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Anthony Papalia Weatherford – Asia Pacific Eliminating Exposure to Hazardous Drill Floor Operations through Automated Rig Systems

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Page 1: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

Anthony PapaliaWeatherford – Asia Pacific

Eliminating Exposure to Hazardous Drill Floor Operations through Automated Rig Systems

Page 2: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 1

Presentation Overview

• Introduction

• Industry Safety Statistics

• Key Incident Indicators

• Industry Challenges

• Technology Available to the Market

Page 3: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 2

Introduction

Escalating Incident rate in the upstream oil and gas industry in Australia

Australian Onshore/Offshore Safety Statistics

012345678

2004 2005 2006 2007 2008

LTIFRTRIFR

Data provided by the APPEA

Page 4: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 3

Industry Safety Statistics

– 2007 vs 2008

• Onshore LTI rate increased 14% to 0.40 per 200,000 man hours worked despite a 16% reduction in work hours down by 3.15million work hours

• Offshore LTI rate increased 129% to 0.39 per 200,000 man hours worked despite a 21% increase in work hours up by 7.45million work hours

Page 5: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 4

Key Incident Indicators

Page 6: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 5

Key Incident Indicators

Rig Floor is the most dangerous place to

work

Page 7: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 6

Safety Statistics

Elimination

Substitution

Engineering

Administrative

Personal Protective Equipment

Reduce exposure of personnel on the rig floor by:

• Preparation and planning

– Plan the Task

– Robust Procedures

• Engineer solutions

• Substitute equipment

• Eliminate manual intervention through Automation

Page 8: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 77

Mechanized Rig Systems vs. TRIR

• Weatherford focused on reducing exposure to injuries by increasing mechanized Rig Systems

• 2000-2009 YTD, “1” recordable incident and “0” lost time injuries on mechanized jobs

Actual data set from TRS Lafayette, LA.

• Management commitment

• Implementation of safety programs

• Increase in Mechanization

= Incident Rate Decreases

Introduction of Automation in GOM

Page 9: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 8

Challenges faced

• Most drilling equipment companies focus on developing solutions for new build rigs not existing rigs in operation

• Perception in the industry that rig systems equipment is only applicable to high cost offshore operations

• Automated Rig Systems is not just about Safety – combining the right equipment or process can bring significant time savings and cost benefits

More focus needs to be applied to reducing exposure of personnel at the well site and eliminate manual intervention

on older generation drilling rigs

Page 10: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 9

Technology available to the market

Reduction in manual pipe handling

– Top Drive Systems

– Automated Iron Roughnecks

– Automated Power Slips

– Pick up and Lay down machines

– Power Catwalks and Power V-doors

– Offline Mobile Bucking Units

– Offline Stand Building

– Pipe management – cleaning, storage, delivery to the well site and rotary table

Page 11: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 10

Technology available to the market

Removing ALL personnel from the derrick

– Stabbing arms

– Automated Pipe Racking Systems – Land and Offshore

– Remotely operated handling equipment

Page 12: DrillWell Forum Dec09 WEATHERFORD Anthony Papalia Rig Mech-Onshore Units

© 2006 Weatherford. All rights reserved.© 2006 Weatherford. All rights reserved. 11

Anthony PapaliaWeatherford – Asia Pacific

QUESTIONS?