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    PETE 411Well Drilling

    Lesson 4

    Drilling Cost & Drilling Rate

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    Contents

    The AFE

    Drilling Cost and Bit Change

    Factors Affecting Drilling RateBit Weight, Rotary Speed

    Bottom-hole Cleaning

    Md !roperties, Solids Content"ydrostatics

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    HW #2. ADE 1.12, 1.13, 1.14 Due Friday, Sept. 13, 2002

    Read: ADE, Ch. 1 (All)

    Learn: Rig Compoet! " De#iitio!

    Assignments

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    e!ore getting a""roal to drill a $ell t%e

    Drilling Engineer mst "re"are an A'E

    ( a detailed )ost estimate !or t%e $ell

    DR# C$M!%ETED

    "$%E

    &'TA'(&B%E C$STS ) )

    TA'(&B%E C$STS ) )

    $%$A& C%S$ ' '

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    A*TH+R-AT+ '+R E/PEDT*RE 0A'E

    EE*D+$RE DR- %&E C%/&E$ED (24. DA-S) (32. DA-S)

    +*$A*+&E C%S$S %$CAT&$' !RE!ARAT&$' *+,+++ ,+++

    DR&%%&'( R&( A'D T$$%S ./0,10 *,1* DR&%%&'( F%2&DS 11*,3* 11,/4 RE'TA% E52&!ME'T 44,0/ 1**,40 CEME'T&'( 3/,* 3,*/

    S2!!$RT SER6&CES 1.,.0 .4,30 TRA'S!$RTAT&$' 4+,.++ 0*,3++ S2!ER6&S&$' A'D ADM&'7 .*,.0. *+,4/1 S"$%$A& 14,2 1,125,1

    $A*+&E C%S$S

    T2B2%AR E52&!ME'T 3+,1+1 03,./ WE%% "EAD E52&!ME'T 1,03 1,.+1 C$M!%ET&$' E52&!ME'T + 1,414

    S"$%$A& 422,5 1,01,446

    S"$%$A& 1,236,3 2,14,02

    7 C%*$+*E*C- (18 99) 1,423,66 2,455,62

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    Drilling Cost s. Time

    DE$#t

    DA-S or D%&&ARS

    TD

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    Drilling Cost Analsis

    $he Drillig Egieer:

    Recommends drilling procedres that

    8ill safely drill and complete the 8ellat the lo8est cost possi9le

    Ma:es recommendations concerningroutie rig operatio!;

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    T%e Drilling Engineer

    E;ample!o# routie rig operatio!

    drilling flid treatment

    pmp operation

    9it selection

    handling pro9lems dring thedrilling process

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    T%e Drilling Cost E3ation:

    Cf= drilling cost, )

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    Eam"le 1.5

    A recommended 9it program is 9eing prepared fora ne8 8ell sing 9it performance records fromnear9y 8ells7

    Drilling performance records for three 9its aresho8n for a thic: limestone formation at /,+++ ft7

    Determine 8hich 9it gies the lo8est drilling cost ifthe operating cost of the rig is )3++

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    Assme that each of the 9its 8as operated atnear the minimm cost per foot attaina9le forthat 9it7

    Mean

    Bit Rotating Connection !enetrationCost Time Time RateBit >)? >hors? >hors? >ft

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    7oltion:

    The cost per foot drilled for each 9it typecan 9e compted sing E7 1717 For Bit

    A, the cost per foot is

    071*

    ?417+0713>3++0++Cf =

    +++=

    ft

    )

    D

    ?ttt>CCC

    tc9r9f

    =

    +++

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    7oltion:

    Similarly, for Bit B,

    71.

    ?437+47-4>3++/++,3Cf =+++=

    ft)

    D?ttt>CCC

    tc9r9f

    = +++

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    7oltion, )ont6d

    Finally, for Bit C,

    .71+

    ?4-7+07/->3++-++,3Cf =

    +++=

    ft)

    D?ttt>CCC

    tc9r9f

    = +++

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    7oltion, )ont6d

    Bit A; )3701

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    Drilling Costs

    Tend to increase e;poetially 8ithdepth7 Ths, 8hen cre-fitting drilling

    cost data, it is often conenient toassme a relationship 9et8een total8ell cost, C, and depth, D, gien 9y

    C= ae8D 77>1714?

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    Drilling Costs, )ont6d

    Constants aand bdepend primarily on the8ell location7

    Sho8n on the ne=t page is a least-sares

    cre fit of the soth %oisiana completed8ell data gien in Ta9le 1747

    Depth range of 4,++ ft to .1,+++ ft7

    For these data,a @1 1+ dollars

    b@. 1+-3 ft-17

    C= aebD

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    Fig. 1"5. &ea!t"!>uare ?ur@e #it o# 16 ?ompleted ell?o!t! #or ell! Belo 6,00 #t i the !outh &oui!iaa area.

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    Penetration Rate

    When maor ariations are not present inthe s9srface lithology, the penetrationratesally decreases e=ponentially 8ith

    depth7 2nder these conditions, thepeetratio ratecan 9e related to depth,D, 9y

    8here anda2

    are constants7

    )18.1,........(Kedt

    d !303.2 2

    =W"#?

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    Drilling Time

    The drilling time,td , reired to drill to agien depth can 9e o9tained 9y separating

    aria9les and integrating7 Separatingaria9les gies

    dDedtF Da*+*7.D

    +

    t

    +

    .d

    =

    $%te&'!ti%& !%d sol(i%& )o' tdyields

    ?1/7177777>?7777777771e>Fa*+*7.

    1t Da*+*7.

    .

    d.

    =

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    Drilling Time )ont6d

    lottig depth @!. drillig time #rom pa!tdrillig operatio!:

    A. Allo8s more accrate prediction of time andcost for drilling a ne8 8ell

    . &s sed in ealating ne8 drilling

    procedres >designed to redce drillingtime to a gien depth?7

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    E/A9PLE ( Cost "er !t

    t R D $otal Co!t C# hr #ph #t ' '

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    Cost "er !t !or one entire 8it rn

    Minimum Cost

    0

    60

    50

    0

    40

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    E)onomi) Pro)edre in a8oe Ta8le

    Can pll 9it after a9ot . hr7 >)3.7+

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    E)onomi) Pro)edre in a8oe Ta8le

    Also sed 8ith tngsten car9ide insert9its 8hen inserts are 9ro:en orplled ot of the matri=7

    2nfortnately, 8ear rate 8ith insert9its is npredicta9le7

    Economically, the insert 9it shold 9eplled 8hen the cost in )

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    E)onomi) Pro)edre in Ta8le

    Bits plled for economic reasons ma:eit hard to o9tain 8ear information7

    $perator might pll 9it after 1.+ hrofse 9t part of 9it might get left in

    hole7 Recoery is ery difficlt7 AoidG

    4Hof roc: 9its are plled green or9efore the 9it is 8orn ot7

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    An increase in

    T$R52E mayindicate that a 9itshold 9e plled7

    E=perience oftendictates 8hen to

    pll 9it >footage orhors?7

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    'a)tors t%at a!!e)t Penetration Rate

    Type of Drill 9it

    Bit 8eight

    Rotary speed

    Bottom-hole cleaning

    Md properties

    Roc: hardness

    Formation pore pressre

    6aria9les;

    Fi=ed Factors;

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    it 7ele)tion is 8ased on

    !ast 9it records

    (eologic predictions of lithology

    Drilling costs in )

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    it Weig%t and Rotar 7"eed

    &ncreasing 9it 8eight and rotary speed9oosts drilling rate

    These increases accelerate 9it 8ear

    Field tests sho8 that drilling rateincreases more or less in directproportion to 9it 8eight

    40 000 lB#

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    Co!ider 10 hole

    (dot o@erdo)

    D r

    i l l i g R

    a t e

    , # t < h

    r

    it eight ; 1,000 lB

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    Dr

    illi

    g

    Ra t

    e ,

    #t

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    D r

    i l l i g R

    a t e , # t < h

    r

    EFFEC$ %F ACG RESSREGeep HBit = ?o!t.= 0 p!i

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    D r i l l i g

    R a t

    e , # t < h

    r

    ydro!tati? re!!ure, 1,000! o# p!i

    EFFEC$ %F ACG RESSRE0 " ,000 p!i

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    35Drillig $ime, day!

    Depth,

    #t

    Drilled ith ga!

    Drilled ith mud

    EFFEC$ %F DR+&&+* F&+Dmud @!. ga!

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    Depth,

    #t

    Rotatig $ime, hour!

    EFFEC$ %F DR+&&+* F&+Dater @!. air

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    RelativeDrillingRate,

    %

    %ld !tyle ater ?our!e Bit!

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    EFFEC$ %F S%&+DS +* $E /D

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    Hdrostati) Pressre radient

    Fresh Water !ressre (radient @ +73**psi

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    Hdrostati) Pressre

    ith 14 lB

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    Hdrostati) Pressre Re3ired

    e+th-0.052

    'essu'eWei&ht/ude1ui'ed =

    What md 8eight is reired to9alance a pore pressre of 1+,+++psig at a ertical depth of 1.,+++ ftJ

    12,000-0.05210,000Wei&ht/udeui'ed =

    M = 16.!3 l"#gal