drillship design innovations · • drilling activity large moonpool to facilitate multiple and...
TRANSCRIPT
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DRILLSHIP DESIGN INNOVATIONSMARTECH, 06 JULY 2016
J. Mendonça Santos – Project Manager - GustoMSC
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1862
Start of Gusto Shipyard (The Netherlands)
1977
Start of Marine Structure Consultants B.V. (Sliedrecht)
1978
Start of Gusto Engineering (Schiedam)
1988
IHC Caland completes the repurchase of all Gusto
Engineering and MSC shares
2003
Start of GustoMSC alliance
2011
Start of GustoMSC B.V.
2012
GustoMSC acquired by Parcom Capital, management &
staff (as of November 2012)
HISTORY
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OFFICES
Schiedam
Headquarters in Schiedam.
GustoMSC employs over 200
highly skilled and talented staff.
Houston
Sales office for the Americas.
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Oil & Gas
OFFSHORE ENERGYPRODUCT PORTFOLIO
Renewable Wind Associated Equipment
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JACK-UPS
JACK-UP BARGES
JACK-UPS
SELF-PROPELLED JACK-UPS
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VESSELS & SEMI-SUBMERSIBLES
VESSELS
SEMI-SUBMERSIBLES
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FLOATING FOUNDATIONS
FLOATING FOUNDATIONS
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ASSOCIATED EQUIPMENT
CONTINUOUS HYDRAULIC JACKING
SYSTEMS
HYDRAULIC JACKING SYSTEMS
RACK & PINION JACKING SYSTEM
FIXATION SYSTEM X-Y SKIDDING SYSTEM
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ASSOCIATED EQUIPMENT
SMARTCRANE
LEG CRANESTHRUSTER RETRIEVAL
SYSTEM
HL CRANES
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PIONEERING WITH DP& INTEGRATED DRILLING SYSTEMS – 1ST OF 12 RIGSPELICAN (1960)
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NOBLE DON TAYLOR (2012)6TH OF 16 RIGS
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INNOVATIONSCHALLENGING THE EXISTING FLEET • Technical and commercial drivers for
innovations• Capabilities for deeper water, complex wells
• Higher hook loads require new hoisting and rig solutions
• Significant step in rig loading capability supporting complex well programs
• Large, dedicated deck areas and storage volumes
• Increasing drilling efficiency to reduce total well cost
• New drilling techniques, handling solutions and automation
• Combining drilling and naval architectural considerations increasing overall rig efficiency
• Hull performance• Reduce fuel consumption (environment and cost)
• Accommodate large moon pools for multiple activity
• Overall safety and redundancy
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MAGELLANCOMPLEX WELLSULTRA DEEP WATER
Principal dimensions
243m
39.8/45.2m
104,000t
13m
20.3m
Class 3 (enhanced)
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EQUIPMENT FLEXIBILITYINTEGRATING INDUSTRY INNOVATIONS
• Traditional derrick drawworks
capacities are limiting growth
• Different solutions are developed
in the industry to meet the future
demands
• Solutions are integrated in the
design to ensure performance of
both drilling package, as floating
rig
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STRAIGHTFORWARD HANDLING PRINCIPLES, LARGE SUPPORT AREAS, MULTIPLE ACCESS
SUBSEA HANDLING AUX WELL CENTER MAIN WELL CENTER RISER HANG OFF
OPEN SUBSTRUCTURE DESIGN CREATING MORE
SUPPORT AREA AND ACCESS SPACE
DEDICATED TO COMPLETIONS
SUBSEA&ADVANCED DRILLING SUPPORT
BOP(S) AND SPECIAL SUBSEA TOOLS
X-TREE & COMPLETIONSSEPARATED BOP & X-TREES
AREAS SUPPORTING
SIMULTANEOUS ACTIVITY
RISER & TUBULAR FEED
TUBULAR FEED &DRILLING EQUIPMENT SKIDDING AREA
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DESIGN CHALLENGESHULL PERFORMANCE
• Hull resistance increase speed/ reduce fuel consumption
• reduction of cost and decrease environmental footprint
• Drilling activity large moonpool to facilitate multiple and
simultaneous drilling activities
• well centers and hang off positions
• Utilize CFD design capability and model tests to develop solutions
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OPTIMIZATIONHULL PERFORMANCE
Original hull Optimized hull -12%
Original design Appendages+34%
Initial concept before CFD+16%
Optimized byCFD+8%
Optimized for constructability+8%
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MOONPOOL DESIGNDESIGN ENABLING FUNCTIONALITY
• Efficient equipment handling and moonpool functionality requires a large moonpool
• In large moonpools standing waves (sloshing) may occur:
• Added resistance decreases speed and adds fuel cost
• Possible green water may cause unsafe situation for equipment and personnel
• Sloshing mitigation device to be developed
• No submerged mechanical components
• No protruding parts limiting riser angle
• Integrated in structure
CALLIRRHOE MOONPOOL (PATENT PENDING)• Multiple ideas and working principles were designed and CFD tested
• Best performing design proved to significantly reduce sloshing, limit resistance and keep
drag force variation limited subject to model testing for CFD validation
REGULAR MOONPOOL
VERSION L02_10
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DESIGN D
MODEL TESTSMOONPOOL ANTI SLOSHING DEVICE AT 14 KNOTS SHIP SPEED
DESIGN H
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PERFORMANCECALLIRRHOE MOONPOOL • Reduction of moonpool sloshing achieved with Callirrhoe
moonpool technology [patent pending]• Total resistance at 14 knots is 18% lower than conventional moonpool
with mitigation device
• Increasing speed and fuel saving potential
• Minimizing risk on green water increasing safety
• Structurally integrated solution
PATENT PENDING
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UPTIMETHRUSTER RETRIEVAL SYSTEM (PATENTED)
• Innovative technology enabling operational time on location more uptime
• Thruster maintenance planning taken out of the critical path
• Rack and pinion jacking system• Canister mounted thruster (any make or type)• Retract to save cost on fuel in transit• Retrieving enabling on site maintenance work
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MAGELLANINNOVATIONS CREATING THE RIG OF THE FUTURE
INNOVATIVE DESIGN APPROACHAREA & ACCESSIBILITY
INTEGRATING INNOVATIONS OF 3rd PARTIESHOISTING SYSTEM FLEXIBILITY
INNOVATIVE DEVELOPMENTSCALLIRRHOE MOONPOOL
INNOVATIVE EQUIPMENTTHRUSTER RETRIEVAL SYSTEM
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THANK YOU FOR YOURKIND ATTENTION
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