dr-z400 parts manual

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COMMON SERVICE ITEMS OIL FILTER 16510-29F00 OIL FILTER O-RING (D:1.9, ID:13) 09280-13004 OIL FILTER COVER O-RING (D:2.6, ID:69.6) 09280-71004 WASHER, CRANKCASE OIL DRAIN PLUG (12x16x2) 09168-12002 WASHER, GALLERY OIL DRAIN PLUG (10x14x3.6) 09168-10002 AIR FILTER 13780-44E00 BRAKE PAD SET, FRONT 59300-13860 BRAKE PAD SET, REAR 69100-36850 SPROCKET, ENGINE (NT:15) 27510-29E10 SPROCKET, ENGINE (NT:14) 27511-47D10 SPROCKET, REAR (NT:44-520) 64511-14D80 SPROCKET, REAR (NT:47-520, ALUMINIUM) 64511-29F00 CHAIN 520, 112 LINKS SPARK PLUG NGK CR8E, Denso U24ESR-N Unofficial SUZUKI DR-Z400S K6 K7 PARTS MANUAL US model (E-03) Revision: 28.10.2008

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Page 1: DR-Z400 Parts Manual

COMMON SERVICE ITEMS

OIL FILTER 16510-29F00

OIL FILTER O-RING (D:1.9, ID:13) 09280-13004 OIL FILTER COVER O-RING (D:2.6, ID:69.6) 09280-71004

WASHER, CRANKCASE OIL DRAIN PLUG (12x16x2) 09168-12002 WASHER, GALLERY OIL DRAIN PLUG (10x14x3.6) 09168-10002

AIR FILTER 13780-44E00

BRAKE PAD SET, FRONT 59300-13860 BRAKE PAD SET, REAR 69100-36850

SPROCKET, ENGINE (NT:15) 27510-29E10 SPROCKET, ENGINE (NT:14) 27511-47D10 SPROCKET, REAR (NT:44-520) 64511-14D80 SPROCKET, REAR (NT:47-520, ALUMINIUM) 64511-29F00 CHAIN 520, 112 LINKS

SPARK PLUG NGK CR8E, Denso U24ESR-N

Unofficial

SUZUKI DR-Z400S K6 K7 PARTS MANUAL

US model (E-03)

Revision: 28.10.2008

Page 2: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 GASKET SET 11401-29882 1 $91.80 2 GASKET, CYLINDER HEAD 11141-29F01 1 $23.06

3 GASKET 11173-29F00 1 $19.18 4 GASKET, CYLINDER 11241-29F11 1 $12.98

5 GASKET, CLUTCH COVER 11482-29F00 1 $9.98 6 GASKET, MAGNETO COVER 11483-29F00 1 $7.42

7 O RING, CLUTCH OUTER COVER 11484-29F00 1 $12.51 8 GASKET, TENSIONER ADJUSTER 12837-24A10 1 $2.18

9 GASKET 14181-29E02 1 $9.07 10 WASHER, HEAD COVER 09161-11008 2 $3.04

11 O RING (D:2.4,ID:11.0) 09280-11005 2 $2.86 12 O RING (D:1.9 ID:13) 09280-13004 1 $1.46

13 O RING, OIL FILLER CAP 09280-17003 1 $1.00 14 O RING (ID:32.7,DD:3.1) 09280-33004 1 $1.46

15 O RING (D:2.4 ID:52.6) 09280-54001 1 $2.54

16 O RING (D:2.6,ID:69.6) 09280-71004 1 $12.77

Page 3: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 COVER, CYLINDER HEAD 11170-29F00 1 $108.75 2 GASKET 11173-29F00 1 $19.18

3 BOLT (7X17.5) 09106-07021 (replaces 09106-07009) 2 $2.94

4 BOLT (7X31) 09106-07010 1 $3.04 5-1 WASHER, HEAD COVER 09161-11008 2 $3.04

5-2 WASHER 11191-27E00 2 $2.98 6 CUSHION, HEAD COVER BOLT 11192-13E00 1 $2.94

Page 4: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HEAD ASSY, CYLINDER 11100-29F11 1 $409.99 2 PIN 09206-08001 4 $1.10

3 BOLT 07120-0640B (replaces 07120-06403) 6 $2.18

4 BOLT 07120-0645B (replaces 07120-06453) 2 $2.18

5 GUIDE, VALVE (OS.0.3) 11115-20E70 4 $10.05 6 GASKET, CYLINDER HEAD 11141-29F01 1 $23.06

7 PIN 04211-13189 2 $1.42 8 BOLT (6X39) 09103-06504 2 $1.42

9 BOLT (10X175) 09103-10276 4 $8.58 10 WASHER 09160-10082 4 $1.00

11 BOLT 01550-0610A (replaces 01550-06103) 1 $1.22

12 WASHER, OIL GALLERY EXHAUST 09168-06023 1 $1.32

13-1 SPARK PLUG (NGK CR8E) 09482-00456 1 $5.64 13-2 SPARK PLUG (Denso U24ESR-N) 09482-00457 1 $4.32

13-3 SPARK PLUG (NGK CR7E) 09482-00516 1 $5.92 13-4 SPARK PLUG (NGK CR9E) 09482-00458 1 $5.92

13-5 SPARK PLUG (NGK CR10E) 09482-00460 1 $5.92 13-6 SPARK PLUG (Denso U22ESR-N) 09482-00515 1 $4.32

13-7 SPARK PLUG (Denso U27ESR-N) 09482-00459 1 $4.32 13-8 SPARK PLUG (Denso U31ESR-N) 09482-00461 1 $8.18

14 COVER, THERMOSTAT 17661-29F10 1 $19.84 15 THERMOSTAT, WATER 17670-33400 1 $26.31

16 BOLT 01547-0616B (replaces 01547-06163) 2 $1.58

17 BOLT, AIR RELEASE 17568-50F00 1 $3.12 18 GASKET, DRAIN BOLT 09168-06026 1 $2.00

19 PIPE, INTAKE 13111-29F10 1 $10.62 20 CLAMP, INTAKE PIPE 09402-58208 1 $3.52

21 CLAMP, CARB 09402-52208 1 $3.52

22 BOLT (10X50) 09103-10235 1 $3.04 23 NUT 09159-10115 (replaces 09159-10058)

1 $2.36 24 BOLT, OIL GALLERY IN 09103-08335 2 $2.22

25 GASKET (8.2X14X1.0) 09168-08016 2 $1.04

Page 5: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 CYLINDER 11210-29F20-0F0 1 $361.61 2 BOLT, STUD 01421-0625A (replaces 01421-06253)

2 $1.18 3 NUT 08316-10063 2 $1.28

4 GASKET, CYLINDER 11241-29F11 1 $12.98 5 PIN 04211-13189 2 $1.42

6 TANK, OIL RETURN 11330-29F00 1 $25.91 7-1 BOLT 01550-0610A (replaces 01550-06103)

1 $1.22 7-2 BOLT 01550-0610A 1 $1.22

8 PROTECTOR (170X95X3.0) 33651-37000 1 $3.04 9 HOSE, BREATHER 11332-29F00 1 $5.89

10 HOSE, BREATHER 11333-29F00 1 $11.90 11 CLIP 09401-15404 4 $1.46

Page 6: DR-Z400 Parts Manual

REF # PART # REQ PRICE

1-1 CRANKCASE SET 11301-29853 (replaces 11301-29851) 1 $473.66

1-2 CRANKCASE SET 11301-29853 (replaces 11301-29852) 1 $473.66

1-3 CRANKCASE SET 11301-29853 1 $473.66 2 PIN 04211-13189 2 $1.42

3-1 BOLT 01547-0640B (replaces 01547-06403) 9 $1.76

3-2 BOLT 01547-0640A 9 $1.50 4-1 BOLT 01547-0655B (replaces 01547-06553)

2 $1.76 4-2 BOLT 01547-0655A 2 $1.50

5-1 BOLT 01547-06703 5 $1.68 6 PLUG, OIL GALLERY 09248-10010 1 $2.72

7 GASKET, OIL GALLERY PLUG (10x14x3.6) 09168-10002 1 $1.18

8 JET, OIL GALLERY 09493-80005 1 $7.38 9 O RING, OIL GALLERY JET 09280-04004 1 $1.00

10 SEPARATOR, OIL NO.1 11323-29F00 1 $1.68 11 SEPARATOR, OIL NO.2 11324-29F00 1 $2.80

12 SCREW, SHIFT CAM (6X12) 09125-06110 4 $1.32 13 PLUG 09247-12011 1 $3.04

14 GASKET, OIL LEVEL PLUG (12x16x2) 09168-12002 1 $1.00 15 PIPE, OIL INNER NO.1 11451-29F00 1 $9.73

16 PIPE, T/M OIL INNER NO.2 11460-29F00 1 $34.16 17 O RING (D:1.9, D:4.8) 09280-05004 3 $1.32

18 O RING (D:1.9,ID:6.8) 09280-07004 1 $0.90 19 BOLT (10X100) 09103-10110 1 $4.56

20 BOLT, MUFFLER BRACKET & CVT 09103-10063 1 $4.56 21 NUT 09159-10115 (replaces 09159-10058)

2 $2.36

Page 7: DR-Z400 Parts Manual

REF # PART # REQ PRICE 1 COVER, CLUTCH INNER 11341-29F50 1 $126.50 2 GASKET, CLUTCH COVER 11482-29F00 1 $9.98 3 DOWEL PIN 04211-09149 2 $1.00 4-1 BOLT, THERMOSTAT COVER 01547-0620B (replaces 01547-06203) 2 $1.58 4-2 BOLT 01547-0620A 2 $1.32 5-1 BOLT 01547-0630B (replaces 01547-06303) 7 $1.76 5-2 BOLT, MAGNETO COVER 01547-0630A 7 $1.50 6 COVER, CLUTCH OUTER 11371-29F50 1 $75.33 7 O RING, CLUTCH OUTER COVER 11484-29F00 1 $12.51 8-1 BOLT, THERMOSTAT COVER 01547-0620B (replaces 01547-06203) 3 $1.58 8-2 BOLT 01547-0620A 3 $1.32 9-1 BOLT 01547-0655B (replaces 01547-06553) 3 $1.76 9-2 BOLT 01547-0655A 3 $1.50 10 WASHER, OIL GALLERY EXHAUST 09168-06023 2 $1.32 11 PLUG, CLUTCH COVER KICK 11342-15D00 1 $5.78 12-1 BOLT 6X12 BLK 8 01547-0612B (replaces 01547-06123) 1 $1.22 12-2 BOLT, PUSH ROD GUIDE 01547-0612A 1 $1.32 13 WASHER, OIL GALLERY EXHAUST 09168-06023 1 $1.32 14 PLUG, OIL LEVEL 09247-12006 1 $1.76 15 GASKET, OIL LEVEL PLUG 09168-12002 1 $1.00 16-1 BOLT 01550-0610A (replaces 01550-06103) 1 $1.22 16-2 BOLT 01550-0610A 1 $1.22 17 GASKET (6.2X11X1.2) 09168-06004 1 $0.90 18 COVER, MAGNETO 11351-29F60 1 $115.41 19 GASKET, MAGNETO COVER 11483-29F00 1 $7.42 20 DOWEL PIN 04211-09149 2 $1.00 21-1 BOLT 01547-0630B (replaces 01547-06303) 5 $1.76 21-2 BOLT, MAGNETO COVER 01547-0630A 5 $1.50 22-1 BOLT 01547-0640B (replaces 01547-06403) 3 $1.76 22-2 BOLT 01547-0640A 3 $1.50 23 PLUG, OIL GALLERY 09248-14005 1 $1.82 24 GASKET (14.1X18X1.5) 09168-14004 (replaces 09168-14002) 1 $1.00 25 PLUG, CRANKSHAFT HOLE 09259-36016-20H 1 $7.38 26 O RING (ID:32.7,DD:3.1) 09280-33004 1 $1.46 27 COVER, ENGINE SPROCKET 11360-29F50 1 $34.37 28-1 BOLT 01547-06503 2 $1.46 29 WASHER (6.5X14X2) 09160-06126 2 $1.18 30 PLATE, FRONT CHAIN GUIDE 27640-29F11 1 $8.67 31 COVER, STARTER IDLE GEAR 11352-29F50 1 $20.27 32 O RING (D:2.6,ID:69.6) 09280-71004 1 $12.77 33-1 SCREW 02142-0616A (replaces 02142-06163) 3 $0.86 33-2 SCREW 02142-0616A 3 $0.86

Page 8: DR-Z400 Parts Manual

REF # PART # REQ PRICE

1 CRANKSHAFT ASSY 12200-07G01 (replaces 12200-07G00) 1 $336.15

2 ROD, CONNECTING 12160-29F01-0B0 1 $78.69 3 PIN 12210-29F10 1 $38.12

4 BEARING (RN 35X43X22) 09263-35035-0B0 1 $36.37 5 CRANKSHAFT, RH 12221-07G00 1 $138.01

6 CRANKSHAFT, LH 12261-07G00 1 $138.01 7 GEAR, BALANCER DRIVE 12661-29F00 1 $60.69

8 PIN 09261-05005 1 $0.90 9 BEARING (B1 30X72X18) 09262-30100 2 $38.52

10 OIL SEAL, RH (14X24X6) 09282-14003 1 $5.48 11 RETAINER, OIL SEAL RH 24742-18A00 1 $2.44

12 SCREW 02112-0612A (replaces 02112-06123) 1 $0.90

13 SPROCKET, CAM CHAIN DRIVE 12731-29F10 1 $28.05

14 GEAR, PRIMARY DRIVE 21111-29F10 1 $36.51 15 NUT 09140-18012 1 $5.56

16 LOCK WASHER 09164-18008 1 $2.72 17 KEY, GEAR 09421-05002 1 $2.58

18 PISTON 12111-29F00-0F0 1 $79.65 19 RING SET, PISTON 12140-29F00 1 $32.77

20 PIN, PISTON 12151-24F10 1 $11.02 21 CIRCLIP 09381-20004 2 $1.00

Page 9: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 GEAR, STARTER IDLE NO.1 12611-29F00 1 $25.91 2 WASHER 09181-12130 2 $1.32

3 CIRCLIP, GEAR SHIFT LEVER 08331-3112A (replaces 08331-31126) 1 $1.10

4 PIN 12615-29F00 1 $9.10 5 LIMITER ASSY, STARTER IDLE 12600-29F00 1 $108.75

6 BUSH 12618-31D01 2 $12.58 7 WASHER 08211-10221 2 $1.22

8 CLUTCH SET, STARTER 12600-29810 1 $129.04 9 BEARING (25X31X19) 09263-25049 1 $15.06

10-1 BOLT, PISTON JET VALVE 07130-0616A (replaces 07130-06163) 6 $1.64

10-2 BOLT, OIL PIPE (6X16) 09106-06073 6 $1.54

Page 10: DR-Z400 Parts Manual

REF # PART # REQ PRICE

1 BALANCER, CRANK 12651-29F00 1 $58.85 2 BEARING 09262-15030 2 $14.26

3 GEAR, DRIVEN 12666-29F11 1 $56.63 4 PIN 09261-05005 1 $0.90

5 NUT 09140-12038 1 $1.98 6 WASHER (12.2X47X1.6) 09181-12009 1 $3.12

7 RACE, DRIVEN GEAR INNER 12669-29F01 1 $34.16 8 PIN (D:4.5,L:9.5) 09202-04017 2 $2.00

9 SPRING 09440-0903 4 $1.82

Page 11: DR-Z400 Parts Manual

REF # # PART # REQ PRICE

1 CAMSHAFT (INTAKE) 12710-29F10 1 $120.48 2 CAMSHAFT (EXHAUST) 12720-29F20 1 $182.71

3 VALVE, INTAKE 12911-29F00 2 $22.27 4 VALVE, EXHAUST 12912-29F00 2 $34.16

5 SPRING SET, VALVE 12920-29F00 4 $8.90 6 RETAINER, VALVE SPRING 12931-02F10 4 $8.38

7 COTTER, VALVE 12932-24F00 8 $1.32 8 SEAT, VALVE SPRING 12933-38400 4 $3.72

9 OIL SEAL (4.5X10X8) 09289-05011 4 $4.30 10 TAPPET 12891-02F00 4 $37.43

11-1 SHIM, TAPPET (T:2.30) 12892-41C00-230 4 $6.46 11-2 SHIM, TAPPET (T:2.35) 12892-41C00-235 4 $6.46

11-3 SHIM, TAPPET (T:2.40) 12892-41C00-240 4 $6.46 11-4 SHIM, TAPPET (T:2.45) 12892-41C00-245 4 $6.46

11-5 SHIM, TAPPET (T:2.50) 12892-41C00-250 4 $6.46

11-6 SHIM, TAPPET (T:2.55) 12892-41C00-255 4 $6.46 11-7 SHIM, TAPPET (T:2.60) 12892-41C00-260 4 $6.46

11-8 SHIM, TAPPET (T:2.65) 12892-41C00-265 4 $6.46 11-9 SHIM, TAPPET (T:2.70) 12892-41C00-270 4 $6.46

12 SHIM SET, TAPPET 12800-41810 1 $409.99 13 CASE, TAPPET SHIM 99000-69471 1 $91.15

Page 12: DR-Z400 Parts Manual

REF # # PART #REQ PRICE

1 CHAIN, CAMSHAFT DRIVE 12760-29F01 1 $53.66 2 GUIDE, CAM CHAIN NO.1 12771-29F00 1 $18.58

3 GUIDE, CAM CHAIN NO.2 12782-29F00 1 $16.19 4 TENSIONER, CAM CHAIN 12811-29F10 1 $32.18

5 BOLT, CAM CHAIN TENSIONER 12812-35C00 1 $5.98 6 WASHER 08211-06181 1 $1.08

7 ADJUSTER ASSY, TENSIONER 12830-29F10 1 $72.42 8 GASKET 12837-24F10 1 $3.30

9 PLUG 12833-05A00 1 $8.67 10 SPRING 12831-39F00 1 $3.84

11 GASKET, TENSIONER ADJUSTER 12837-24A10 1 $2.18 12 BOLT 07130-0625B (replaces 07130-06253)

2 $1.94 13 RETAINER, CAM CHAIN GUIDE NO. 12773-24F00 1 $2.22

14 SCREW, DRIVE SHAFT (6X12) 09126-06011 1 $1.30

Page 13: DR-Z400 Parts Manual

REF # PART # REQ PRICE 1-1 CARBURETOR ASSY 13200-29FB4 1 $285.21

1-2 CARBURETOR ASSY 13200-29FB4 1 $285.21 1-3 CARBURETOR ASSY 13200-29FB4 1 $285.21 1-4 CARBURETOR ASSY 13200-29FC3 1 $285.21

1-5 CARBURETOR ASSY 13200-29FC3 1 $285.21 2 SPRING 13573-07F00 1 $6.19 3 HOLDER 13418-33E00 1 $3.90 4 O RING (D:1.9, D:4.8) 09280-05004 1 $1.32

5 SPRING 13481-04F00 1 $2.44 6 WASHER 13382-19E00 1 $2.44 7 E RING 13394-17E60 1 $1.10

8 RING 13387-13F00 1 $5.60 9 WASHER 13291-29FA0 1 $1.94 10 NEEDLE, JET (5DH37-1) 13383-29FB0 1 $8.93

11 JET 09494-00939 1 $23.46 12 HOLDER, JET 13385-29FA0 1 $15.50 13 O RING 13246-43010 1 $2.94

14 JET, MAIN (142.5) 09491-28012 1 $6.42 15 DIAPHRAGM 13507-17C01 1 $16.82 16 VALVE, PISTON 13501-29FA0 1 $39.37

17 RING 13504-14E00 1 $3.48 18 VALVE ASSY, NEEDLE 13370-29FA0 1 $39.23 19 FLOAT ASSY 13250-04F00 1 $19.26

20 PIN 13254-01010 1 $2.50 21 SCREW 02112-0408A 1 $0.68 22 SCREW 13602-05A10 1 $2.44

23 JET, PILOT (22.5) 09492-22014 1 $7.89 24 JET, MAIN AIR (62.5) 09491-62006 1 $6.46 25 GASKET 13258-04F00 1 $6.82

26-1 SCREW, DRAIN 13247-02340 1 $3.40 26-2 SCREW, DRAIN 13247-02340 1 $3.40 27 SCREW 02112-04107 3 $0.96

28 SCREW 02112-0412A 1 $0.82 29 CLIP 13671-29FA0 1 $8.43 30 ADJUST SCREW ASSY 13267-29FA0 1 $28.05

31 SPRING 13268-37420 1 $2.94 32 WASHER 13615-43010 1 $1.82 33 O RING 13295-29900 1 $2.94 34 WASHER 13291-29900 1 $1.10

35 SPRING 13268-48700 1 $2.94 36 ADJUSTER (3,1/2) 13279-33E00 1 $5.65 37 COVER ASSY, DIAPHRAGM 13502-29FA0 1 $22.45

38 SCREW 13247-33E00 2 $1.90 39-1 COVER ASSY 13502-10F00 1 $18.00 39-2 COVER ASSY, DIAPHRAGM 13502-08F00 1 $22.45

40-1 SPRING 13271-10F00 1 $2.54 40-2 SPRING 13481-41F20 1 $2.54 41 DIAPHRAGM ASSY 13480-10F00 1 $12.62

42 SCREW 13601-04148 1 $1.82 43 JET, PILOT AIR (135) 09492-27010 1 $7.89 44 PLATE ASSY 13420-29FA0 1 $31.62

45 E RING 13415-38300 2 $1.10 46 WASHER 13427-38300 1 $1.00 47 CAP 13682-31210 1 $2.94

48 HOLDER, GUIDE 13418-44080 1 $6.70 49 O RING 13278-47090 1 $1.22 50 SPRING 13417-43010 1 $2.94

51 PLUNGER ASSY 13411-29FA0 1 $13.63 52 SPRING 13434-43010 1 $3.62 53 BALL 13596-93010 1 $2.54

54 SENSOR ASSY 13580-21F00 1 $63.29 55 SCREW 13602-19B50 2 $2.36 56 RING 13387-29FA1 1 $6.51

57 PLUG 13281-05A00 1 $3.12 58 HOSE ASSY, BOOST (4X8) 13683-29FB0 1 $13.20 59 PLATE 13671-14D00 1 $3.12 60 HOSE, AIR VENT (6.5X10.5) 13684-29FB0 1 $20.06

61 CLIP 13671-19F00 1 $2.86 62 O RING 13295-33010 1 $3.04 63 CLAMP, SW LEADS 09404-06432 1 $1.42

64 CLAMP, L:120 09404-08420 1 $1.94 65 HEATER ASSY, CARBURETOR 13650-25E01 1 $19.41 66 SWITCH, CARB HEATER THERMO 13655-16F00 1 $28.66

Page 14: DR-Z400 Parts Manual

REF # PART # REQ PRICE

1 CLEANER, AIR 13701-29FB1 1 $193.30 2 FILTER, AIR CLEANER 13780-44E00 1 $42.56

3 HOLDER, FILTER 13791-44E00 1 $8.38 4 SPACER 13796-44E00 1 $2.50

5 SPRING 13941-29F00 1 $18.14 6 TUBE, OUTLET 13881-29FB0 1 $41.45

7 CLAMP 13826-29F00 1 $5.48 8 CLAMP 09402-64203 1 $4.34

9 VALVE 13872-29F00 1 $5.65 10 TUBE, INLET 13891-29FA0 1 $17.25

11 JOINT 13858-14D20 (replaces 13858-14D10) 1 $4.98

12 GASKET, AIR CLEANER 13746-29F00 1 $3.80 13-1 CAP, AIR CLEANER (WHITE) 13740-29FA1-30H 1 $84.07

13-2 CAP, AIR CLEANER 13740-29FB0-30H 1 $84.07

14 BOLT 01547-0616B (replaces 01547-06163) 2 $1.58

15 BOLT 09111-06054 1 $1.94 16 TUBE, BREATHER 13850-29FA1 1 $8.67

17 CLIP 09401-14101 2 $1.46

Page 15: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 PIPE, EXHAUST 14150-29F10 1 $123.66 2 GASKET 14181-29E02 1 $9.07

3 BOLT, SPEED ROTOR 07130-0825B (replaces 07130-08253) 1 $2.18

4 BOLT,STUD 01421-0816A (replaces 01421-08163) 1 $1.10

5 NUT 09159-08112 1 $3.84 6 COVER, EXHAUST PIPE 14180-29F30 1 $25.12

7 SCREW (6X12) 09139-06109 2 $1.76 8 WASHER (6.5X18X1) 09160-06056 2 $1.00

9 SPACER 14185-07G00 2 $2.50 10 CUSHION, MUFFLER COVER 09320-08066 2 $5.48

11-1 BODY, MUFFLER 14310-29F21-H01 1 $251.00 11-2 BODY, MUFFLER 14310-29FA0-H01 1 $252.77

12 BOLT, MUFFLER SUPPORT FRONT 09106-08133 1 $2.54

13 WASHER 09160-08151 (replaces 09160-08133) 1 $1.28

14 SPACER (8.6X12X17.5) 09180-08151 1 $3.40 15 CUSHION 09320-12043 1 $5.28

16 BOLT, MUFFLER SUPPORT REAR 14419-29F00 1 $6.08 17 NUT 08319-3108A (replaces 08319-31083)

1 $1.50 18 WASHER, MUFFLER SUPPORT REAR 09160-08503 1 $1.64

19 WASHER, SEAT DAMPER UPPER 08322-0108A (replaces 08322-01083) 1 $1.14

20 CUSHION 09320-12048 1 $3.34 21 CONNECTOR 14771-29F10 1 $12.98

22 BOLT 07120-0840A (replaces 07120-08403) 1 $2.22

23 CLAMP, CONNECTOR 14459-29F10 1 $10.82 24 COVER, MUFFLER 14782-29F00 1 $10.42

25 SCREW 14789-29F01 2 $3.04

Page 16: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 PUMP ASSY, ENGINE OIL NO.1 16400-29F00 1 $75.67 2 GEAR, DRIVEN 16331-29F01 1 $18.14

3 PIN 09261-04009 2 $0.90 4 WASHER 09181-10158 1 $1.22

5 CIRCLIP 08331-3110A (replaces 08331-31106) 1 $1.10

6 SCREW 02122-0625A (replaces 02122-06253) 3 $0.90

7 ROTOR SET, OIL PUMP NO.2 16410-29F00 1 $24.16 8 STRAINER, OIL PUMP 16520-29F00 1 $10.82

9-1 BOLT 01550-0625A (replaces 01550-06253) 2 $1.22

9-2 BOLT 01550-0625A 2 $1.22 10 FILTER, ENGINE OIL 16510-29F00 1 $6.42

11 O RING (D:1.9 ID:13) 09280-13004 1 $1.46

12 CAP, OIL FILTER 16512-47E00 1 $17.74 13 O RING (D:2.4 ID:52.6) 09280-54001 1 $2.54

14 SPRING 09440-18002 1 $0.68 15 BOLT 09108-06123 3 $2.00

16-1 NUT 08313-1006A (replaces 08313-10063) 3 $1.14

16-2 NUT 08313-1006A 3 $1.14 17 SPRING 09440-07073 1 $2.86

18 BALL 06111-12004 1 $1.18 19 SEAT, OIL CHECK VALVE 16442-29F00 1 $15.50

20 GEAR, OIL PUMP IDLE 16321-29F00 1 $14.70 21 SHAFT 16322-29F00 1 $8.67

22 CIRCLIP, GEAR SHIFT LEVER 08331-3112A (replaces 08331-31126) 2 $1.10

Page 17: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HOSE, OIL TANK RH 16460-29F10 1 $33.37 2 HOSE, OIL TANK LH 16470-29F20 1 $66.62

3 BOLT, OIL PIPE UNION 09360-14012 1 $5.82 4 GASKET, OIL PIPE UNION BOLT (14X20X1.5) 09168-14015 2 $1.32

5 BOLT 07120-0616B (replaces 07120-06163) 1 $1.58

6 BOLT 07120-0620B (replaces 07120-06203) 1 $1.94

7 O RING (D:2.4,ID:11.0) 09280-11005 2 $2.86 8 CLAMP, OIL TANK HOSE 16491-29F11 1 $3.84

9 PIN 04211-11129 2 $1.10 10 HOSE, OIL OVER FLOW 16480-29F00 1 $10.42

11 CLIP 09401-12403 2 $1.00 12 STRAINER, FRAME HEAD UNDER 16550-29F00 1 $33.37

13 GASKET 09168-18007 1 $2.04

14 CLAMP 09402-22511 1 $4.66 15 GAUGE, OIL LEVEL 16561-29F10 1 $6.00

16 O RING, OIL FILLER CAP (D:3.1, ID:16.8) 09280-17003 1 $1.00 17 PLUG, OIL GALLERY 09247-10008 1 $1.22

18 GASKET, OIL GALLERY PLUG 09168-10002 1 $1.18

Page 18: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 PUMP ASSY, WATER 17400-29F00 1 $86.09 1-2 PUMP ASSY, WATER 17400-29F10 1 $86.09

2-1 IMPELLER SHAFT 17491-29F00 1 $24.33 2-2 IMPELLER SHAFT 17491-29F10 1 $24.33

3 SEAL, WATER PUMP SHAFT 17470-02F10 1 $16.70 4-1 OIL SEAL 17419-29F00 1 $6.82

4-2 OIL SEAL, 10X21X5 09283-10004 1 $3.30 5 BEARING (10X22X6) 08110-69000 2 $10.53

6 E RING 08332-1108A (replaces 08332-11086) 1 $1.10

7 O RING 17435-33400 1 $4.56 8 CASE, WATER PUMP 17410-29F21 1 $44.78

9 O RING 17435-29F00 1 $5.65 10 BOLT 01547-0610B (replaces 01547-06103)

1 $1.58

11 GASKET, DRAIN BOLT 09168-06026 1 $2.00 12 BOLT (6X30) 09103-06204 3 $1.76

13 BOLT 09103-06209 1 $1.76 14 O RING (D:2.4, ID:21.8) 09280-22001 2 $0.90

15 CIRCLIP 08331-3110A (replaces 08331-31106) 1 $1.10

16 GEAR, WATER PUMP DRIVEN 17461-29F00 1 $19.84 17 WASHER (10X18X0.5) 09181-10158 1 $1.22

18 PIN (4X18.5) 09261-04001 1 $0.90

Page 19: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 FAN ASSY, RADIATOR 17800-29F01 1 $149.61 2 BOLT 01550-0610A (replaces 01550-06103)

3 $1.22 3 NUT 09148-06015 3 $1.94

Page 20: DR-Z400 Parts Manual

REF# PART # REQ PRICE 1 RADIATOR COMP,W 17710-29F11 (replaces 17710-29F10) 1 $222.45

2 NUT 09148-06015 1 $1.94 3 CAP, RADIATOR 1.1 17730-19D11 1 $23.30 4 RADIATOR COMP,W 17720-29F12 (replaces 17720-29F11) 1 $230.39

5 NUT 09148-06015 1 $1.94 6 BOLT, AIR RELEASE 17568-50F00 1 $3.12 7 GASKET, DRAIN BOLT 09168-06026 1 $2.00

8 CUSHION, SUPPORT 17787-19A00 4 $2.44 9 BOLT 09116-06147 4 $2.04 10 SPACER 09180-06243 4 $3.52

11 HOSE, INLET 17851-29F10 1 $7.60 12 HOSE, OUTLET 17852-29F30 1 $22.85

13 HOSE, JOINT UPPER 17853-29F10 1 $12.08 14 CLAMP 09402-28511 3 $4.56 15 CLAMP, WATER HOSE 09402-32511 3 $5.82

16 SCREW, RADIATOR CAP 17733-03D10 1 $1.50 17 SWITCH ASSY, WATER TEMP 34850-03D00 1 $50.70 18 SWITCH, FAN 17680-24A30 1 $54.03

19 TANK, RESERVOIR 17911-29F11 1 $27.30 20 CUSHION, RESERVOIR TANK 17913-29F00 1 $2.50 21 HOSE, INLET 17981-29F01 1 $9.55

22 HOSE, TANK INLET 09352-50901-00B 1 $13.87 23 CLIP 09401-08411 2 $1.08 24 CLAMP L:62 09404-08205 1 $1.00

24 CLAMP L:62 09404-08205 1 $1.12 25 CLAMP, SW LEADS 09404-06432 (replaces 09404-06429) 1 $1.42 26 BOLT 01550-0612A (replaces 01550-06123) 1 $1.22

27-1 SCREW 02142-0616A (replaces 02142-06163) 2 $0.86 27-2 SCREW, RADIATOR SIDE 09103-06274 2 $1.32 28-1 WASHER 09169-06060 2 $1.18

28-2 WASHER, CA HOLDER (6.3X16X1) 09169-06053 2 $0.90 29-1 BOLT, RR BRAKE DRUM COVER 02142-0608A (replaces 02142-06083) 4 $0.82

29-2 SCREW, TANK SIDE 09103-06275 4 $1.32 30-1 WASHER (6.5X14X2) 09160-06126 (replaces 09160-06124) 4 $1.18 30-2 WASHER 09160-06125 4 $1.18

31 CUSHION, RADIATOR COVER 47451-38A01 1 $2.50 32 LOUVER, RADIATOR 17831-37E11 1 $10.59 33-1 COVER, RADIATOR RH (BLUE) (MODEL K5FOR N9J) 17760-29F70-YJ4 1 $102.23

33-2 COVER, RADIATOR, RH (YELLOW) (MODEL K5FOR YU1) 17760-29F70-YU1 1 $102.23 34-1 TAPE, RADIATOR COVER RH (MODEL K5FOR N9J) 68665-29F70-YHU 1 $82.05 34-2 TAPE, RADIATOR COVER, RH (MODEL K5FOR YU1) 68665-29F70-YHB 1 $82.05

35-1 COVER, RADIATOR LH (BLUE) (MODEL K5FOR N9J) 17770-29F70-YJ4 1 $102.23 35-2 COVER, RADIATOR, LH (YELLOW) (MODEL K5FOR YU1) 17770-29F70-YU1 1 $102.23 36-1 TAPE, RADIATOR COVER LH (MODEL K5FOR N9J) 68675-29F70-YHU 1 $82.05

36-2 TAPE, RADIATOR COVER, LH (MODEL K5FOR YU1) 68675-29F70-YHB 1 $82.05 37-1 COVER, RADIATOR RH (BLUE) (MODEL K6FOR N9J) 17760-29F90-YJ4 1 $100.50 37-2 COVER, RADIATOR, RH (YELLOW) (MODEL K6FOR YU1) 17760-29F90-YU1 1 $100.50

38-1 TAPE, RADIATOR COVER RH (MODEL K6FOR N9J) 68665-29F90-CLV 1 $86.76 38-2 TAPE, RADIATOR COVER, RH (MODEL K6FOR YU1) 68665-29F90-CET 1 $86.76

39-1 COVER, RADIATOR LH (BLUE) (MODEL K6FOR N9J) 17770-29F90-YJ4 1 $100.50 39-2 COVER, RADIATOR, LH (YELLOW) (MODEL K6FOR YU1) 17770-29F90-YU1 1 $100.50 40-1 TAPE, RADIATOR COVER LH (MODEL K6FOR N9J) 68675-29F90-CLV 1 $86.76

40-2 TAPE, RADIATOR COVER, LH (MODEL K6FOR YU1) 68675-29F90-CET 1 $86.76 41-1 COVER, RADIATOR RH (BLUE) (MODEL K7FOR N9J) 17760-29FA0-YLW 1 $81.38 41-2 COVER, RADIATOR, RH (YELLOW) (MODEL K7FOR YU1) 17760-29FA0-YU1 1 $81.38

42-1 TAPE, RADIATOR COVER RH (MODEL K7FOR N9J) 68665-29FA0-DUR 1 $37.76 42-2 TAPE, RADIATOR COVER, RH (MODEL K7FOR YU1) 68665-29FA0-DRA 1 $37.76 43-1 COVER, RADIATOR LH (BLUE) (MODEL K7FOR N9J) 17770-29FA0-YLW 1 $81.38

43-2 COVER, RADIATOR, LH (YELLOW) (MODEL K7FOR YU1) 17770-29FA0-YU1 1 $81.38 44-1 TAPE, RADIATOR COVER LH (MODEL K7FOR N9J) 68675-29FA0-DUR 1 $37.76 44-2 TAPE, RADIATOR COVER, LH (MODEL K7FOR YU1) 68675-29FA0-DRA 1 $37.76

Page 21: DR-Z400 Parts Manual

REF # PART # REQ PRICE

1 GEAR ASSY, PRIMARY DRIVEN 21200-29F10 1 $145.64 2 WASHER 08211-22425 1 $3.30

3 SPACER, PRIMARY DRIVEN 21251-29F00 1 $23.76 4 HUB, SLEEVE 21410-29F00 1 $62.54

5 PLATE, DRIVE NO.1 21441-29F00 7 $12.91 6 PLATE, CLUTCH DRIVE NO.2 21442-29F00 1 $12.91

7 PLATE, DRIVEN 21451-44D00 7 $6.37 8 DISC, PRESSURE 21462-29F00 1 $28.90

9 SPRING 21413-29F00 6 $4.56 11 WASHER, CLUTCH SPRING 21414-29F00 6 $4.12

12 BEARING 09262-12001 1 $10.10 13 WASHER 09160-00003 1 $6.88

14 WASHER, WAVE 09164-00008 1 $9.94 15 NUT 09140-20001 1 $2.18

16 LOCK WASHER 09167-22021 1 $1.04

17 ROD, CLUTCH PUSH 23110-29F00 1 $10.62 18 RETAINER, CL RLSE OIL SEAL 23117-05200 1 $2.86

19 PIECE, CL PUSH 23121-29F00 1 $11.90 20 CAM SHAFT, CL RLSE 23122-29F00 1 $25.52

21 ARM, CL RLSE 23271-20902 1 $16.45 22 WASHER, CL RLSE 09181-10195 1 $1.22

23 BEARING, CL RLSE LOW 09263-10014 1 $7.39 24 BEARING, CL RLSE UP 09263-12024 1 $6.91

25 SEAL, CL RLSE ARM 09282-10012 1 $5.28 26 BOLT, RR BRAKE PIPE CLAMP 01547-0616A 1 $1.32

27 SCREW, BRACKET 02142-0610A 1 $0.86

Page 22: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 SHAFT, COUNTER (NT:14) 24120-05D20 1 $102.23 2 GEAR, 2ND DRIVE (NT:15) 24221-28C20 1 $48.11

3 GEAR, 3RD DRIVE (NT:16) 24231-05D02 1 $57.36 4 GEAR, 4TH DRIVE (NT:22) 24241-05D01 1 $48.11

5 GEAR, 5TH DRIVE (NT:22) 24251-05D00 1 $48.11 6 BEARING, CNTR SHAFT LH (B1 17X40X20) 09262-17027 1 $16.35

7 CIRCLIP 09380-25010 2 $1.82 8 CIRCLIP, 2ND DRIVE 09380-25013 1 $2.22

9 BEARING (25X52X15) 09262-25003 1 $13.60 10 DRIVE SHAFT 24130-05D20 1 $84.07

11 GEAR, 1ST DRIVEN (NT:32) 24311-05D00 1 $50.70 12 BUSH, 1ST DRIVEN 24312-29F00 1 $9.94

13 GEAR, 2ND DRIVEN (NT:26) 24321-28C02 1 $50.70 14 BUSH, 2ND DRIVEN 24322-44E10 1 $16.37

15 GEAR, 3RD DRIVEN (NT:22) 24331-05D01 1 $52.92

16 GEAR, 4TH DRIVEN (NT:24) 24341-05D01 1 $57.36 17 GEAR, 5TH DRIVEN (NT:19) 24351-05D20 1 $50.70

18 WASHER 09167-25012 1 $1.94 19 WASHER, 1ST DRIVEN, RH 09181-17223 1 $1.90

20 WASHER, 1ST DRIVEN 09181-20195 1 $1.64 21 WASHER, 1ST DRIVEN LH 09181-22223 1 $2.00

22 BEARING, DRIVE SHAFT, LH (B1 22X56X16) 09262-22024 1 $31.00 23 SEAL, DRIVE SHAFT OIL 09283-30053 1 $6.10

24 CIRCLIP 09380-25010 1 $1.82 25 BEARING, CRANKSHAFT LOWER 09262-17023 1 $9.18

26 RETAINER, SHIFT CAM BEARING 24741-21A00 2 $1.82 27 SCREW, SHIFT CAM (6X12) 09125-06110 2 $1.32

28 RETAINER, DRIVE SHAFT OIL SEA 24751-29F00 2 $4.88 29 BOLT, RETAINER (6X14) 09126-06007 2 $1.32

30 RETAINER, KICK IDLE 26264-29F00 1 $5.68 31 SCREW 02122-0616A 2 $0.90

32 SPACER, KICK IDLE 09180-17055 1 $5.74

33 SPROCKET, ENGINE (NT:15) 27510-29E10 1 $29.63 SPROCKET, ENGINE (NT:14) 27511-47D10 1 $14.00 34 SPACER, ENGINE SPROCKET 27531-29F00 1 $12.98 35 CHAIN ASSY, DRIVE 27600-29F10-112 1 $74.99

36 JOINT SET, CHAIN 27620-29F10 1 $9.58 37 NUT, ENGINE SPROCKET 09140-18006 1 $3.16

38 WASHER 09167-22012 1 $0.90 39 O RING (D:2.5,ID:21) 09280-21008 1 $1.18

Page 23: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 FORK, GEAR SHIFT, NO.1 25211-28C01 1 $38.60 2 FORK, GEAR SHIFT, NO.2 25221-28C02 1 $38.60

3 FORK, GEAR SHIFT, NO.3 25231-28C02 1 $38.60 4 SHAFT, GEAR FORK, NO.1 25411-37F20 1 $10.05

5 SHAFT, GEAR FORK, NO.2 25421-27C01 1 $8.35 6 RETAINER, SHIFT CAM BEARING 24741-21A00 2 $1.82

7 CAM, GEAR SHIFT 25310-29F10 1 $75.67 8 PIN 04221-04089 1 $0.68

9 PIN, SHIFT 25313-27C02 1 $5.94 10 SHIFTER, GEAR SHIFT CAM 25322-36E00 1 $28.05

11 PAWL, GEAR SHIFT, NO.1 25323-34201 1 $4.98 12 PAWL, GEAR SHIFT, NO.2 25324-34201 1 $4.98

13 LIFTER, GEAR SHIFT PAWL 25331-37E10 1 $10.27 14 ROLLER, GEAR CAM SHIFTER 09180-07014 1 $2.68

15 PIN, SHIFT POLE (5X8) 09261-05003 2 $0.90

16 BEARING (25X32X12) 09263-25018 1 $11.71 17 SPRING, SHIFT PAWL RETURN 09440-04003 2 $0.90

18 SCREW, SHIFT CAM (6X12) 09125-06110 2 $1.32 19 SCREW, DRIVE SHAFT (6X12) 09126-06011 2 $1.30

20 BEARING, SHIFT CAM 08113-69050 1 $19.39 21 STOPPER, SHIFT CAM 25350-29F00 1 $9.55

22 PLATE, SHIFT CAM STOPPER 25381-36E11 1 $26.70 23 BOLT, CAM STOPPER ARM 25357-29F00 1 $4.12

24 SPRING, SHIFT CAM 25355-29F00 1 $2.90 25 WASHER, SHIFT CAM 08211-06121 1 $0.98

26 SHAFT, GEAR SHIFT 25510-29F00 1 $38.98 27 STOPPER, GEAR SHIFT ARM 25671-38B00 1 $2.94

28 OIL SEAL (14X22X6) 09283-14006 1 $4.44 29 SPRING, SHIFT SHAFT RETURN 09444-20004 1 $4.76

30 WASHER, GEAR SHAFT 09181-14139 1 $1.64 31 CIRCLIP 08331-31146 2 $1.18

32 WASHER,14X29X1 09160-14046-XC0 (replaces 09160-14046)

1 $2.68 33 BEARING, GEAR SHIFT SHAFT 09263-14027 1 $7.39

34 LEVER ASSY,GEAR 25600-05D03 (replaces 25600-05D02) 1 $45.15

35 RUBBER, GEAR PEDAL 25652-03D00 1 $3.44 36 BOLT, BELT COOLING DUCT 01547-0625A 1 $1.32

37 BASE ASSY, GEAR SHIFT TERM 37730-20F10 1 $59.21 38 CONTACT 09209-05011 2 $1.18

39 O RING (D:2.4 ID:26.2) 09280-26005 1 $1.50 40 CLAMP, SW LEADS 09404-06432 (replaces 09404-06429)

1 $1.42 41 SPRING 09440-04010 2 $0.90

42 SCREW, METER CABLE 02112-0516A (replaces 02112-05163) 2 $0.90

Page 24: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 MOTOR ASSY, STARTING 31100-29F00 1 $161.09 2 BRUSH TERMINAL SET 31130-13E00 1 $24.16

3 O RING 31143-49040 1 $2.44 4 BRUSH HOLDER SET 31132-13E00 1 $31.19

5 SPRING, BRUSH 31135-31300 2 $3.34 6 O RING 31264-13E00 2 $4.56

7 WASHER SET 31170-19B10 1 $5.68 8 SET BOLT ASSY 31280-19F00 2 $8.93

9 O RING 31156-13E00 2 $2.44 10 O RING (D:3.0,ID:24.5) 09280-24003 1 $0.96

11 BOLT, HOSE 01547-06253 2 $1.32 12 NUT 08361-3506A (replaces 08361-35068)

1 $1.10

Page 25: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 STATOR ASSY 32101-29F00 1 $238.06 2 ROTOR ASSY 32102-29F00 1 $233.01

3 CLAMP, MAGNETO 32371-13E00 1 $2.44 4 CLAMP, MAG PULSER LEAD 32371-14D01 1 $3.04

5 BOLT 07130-05123 3 $1.36 6 BOLT 07130-05253 3 $1.42

7 NUT 09159-12055 1 $1.68 8 WASHER (12X27X2) 09160-12051 1 $1.22

9 KEY 09420-04008 1 $2.22

Page 26: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 RELAY ASSY, STARTING MOTOR 31800-29F00 1 $50.33 2 BRACKET, STARTING MOTOR 31811-29F00 1 $3.84

3 PROTECTOR, STARTING MOTOR 31812-29F00 1 $3.04 4 BOLT, STARTING MOTOR (6X8) 09128-06013 2 $0.82

5 BOLT 01550-0612A 1 $1.22 6 RECTIFIER ASSY 32800-29F00 1 $103.99

7 SCREW 02162-0620A 2 $1.00 8 CDI UNIT 32900-29F40 1 $272.49

9 PROTECTOR (170X95X3.0) (CUT AS REQUIRED(30X50)) 33651-37000 1 $3.04

10 COIL ASSY, IGNITION 33410-09F00 1 $49.37 11 BOLT 01547-0616B (replaces 01547-06163)

2 $1.58 12 CAP ASSY, SPARK PLUG 33510-48B10 1 $17.63

13 SEAL, SPARK PLUG 33541-23E01 1 $4.34

14 SEAL, HIGH TENSION CORD 33542-38B00 1 $2.94 15 COVER, SPARK PLUG CAP 33543-33E01 1 $3.08

Page 27: DR-Z400 Parts Manual

REF # PART # REQ PRICE

1 BATTERY ASSY (12V,6AH) 33610-29F20 1 $69.00 2 PROTECTOR (170X95X3.0) (CUT AS REQUIRED(115X50))

33651-37000 3 $3.04 3 PROTECTOR (100X70X6) (CUT AS REQUIRED(20X45))

33652-08420 1 $3.08 4 PROTECTOR (50X42X2) (CUT AS REQUIRED(50X30))

51553-15D40 2 $4.76 5 WIRE, STARTER MOTOR LEAD 33810-29F00 1 $26.70

6 CAP, STARTER RELAY 31861-29F00 1 $4.12 7 CAP, STARTER MOTOR 31861-29F20 1 $3.84

8 WIRE, BATTERY PLUS LEAD 33820-29F00 1 $28.84 9 CAP, BATTERY PLUS 31861-29F10 1 $4.12

10 CAP, BATTERY PLUS 33624-29F00 1 $3.52 11 WIRE, BATTERY MINUS LEAD 33860-29F00 1 $21.87

Page 28: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 SPEEDOMETER ASSY (MILE/KILO) 34100-29F40 1 $539.87 2 BRACKET 34950-29F00 1 $21.07

3 CUSHION, SPEEDOMETER 34996-43410 3 $2.44 4 NUT, REAR 08316-1005A (replaces 08316-10053)

1 $1.42 5 BOLT 01550-0616A (replaces 01550-06163)

2 $1.22 6 BOX ASSY, PILOT LAMP 36380-29F00 1 $103.37

7 SCREW 03511-04203 2 $1.10 8 CABLE ASSY, SPEEDOMETER 34910-32E00 1 $20.67

9 GUIDE, METER CABLE NO.1 34938-03D22 1 $6.46 10 GUIDE, METER CABLE NO.2 34938-14D30 1 $5.68

11 GUIDE, SPEEDOMETER CABLE NO.3 34938-29F10 1 $6.43

12 BOLT 09116-06167 1 $1.42

13 WASHER, 6.5X18X1.6 09160-06109 1 $1.12 14 WASHER, CA HOLDER (6.3X16X1) 09169-06053 (replaces 09169-06054)

1 $0.90 15 SCREW, METER CABLE 02112-0516A (replaces 02112-05163)

1 $0.90 16 SCREW 02142-0616A (replaces 02142-06163)

1 $0.86 17 NUT, NO.1 08310-0006A (replaces 08310-00063)

1 $1.14

Page 29: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HEADLAMP ASSY 35100-12EA0-999 1 $152.26 2 UNIT ASSY 35121-12EA0 1 $69.03

3 NUT 35135-45900 1 $1.82 4 SCREW, MOUNTING 35136-38A00 1 $2.22

5 CUSHION 35139-45230 1 $1.04 6 HOUSING 35141-12EA0 1 $47.73

7 SCREW, ADJUSTING 35151-12EA0 2 $3.48 8 SPRING, ADJUSTING 35154-12EA0 2 $3.80

9 NUT, ADJUSTING 35135-12E20 2 $2.04 10 COVER, SOCKET 35173-01440 1 $7.89

11 BULB (12V60/55W,H4) 09471-12060 (replaces 09471-12185) 1 $7.47

12 CUSHION, HEADLAMP 36920-14D00 1 $4.16 13 BOLT 09116-06167 4 $1.42

14 SPACER 09180-06310 4 $1.18

15 CUSHION 09320-09018 4 $1.32 16 REFLEX REFLECTOR ASSY, FR SID 35950-14A00 2 $8.35

17 BRACKET, FR SIDE 35956-29F00 1 $6.51 18 NUT, REAR 08316-1005A 2 $1.42

Page 30: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 LAMP ASSY, FRONT TURN, RH 35601-16G30 1 $42.20 1-2 LAMP ASSY, FRONT TURN, LH 35602-16G30 1 $37.86

2 LENS, LH 35612-31F30 1 $6.51 3 LENS, RH 35632-31F30 1 $6.51

4 BULB (12V,21W) 09471-12045 2 $1.42 5 SCREW 03242-04163 2 $1.42

6 PLATE, REAR TURNSIGNAL 35629-31F40 2 $2.98 7 NUT, REAR 08316-1005A 2 $1.42

8 BRACKET, FRONT RH 35671-29F00 1 $4.38 9 BRACKET, FRONT LH 35681-29F00 1 $4.38

10-1 LAMP ASSY, REAR TURN RH 35603-29F60 1 $37.86 10-2 LAMP ASSY, REAR TURN LH 35604-29F60 1 $37.86

11 LENS, RH 35632-31F30 1 $6.51 12 LENS, LH 35612-31F30 1 $6.51

13 BULB (12V,21W) 09471-12045 2 $1.42

14 SCREW 03242-04163 2 $1.42 15 PLATE, REAR TURNSIGNAL 35629-31F40 2 $2.98

16 NUT, REAR 08316-1005A 2 $1.42 17 RELAY, TURNSIGNAL LAMP 38610-03F00 1 $59.21

Page 31: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 LAMP ASSY, REAR COMBINATION 35710-29F30 1 $59.88 2 LENS 35712-42A30 1 $28.05

2A GASKET 35713-14D30 1 $4.44 3 SCREW (4X45) 09125-04501 2 $1.94

4 BULB (12V,21/5W) 09471-12128 (replaces 09471-12083) 1 $1.46

5 CUSHION 09320-10501 2 $3.48 6 SPACER 09180-06310 2 $1.18

7 WASHER (6.5X20X1.60) 09160-06088 2 $1.00 8 NUT 08316-10063 2 $1.28

9 BRACKET, LICENSE PLATE 35927-29F10 1 $7.17 10 WASHER (6.5X20X1.60) 09160-06088 2 $1.00

11 SCREW 02142-0612A (replaces 02142-06123) 2 $0.86

12 NUT 08316-10063 2 $1.28

13 CUSHION 09321-06026 2 $1.76 14 REFLECTOR ASSY 35970-07F01 (replaces 35970-07F00)

1 $11.57 15 NUT, REAR 08316-1005A 1 $1.42

Page 32: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HARNESS, WIRING 36610-29FB0 1 $170.79 2 FUSE (20A) 09481-20101 2 $1.32

3-1 CLAMP, SW LEADS 09404-06432 (replaces 09404-06429) 1 $1.42

3-2 CLAMP (L:95) 09404-06434 (replaces 09404-06433) 1 $1.42

4 CLAMP, HARNESS (L:140) 09407-14407 4 $1.94 5-1 CLAMP, BATTERY CABLE 09407-14403 6 $1.46

5-2 CLAMP (L:165) 09407-18402 4 $1.42 5-3 CLAMP (L:235) 09407-25401 5 $3.04

6-1 LOCK SET 37000-29820 1 $133.16 6-2 LOCK SET 37000-29830 1 $126.50

7 SWITCH ASSY, IGNITION 37110-29F00 1 $64.40 8-1 KEY, BLANK (TYPE:C) 37146-01F00 1 $6.28

8-2 KEY, BLANK (TYPE:D) 37146-01F10 1 $6.28

8-3 KEY, BLANK (TYPE:E) 37146-01F20 1 $6.28 8-4 KEY, BLANK (TYPE:F) 37146-01F30 1 $6.28

9 SWITCH ASSY, STOP LAMP 37740-29F00 1 $61.43 10 SCREW 02162-06083 1 $1.04

11 SWITCH ASSY, SIDE STAND 37840-11X50 1 $47.73 12 BOLT 01550-0616A 2 $1.22

13 HORN ASSY 38500-29F00 1 $36.64 14 BOLT 01550-0612A 1 $1.22

15 PROTECTOR, WIRING HARNESS 36611-29F10 1 $3.84 16 PROTECTOR, WIRING HARNESS 36611-29F00 1 $4.88

17 CLAMP (L:63) 36651-48E00 1 $1.82 18 COVER, WIRING HARNESS 36618-15D20 1 $8.58

19 WIRE, CARBURETOR HEATER 36856-29F00 1 $16.42

Page 33: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 SWITCH ASSY, HANDLE RH 37200-13E30 1 $57.74 2 SCREW 02112-04203 2 $0.82

3 SWITCH ASSY, HANDLE RH 37200-29F00 1 $59.96 4 SCREW 02112-05253 2 $0.82

5 CLAMP 09407-12402 2 $1.94 6 SWITCH ASSY, HANDLE LH 37400-15D20 1 $73.50

7 SCREW 02112-0530A (replaces 02112-05303) 2 $1.14

Page 34: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 FRAME 41100-29F31-YU8 1 $1,214.70 2-1 RAIL, SEAT 41200-29F30 1 $478.75

2-2 RAIL, SEAT 41200-29F60 1 $478.75 3 BOLT, UPPER 09103-08098 1 $2.04

4 NUT 08319-3108A (replaces 08319-31088) 1 $1.50

5 BOLT, LH (8X16) 09104-08035 1 $1.68 6 BOLT, RH 09103-08364 1 $1.68

7 WASHER (8.5X18X2.0) 09160-08120 2 $1.42 8 PLATE, ENGINE MOUNT FRONT 41911-29F00 2 $16.37

9 BOLT 09103-08363 2 $4.88 10 NUT 08319-3108A (replaces 08319-31088)

2 $1.50 11 PLATE, ENGINE MOUNT REAR 41993-29F10 2 $14.27

12 BOLT 09103-08081 2 $2.00

13 NUT 08319-3108A (replaces 08319-31088) 2 $1.50

14 ROLLER, CHAIN CONTROL UPPER 43911-13E00 1 $12.08 15 BOLT (8X41) 09103-08083 1 $2.44

16 WASHER 08211-08201 1 $1.32 17 SPACER 09180-08215 1 $2.72

18 ROLLER, CHAIN LOWER 43910-27C11 1 $30.73 19 BOLT (8X41) 09103-08083 1 $2.44

20 WASHER 09181-08111 2 $1.18 21 PROTECTOR, ENGINE 42510-29F00 1 $57.36

22 BOLT 01550-0612A (replaces 01550-06123) 4 $1.22

23 GUARD,WATER PUM 42520-29810 (replaces 42521-29F00) 1 $14.56

24 GUARD, MAG COVE 42530-29810 (replaces 42531-29F00) 1 $14.56

25 BOLT 09111-08087 4 $1.68

26 HOLDER, BATTERY 41541-29F00 1 $30.40 27 SCREW, CHAIN BUFFER 09111-06072 3 $1.32

28 BAND 41561-29F00 1 $11.68

Page 35: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 STAND, PROP 42310-29F00 1 $64.40 2 SPRING, INNER 09443-12036 1 $5.16

3 SPRING, OUTER 09443-19010 1 $4.30 4 BOLT 09111-10060 1 $2.68

5 NUT 42321-03FK0 1 $3.52 6 FOOTREST, RH 43550-29E01 1 $47.37

7 FOOTREST, LH 43560-29E01 1 $47.37 8 RUBBER 43530-29F00 2 $11.68

9 BOLT, GUIDE 01547-05103 2 $1.32 10 PIN 09200-10019 2 $4.52

11 WASHER, KNUCKLE END 08322-0110A (replaces 08322-01103) 2 $1.14

12 CITTER PIN 04111-2520A (replaces 04111-25208) 2 $0.82

13 SPRING, RH 09448-18030 1 $3.52

14 SPRING, LH 09448-18029 1 $3.52 15 BAR, PILLION FOOTREST RH 43611-33E11 1 $24.95

16 BAR, PILLION FOOTREST LH 43621-33E11 1 $24.95 17 PIN 87259-85510 2 $3.52

18 BALL, DETENT NO.1 06111-07004 2 $0.82 19 SPRING 09440-05005 2 $0.86

20 E RING 08332-1104A (replaces 08332-11043) 2 $0.86

21 BRACKET, PILLION RH 43650-29F00 1 $38.98 22 BRACKET, PILLION LH 43750-29F00 1 $34.93

23 PLUG, T/M OIL DRAIN 01550-0816A (replaces 01550-08163) 4 $1.50

Page 36: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 PEDAL, BRAKE 43110-43D00 1 $7.33 2 ARM, BRAKE PEDAL 43120-29F10 1 $99.54

3 OIL SEAL 09284-15006 2 $2.36 4 PIN 09200-06062 1 $1.32

5 SPRING 09444-11006 1 $2.04 6 COTTER PIN 04111-20158 1 $0.82

7 SHAFT, BRAKE PEDAL 43142-27C00 1 $12.77 8 WASHER 08211-10261 1 $1.32

9 COTTER PIN 04111-2020A (replaces 04111-20208) 1 $0.82

10 SPRING, PEDAL RETURN 09443-11033 1 $2.94 12 NUT, NO.1 08310-0006A (replaces 08310-00063)

1 $1.14

Page 37: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 TANK ASSY, FUEL (YELLOW) 44100-29FG0-YU1 1 $381.98 1-2 TANK ASSY, FUEL (BLUE) 44100-29FG0-YC2 1 $381.98

1-3 TANK ASSY, FUEL (YELLOW) 44100-29FH0-YU1 1 $381.98 1-4 TANK ASSY, FUEL (BLUE) 44100-29FH0-YC2 1 $381.98

2-1 TAPE SET 68110-29FB0-AZR 1 $64.40 2-2 TAPE SET 68110-29FB0-BEV 1 $64.40

3-1 TANK ASSY, FUEL (YELLOW) 49100-29F50-YU1 1 $392.17 3-2 TANK ASSY, FUEL (BLUE) 49100-29F50-YC2 1 $392.17

3-3 TANK ASSY, FUEL (YELLOW) 49100-29F60-YU1 1 $392.17 3-4 TANK ASSY, FUEL (BLUE) 49100-29F60-YC2 1 $392.17

4-1 TAPE SET 68110-29FE0-CFK 1 $97.19 4-2 TAPE SET 68110-29FE0-CMF 1 $97.19

5-1 TANK ASSY, FUEL (YELLOW) 49100-29FC0-YU1 1 $397.26 5-2 TANK ASSY, FUEL (BLUE) 49100-29FC0-YC2 1 $397.26

5-3 TANK ASSY, FUEL (YELLOW) 49100-29FD0-YU1 1 $397.26

5-4 TANK ASSY, FUEL (BLUE) 49100-29FD0-YC2 1 $397.26 6-1 TAPE SET 68110-29FH0-DUN 1 $19.58

6-2 TAPE SET 68110-29FH0-DUP 1 $19.58 7-1 CAP SET, FUEL TANK 44200-29820 1 $79.37

7-2 CAP SET, FUEL TANK 44200-05820 1 $62.42 8 MOLDING 68241-04X50-00B 1 $15.14

9 CUSHION 09329-10016 2 $2.00 10 CUSHION, FUEL TANK 44541-29F00 1 $15.10

11 CLAMP 09407-30402 1 $2.58 12 SHIELD, FUEL TANK 44194-29F00 1 $26.70

13 SCREW 02112-16303 1 $1.42 14 SPACER 09180-06211 1 $4.30

15 CUSHION, SIDE 45149-14D00 1 $3.72 16 SPACER,6.5X9X5 09180C06306J000 (replaces 09180-06306)

1 $0.60 17 BOLT 09116-06172 2 $1.64

18 CUSHION, UPPER 09320-14022 2 $2.40

19 CUSHION, LOWER 09320-10020 2 $1.64 20 SPACER 09180-06271 2 $1.32

Page 38: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 COCK ASSY, FUEL 44300-29F20 1 $74.94 2 O RING 44348-87420 1 $4.90

3 SPACER 44365-29F00 1 $16.80 4 GASKET 44366-14A00 1 $2.50

5 BOLT 09128-06010 2 $0.90 6 GASKET, DRAIN BOLT 09168-06026 2 $2.00

7 HOSE, FUEL 44421-29F30 1 $6.08 8 CLIP 09401-11413 2 $1.46

Page 39: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HOSE, TANK & VALVE 44434-29F00 1 $9.94 2 PROTECTOR 09351-14152-600 1 $6.82

3 CLIP 09401-11413 5 $1.46 4 VALVE, TANK BREATHER 44240-17C00 1 $28.05

5 BRACKET, VALVE 44890-29F00 1 $14.27 6 CUSHION 44894-24A00 1 $1.00

7 BOLT 01550-0612A (replaces 01550-06123) 1 $1.22

8 PLATE 44892-24A00 1 $2.44 9 CUSHION 44894-24A00 1 $1.00

10 SCREW 02142-0408B (replaces 02142-04083) 2 $1.04

11 HOSE, VALVE/CANISTER 44435-29F00 1 $20.27 12 PROTECTOR 09351-14152-00B 1 $12.80

13 CLIP 09401-12404 2 $1.46

14 CANISTER 17210-26E00 1 $130.74 15 CAP 17211-48E00 1 $7.52

16 CAP, FUEL JOINT 09251-07003 1 $1.32 17 BRACKET, CANISTER 44881-29F00 1 $12.51

18 PLUG, T/M OIL DRAIN 01550-0816A (replaces 01550-08163) 1 $1.50

19 BOLT (6X16) 09116-06165 1 $1.64 20 CUSHION, CANISTER 44883-26E00 1 $6.54

21 HOLDER, CANISTER 44882-29F00 1 $7.42 22 BOLT 01550-0612A (replaces 01550-06123)

1 $1.22 23 HOSE, CANISTER PURGE 44436-29F00 1 $21.25

24 PROTECTOR 09351-14152-600 1 $6.82 25 UNION, 2WAY 09364-06005 1 $2.94

26 HOSE, CARB PURGE FRONT 44437-29F00 1 $12.51 27 PROTECTOR 09351-14152-600 1 $6.82

28 CLIP 09401-11413 2 $1.46

29-1 CLAMP, HARNESS (L:140) 09407-14407 1 $1.94 29-2 CLAMP, BATTERY CABLE 09407-14403 1 $1.46

Page 40: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 COVER, FRAME RH (WHITE) 47111-29F10-30H 1 $48.86 1-2 COVER, FRAME RH (WHITE) 47111-29FC0-30H 1 $48.86

2 SHIELD, FRAME COVER RH 47166-29F00 1 $38.60 3-1 COVER, FRAME LH (WHITE) 47211-29F10-30H 1 $36.26

3-2 COVER, FRAME LH (WHITE) 47211-29FA0-30H 1 $36.51 3-3 COVER, FRAME LH (WHITE) 47211-29F30-30H 1 $36.26

3-4 COVER, FRAME LH (WHITE) 47211-29FC0-30H 1 $36.51 4-1 BOLT 01550-0616A (replaces 01550-06163)

2 $1.22 4-2 BOLT 09103-06273 2 $1.46

5-1 WASHER, GUIDE RR BRAKE HOSE 09169-06041 2 $1.18 5-2 WASHER 09169-06031 (replaces 09169-06028)

2 $1.18 6 CUSHION 09320-06504 1 $3.30

7 CUSHION, MUFFLER 09321-10018 1 $3.04

8 CUSHION, COVER FRONT LH 47161-29F00 1 $4.02 9 CUSHION, COVER FRONT RH 71762-65G10 1 $4.76

10 EMBLEM 68131-29F20-DVN 2 $7.38

Page 41: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 COVER, HEADLAMP (WHITE) 51811-29F10-30H 1 $51.81 1-2 COVER, HEAD LAMP (YELLOW) 51811-29F10-YU1 1 $51.81

1-3 COVER, HEAD LAMP (BLUE) 51811-29F10-YJ4 1 $51.81 1-4 COVER,HEADLAMP 51811-29F50-YU1 1 $51.81

1-5 COVER, HEAD LAMP (BLUE) 51811-29F50-YLW 1 $51.81 2-1 TAPE 68725-29F30-CLM 1 $32.97

2-2 TAPE (MODEL K6 FOR N9JMODEL K7) 68725-29F30-8YM 1 $32.97 3 SCREW 02142-0512A (replaces 02142-05123)

1 $0.86 4 SCREW 02142-0612A (replaces 02142-06123)

2 $0.86 5 WASHER, COVER SIDE 09169-06033 3 $0.90

6-1 FENDER, FRONT (YELLOW) (MODEL K5 FOR YU1,N9JMODEL K6 FOR YU1) 53111-27C22-YU1 1 $56.69

6-2 FENDER, FRONT (BLUE) 53111-27C22-YJ4 1 $56.69

6-3 FENDER, FRONT (YELLOW) 53111-27C22-YU1 (replaces 53111-27CC0-YU1) 1 $56.69

6-4 FENDER,FRONT(BLUE) 53111-27C22-YLW (replaces 53111-27CC0-YLW) 1 $68.09

7 BOLT (6X16) 09116-06170 4 $1.64 8 WASHER 09169-06073 4 $2.22

9-1 EMBLEM, "S" 68151-37F00-AZT 1 $11.97 9-2 EMBLEM "S" 68151-37F00-BEU 1 $11.97

10 EMBLEM, "S" 68151-07G10-YCF 1 $7.23

Page 42: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HANDLEBAR (SILVER) 56110-29F10-13L 1 $71.34 2-1 MIRROR ASSY, REAR VIEW RH 56500-06G30 (replaces 56500-06G10)

1 $67.74 2-2 MIRROR ASSY, REAR VIEW RH 56500-06G30 1 $67.74

3-1 MIRROR ASSY, REAR VIEW LH 56600-06G30 (replaces 56600-06G10) 1 $67.74

3-2 MIRROR ASSY, REAR VIEW LH 56600-06G30 1 $67.74 4 BALANCER SET, HANDLEBAR 56200-32821 2 $18.11

5 SCREW 02122-06803 2 $1.54 6 NUT 08316-1008B (replaces 08316-10083)

2 $1.68 7 EXPANDER 56272-44500 2 $2.94

8 NUT 09159-06024 2 $1.32 9 BALANCER SET,HA 56200-29831 (replaces 56200-29830)

2 $20.06

10 SCREW 02122-0660B (replaces 02122-06603) 2 $1.94

11 WASHER 09160-06131 2 $1.64 12 EXPANDER 56272-10G20 2 $3.26

13 NUT,HANDLE BALA 56273-10G10 (replaces 56273-10G00) 2 $5.92

14 CABLE, CLUTCH 58200-29F10 1 $16.82 15 CABLE ASSY, THROTTLE 58301-29F10 1 $34.74

16 STOPPER, CLUTCH CABLE 58634-29F00 1 $5.68 17-1 BOLT (6X15) 09103-06092 2 $1.10

17-2 BOLT 01550-0612A (replaces 01550-06123) 2 $1.22

17-3 BOLT 01550-0612A 2 $1.22 18-1 CLAMP, HARNESS (L:140) 09407-14407 1 $1.94

18-2 CLAMP 09407-10404 1 $1.64 18-3 CLAMP (L:235) 09407-25401 2 $3.04

Page 43: DR-Z400 Parts Manual

REF# PART # REQ RICE

1 GRIP, THROTTLE 57110-12D11 1 $20.67 2 CASE ASSY, THROTTLE 57100-14D00 1 $38.60

3 SCREW 09125-05066 1 $0.90 4 SCREW 02112-0520B (replaces 02112-05203)

1 $1.14 5 LEVER, BRAKE 57421-44E00 1 $10.26

6 BOLT, LEVER 57431-14500 1 $4.30 7 NUT 08319-21068 1 $0.90

8 BOLT 57431-14511 1 $3.98 9 NUT 08310-0005A (replaces 08310-00053)

1 $1.14 10 SPRING 57318-14502 1 $3.04

11 SWITCH ASSY, LOCK 57460-17C11 1 $19.58 12 SCREW 57465-17C00 1 $1.22

Page 44: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 GRIP, LH 57211-12D00 1 $9.36 2 LEVER ASSY,CLUTCH 57500-29F01 (replaces 57500-29F00)

1 $27.74 3 LEVER, CLUTCH 57621-13E00 1 $9.22

4 BOLT, LEVER PIVOT 57431-21D11 1 $6.56 5 NUT 08319-21068 1 $0.90

6 ADJUSTER, WIRE 57441-29F00 1 $7.42 7 NUT, LOCK 57442-45C00 1 $6.19

8 BRACKET, HOLDER 57512-13E00 1 $11.68 9 BOLT, BRACKET 57513-13E00 2 $3.48

10 SWITCH ASSY, CLUTCH 57560-13E00 1 $11.17 11 DUST COVER, CLUTCH CABLE 57341-29F01 1 $6.34

Page 45: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 FENDER, REAR (YELLOW) 63113-29F41-YU1 1 $50.84 1-2 FENDER, REAR (BLUE) 63113-29F41-YJ4 1 $50.84

1-3 FENDER,REAR 63113-29FA0-YU1 1 $61.07 1-4 FENDER, REAR (BLUE) 63113-29FA0-YLW 1 $61.07

2 SCREW 09113-06001 2 $1.76 3 PLATE,RR FENDER 63312-13E01 (replaces 63312-13E00)

2 $5.06 4 BOLT 09116-06115 4 $1.22

5 WASHER 09169-06073 4 $2.22 6 EXTENSION, REAR FENDER 63311-29F30 1 $39.23

7 NUT 94484-24F00 2 $2.72 8 BOLT 01550-05123 2 $1.26

9 WASHER 09169-05024 (replaces 09169-05021) 2 $1.22

10 MUDGUARD, FRONT 63411-29F00 1 $10.82

11 BOLT 01547-0616B (replaces 01547-06163) 2 $1.58

12 WASHER 09169-06055 (replaces 09169-06045) 2 $1.22

13 LOCK SET,HELMET 95700-44821 (replaces 95700-44810) 1 $64.76

14 SCREW 09139-06089 1 $1.64 15 TOOL ASSY 09800-21042 1 $39.23

16 BAND, TOOL 09462-00008 1 $3.12 17 MUDGUARD, REAR FENDER RH 63114-29F00 1 $16.37

18 BOLT, LOWER 09111-06081 1 $2.80 19 BOLT 63161-43E00 1 $2.36

20-1 BAG ASSY,SEAT T 94900-29FA1 (replaces 94900-29FA0) 1 $77.69

20-2 BAG, SEAT TAIL 94900-29FB1 1 $73.64 20A BAG 94910-29FB0 1 $44.04

21 CUSHION 94915-44E00 1 $6.88

22 BOLT 01550-0620A (replaces 01550-06203) 2 $1.22

23 WASHER, SEAT BAND 09169-06063 2 $2.18 24 NUT 09159-06078 2 $1.64

25 CUSHION, FRONT 47161-29B00 1 $4.16 26 PROTECTOR (170X95X3.0) 33651-37000 1 $3.04

27-1 EMBLEM, REAR FENDER "400" 68171-29F10-GY8 2 $7.81 27-2 EMBLEM, REAR FENDER "400" 68171-29F10-CFL 2 $7.70

27-3 EMBLEM, "400" 68171-29F10-HU8 2 $7.70 28-1 EMBLEM, "SUZUKI" 68721-13A00-GY8 1 $5.65

28-2 EMBLEM, "SUZUKI" 68721-13A00-CFL 1 $5.65 28-3 EMBLEM, "SUZUKI" 68721-13A00-HU8 1 $5.65

28-4 EMBLEM, "SUZUKI" 68721-13A00-GY8 1 $5.65 28-5 EMBLEM, "SUZUKI" 68721-13A00-DVJ 1 $5.65

Page 46: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1-1 SEAT ASSY (MODEL K5FOR YU1) 45100-29FB0-BAE 1 $166.82 1-2 SEAT ASSY (MODEL K5/K6FOR N9J)

45100-29FB0-BDL 1 $165.50 1-3 SEAT ASSY (MODEL K6FOR YU1) 45100-29FB0-CEP 1 $165.50

1-4 SEAT ASSY (MODEL K7FOR YU1) 45100-29FB0-DTU 1 $165.50 1-5 SEAT ASSY (MODEL K7FOR N9J) 45100-29FB0-DTV 1 $165.50

2 CUSHION, FRONT/REAR (40X20X6 45149-12C00 2 $3.72 3 CUSHION, CENTER (40X20X15) 45149-31300 4 $2.44

4 CUSHION 09321-10022 2 $1.46 5-1 BOLT 01550-0620A (replaces 01550-06203)

2 $1.22 5-2 BOLT 09116-06188 2 $1.54

6-1 BAND ASSY, SEAT (MODEL K5MODEL K6/K7 FOR N9J) 45180-29F00-P21 1 $38.08

6-2 BAND ASSY, SEAT 45180-29F00-T7G 1 $38.08

6-3 BAND ASSY, SEAT 45180-29F00-U5J 1 $38.08 7 BOLT 09116-06150 2 $1.64

8 WASHER, SEAT BAND 09169-06063 2 $2.18

Page 47: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 DAMPER ASSY, FRONT FORK RH 51103-29F60 1 $1,005.89 2 DAMPER ASSY, FRONT FORK LH 51104-29F60 1 $1,005.89

3 TUBE, OUTER RH 51130-29F60 1 $389.62 4 TUBE, OUTER LH 51140-29F60 1 $389.62

5 BUSH, GUIDE 51167-36E80 2 $12.77 6 SPACER, SEAL 51158-36E00 2 $5.28

7 SEAL, OIL 51153-36E00 2 $17.52 8 RING, STOPPER 51156-36E00 2 $4.76

9 SEAL, DUST 51173-36E00 2 $18.14 10 TUBE, INNER 51110-29F00 2 $292.85

11 BUSH, SLIDE 51121-36E40 2 $17.52 12 PIECE, OIL LOCK 51195-29F00 2 $36.12

13 BOLT, CENTER 51170-29F00 2 $112.87 14 O RING 51175-29F00 2 $3.30

15 O RING 51174-29F00 2 $3.30

16 PLATE, END 51205-29F00 2 $32.37 17 O RING 51117-27C40 2 $3.52

18 ROD, FRONT DAMPER 51190-29F00 2 $244.93 19 BUSH, SLIDE 51122-29F00 2 $10.05

20 NUT 51827-33E00 2 $7.52 21 ROD, PUSH 51191-29F00 2 $33.37

22 NEEDLE 51192-05D80 2 $9.58 23 SPRING, PUSH ROD 51193-28E00 2 $3.52

24 SPRING, FR (K=8.63N/0.88KG) 51171-29F60 2 $55.52 25 JOINT, SPRING 51192-36E00 2 $6.16

26 BOLT, FORK 51351-29F00 2 $67.02 27 BOLT, PLUG 51357-28E30 2 $6.51

28 O RING, PLUG 51358-28E30 2 $2.50 29 O RING 51117-36E00 2 $3.90

30 HOLDER, BOOT 51203-29F00 2 $21.87 31 BOLT 07130-05207 2 $1.64

32 WASHER 09160-05044 2 $1.04

33 BOLT 51321-27C40 4 $3.34 34 LABEL 51149-29E40 2 $3.34

35 COVER, AXLE HOLDER 51516-29F00 1 $4.38 36 BOOT (BLACK) 51571-29F00-019 2 $49.97

37 BAND, BOOT UPPER 51575-29F00 2 $9.55 38 BAND, BOOT LOWER 51576-29F00 2 $8.67

Page 48: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 BRACKET, FRONT FORK UNDER 51410-29F20 1 $328.50 2 BEARING (30X52X16) 09265-30014 1 $35.69

3 BOLT, UPPER 51328-36E00 4 $4.98 4 WASHER 51316-36E00 4 $2.44

5 GUIDE, CABLE 34938-29E01 1 $6.46 6 GUIDE, HOSE 51453-29F20 1 $16.80

7 BOLT 58627-27C40 2 $2.50 8 BRACKET, FRONT FORK UPPER 51311-29F00 1 $136.37

9 BOLT, UPPER 51328-29F20 4 $6.02 10 WASHER 51316-36E00 4 $2.44

11 GUIDE, CABLE 51288-29F20 1 $16.80 12 HOLDER, HANDLE, UPPER 56211-29F00 2 $13.84

13 BOLT 51321-27C40 4 $3.34 14 WASHER 51356-29E00 1 $8.46

15 NUT 51353-29F20 1 $32.97

16 BEARING (30X52X16) 09265-30014 1 $35.69 17 NUT, STEERING 51631-28E00 1 $13.12

18 LOCK ASSY, STEERING 51900-30901 1 $31.02 19 BRACKET COMP, HEADLAMP HSG RH 51530-29F00 1 $27.48

20 BRACKET COMP, HEADLAMP HSG LH 51540-29F00 1 $27.48 21 DAMPER, HEADLAMP HSG BRACKET 51553-29F00 4 $4.76

Page 49: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HUB, FRONT WHEEL 54111-29F10 1 $119.21 2 SPACER, FRONT HUB 54731-36E10 1 $11.68

3 BEARING (B1 20X37X9) 08130-69047 2 $25.96 4 SEAL, LH (25X37X6) 09283-25083 1 $5.56

5 AXLE, FRONT 54711-29F00 1 $44.42 6 BOX ASSY, SPEEDOMETER GEAR 54600-29F00 1 $55.52

7 SPACER, AXLE LH (L:31) 54751-36E10 1 $9.84 8 NUT 09159-18018 1 $8.90

9 DISC, FRONT BRAKE LH 59221-13E00 1 $128.09 10 SCREW, DISC 09120-06014 (replaces 09120-06011)

6 $1.58 11 TIRE, FRONT (80/100-21 51P) 55110-29F10 1 $86.48

12 TUBE ASSY, WHEEL INNER 55200-32E00 1 $22.38 13 PROTECTOR, INNER TUBE 55261-32E00 1 $3.72

14 RIM, FRONT WHEEL (1.60X21) 55311-29F00 1 $148.29

15 SPOKE SET, FRONT WHEEL 55320-29F00 1 $39.23 16 WASHER 09160-18034 1 $1.58

17 BALANCER, WHEEL (20G) 55412-38A00 0~2 $4.44 18 BALANCER, WHEEL (30G) 55413-38A00 0~2 $4.44

19 CAP 09250-08013 1 $1.50

Page 50: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 CALIPER ASSY, FRONT LH 59300-13E00-999 1 $129.20 2 PISTON SET 59300-27840 1 $23.91

3 SEAL SET, PISTON 59300-13820 1 $8.05 4 SPRING 59315-13E00 1 $8.38

5 BOOT 59386-13A00 1 $5.48 6 BOLT 59382-27C30 1 $5.98

7 BOOT 59303-14500 1 $3.86 8 PIN 59305-27C00 1 $11.10

9 PIN, HANGER 59345-13E00 1 $7.95 10 PLUG, PIN 59146-21E10 1 $4.16

11 BRACKET 59350-13E00 1 $59.21 12 BLEEDER 59121-01A00 1 $5.98

13 CAP, BLEEDER 59122-01A00 1 $2.94 14 PAD SET 59300-13860 1 $28.96

15 BOLT (8X40) 09103-08338 2 $1.90

Page 51: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 CYLINDER ASSY, FRONT MASTER 59600-44E30 1 $127.71 2 PISTON/CUP SET 69600-38810 1 $28.05

3 BOOT 59666-44300 1 $3.98 4 DIAPHRAGM 59667-44B00 1 $6.70

5 CAP 59669-03D00 1 $14.38 6 SCREW 02122-04127 2 $1.22

7 HOLDER 59671-03D00 1 $11.68 8 BOLT 59675-27C00 2 $2.36

9 SEPARATOR 59748-36E00 1 $5.28 10 RING 69744-36E00 1 $2.18

11 BOLT, FR MACTER CYLINDER 09360-10062 (replaces 09360-10042) 2 $4.20

12 WASHER (10X15X1.5) 09161-10009 4 $1.18 13 HOSE, FRONT BRAKE 59480-29F10 1 $78.62

14 CLAMP, BRAKE HOSE 58621-07A10 1 $2.94

15 SCREW, BRACKET 02142-0625A (replaces 02142-06253) 1 $0.86

Page 52: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 SWINGING ARM ASSY, REAR 61000-29F10 1 $741.05 2 BEARING, PIVOT (22X29X30) 09263-22017 2 $12.37

3 BEARING, OUTER (22X35X2) 09263-22064 2 $12.46 4 SEAL, INNER (22X29X4) 09285-22001 2 $3.40

5 SEAL, OUTER (29.2X37X4) 61262-36E00 2 $4.76 6 PLATE, AXLE 61128-29E00 1 $9.81

7 SCREW (5X8) 09126-05009 2 $1.42 8 BEARING (20X27X15) 09263-20086 2 $8.94

9 SEAL, DUST (19X27X4) 62624-14500 2 $4.12 10 STOPPER, CHAIN ADJUSTER 61431-13E00 2 $6.56

11 SPACER, PIVOT OUTER 61250-44E00 2 $8.58 12 SPACER, PIVOT INNER 61252-36E00 2 $23.46

13 SHAFT, PIVOT 61211-29F00 1 $36.64 14 WASHER 08322-0116A (replaces 08322-01163)

1 $1.14

15 NUT 09159-16007 1 $6.72 16 BUFFER, CHAIN TOUCH DEFENSE 61273-29F00 1 $36.07

17 SCREW 02112-0508A (replaces 02112-05083) 3 $0.90

18 WASHER 09169-05022 3 $2.36 19 GUIDE, CHAIN 61341-37F00 1 $47.37

20 PLATE, GUIDE OUTER 61342-36E30 1 $33.37 21 BOLT 01547-06503 2 $1.46

22 BOLT 6X12 BLK 8 01547-0612B (replaces 01547-06123) 1 $1.22

23 NUT 08319-3106A (replaces 08319-31063) 2 $1.32

24 CASE, CHAIN 61310-34E00 1 $41.82 25 SCREW 09139-06083 2 $1.46

Page 53: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 CYLINDER ASSY, REAR MASTER 69600-29F00 1 $112.56 2 PISTON / CAP SET 69600-04820 1 $16.98

3 BOOT 69691-00A00 1 $3.62 4 YOKE 69692-29F00 1 $9.50

5 ROD, PUSH 69670-36E00 1 $13.23 6 NUT 69693-05A00 2 $1.04

7 CONNECTOR 69672-00B20 1 $4.80 8 O RING 69686-34200 1 $1.94

9 CIRCLIP 69674-00B20 1 $2.68 10 SCREW (6X16) 09139-06067 2 $2.00

11 TANK ASSY, RESERVOIR 69740-44E00 1 $34.73 12 CAP 69669-44E00 1 $10.05

13 SCREW 69689-36E00 2 $1.76 14 DIAPHRAGM 59667-14500 1 $6.70

15 BOLT (6X16) 09116-06170 1 $1.64

16 HOSE, RESERVOIR TANK (L:85) 59731-42E00 1 $7.52 17 CLAMP, RESERVOIR HOSE 69735-00B20 2 $2.68

18 HOSE COMP,REAR 69480-29F01 (replaces 69480-29F00) 1 $39.53

19 BOLT, FR MACTER CYLINDER 09360-10062 (replaces 09360-10042) 2 $4.20

20 WASHER (10X15X1.5) 09161-10009 4 $1.18 21 GUARD, REAR MASTER CYLINDER 43571-36E20 1 $26.31

22 SCREW (6X16) 09139-06067 2 $2.00 23 GUIDE, BRAKE HOSE 61196-27C30 2 $6.10

24 SCREW 02142-0510B (replaces 02142-05103) 2 $1.10

25 PIN 09200-08048 1 $1.82 26 WASHER 09160-08090 (replaces 09160-08119)

1 $1.54 27 COTTER PIN 04111-20158 1 $0.82

28 CUSHION, TANK (9X17X4) 69749-29F00 1 $2.80

Page 54: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 LEVER SET, REAR CUSHION 62600-37830 1 $169.47 2 BEARING (20X27X15) 09263-20086 4 $8.94

3 BEARING (16X22X12) 09263-16033 1 $11.09 4 SEAL, DUST (19X27X4) 62624-14500 4 $4.12

5 THRUST WASHER (20X32.5X1.6) 62647-37E00 4 $2.90 6 SEAL, REAR (16X22X2.5) 09284-16005 2 $4.62

7 THRUST WASHER (16X28.5X1.6) 62685-37E00 2 $2.90 8 SPACER, FRONT (15X20X45) 62317-37E10 1 $10.82

9 BOLT, FRONT (12X76) 62658-37E01 1 $8.58 10 NUT 09159-12056 1 $4.88

11 SPACER, ROD (15X20X57.4) 62646-37E10 1 $10.82 12 BOLT, ROD (12X100) 62621-37E01 1 $10.42

13 NUT 09159-12056 1 $4.88 14 SPACER, REAR (10X16X22) 62684-36E10 1 $6.72

15 ROD, REAR CUSHION LEVER 62640-37E11 2 $70.62

16 SPACER, ROD (15X20X57.4) 62646-37E10 1 $10.82 17 THRUST WASHER (20X32.5X1.6) 62647-37E00 2 $2.90

18 BOLT, ROD (12X100) 62621-37E01 1 $10.42 19 NUT 09159-12056 1 $4.88

Page 55: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 HUB, REAR WHEEL 64111-29F10 1 $169.47 2 SPACER, BEARING 64731-29F00 1 $14.43

3 BEARING, LH (B1 20X42X12) 08133-60047 1 $14.08 4 SEAL, RH (29X42X6) 64841-28E00 1 $5.82

5 BEARING, LH (B1 20X42X12) 08133-60047 1 $14.08 6 BEARING, HUB (B1 20X47X14) 08123-62047 1 $12.74

7 SEAL, LH (29X47X5) 09283-29006 1 $6.08 8 DISC, REAR BRAKE 69211-43D00 1 $131.26

9 SCREW, DISC 09120-06014 (replaces 09120-06011) 6 $1.58

10 AXLE, REAR 64710-29F10 1 $61.43 11 SPACER, RH 64751-28E20 1 $15.14

13 WASHER 09160-19022 1 $3.26 14 NUT 08314-4018A (replaces 08314-40183)

1 $3.04

15 PIN 04111-4030A (replaces 04111-40308) 1 $0.86

16 ADJUSTER, CHAIN RH 61410-29F00 1 $11.60 17 SPROCKET, REAR (NT:44-520) 64511-14D80 1 $35.23

SPROCKET, REAR (NT:47-520, ALUMINUM) 64511-29F00 1 $72.00 18 SCREW (8X30.5) 09120-08010 6 $1.46

19 NUT 08319-3108A (replaces 08319-31088) 6 $1.50

20 RIM, REAR WHEEL (2.15X18) 65311-29F00 1 $166.82 21 SPOKE ASSY, REAR WHEEL 65320-29F00 1 $46.64

22 TIRE, REAR (120/90-18 64P) 65110-29F10 1 $109.08 23 TUBE ASSY, WHEEL INNER 65200-29E00 1 $33.20

24 PROTECTOR, INNER TUBE 65261-14E00 1 $4.44 25 BALANCER, WHEEL (20G) 55412-38A00 0~2 $4.44

26 BALANCER, WHEEL (30G) 55413-38A00 0~2 $4.44 27 CAP 09250-08013 1 $1.50

28 COVER, REAR DISC 69200-28C00 1 $15.79

29 BOLT 01550-0620A (replaces 01550-06203) 1 $1.22

30 BOLT 01550-0612A (replaces 01550-06123) 1 $1.22

Page 56: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 CALIPER ASSY, REAR 69100-44E10-999 1 $100.68 2 PISTON SET 69100-43810 1 $18.46

3 SEAL SET, PISTON 69100-36810 1 $5.18 4 SPRING 59315-36E00 1 $6.64

5 BOOT 59386-13A00 1 $5.48 6 BOLT 59382-27C30 1 $5.98

7 BOOT 59303-14500 1 $3.86 8 PIN 59305-36E00 1 $10.05

9 BRACKET 69351-36E00 1 $69.18 10 PLUG, PIN 59146-21E10 1 $4.16

11 PIN 69345-43D00 1 $6.37 12 BLEEDER 59121-01A00 1 $5.98

13 CAP, BLEEDER 59122-01A00 1 $2.94 14 PAD & RETAINER SET 69100-36850 1 $37.70

Page 57: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 CYLINDER ASSY, REAR MASTER 69600-29F00 1 $112.56 2 PISTON / CAP SET 69600-04820 1 $16.98

3 BOOT 69691-00A00 1 $3.62 4 YOKE 69692-29F00 1 $9.50

5 ROD, PUSH 69670-36E00 1 $13.23 6 NUT 69693-05A00 2 $1.04

7 CONNECTOR 69672-00B20 1 $4.80 8 O RING 69686-34200 1 $1.94

9 CIRCLIP 69674-00B20 1 $2.68 10 SCREW (6X16) 09139-06067 2 $2.00

11 TANK ASSY, RESERVOIR 69740-44E00 1 $34.73 12 CAP 69669-44E00 1 $10.05

13 SCREW 69689-36E00 2 $1.76 14 DIAPHRAGM 59667-14500 1 $6.70

15 BOLT (6X16) 09116-06170 1 $1.64

16 HOSE, RESERVOIR TANK (L:85) 59731-42E00 1 $7.52 17 CLAMP, RESERVOIR HOSE 69735-00B20 2 $2.68

18 HOSE COMP,REAR 69480-29F01 (replaces 69480-29F00) 1 $39.53

19 BOLT, FR MACTER CYLINDER 09360-10062 (replaces 09360-10042) 2 $4.20

20 WASHER (10X15X1.5) 09161-10009 4 $1.18 21 GUARD, REAR MASTER CYLINDER 43571-36E20 1 $26.31

22 SCREW (6X16) 09139-06067 2 $2.00 23 GUIDE, BRAKE HOSE 61196-27C30 2 $6.10

24 SCREW 02142-0510B (replaces 02142-05103) 2 $1.10

25 PIN 09200-08048 1 $1.82 26 WASHER 09160-08090 (replaces 09160-08119)

1 $1.54 27 COTTER PIN 04111-20158 1 $0.82

28 CUSHION, TANK (9X17X4) 69749-29F00 1 $2.80

Page 58: DR-Z400 Parts Manual

REF# PART # REQ PRICE

1 SUZUKI PBC GREASE 99000-25110 1 $14.32 2-1 THREAD LOCK NO.1333B 99000-32020 (replaces 99104-32020)

1 $5.90 2-2 THREAD LOCK SUPER (1303B) 99000-32030 (replaces 99104-32030)

1 $5.90 2-3 THREAD LOCK NO.1342 99000-32050 1 $3.98

2-4 THREAD LOCK SUPER (1305) 99000-32100 1 $104.83 2-5 THREAD LOCK SUPER (1360) 99000-32130 1 $6.32

3 THREAD LOCK NO.1401 99000-32040 1 $19.12 4-1 LIQUID GASKET NO.1207B 99000-31140 1 $66.00

4-2 LIQUID GASKET 1 99104-31140 (replaces 99000-31110) 1 $19.12

5 SUZUKI SUPER GREASE 99000-25030 1 $6.32 6 SUZUKI MOLY PASTE 99000-25140 1 $9.86