Dual Post Lifters DPL 90 • DPL 200

Product Series Lifters

Would you like to order this product? All available information at kaller.com.

Edition 2.2014© Copyright KALLER

kaller.com Edition 1.2013 © Copyright KALLER We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated.

Dowel pin holes (2x) Ø 8

Ø 8, Dowel pin holesdepth 12 mm (2x)

M10 (2x)

DPL 90-025

115

160

50

25

TECHNICAL FACTS | DUAL POST LIFTERS • DPL 90 • DPL 200

Basic informationInitial force range. ...................................240-900 NPressure medium. ...................................NitrogenCharging pressure range ........................25-180 barOperating temperature range .................0-80° CForce increase by temperature.. .............±0.3% / °C

DPL 90

Ø 22

Ø 16S

B

A

50 ± 0.02

160

85

130

85

Dowel pin holes (2x)Ø 8

depth 12 mm (2x)

15

26

Ø 19

M10 (2x)

25

M10 (2x)

Ø 11

12

Dowel pin holes Ø 8,

Ø 17

20+SØ

160

* Replacement gas spring sold separately

Ø 22

Ø 16S

B

A

50 ± 0.02

160

85

130

85

Dowel pin holes (2x)Ø 8

depth 12 mm (2x)

15

26

Ø 19

M10 (2x)

25

M10 (2x)

Ø 11

12

Dowel pin holes Ø 8,

Ø 17

20+SØ

160

Ø 22

Ø 16S

B

A

50 ± 0.02

160

85

130

85

Dowel pin holes (2x)Ø 8

depth 12 mm (2x)

15

26

Ø 19

M10 (2x)

25

M10 (2x)

Ø 11

12

Dowel pin holes Ø 8,

Ø 17

20+SØ

160

Max. attachment capacity per lifter**Metric

Ram velocity (m/s) Attachment mass (kg)

0.30 20

0.40 11

0.50 7.3

0.60 5

0.70 3.7

0.80 2.8**Determine ram velocity and reference the recommended attachment mass per lifter. For increased capacity, install external positive stops to prevent lifter damage.

Order number

SStroke

Force in N at +20°C

Force in lbf at +20°C

End force in N

at + 20°C*

End force in lbf

at +20°C*A B Weight

Initial Initial

DPL 90-025 23

240-900 67-202

1,300 292 64 40 1.27

DPL 90-038 36 1,200 270 77 53 1.33

DPL 90-050 48 1,200 270 89 65 1.38

DPL 90-063 61.5 1,200 270 102.5 81.5 1.43

DPL 90-080 78 1,200 270 119 98 1.50

DPL 90-100 98 1,200 270 139 118 1.58

DPL 90-125 123 1,200 270 164 143 1.69

DPL 90-150 148 1,200 270 189 168 1.79

DPL 90-038 to DPL 90-150

Recommended max. strokes/min ...........40-100 (at 20°C)Max. velocity ...........................................See table belowMax. utilized stroke .................................95 %Internal gas spring ..................................R 19Repair kit* ...............................................Non repairable

kaller.comEdition 1.2013 © Copyright KALLER We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated.

DUAL POST LIFTERS • DPL 90 • DPL 200 | TECHNICAL FACTS

Basic informationDPL 200

150

100

64

15

26

M8 (4x)

Dowel pin holes (2x)Ø 10

Ø 10, depth 12 mm (2x)

20

Ø 26

Ø 20S

B

A

180

100

Ø 25

M12 (2x)

Ø

Ø 2

Ø 26

Ø 20 M12

Ø 13

12.5Ø 19

50 ± 0.02 31.8

Dowel pin holes

22+S

M12 (2x)

Ø

180

* Replacement gas spring sold separately

150

100

64

15

26

M8 (4x)

Dowel pin holes (2x)Ø 10

Ø 10, depth 12 mm (2x)

20

Ø 26

Ø 20S

B

A

180

100

Ø 25

M12 (2x)

Ø

Ø 2

Ø 26

Ø 20 M12

Ø 13

12.5Ø 19

50 ± 0.02 31.8

Dowel pin holes

22+S

M12 (2x)

Ø

180

150

100

64

15

26

M8 (4x)

Dowel pin holes (2x)Ø 10

Ø 10, depth 12 mm (2x)

20

Ø 26

Ø 20S

B

A

180

100

Ø 25

M12 (2x)

Ø

Ø 2

Ø 26

Ø 20 M12

Ø 13

12.5Ø 19

50 ± 0.02 31.8

Dowel pin holes

22+S

M12 (2x)

Ø

180

Max. attachment capacity per lifter**Metric

Ram velocity (m/s)

Attachment mass (kg)

0.30 31

0.40 17

0.50 11

0.60 7.7

0.70 5.6

0.80 4.3

Order number

SStroke

Force in N at +20°C

Force in lbf at +20°C

End force in N

at + 20°C*

End force in lbf

at +20°C*A B Weight

Initial Initial

DPL 200-025 23

240-2,000 63-450

3,080 692 64 41 1.90

DPL 200-038 36 3,090 695 77 54 1.99

DPL 200-050 48 3,090 695 89 66 2.08

DPL 200-063 61.5 3,020 679 102.5 82.5 2.18

DPL 200-080 78 3,040 683 119 99 2.30

DPL 200-100 98 3,050 686 139 119 2.44

DPL 200-125 123 3,060 689 164 144 2.61

DPL 200-150 148 3,000 674 189 177 2.80

DPL 200-175 173 2,988 672 214 202 2.98

DPL 200-200 198 2,971 668 239 227 3.15

**Determine ram velocity and reference the recommended attachment mass per lifter. For increased capacity, install external positive stops to prevent lifter damage.

140

180

50

DPL 200-025DPL 200-038 to DPL 90-200

M8 (4x)

Dowel pin holes (2x)Ø 10

Ø 10, depth 12 mm (2x)Dowel pin holes

Initial force range ...................................240-2000 NPressure medium ..................................NitrogenCharging pressure range .......................25-180 barOperating temperature range ................0-80° CForce increase by temperature ..............±0.3%/°C

Recommended max. strokes/min ...........80-100 (at 20°C)Max. velocity ..........................................See table belowMax. utilized stroke ................................95%Internal gas spring...................................M2Repair kit* ...............................................Non repairable

kaller.com Edition 1.2012 © Copyright KALLER We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated. kaller.comEdition 1.2012 © Copyright KALLER

We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated.

Rail plate used as direct lift.

Rail plate with guide rail attached.

Using the four tapped holes, rails may be attached to the DPL 90 and DPL 200 rail plate. Fig. 3 showing a custom designed guide rail fixed to a rail plate. This arrangement will allow for continuous feed of material in the course of operation.When using multiple lifters, use dowel pin holes on one lifter only to prevent binding.

Fig. 3

Fig. 2

Fig. 1

DUAL POST LIFTERS • DPL 90 • DPL 200 | FEATURES AND BENEFITS

kaller.comEdition 1.2012 © Copyright KALLER We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated.

Edition 1.2012 © Copyright KALLER We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated.

DUAL POST LIFTERS • DPL 90 • DPL 200 | FEATURES AND BENEFITS

Features and benefits DPL 90 and DPL 200

Safety Reliability Training

KALLER - THE SAFER CHOICE

KALLER Dual Post Lifters, DPL 90 and DPL 200, can be used in progressive dies for lifting the stock when it progresses through the die. It is possible for the DPL’s to be connected into a hose system for even force distribution. Contact your KALLER representative for more information. • Simplify tool design • Save cost and space • Standard dowel pin holes for accurate position• Easily adjustable force • Includes maintenance-free bushings• The gas spring is mounted with drop-in for easy replacement • The lower plate has drain holes to eliminate fluid build-up above the gas spring• Up-stroke dampening feature reduce strip feed to bounce

Need additional information on KALLER features? Refer to the back cover of this brochure or visit kaller.com/FAQ

DUAL POST LIFTERS • DPL 90 • DPL 200 | FEATURES AND BENEFITS

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The Safer ChoiceIntroduced in 1983, the KALLER gas spring technology quickly led to world-wide demand. The Safer Choice - Training, Safety and Reliability - has always been a KALLER top priority for providing the safer working environment. We recommend looking through all available KALLER features when selecting gas springs and gas or hose linked systems.

kaller.com

Dual Seal

Overstroke Protection System SAFETY. When a gas spring is overstroked, this helps reduce the risk of tool damage or injury.

PED approved for a minimum of 2 million strokes

RELIABILITY. Our 2 million stroke PED approval ensures safer component cycle life.

Overload Protection System SAFETY. Jammed cam or tool part being forced by gas springs? This will help reducing such risks.

Overpressure Protection System SAFETY. Vents the spring if the internal gas pressure exceeds the maximum allowable limit to prevent accidents.

Flex GuideTM System RELIABILITY. Prolongs service life, allows more strokes per minute, and offers greater tolerance to lateral tool movements.

Dual SealTM Link Systems

RELIABILITY. Fewer production interruptions due to leakage caused by vibration. Simplified installation thanks to the non-rotation feature.

KALLER Training Program

TRAINING. Without doubt the KALLER Training Program is the best and most creative way to fully understand and appreciate the importance of the safety and reliability features.

KALLER Safety App

SAFETY. Fake or KALLER original? With the KALLER Safety App you can identify and verify your specific KALLER gas springs.

Safety AppSafety App