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Restricted © Siemens AG 2016XX.XX.20XXPage 1 Siemens PLM Software
Driving the DigitalEnterpriseSiemens in Context of Industrie 4.0
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Leonhard Muigg, MBADigital Enterprise & I4.0 CoordinationSiemens Aktiengesellschaft ÖsterreichRC-AT DF FAKraußstraße 1-74020 Linz, AustriaMobile Phone: +43 664 [email protected]
Contact
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A short Quiz before we start…
xx% uses the Smartphones, for searching in Internet
xx% of us prefer the Internet as source of information
xx% of us Smartphone-Users inform themselve online regarding products and buys them online.
Que
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onsu
mer
Baro
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79%
76%
69%
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“Wave”
Digitalization is a big wave in our markets – how can we ride it?
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New Business Models in the Internet Age
From taxi toride-sharing
From record storeto streaming
From bookstoreto e-book
FromYellow Pages
to marketplace
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are getting shorterInnovation cycles
Smart phone evolution process
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Driving the Digital EnterpriseIndustry 4.0 – The next level of manufacturing
4th IndustrialRevolution
Digitalization
3rd IndustrialRevolution
Automation
2nd IndustrialRevolution
Electricity,mass production
1st IndustrialRevolution
Water and steam
Characteristics Technologies
Sources: BITKOM, BCG
Big Data andanalytics
Augmentedreality
Additivemanufacturing e.g.
3D printing
Cloud
Cyber security
Industrial Internet(network of hardware-integrated sensors)
Horizontal/verticalsoftware integration
Simulation
AutonomousrobotsHumans, devices and systems are connected along
the entire value chain
All relevant information is available in real-time –across suppliers, manufacturers and customers
Parts of the value chain can constantly be optimized with respect todifferent criteria, e.g. cost, resource utilization, customer needs
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Industry 4.0 –A German future project for the vision of industrial production beyond 2025
Source: acatech, April 2013 "Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0"
Central fields of research• Horizontal integration via value creation networks• Seamless engineering across the entire value creation chain• Vertical integration and networked production systems
Industry 4.0 …• Stands for a new level of organization and management
of the entire value creation chain via the lifecycle of products• Oriented on increasingly individual customer demands• Ranges from the idea, the order via development and
manufacturing, the delivery of a product to the finalcustomer, and right up to recycling, including the associatedservices
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In order to remain competitive manufacturing companiesneed to achieve enormous improvements in their processes
Reducingthe time tomarket
• Individualizedmass production
• Volatile markets• High productivity
Enhancingflexibility
• Energy efficiency andresource efficiencyas key competitivefactors
Increasingefficiency
IncreasingQuality
• Closed loop qualityprocesses
• Traceability andintegrated genealogy
• Shorterinnovation cycles
• More complex products• Larger data volumes
Product and productionintegrated
Flexibleproduction
Full processtransparency
Optimizedproduction resources
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Siemens calls its approachto Digitalization in industryand its road towards Industry 4.0the “Digital Enterprise”
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Driving the Digital EnterpriseHolistic solutions along the entire value chain
Product design
Production planning
Production engineering
Production execution Services
Transformational technologies + integrated value chain
Internetof Things
CloudTechnology
3D PrintingTechnology
KnowledgeAutomation
AdvancedRobotics
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► Innovation
► The SiemensSolution
Shaping the Future of Manufacturing –A history of systematic portfolio expansion through acquisitions
From Vision to reality – with a holistic portfolio of PLM software, Manufacturing Execution System andautomation technology.
2014 – Siemens is currentlythe only company whosetechnologies combine the realand the virtual production worldunder one roof
2009 – TIA Portal providesaccess to all automationtasks
1996 – Totally IntegratedAutomation (TIA) enablesinteroperability betweenall automation components
1958 – Start ofproduction automation:Siemens receives thepatent for SIMATIC
Future – virtual and real production worldsincreasingly merge. The Digital Enterprise SoftwareSuite helps to digitalize the entire value chainoffering a holistic automation solution covering allmajor Industry 4.0 requirements.
20112012
2007
Product development
Production engineeringand execution
2014
€4+ billionin investmentssince 2007
2013
1958 1995/96 2001 2009 2012 20132008
1958 2014
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Industry 4.0 affects all Aspects of the industrial Value Chain –Siemens focuses on selected domains
HumanResources
DigitalManufacturing
Lifecycle DataManagement
(cPDM)for Product and
Production
CustomerRelationshipManagement
Engineering,Design Tools& Simulation
EnterpriseIT Infrastructure
Material
Tools& Fixtures
Machinery
FactoryInfrastructure
IndustrialCommunication
& SecurityMaintenance,
Repair& Overhaul
Sensors &Actuators
Supply ChainManagement
AssetManagement
IndustrialControlSystems
ManufacturingOperations
Management
GlobalCommunicationInfrastructure
EnterpriseResourcePlanning
PublicIT Infrastructure
(Internet)
Domains covered by Siemens DF and PD portfolios
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Siemens terms its way to Industrie 4.0 the Digital Enterprise –Comprehensive offering for discrete and process industries
Design and engineering Operation Services
Discrete industries Process industries
Productdesign
Productionplanning
Productionengineering Execution Services
Processand plantdesign
Engineeringcomissioning Operation ServicesProduct
design
Digital Enterprise
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How prepared are you to change your business?
The products, businessmodels and legacy positionsthat once gave companiestheir competitive edge are nolonger secure.
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Only a holistic automation approach including the whole value add chainwill yield sustainable competitiveness
1 2 3 54Product design
Production planning
Production engineering
Production execution Services
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Product Lifecycle Management
Manufacturing Operations Management
Integrated Production Automation
Fields of ActionStarting points for Digital Enterprise
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Siemens Digital Enterprise Software SuitePLM Software
PLM Software Portfolio
• Product Planning, Design,Test and Simulation
• Production Planning,Engineering und Simulation
Top-down Product-driven
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Siemens Digital Enterprise Software SuiteTotally Integrated Automation
Integrated Automation Portfolio
• Integrated Engineering and Runtime forController, distributed I/O, HMI, Drives,Motion Control und Motors
• Industrial Safety und Security
Bottom-up process-driven
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Siemens Digital Enterprise Software SuiteManufacturing Execution System (MES)
MES/MOM Software Portfolio
• Planning & Scheduling• Quality Management• Manufacturing Execution• Manufacturing Intelligence• SCADA / HMI
Seamlessly integrated
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Leveraging Data to fuel Innovation is important, but...
Even if you knew what youneeded to do, could you doit efficiently, flexibly and fast?
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The path to the Digital Enterprisecomprises four core elements
Industrial softwareand automationportfolio
Industrial Communication
Industrial Security
Industrial Services
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The Digital Enterprise Software Suite coversthe entire value chain
PLM
TIA
MES ManagementLevel
Plant DataServices
Productionplanning
Productionengineering
Productionexecution
Service andsupport
Shop-floor
EnterpriseLevel
Productdesign
NX(CAD-CAE-CAM)
Teamcenter Digital Enterprise Backbone(cPDM –collaborative Product Definition Management)
LMS(Simulation and Testing)
Tecnomatix(DM – Digital Manufacturing) LMS
SIMATIC ITManufacturing Execution System
IBSQuality Management System IBS
TIA PortalEngineering Framework
SIMATIC/ SINUMERIK/SINAMICS/ SIRIUS
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Hannover Messe 2016Court Highlights at the Siemens booth in hall 9
MotorsAMB for SIMOTICS HV. A digitalcontrol system continuously improvesefficiency and operationalcharacteristics of drive systems. It‘sdigitally controlled operation enablesan easy and effective integration intosystems and supports remote control.
TIP PowerAmerican standard 3VA molded casecircuit breakers with UL approval arethe perfect solution for globally activemanufacturers.
DrivesFlexible servo drive systems fordemanding applications consisting ofthe new SIMOTICS servo gearedmotors and the innovated SINAMICSS120 converters.
Energy EfficiencySIMATIC Energy Suite, Scalability,investment and future security thanksto integrated connection to the energymanagement system.
IDSSIMOTICS reluctance motors andSINAMICS converters – Innovativestandard drive systems with extra-high efficiency in all operating points.
Process AutomationThe new SIMATIC PCS 7 V8.2version offers• Efficient Plant Engineering• Intuitive Plant Operation• Mobile Plant Monitoring• Cost effective Life Cycle
Management
Digital EnterpriseA complete solution for digital productdevelopment, NX software deliversintegrated, high performance design,simulation, documentation, toolingand manufacturing.
Industry ServicesMindSphere – Siemens Cloud forIndustry is a new service concept togenerate new business models forboth end customers and OEMs. It isan essential element on the path tothe digital enterprise.
TIA Portal V14An Engineering Framework forcomplete automation.
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► Innovation
► The SiemensSolution
Value through DigitalizationDifferent starting positions… , substantial results
Siemens Factory Amberg,Germany• Automated production of SIMATIC:
Machines handle 75% of the valuechain on their own while >1.000 productvariants can be manufactured
• Low defect rate:Production quality is at 99.9988%
Canon EOS 20D,Japan• Digital twin simulation
helped to reduce the time fromconcept to production by >30%
• ~300 TB of data converted throughoutthe entire development: 200 timesmore when compared to 10 yearsbefore
BMW Brilliance Shenyang,China• Flexibility enables individualized
mass production:5 different types of cars on1 production line
• Real-time monitoring with 99%availability avoids bottlenecks
Competitiveness FlexibilityReduce time to market
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The Digital Enterprise Software Suite as a core elementfor creating the Digital Enterprise
Digital EnterpriseSoftware Suite
IndustrialCommunication
IndustrialSecurity
IndustryServices
On the road to the Digital Enterprise…
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Fields of Action on the Road to Industry 4.0
Structuring§ Merge digital models§ Connectivity products and production models§ Implementation processes across the product lifecycle
Networking§ Network of machinery§ Man-Machine network§ Plug 'n' Produce – Internet of Things
Integration§ System integration PLM-MES, ERP-MES, PLM-ERP§ Process Chain Design – Engineering – Production – Service§ Simulation of virtual models and comparison with real world
Digitalization§ Digitize products and production models§ System and function modeling§ Methodology in process design
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The Digital Factory
“We are the firstcompany worldwideto bundle all thecapabilities for thedigital factory underone roof.”Joe Kaeser,President & CEO of Siemens AG
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Thank you for your attention