dril blustangnb

26
T HOLES : T HOLES : diameter < 52 mm diameter < 52 mm length < 5 m length < 5 m tages : tages : allow to follow the irregular allow to follow the irregular ore/waste contact in weak ore/waste contact in weak formations formations vantages : vantages : low productivity, high cost low productivity, high cost Blast hole drilling OLES : OLES : diameter up to 162 mm diameter up to 162 mm length up to 70 m length up to 70 m ages : ages : high high productivity, low cost productivity, low cost antages : antages : application is limited to regular application is limited to regular or massive strong deposits or massive strong deposits

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Page 1: Dril blustangnb

SHORT HOLES :SHORT HOLES :diameter < 52 mmdiameter < 52 mmlength < 5 mlength < 5 m

advantages :advantages : allow to follow the irregularallow to follow the irregularore/waste contact in weakore/waste contact in weakformationsformations

disadvantages :disadvantages : low productivity, high costlow productivity, high cost

Blast hole drilling

LONG HOLES :LONG HOLES :diameter up to 162 mmdiameter up to 162 mmlength up to 70 mlength up to 70 m

advantages :advantages : highhigh productivity, low costproductivity, low cost

disadvantages :disadvantages : application is limited to regular application is limited to regular or massive strong depositsor massive strong deposits

Page 2: Dril blustangnb

Drilling patterns for narrow vein deposits

Overhand or back stoping Breast stoping Frontal benching

w

h

l

l

h

w

h

wl

Cut-and-fill and Shrinkage Stoping

Cut-and-fill and Shrinkage Stoping

Undercut-and-fill Stoping

Production Jumbo

Drifting Jumbo

Drifting Jumbo

Hand-heldStoper drill

Hand-heldJack Leg drill

Hand-heldJack Leg drill

Hole depth,m

3 - 4

2 - 2.5

Page 3: Dril blustangnb

Drilling patterns for narrow vein deposits

Schéma de foration de la face du chantier partranches montantes remblayées

h

wl

Page 4: Dril blustangnb

Drilling patterns for flat dipping deposits

drifting downward benching

downward benching with 4 free facesfrontal benching with 4 free faces

downward benching with 3 free facesfrontal benching with 3 free faces

Page 5: Dril blustangnb

MANUAL DRILLINGMANUAL DRILLING

Short hole drilling

JUMBOSJUMBOS

Diameter : jusqu’à 82 mmLength : 15 mDownward drilling : 25 m/hourUpward drilling : 20 m/hour

TOP HAMMERTOP HAMMER

Diameter : 28-46 mmLength : 3 mJack-hammer : 12.5 m/hourStoper : 10 m/hour

Page 6: Dril blustangnb

Parallel drilling patterns for massive deposits

vertical slabbing horizontal slabbing

Page 7: Dril blustangnb

Fan drilling patterns for massive deposits

upward fan drilling downward fan drilling ring fan drilling

Page 8: Dril blustangnb

Beam pattern patterns for massive deposits

Crown pillar cavingCrown pillar caving

Page 9: Dril blustangnb

Long hole drilling

DOWN THE HOLE HAMMERDOWN THE HOLE HAMMER

DRILL RIGDRILL RIG

Diameter : up to 165 mmLength : 100 mDrilling speed : 15 (6-20) m/hour

Page 10: Dril blustangnb

Operating costs of drilling and blasting

oreofton/$,cs

C

T

LC

steel,bit

drilling

hour

round

round

drilling

where : Chour - hourly cost of the drilling equipment in $ per hour ;cbit,steel - bit and steel wear cost per meter drilled in $ per meter ,

cbit,steel 1 $/mTround - tonnage blasted per round in tonnes per round ;Lround - total holes length per round in m per round ;sdrilling - average drilling speed in m per hour :

Jumbo frontal stoping, breasting : sdrilling = 25 m/hourJumbo overhand stoping : sdrilling = 20 m/hourJack leg : sdrilling = 12.5 m/hourStoper : sdrilling = 10 m/hour

Page 11: Dril blustangnb

Cost estimation

Capital cost

Hourly operating cost

Operator labor

Parts

Maintenance labor

Diesel fuel

Electric power

Lube oil

Tires

Compressed air

Page 12: Dril blustangnb

Cost estimation

Parts, $/h

Labor, $/h Electricity, $/h

Lube, $/h Tires, $/h

Total, $/h

Jack-hammer 0,15 0,15 0 0,15 0 0,45Stoper drill 0,11 0,11 0 0,15 0 0,37QUASAR D3-E50 5,58 5,1 2,09 1,91 0,07 14,75MERCURY D4-E50 5,58 5,1 2,09 1,91 0,07 14,75MONOMATIC 5,58 5,1 2,09 1,91 0,07 14,75QUASAR 1L D3-E50 6,87 6,25 2,17 2,37 0,07 17,73

Hourly operating cost

Hole diameter, mm

Hole length, m

Drilling speed, m/h

Price, $ Hourly operating cost, $/h

Compressed air cost, $/h

Price 27-40 2-3,5 10-15 4884 0,45 2,2Marteau- stopeur 27-40 2-2,5 8-12 3784 0,37 2,7QUASAR D3-E50 35-41 3-4 15-25 333500 14,75 4,5MERCURY D4-E50 35-41 3-4 15-25 333500 14,75 4,5MONOMATIC 35-41 3-4 15-25 333500 14,75 4,5QUASAR 1L D3-E50 45-63 12-20 20-40 414330 17,73 6

Capital cost and technical characteristics

Page 13: Dril blustangnb

Operating cost of drilling and blasting : Tonnage blasted per round

meter,lhwTaverageround

where : w - stop width in m ;h - stop height in m ;l - stop length in m ;average - average rock masse density in tonne per m3 .

Page 14: Dril blustangnb

Operating costs of drilling and blasting : Total holes length per round

where : lhole - hole depth in meters ;N - number of holes per round, holes ;q - powder factor in kilograms of explosive per tonne of rock

broken ;Eh - charge of explosive per hole in kilograms ;Tround - tonnage of rock blasted per round in tonnes.

holes,Eh

qTroundN round

meters,NlLholeround

Page 15: Dril blustangnb

Theoretical powder factor

where : Rc - uniaxial compressive strength of the rock in MPa; C1 and C2 - empirical coefficients

3c210 m/kg,RCCq

C1 C2

Short holes 0.16 0.008Long holes -0.0448 0.0067

Page 16: Dril blustangnb

Corrected powder factor

543210I kkkkkqq

where : q0 - theoretical powder factor in kilograms of explosive per cubic meter of rock broken ;

k1 - is relative strength of explosive factork2 - is required fragmentation factork3 - is the hole diameter factork4 - free face condition factor is the factor taking in to account number and conditions of free facesk5 - drilling pattern factor taking into account increasing of the powder factor when the drilling pattern is different from parallel

Page 17: Dril blustangnb

Relative strength of explosive factor - k1

where : ABSref - absolute bulk strength of the reference explosive in J/cm3 or in cal/cm3

ABS - absolute bulk strength of new explosive in J/cm3 or in cal/cm3

AWSref - absolute weight strength of the reference explosive in J/gramme or in cal/gramme :

explosive of reference is the Extra dynamite : AWS = 1030 cal/gAWS - absolute weight strength of new used explosive in J/grammek1 = 1.13 for ANFO

AWS

AWSkor

ABS

ABSk ref

1ref

1

Page 18: Dril blustangnb

Relative strength of explosive factor - k1

Typical Properties of Extra Gelatine

Blend%Emulsion / %ANFO

100/0 80/20 70/30 60/40

Bulk Density (g/cc) 1-05-1.25 1.05-1.28 1.05-1.28 1.05-1.30VOD (m/s) 6000 5800 5800 5600Water Resistance Excellent Excellent Excellent ExcellentRelative WeightStrength (Effective)

101 106 110 114

Relative Bulk Strength(Effective)

150 159 168 176

Sleep Time (months) 2 2 2 2Minimum HoleDiameter, mm

75 75 75 75

Typical Properties for Emulsion and Emulsion/ANFO blends

Page 19: Dril blustangnb

Relative strength of explosive factor - k1

Typical Properties of UNIGEL Semi-Gelatin Nitroglycerine Dynamite

Typical Properties of DYNO RU Booster sensitive bulk emulsion

Page 20: Dril blustangnb

Required fragmentation factor - k2

1nf

2 b

lk

1k2 For short holes

For long holes

where : lf average distance between fractures in the rock masseb required average bloc size after blastingn1 = 0.5 to 0.6

Page 21: Dril blustangnb

Hole diameter factor - k3

Jumbo : d = 38 mmHend-held drill d = 32 mm

2n

ref3 d

dk

where : d - new hole diameter in mdref - diameter of reference in m

for short holes dref = 0.042 mfor long holes dref = 0.105 m

n2= 1 - in monolithic formation ;n2= 0.5 - in highly fractured formation

Page 22: Dril blustangnb

Free face condition factor - k4

k4 = 1.4 to 1.6 for a blast of short holes with a single free face perpendicular to holes axes

k4 = 1.2 to 1.3 if blasting of long holes is done on the broken rock masse

Broken material

Page 23: Dril blustangnb

Drilling pattern factor - k5

beam pattern : k5 = 1.3 to 1.5

Burde

nS

free face

open stope

broken ore

fan pattern :k5 = 1.1 to 1.2

parallel pattern (reference) :k5 = 1

Page 24: Dril blustangnb

Operating costs of drilling and blasting : unit hole depth

where : lhole - hole depth in meters ;fpull 0.92 - pull factor taking in to account the subdrilling ;z - stop size parallel to the hole, stop length for the breast or

frontal stoping and stop height for the overhand stoping ;

meters,f

zl

pull

hole

lhole

l

h

lhole

Page 25: Dril blustangnb

Operating costs of drilling and blasting : Charge of explosive per hole

where : Eh - charge of explosive per hole in kilograms ;lhole - hole depth in meters ;dhole - hole diameter in meters ; - of explosive loading density in kilograms per m3,

= 800 for ANFO ;fburden - burden factor, fburden 0.75 ;fp - factor taking in to account charge diameter compared with hole

diameter, fp = 1 for ANFO.

hole/kg,fl)fd(4

Ehbourdenhole

2

phole

Page 26: Dril blustangnb

Cost of blasting

where : p/ - corrected powder factor in kilograms of explosive per tonne of rock broken ;

cexplosive - cost of explosive in $ per kilogram , cexplosive = 0.6 $/kg for ANFO ;

ccap,primer - cost of caps and primers in $ per hole , ccap,primer 2.5 $/hole ;

N - number of holes per round .

brokentonne/$,T

NccpC

round

primer,cap

losiveexpblasting