-6

FIELDVUE DVC6010 DIGITALVALVE CONTROLLER MOUNTED ON A

SLIDING-STEM CONTROL VALVE / ACTUATOR

FIELDVUE DVC6020 DIGITALVALVE CONTROLLER MOUNTED ON A

ROTARY CONTROL VALVE / ACTUATOR

FIELDVUE DVC6005 BASE UNITAND DVC6025 FEEDBACK UNIT MOUNTED

ON A ROTARY CONTROL VALVE / ACTUATOR

W8373

W8115

5

Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4QZ UKDubai, United Arab EmiratesSingapore 128461 Singapore

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, theyare not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use orapplicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve thedesigns or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliatedentities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance ofany product remains solely with the purchaser and end user.

�Fisher Controls International LLC 2002, 2009; All Rights Reserved

Fisher, FIELDVUE, AMS, ValveLink, PlantWeb, and Tri-Loop are marks owned by by one of the companies in the Emerson ProcessManagement section of Emerson Electric Co. Emerson Process Management, Emerson and the Emerson logo are trademarks and servicemarks of Emerson Electric Co. HART is a mark owned by the HART Communication Foundation. All other marks are the property of theirrespective owners.

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