dp-2100/ip-420 instruction manual (english)

ENGLISH

DP-2100/IP-420INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

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CONTENTS 1. SPECIFICATIONS .................................................................................... 1

1-1 Specifications of the machine head ......................................................................1 1-2 Specifications of the control box ...........................................................................1

2. CONFIGURATION .................................................................................... 2 2-1 Sewing machine main unit .....................................................................................2

3. INSTALLATION ........................................................................................ 3 3-1 Caution at the time of set-up ..................................................................................3 3-2 Assembling the pedal section of the stand ..........................................................4 3-3 Assembling the table ..............................................................................................5 3-4 Connecting the power cable ..................................................................................6 3-5 Installing the sewing machine main unit ..............................................................6 3-6 Installing the cover .................................................................................................7 3-7 Installing the stopper for tilt prevention ...............................................................7 3-8 Installing the operation panel ................................................................................7 3-9 Connecting the cords .............................................................................................8 3-10 Installing the throat plate auxiliary plate .............................................................9 3-11 Installing the thread guide rod .............................................................................9 3-12 Installing the thread stand ..................................................................................10 3-13 Assembling the table for work (WORK TOP TABLE) .......................................10

4. PREPARATION BEFORE OPERATION ................................................ 11 4-1 Attaching the needle ............................................................................................. 11 4-2 Threading the needle-thread ............................................................................... 11 4-3 Winding the bobbin thread ..................................................................................12 4-4 Setting the bobbin into the bobbin case ...........................................................12 4-5 Attaching and removing the bobbin case ..........................................................13 4-6 Adjusting the thread tension ...............................................................................13 4-7 Adjusting the thread take-up spring ...................................................................13 4-8 Adjusting the stitch guide ....................................................................................13

5. HOW TO USE THE OPERATION PANEL .............................................. 14 5-1. PREFACE ...............................................................................................................14 5-2. BASIC OPERATION OF THE OPERATION PANEL (IP-420) ..............................18

(1)Conf�gurat�onofIP-420...................................................................................................................18(2)Buttonsused�ncommon.................................................................................................................19

6. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC BASIC VOLUME) .................... 20 6-1 Data input screen ..................................................................................................20 6-2 Sewing screen .......................................................................................................22 6-3 Details data input screen .....................................................................................23 6-4 Feed amount .........................................................................................................25 6-5 Basic operation of the sewing machine .............................................................26

(1)Preparethemater�als.......................................................................................................................26(2)TurnONthepowersw�tch................................................................................................................26(3)Call�ngthepattern<PatternNo.select�on>.....................................................................................26

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(4) Select left/right alternate sewing. <Left/right alternate sewing selection> .......................................27(5) Perform sewing. ...............................................................................................................................28

6-6 Basic change of the set value .............................................................................30(1) Changing the sewing speed <Max. sewing speed setting> .............................................................30(2) Changing the pitch <Pitch setting> ..................................................................................................30(3) Changing the needle thread tension <Needle thread tension setting> ............................................31(4) Changing the shirring amount <Shirring amount setting> ................................................................32(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting> .............................. 32

6-7 Creating the pattern <Pattern creation> .............................................................33 6-8 Deleting the pattern <Pattern deletion> .............................................................34

7. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC APPLICATION VOLUME) .................. 36 7-1 Correcting the pattern ...........................................................................................36

(1) Changing the needle thread tension of specified step <Compensation thread tension setting> ................................36(2) Changing the pitch of specified step <Compensation pitch setting> ...............................................37(3) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease

setting> ............................................................................................................................................38(4) Increasing/decreasing the shirring amount immediately after changeover of step<Compensation

shirring amount setting> ...................................................................................................................39(5) Adding the step <Step addition> ......................................................................................................40(6) Deleting the step <Step deletion> ....................................................................................................42(7) Changing the start position of program <Start position change> .....................................................44(8) Mirroring the program of one sleeve and creating the program of the other sleeve <Mirroring

function> .........................................................................................................................................46(9) Changing the top notch position of program <Top notch position change> .....................................47(10) Naming the pattern <Data name setting> ......................................................................................49

7-2 Copying the pattern <Pattern copy> ...................................................................50(1) Pattern copy in semi-automatic mode <Copy to semi-automatic> ...................................................50(2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic> ........................51

7-3 Creating the new pattern <New pattern creation> .............................................52 7-4 Using the other functions .....................................................................................54

(1) Directly calling the pattern from the sewing screen <Direct pattern selection> ...............................54(2) Adjust the STEP SELECTION button to the shape of sleeve <Measure function> .........................54

8. OPERATION OF THE SEWING MACHINE (FULLY-AUTOMATIC BASIC VOLUME) ................................................................................................ 55

8-1 Data input screen ..................................................................................................55 8-2 Sewing screen .......................................................................................................57 8-3 Detailed data input screen ...................................................................................58 8-4 Feed amount .........................................................................................................60 8-5 Basic operation of the sewing machine .............................................................61

(1) Prepare the materials. ......................................................................................................................61(2) Turn the power ON. ..........................................................................................................................61(3) Calling the pattern <Pattern No. selection> .....................................................................................61(4) Selecting left/right alternate sewing <Left/right alternate sewing selection> ....................................62(5) Performing sewing ...........................................................................................................................62

8-6 Changing the basic set value .............................................................................64(1) Changing the sewing machine speed <Max. sewing speed setting> ..............................................64(2) Changing the pitch <Pitch setting> ..................................................................................................65(3) Changing the needle thread tension <Needle thread tension setting> ............................................65(4) Changing the shirring amount <Shirring amount setting> ................................................................66(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting> .................................66

8-7 Creating the pattern <Pattern creation> .............................................................67 8-8 Deleting the pattern <Pattern deletion> .............................................................69

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9. OPERATION OF THE SEWING MACHINE (FULLY-AUTOMATIC APPLICATION VOLUME) ....................................................................... 71

9-1 Correcting the pattern ..........................................................................................71(1) Changing the length of specified step <Length between steps setting> ..........................................71(2) Changing the needle thread tension of specified step <Compensation thread tension setting> .....72(3) Changing the pitch of specified step <Compensation pitch setting> ...............................................73(4) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease

setting> ............................................................................................................................................75(5) Increasing/decreasing the shirring amount immediately after changeover of step <Compensation

shirring amount setting> ...................................................................................................................76(6) Adding the step <Step addition> ......................................................................................................77(7) Deleting the step <Step deletion> ....................................................................................................79(8) Changing gent's/ladies' wear classification <Gent's/ladies' selection> ............................................81(9) Changing the size <Size change> ...................................................................................................82(10) Setting the offset value of grading <Grading value setting> ..........................................................83(11) Changing the start position of program <Start position change> ...................................................84(12) Mirroring the program of one sleeve and creating the program of the other one <Mirroring

function> ..........................................................................................................................................85(13) Changing the top notch position of program <Top notch position change> ...................................87(14) Naming the pattern <Data name setting> ......................................................................................88

9-2 Copying the pattern <Pattern copy> ...................................................................89(1) Pattern copy in the fully-automatic <Copy to fully-automatic> .........................................................89(2) Pattern copy from fully-automatic to semi-automatic <Copy to semi-automatic> ............................91

9-3 Creating a new pattern <New pattern creation> ................................................92 9-4 Using other functions ...........................................................................................94

(1) Directly calling the pattern from sewing screen <Direct pattern selection> .....................................94(2) Re-registering the length between steps <Measure function> .........................................................95

10. OPERATION OF THE SEWING MACHINE (MANUAL BASIC VOLUME) ................................................................................................ 96

10-1 Data input screen ................................................................................................96 10-2 Sewing screen ....................................................................................................97 10-3 Details data input screen ...................................................................................98 10-4 Basic operation of the sewing machine ...........................................................99

(1) Prepare the materials. ......................................................................................................................99(2) Turn the power ON. ..........................................................................................................................99(3) Perform sewing. ...............................................................................................................................99

10-5 Changing the basic set value ...........................................................................100(1) Changing the sewing speed <Max. sewing speed setting> ...........................................................100(2) Changing the pitch <Pitch setting> ................................................................................................101(3) Changing the needle thread tension <Needle thread tension setting> ..........................................102

11. OPERATION OF THE SEWING MACHINE (MANUAL APPLICATION VOLUME) .............................................................................................. 103

11-1 Changing the detailed set value .......................................................................103(1) Changing the operating mode of auxiliary pedal <Auxiliary pedal operation selection> ........................103(2) Changing the auxiliary feed operating mode <Auxiliary feed mode selection> .............................104(3) Setting the auxiliary feed interlock mode <Auxiliary feed interlock mode setting> ........................106(4) Setting the range of shirring amount <Shirring amount range setting> .........................................108(5) Setting the compensation thread tension <Compensation thread tension setting> .......................109

12. USING COUNTER .............................................................................. 110 12-1 Setting procedure of the counter ..................................................................... 110 12-2 Count-up releasing procedure ......................................................................... 113

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13. REGISTERING AND THE PATTERN TO DIRECT BUTTON AND RELEASING THE PATTERN FROM DIRECT BUTTON ..................... 113

13-1 How to register .................................................................................................. 113 13-2 How to release ................................................................................................... 114 13-3 Register state at the time of your purchase ................................................... 115

14. CHANGING SEWING MODE .............................................................. 115 15. CHANGING MEMORY SWITCH DATA .............................................. 116

15-1 Changing procedure of memory switch data ................................................. 116 15-2 Memory switch data list.................................................................................... 117 15-3 Explanation of compensation thread tension ................................................124

(1)Explanat�onofcompensat�ontens�onmanual(numer�calvalue)..................................................124(2)Explanat�onofcompensat�ontens�onmanual(level).....................................................................126(3)Explanat�onofcompensat�onthreadtens�onautomat�c................................................................129

15-4 Explanation of the shirring smoothing function ............................................ 131(1)Explanat�onofthemot�onofsh�rr�ngsmooth�ngfunct�on..............................................................131(2)Sett�ngofthesh�rr�ngsmooth�ngfunct�on......................................................................................132

15-5 Explanation of the size class ...........................................................................133(1)Explanat�onofthes�zeclass..........................................................................................................133(2)S�zedevelopment..........................................................................................................................135

16. ERROR CODE LIST ........................................................................... 136 17. USING COMMUNICATION FUNCTION ............................................. 140

17-1 Handling possible data .....................................................................................140 17-2 Performing communication by using the media ............................................140 17-3 Performing communication by using USB .....................................................140 17-4 Take-in of the data ............................................................................................. 141

18. INFORMATION FUNCTION ................................................................ 144 18-1 Observing the maintenance and inspection information ..............................144 18-2 Inputting the inspection time ...........................................................................146 18-3 Releasing procedure of the warning ............................................................... 147 18-4 Observing the production control information ..............................................148

(1)Whend�splay�ngfromthe�nformat�onscreen................................................................................148(2)Whend�splay�ngfromthesew�ngscreen......................................................................................149

18-5 Performing setting of the production control information ............................150 18-6 Observing the working measurement information ........................................153

19. PERFORMING FORMATTING OF THE MEDIA ................................. 156 20. TRIAL SEWING FUNCTION ............................................................... 157

20-1 Performing trial sewing ....................................................................................157

21. PERFORMING KEY LOCK ................................................................. 159 22. DISPLAYING VERSION INFORMATION ............................................ 161 23. USING CHECK PROGRAM ................................................................ 162

23-1 Displaying the check program screen ............................................................162 23-2 Performing the auxiliary pedal setting ...........................................................163 23-3 Performing checking of A/D value of auxiliary pedal ....................................164

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23-4 Performing LCD check .....................................................................................164 23-5 Performing touch panel compensation ..........................................................165 23-6 Performing the input signal check ..................................................................167 23-7 Performing the output signal check ................................................................169

24. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL ................................................................................................... 171

24-1 Data which are possible to be handled ........................................................... 171 24-2 Displaying maintenance personnel level ........................................................172

25. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL .............173 25-1 Display of error record .....................................................................................173 25-2 Display of the cumulative working information ............................................. 174

26. MAINTENANCE .................................................................................. 175 26-1 Replacing procedure of feed belt .................................................................... 175

(1) Replacing the top feed belt ............................................................................................................175(2) Replacing the bottom feed belt ......................................................................................................176(3) Replacing the bottom feed roller ....................................................................................................176

26-2 Changing the amount of alternate vertical movement of walkingfoot and presser foot ........................................................................................................177

(1) When making equal the amount of alternate �ertical mo�ement of walking foot and presser foot (When making the amount equal to 1.5 mm) .................................................................................178

(2) When making 2.5 mm the amount of alternate �ertical mo�ement ...............................................178 26-3 Adjusting the height of the walking foot and the presser foot .....................179

(1) Adjusting the height of walking foot ................................................................................................179(2) Adjusting the height of presser foot ................................................................................................179

26-4 Adjusting the needle and the hook .................................................................180(1) Adjusting the height of needle bar ...................................................................................................................180(2) Adjusting the hook ..........................................................................................................................180

26-5 Adjusting the thread trimmer........................................................................... 181(1) Adjusting the thread trimmer cam timing ........................................................................................181(2) Adjusting the initial position of the mo�ing knife .............................................................................181(3) Adjusting the initial position of the thread trimmer solenoid ...........................................................182(4) Adjusting the position of the mo�ing knife and the counter knife ...................................................183

26-6 Greasing parts ..................................................................................................183

27. OTHERS.............................................................................................. 184 27-1 Troubles in sewing and the corrective measures ..........................................184

28. DRAWING OF THE TABLE ................................................................ 185 28-1 Slant table ..........................................................................................................185 28-2 Work top table ...................................................................................................186 28-3 Edge stopper A ................................................................................................187 28-4 Edge stopper B ................................................................................................188

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1. SPECIFICATIONS

1-1 Specifications of the machine head

Limitation by the amount of alternate vertical movement of presser and walking foot

Limitation by stitch length

*�. The maximum sewing speed is limited in accordance with the amount of alternate vertical movement of presser foot and walking foot, and stitch length.

1-2 Specifications of the control box

Max. sewing speed (sti/min) Amount of vertical movement of walking foot (mm)

Amount of vertical movement of presser foot (mm)

3,500 Less than 0.3 (2.7)2,600 Not less than 0.3 to �.5 (�.5)2,000 Not less than �.5 to 2.5 (2.5)�,600 Not less than 2.5 to 3.5 (3.5)

Max. sewing speed (sti/min) Stitch length (mm)3,500 �.5 to 4.02,500 4.� to 6.0

Power voltage 3-phase 200V/220V/240V Single phase 220V/230V/240VFrequency 50Hz/60HzRated current 2.6A/2.4A/2.2A 2.8A/2.6A/2.5AOperating tempera-ture/humidity 0 to 40˚C, Less than 90%

Sewing speed Max. 3,500 sti/min (*�)Feed system Intermittent belt feed by direct drive of stepping motorStitch length Both top and bottom �.5 to 6 mm Stitch length adjustment system Panel inputStitch length adjustment minimum resolution 0.� mmNeedle bar stroke 30.7 mmNeedle DPX�7 #�0 to #�4Hook Full-rotary non-lubricated horizontal-axis hookPresser foot lift By hand lifter : 5.5 mm, by auto-lifter : �0 mmAmount of alternate vertical movement of presser foot/walking foot Max. 3.5 mm

Adjustment of amount of alternate vertical movement of presser/walking foot Slot stop position adjustment

Lubrication Non-lubricationNumber of programs that can be inputted 99 programsNumber of steps that can be inputted (per program) 30 steps

Data mirroring ProvidedRight/left alternate sewing PossibleData record Main body, MediaNoise - Equivalent continuous emission sound pressure level (LpA) at the

workstation : A-weighted value of 84.5 dB; (Includes KpA = 2.5 dB); according to

ISO 10821- C.6.2 -ISO 11204 GR2 at 3,400 sti/min for the sewing cycle, 6.7s ON and 7.5s OFF (Pattern : check_mode4).

- Sound power level (LWA) ; A-weighted value of 89.5 dB; (Includes KWA = 2.5 dB); according to

ISO 10821- C.6.3 -ISO 3744 GR2 at 3,400 sti/min for the sewing cycle, 6.7s ON and 7.5s OFF (Pattern : check_mode4).

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2. CONFIGURATION

1Sewing machine head 2Operation panel 3Control box 4Auxiliary table (WORK TOP TABLE) 5Power switch 6Main pedal 7Auxiliary pedal 8Thread stand 9 Shirring release switch

2-1 Sewing machine main unit

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1)TransportingprocedureofthesewingmachineHoldandtransportthesewingmachinewithtwoper-sonsasshownintheillustration.

Do not hold the handwheel.

2)CautionwhenplacingthesewingmachineDo not put protrudingarticles suchas the screw-driverand the likeat the locationwhere thesewingmachineisplaced.

3)RemovingtheairventcapBesure to remove the red rubbercapasshown intheillustrationbeforeoperatingthesewingmachine.When transporting the machineheadonly, attachthisrubbercaptothemachinehead.

3. INSTALLATION

3-1 Caution at the time of set-up

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3-2 Assembling the pedal section of the stand

1)Assemblethelowerstruttothestandusingsquarenut7(widewidth).2)Putbush4tothepedal8andpassitthroughshaft5togetherwithshaftbearingplate3. Then fix

withpedalshaftbearing2.3)Fixpedalshaftbearing2usingsquarenut1(narrowwidth).4)Assemblethewholepedalafterfullydrawingitupintheleftdirectionintheillustration.

[When using with 1-pedal]Thereistheshortshaftfor1-pedalintheaccessories.Removethesmallpedalandshaftbearingplate3andreplacetheshaftwiththeshaftfor1-pedal.Thenthemachinecanbeusedevenwith1-pedal.

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88

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3-3 Assembling the table

1)Fixhingeseats5andmachineheadsupporting rubbers6on table1with thenails. (Use2pcs.each of nail for fixing hinge seats 5 and 1 pc. each of nail for fixing machine head supporting rub-bers.)

2)Attachfelts7tomachineheadsupportingrubbers6.3)Attachmachineheadsupportingrubbers8totable1.4)Fixstopperplate9totherearsideoftable1. Caution) Be sure to install stopper plate 9 before installing control box 2.5) Fixcontrolbox2andpowerswitch3, and fix the power cable with the staples.6)Fixpowerswitch3underthemachinetablewitchwoodscrew!4.Fixthecablewithstaple!5sup-

pliedwiththemachineasaccessoriesinaccordancewitchtheformsofuse.7) Temporarily fix the side strut so that it is put between auxiliary pedal sensor !0andsensorplate!1.8)Connectpedal(large)andpedalsensor!2withconnectingrod(long).Adjusttheinclinationofcon-

nectingrodatthepositionofadjustingplate!3.9)Connectpedal(small)andauxiliarypedalsensor!0withconnectingrod(short).Adjusttheinclination

ofconnectingrodatthepositionofauxiliarypedalsensorandsecurelytightenthescrew.10) Installheadsupportingrod4ontable1.

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!0

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!1

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!3

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!5

!4

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3-4 Connecting the power cable

Connect the cable in accordance with the specifications.

•Connectionof3-phase200V/220V/240V

•Connectionofsinglephase220V/230V/240V

Never use the machine with the wrong power specifications.

AC200 VAC220 VAC240 V

Green/Yellow

AC220 VAC230 VAC240 V

Table

Control box

Power switch

Light blue Light blue

Brown Brown

Brown

Light blue

Green/Yellow- GNDPlug

Red Red

Power switch Power source cord

PlugGreen/Yellow

Control box

Table

White Black BlackWhite

Red

White

Black

Green/Yellow

Green/Yellow- GND

Green/Yellow

3-5 Installing the sewing machine main unit

Insert hinges1 into the holes in the frame andplacethemachineheadonthetable.

WARNING :To prevent possible accidents caused by the fall of the sewing machine, perform the work by two persons or more when the machine is moved.

Power source cord

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3-8 Installing the operation panelFix panel installing plate2 to the base on theframe.Installoperationpanel1withamagnetandpassthecablethroughtheholeinthetable.

When the panel is installed in the state that it is excessively tilted in the direction A, the work table comes in contact with the panel and the panel may be damaged. Install the panel so that it is not excessively tilted.

3-6 Installing the cover

Slowlytiltthemachineheadandinstallbottomcover1andbottomfeedcover2.

3-7 Installing the stopper for tilt preventionInstallstopperplateA1andstopperplateB2fortiltprevention.

WARNING :When tilting/raising the sewing machine head, perform the work so as not to allow your fingers to be caught in the machine. In addition, to avoid possible accidents caused by abrupt start of the machine, turn OFF the power to the machine before starting the work.

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3-9 Connecting the cords

1)Remove theauxiliarypedal cordand insert thecordintothecontrolboxfromthecordinsertingport. Pass the auxiliary pedal cord through therearsideof theauxiliarypedaland insert it intothecontrolboxfromholeAlocatedonthelowersideofthepedalsensor.

2)Fixtheauxiliarypedalcordwiththesticker(small)sothatthecorddoesnotmove.

3)Connect CN38, 21, 25, and 26 to PWR p.c.b.CN25and26canbeconnectedtoeitherone.

ConnectotherstoMAINp.c.b.

CN38

CN26

CN56 CN57

CN53CN54

CN55

CN52CN51

CN25

CN21

CN34

CN62

MAIN circuitboard

PWR circuit board

Cord inserting port

CN38CN21

CN25CN26

CN56CN57

CN53CN52

CN51CN55

CN62

CN54

CN34

Sewing machine head

Auxiliary pedal

Operation panel

Knee SW

Ground wire

Terminal No.ofpoles NameofcableCN38 White4poles PowercableofmainmotorCN21 White9poles EncodercableofmainmotorCN25 Red2poles TopfeedfancordCN26 Red2poles BottomfeedfancordCN56 White10poles FeedmotorcordCN57 White6poles AuxiliaryfeedmotorcordCN53 White6poles Headrelaycord1CN52 White4poles Headrelaycord2CN51 White2poles PresserliftercordCN55 10poles DATAp.c.b.cordCN62 Yellow4polesCN54 Red4polesCN34 26poles

Sticker (small)

A

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Cord clamp A

Adjust the height so that the top sur-face of throat plate auxiliary plate aligns with that of the throat plate. If the height is not proper, material flops and the feed amount is not set-tled.

3-10 Installing the throat plate auxiliary plateLoosen two screws2, insert throat plateauxiliaryplate1 and fix it.

Securelyinsertthreadguiderod1sothattwosideholesof it facesthefront in thedirectionof theop-erator.

3-11 Installing the thread guide rod

4)FixthecordsconnectedtoMAINp.c.b.withcordclampA.

Handling the cords

1) When fixing the cords, connect them with the sewing machine tilted, and bundle with clipband1.

2)Whenthemachineheadis returned to its homeposition, fix the cordswith cord fixing plate 2inthestatethatthereistheslackinthecords.

Caution : When tilting the sewing machine, make sure that the head support bar is attached to the table.

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1) Assemble the thread stand unit and set it to the hole located on the upper right side of the table.

2) Tighten lock nut 1 so that the thread stand unit does not move.

3) When ceiling wiring is possible, pass the power cable through the inside of thread stand rod 2.

3-13 Assembling the table for work (WORK TOP TABLE)

Table

1) Install edge guide A 2 and B 3 on table for work 1 with 3 pcs. each of wood screw 7.2) Temporarily tighten base A 5 and base B 6 on the table with screws !0.3) Temporarily tighten adjusting plate 4 with 8 screws 8 and 4 screws 9.4) Place table for work 1 on the base and temporarily tighten it with screw !1.5) Tighten screws 8, 9 and !0 while checking the whole position.6) Loosen screw !1 and tighten it in accordance with the height you desire.

There are the standard size and the long one for the adjusting plate. When you desire to make the table for work higher, replace the standard size plate with the long size one.

3-12 Installing the thread stand

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!0

!1

!2

!3

A

1) Turnthehandwheeluntiltheneedlebarreachesthehighestpointofitsstroke.

2) Loosen screw2, and hold needle1 with itsindentedpartAfacingexactlytotherightindi-rectionB.

3) Inserttheneedlefullyintotheholeintheneedlebar inthedirectionof thearrowuntil theendofholeisreached.

4) Securelytightenscrew2.5) CheckthatlonggrooveCoftheneedleisfacing

exactlytotheleftindirectionD.

4. PREPARATION BEFORE OPERATION 4-1 Attaching the needle

4-2 Threading the needle-thread

Note) Do not pass this part to section A.

* Pass thread in the order of 1 through !3as shown in the illustration.

WARNING :Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.


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D B

CA

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1) Installthebobbininthebobbincasesothatthethreadwounddirectionisclockwise.

2) Pass the thread through thread slitA , andpull the thread indirectionB.Bysodoing, thethread will pass under the tension spring andcomeoutfromnotchB.

3) CheckthatthebobbinrotatesinthedirectionofthearrowwhenthreadCispulled.

4-3 Winding the bobbin thread1) Insert the bobbindeep into the bobbinwinder

spindle1untilitwillgonofurther.2) Passthebobbinthreadpulledoutfromthespool

restedon the right sideof the threadstand fol-lowing the order as shown in the figure on the left.Then,windclockwisetheendofthebobbinthreadonthebobbinseveraltimes.

(In caseof the aluminumbobbin, after windingclockwise the end of the bobbin thread,windcounterclockwise the thread coming from thebobbin threadtensionseveral timestowindthebobbinthreadwithease.)

3) Pressthebobbinwindertriplatch2inthedirec-tionofAandstartthesewingmachine.Thebob-bin rotates in thedirectionofC and thebobbinthread iswoundup.Thebobbinwinder spindle1 automatically as soon as the winding is fin-ished.

4) Remove the bobbin and cut the bobbin threadwiththethreadcutretainer3.

5) To adjust the winding amount of the bobbinthread, loosen the setscrew4 and move thebobbinwinderadjustingplate5tothedirectionofAorB.Then,tightenthesetscrew4.

TothedirectionofA:Decrease TothedirectionofB:Increase6) In case that the bobbin thread is not wound

evenlyonthebobbin,loosenthenut6andturnthebobbinthreadtensiontoadjusttheheightofthethreadtensiondisk7.•Itisthestandardthatthecenterofthebobbinis

ashighasthecenterofthethreadtensiondisk.•Movethepositionofthethreadtensiondisk7tothedirectionofA as shown in the figure on the left whenthewindingamountofthebobbinthreadonthelowerpartofthebobbinisexcessiveandtothedirectionofB as shown in the figure on the left when the winding amount of the bobbin thread on the upperpartofthebobbinisexcessive.

Aftertheadjustment,tightenthenut6.7) Toadjustthetensionofthebobbinwinder,turnthethreadtensionnut8.

1. When winding the bobbin thread, start the winding in the state that the thread between the bobbin and thread tension disk 7 is tense.

2. When winding the bobbin thread in the state that sewing is not performed, remove the needle thread from the thread path of thread take-up and remove the bobbin from the hook.

3. There is the possibility that the thread pulled out from the thread stand is loosened due to the influence (direction) of the wind and may be entangled in the handwheel. Be careful of the direction of the wind.

4-4 Setting the bobbin into the bobbin case

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B

3

2 1

B A

C

A

B

C

–13–

4-5 Attaching and removing the bobbin caseFor attachingand removing the bobbin case, slidecover1upordowntoperformit.

1. When attaching the bobbin case, in-sert it until it will go no further. If it is insufficient, the bobbin case may fall off during sewing.

2. Be sure to close the cover when starting the sewing machine.

There is a danger of rolling cloth in the bobbin case or the like.

4-6 Adjusting the thread tension[Adjusting the needle thread tension]1) Turnclockwise(directionA)threadtensionnutNo.1

1 and the lengthof thread remainingat theneedletipafterthreadtrimmingwillbeshortened.

2) Turn it counterclockwise (directionB) and thelengthofthreadwillbelengthened.

3) ThreadtensionofthreadtensionNo.22issetwiththeoperationpanel.

For thedetails, refer to"6-6 (3) Changing the needle thread tension" p. 31.

[Adjusting the bobbin thread tension]1) Turnclockwise(directionC) threadtensionscrew3

andthebobbinthreadtensionisincreased.2) Turn it counterclockwise (direction D) and the

tensionisdecreased.

4-7 Adjusting the thread take-up spring[ Changing the stroke amount of thread take-up spring 1 ]1)Loosensetscrew2inthethreadtensionbase.2)Turn clockwise (direction A) the whole thread

tensionandthestrokeamountisincreased.3)Turn it counterclockwise (directionB) and the

strokeamountisdecreased.[ When changing the pressure of thread take-up spring 1 ]1)Putathinscrewdriverintheslotofthreadtensionrod

3andturnitwithscrew2tightened.2)Turn clockwise (directionC) the thread tension

rod and the pressure is increased and turn itcounterclockwise(directionD)andthepressureisdecreased.

4-8 Adjusting the stitch guide1) Whensetscrew2 is loosened, fine adjustment

A-Bdirectionofstitchguide1positioncanbeperformed.Aftertheadjustment,securelytightensetscrew2.

2) Whensetscrew3 is loosened, fine adjustment A -BandC-Ddirectionofstitchguide1posi-tioncanbeperformed.Aftertheadjustment,se-curelytightensetscrew3.

3) Whensetscrew4 is loosened, fine adjustment E -Fdirectionofstitchguide1positioncanbeperformed.Aftertheadjustment,securelytightensetscrew4.

1

BA

3

C D1

2

A

B

1

2 3

CD

1

2 3

4

E

A B

DC

F

–14–

5. HOW TO USE THE OPERATION PANEL

3) Folder structure of the media Store each file in the directories below of the media.

Data that are not stored in the directories above cannot be read. So, be careful.

5-1. PREFACE1. PREFACE

1) Kind of sewing data handled with IP-420

2) To use the data for DP-2100 (VDT data and EPD data) InsertamediumintotheIP-420andselectpatternNo.xxxfromVDTdataorEPDdata.

Media drive

DP00 . EPD

DP00 . EPD

VD00 . VDT

VD00 . VDT

Vector format data: Store in ¥VDATA.

Parameter data: Store in ¥DP2100.

Store vector format data.

VDATA

Stores parameter data (exclusive for DP)

DP2100

Pattern name DescriptionVectorformatdata Filethatextensionis".VDT"

Readfrommedia.Max.99patternscanbeused.Parameterdata Filethatextensionis".EPD"

Readfrommedia.Max.99patternscanbeused.

VD00 . VDT

DP00 . EPD

–15–

4) CompactFlash (TM)

1) TurnthelabelsideoftheCompactFlash(TM)tothisside(placethenotchoftheedgetotherear.)andinsertthepartthathasasmallholeintothepanel.

2) Aftercompletionofsettingofthemedia,closethecover.Byclosingthecover,itispossibletoaccess.Ifthemediaandthecovercomeincontactwitheachotherandthecoverisnotclosed,checkthefollowingmatters.

•Checkthatthemediaissecurelypresseduntilitgoesnofurther.

•Checkthattheinsertingdirectionoftheme-diaisproper.

Media

1. When the inserting direction is wrong, panel or media may be damaged. 2. Do not insert any item other than the CompactFlash (TM). 3. The media slot in the IP-420 accommodates to the CompactFlash (TM) of 2 GB or

less. 4. The media slot in the IP-420 supports the FAT16 which is the format of the Compact-

Flash (TM). FAT32 is not supported. 5. Be sure to use the CompactFlash (TM) which is formatted with IP-420. For the formatting

procedure of the CompactFlash (TM), see "19. Performing formatting of the media", p.156.

■ Inserting the CompactFlash (TM)

1) Holdthepanelbyhand,openthecover,andpressthemedia2removinglever1.Themediaiseject.

When the lever 1 is strongly pressed, the media 2 may be broken by pro-truding and falling.

2) Whenthemedia2isdrawnoutasitis,re-movingiscompleted.

■ Removing the CompactFlash (TM)

1

2

–16–

■ Disconnecting a device from the USB port

5) USB port ■ Inserting a device into the USB port

SlidethetopcoverandinserttheUSBdeviceintotheUSBport.Then,copydatatobeusedfromtheUSBdeviceontothemainbody.Aftercompletionofcopyingthedata,removetheUSBdevice.

RemovetheUSBdevice.Putthecoverbackinplace.

CAUTION :Cautions when using the media • Do not wet or touch it with wet hands. Fire or electric shock will be caused. • Do not bend, or apply strong force or shock to it.• Never perform disassembling or remodeling of it.• Do not put the metal to the contact part of it. Data may be disappeared.• Avoid storing or using it in the places below. Place of high temperature or humidity / Place of dew condensation / Place with much dust / Place where static electricity or electrical noise is likely to occur

–17–

1 PrecautionstobetakenwhenhandlingUSBdevices• DonotleavetheUSBdeviceorUSBcableconnectedtotheUSBportwhilethesewingmachineisinopera-

tion.ThemachinevibrationcandamagetheportsectionresultinginlossofdatastoredontheUSBdeviceorbreakageoftheUSBdeviceorsewingmachine.

•Donotinsert/removeaUSBdeviceduringreading/writingaprogramorsewingdata. Itmaycausedatabreakageormalfunction.• WhenthestoragespaceofaUSBdeviceispartitioned,onlyonepartitionisaccessible.• SometypeoftheUSBdevicemaynotbeproperlyrecognizedbythissewingmachine.• JUKIdoesnotcompensateforlossofdatastoredontheUSBdevicecausedbyusingitwiththissewingma-

chine.• Whenthepaneldisplaysthecommunicationscreenorpatterndatalist,theUSBdriveisnotrecognizedeven

ifyouinsertamediumintotheslot.• ForUSBdevicesandmediasuchasCFcards,onlyonedevice/mediumshouldbebasicallyconnected/in-

sertedto/intothesewingmachine.Whentwoormoredevices/mediaareconnected/inserted,themachinewillonly recognize one of them. Refer to the USB specifications.

• InserttheUSBconnectorintotheUSBterminalontheIPpaneluntilitwillgonofurther. • Do not turn the power OFF while the data on the USB flash drive is being accessed.

2 USB specifications• ConformtoUSB1.1standard• Applicabledevices*1____ StoragedevicessuchasUSBmemory,USBhub,FDDandcardreader• Not-applicabledevices__CDdrive,DVDdrive,MOdrive,tapedrive,etc.• Formatsupported_____FD (floppy disk) FAT 12

Others(USBmemory,etc.),FAT12,FAT16,FAT32• Applicablemediumsize_FD (floppy disk) 1.44MB, 720kB

Others(USBmemory,etc.),4.1MB~(2TB)• Recognitionofdrives __For external devices such as a USB device, the device which is recognized first

isaccessed.However,whenamediumisconnectedtothebuilt-inmediaslot,theaccesstothatmediumwillbegiventhehighestpriority.(Example:Ifamediumisin-sertedintothemediaslotevenwhentheUSBmemoryhasalreadybeenconnectedtotheUSBport,themediumwillbeaccessed.)

• Restrictiononconnection _ Max.10devices(Whenthenumberofstoragedevicesconnectedtothesewingmachinehasexceededthemaximumnumber,the11thstoragedeviceandbeyondwillnotberecognizedunlesstheyareoncedisconnectedandre-connected.)

• Consumptioncurrent___TheratedconsumptioncurrentoftheapplicableUSBdevicesis500mAatthemaxi-mum.

*1:JUKIdoesnotguaranteeoperationofallapplicabledevices.Somedevicemaynotoperateduetoacompat-ibilityproblem.

–18–

Symbol Name Description

1 TOUCHPANEL,LCDdisplaysection

2 READYkeyChange-over of the data input screen and the sewing screen isperformed.

3 INFORMATIONkeyChange-overofthedatainputscreenandtheinformationscreenisperformed.

4 COMMUNICATIONkeyChange-over of the data input screen and the communicationscreenisperformed.

5 MODECHANGEOVERkeyChange-over of thedata input screenand themodechange-overscreenwhichperformsvariousdetailssetting.

6 Contrastcontrol

7 Brightnesscontrol

8 CompactFlash(TM)ejectbutton

9 CompactFlash(TM)slot

!0 Coverdetectionswitch

!1 Connectorforexternalswitch

!2 Connectorforcontrol-boxconnection

5-2. BASIC OPERATION OF THE OPERATION PANEL (IP-420)

(1) Configuration of IP-420

[ Front ] [ Right side ]

Lightly press the target key on the touch panel with a fingertip to operate the IP-420. If you operate with any means other than your fingertip, the IP-420 can malfunction or the glass surface of the touch panel can be scratched or break.

1

7

9

!0

2 3 4 5

!1

!2

8

6

–19–

ButtonsthatperformcommonoperationintherespectivescreensofIP-420areasdescribedbelow.

(2) Buttons used in common

Symbol Name Description

CANCELbuttonPop-up screen is closed. In case of the data change screen, the data duringchangingcanbecancelled.

ENTERbutton Datachangedaredetermined.

UPSCROLLbutton Thisbuttonscrollsbuttonordisplayupward.

DOWNSCROLLbutton Thisbuttonscrollsbuttonordisplaydownward.

RESETbutton Thisbuttonreleaseserrorandthelike.

NUMERALINPUTbutton Tenkeysaredisplayedandinputofnumbercanbeperformed.

CHARACTERINPUTbutton Characterinputscreenisdisplayed.

– 20 –

6. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC BASIC VOLUME)

6-1 Data input screen

No. Button Name of button Description1 PATTERN SELECTION button Pattern No. being selected at present is displayed on the

button and when the button is pressed, PATTERN No. CHANGE screen is displayed.

2 DIRECT SELECTION button When the button is pressed, the list screen of pattern Nos. which are registered in DIRECT SELECTION button is displayed.

3 LEFT/RIGHT/ALTERNATE

SEWING SELECTION button

Changeover method of program (for right sleeve and left sleeve) during sewing is selected.

4 STEP SELECTION button When the button is pressed, the step becomes in the state of selection.

5 SHIRRING AMOUNT FOR AUXILIARY FEED button

When the button is pressed, shirring amount for auxiliary feed change screen is displayed.

6 SHIRRING AMOUNT button When the button is pressed, shirring amount of the step being selected is changed.

8 9

1

2

A

B

C

3

4

5

6

!2

!3

F

D

E

7 !0 !1G

!6!4 !7!5

–21–

Symbol Display Name of display DescriptionA PATTERNNo.display PatternNo.isdisplayed.

B ALTERNATESEWINGdisplay Thisisdisplayedwhenalternatesewingisselected.

C LEFT/RIGHTSLEEVEdisplay Rdisplay:Programforrightsleeveiscalled.

Ldisplay:Programforleftsleeveiscalled.

D SHIRRINGAMOUNTdisplay Shirringamountisdisplayed.

E SHIRRINGAMOUNTFORAUXILIARYFEEDdisplay

Shirringamountofauxiliaryfeedisdisplayed.

F SHIRRINGAMOUNTIN-CREASE/DECREASESETVALUEdisplay

Shirringamountincrease/decreasesetvalueisdisplayed.

G PATTERNNAMEdisplay Patternnameisdisplayed.

No. Button Name of button Description7 PATTERNNEWREGISTER

buttonWhenthebuttonispressed,patternNo.newregisterscreenisdisplayed.

8 PATTERNCOPYbutton Whenthebuttonispressed,sewingdatacopyscreenisdisplayed.

9 LETTERINPUTbutton Whenthebuttonispressed,letterinputscreenisdis-played.

!0 NEEDLETHREADTENSIONSETTINGbutton

Whenthebuttonispressed,needlethreadtensionchangescreenisdisplayed.

!1 DISKRISEbutton Whenthebuttonispressed,threadtensiondiskNo.1rises.(TurnOFFthebasetensionduring waiting.)

!2 STEPDETAILSbutton Whenthebuttonispressed,listofsewingdatacorre-spondingtothestepbeingselectedisdisplayed.

!3 SEWINGDATADISPLAYbut-ton

ListofsewingdatacorrespondingtothepatternNo.be-ingselectedisdisplayed.

!4 READYkey Changeoverofdatainputscreenandsewingscreenisperformed.

!5 INFORMATIONkey Changeoverofdatainputscreenandinformationscreenisperformed.

!6 COMMUNICATIONkey Changeoverofdatainputscreenandcommunicationscreenisperformed.

!7 MODEkey Changeoverofdatainputscreenandmodechangeoverscreentoperformvariousdetailssettingisperformed.

–22–

6-2 Sewing screen

No. Button Name of button Description!8 Max.SEWINGSPEED

SETTINGbuttonWhenthebuttonispressed,max.sewingspeedsettingscreenisdis-played.

!9 MEASUREbutton Whenthebuttonispressed,lengthofeachstepismeasuredduringsewing and is reflected to icon display shape of step selection button.

@0 COUNTERSETTINGbutton

Whenthebuttonispressed,bobbin/No.ofpcs.countersettingscreenisdisplayed.Thisscreenisdisplayedwhensettingat"12. USING COUNTER" p. 110.

@1 COUNTERSELEC-TIONbutton

Whenthebuttonispressed,bobbin/No.ofpcs.counterischangedover.Thisscreenisdisplayedwhensettingat"12. USING COUNTER" p. 110.

@2 +button Whenthebuttonispressed,thenumeralisincreased.

@3 –button Whenthebuttonispressed,thenumeralisdecreased.

Symbol Display Name of display DescriptionH SHIRRINGAMOUNTdisplay Shirringamountisdisplayed.

I SHIRRINGAMOUNTFORCOUNTERdisplay


J AUXILIARYFEEDdisplay display:Thisisdisplayedwhenbobbincounterisused.

display:ThisisdisplayedwhenNo.ofpcs.counterisused.

K COUNTERSETVALUEdisplay Countersetvalueisdisplayed.

IH

@2

@3

@1

J

@0

K

@3

@2

!9

!8

–23–

6-3 Details data input screen

@8

@7

L

M

N

#0

#1

@2

@3

@4

@5

@9

@6

#2

#3

#4

–24–

No. Button Name of button Description@2 CANCELbutton Whenthebuttonispressed,thestepdetailsbuttonis

closed.

@3 STEPFEEDbutton Whenthebuttonispressed,theselectedstepadvancesbyone.

@4 STEPRETURNbutton Whenthebuttonispressed,theselectedstepreturnsbyone.

@5 DETAILSSELECTIONSCREENFEEDbutton

Whenthebuttonispressed,thedetailsselectionscreenscrollsforward.

@6 DETAILSSELECTIONSCREENRETURNbutton

Whenthebuttonispressed,thedetailsselectionscreenscrollsbackward

@7 COMPENSATIONTHREADTENSIONSETTINGbutton

Whenthebuttonispressed,patterndeletionscreenisdisplayed.

@8 COMPENSATIONPITCHSET-TINGbutton

Whenthebuttonispressed,compensationthreadtensionsettingscreenisdisplayed.

@9 STARTPOSITIONCHANGEbutton

Whenthebuttonispressed,mirroringscreenisdisplayed.

isdisplayed.

#0 MIRRORINGbuttonAMOUNT Whenthebuttonispressed,mirroringscreenisdisplayed.

#1 COMPENSATIONSHIRRINGAMOUNTbutton

Whenthebuttonispressed,compensationshirringamountsettingscreenisdisplayed.

#2 TOPNOTCHPOSITIONCHANGEbutton

Whenthebuttonispressed,topnotchpositionchangescreenisdisplayed.

#3 STEPADDITIONbutton Whenthebuttonispressed,stepadditionsettingscreenisdisplayed.

#4 STEPDELETIONbutton Whenthebuttonispressed,stepdeletionscreenisdis-played.

Symbol Display Name of display DescriptionL COMPENSATIONTHREAD

TENSIONdisplay

Setvalueofcompensationthreadtensionisdisplayed.

M COMPENSATIONPITCH

display

Setvalueofcompensationpitchisdisplayed.

N COMPENSATIONAMOUNTdisplay

Setvalueofcompensationshirringamountisdisplayed.

–25–

6-4 Feed amount

Pitchsettingscreen

Sewingscreen

Theexplanationisgivenforthefeedamountofthesewingmachine.

Feedamounton theoperationconsistsof the threekindsof feedamounts,bottom feedamount (pitch),mainfeedamount(pitch+shirringamount)andaux-iliaryfeedamount(pitch+shirringamount+shirringamountforauxiliaryfeed).

IncaseofA,whenpitch ( ) isset to2.0,bot-tom feed belt1 moves 2.0 mm per rotation of thesewingmachine(1stitch).

IncaseofB,whenshirringamountissetto3,mainfeedbelt2moves2.3mmperrotationofthesewingmachine(1stitch).Thismeansthatsetvalue“1”ofshirringamount(mainfeed) is instepsof0.1mmandwhen thesetvalueisconvertedtomm,3x0.1=0.3mmiscalculated.This value is added to pitch (bottom feed) and thetotalvaluebecomesthemovingamountofthemainfeedbelt.

Mainfeedamount= pitch+shirringamount2.3mm= 2.0mm+0.3mm

IncaseofC,whenshirringamountforauxiliaryfeedisset to2,auxiliary feedbelt3moves2.5mmperrotationofthesewingmachine(1stitch).Thismeansthatsetvalue“1”ofshirringamount forauxiliary feed (auxiliary feed) is in steps of 0.1 mmandwhenthesetvalueisconvertedtomm,2x0.1=0.2mmiscalculated.Thisvalueisaddedtothemainfeedamountandthetotalvaluebecomesthemovingamountoftheauxiliarybelt.

Auxiliaryfeedamount= mainfeedamount+shirringamountforauxiliaryfeed

2.5mm= 2.3mm+0.2mm

A

B C

2

1

3

–26–

When the power is turnedON first, the languageselectionscreenisdisplayed.Setthelanguageyouuse. (It is possible to change with Memory switch

.)

When ending the selection screen with CANCEL button or ENTER button without performing the language selection, the language se-lection screen is displayed whenever the power is turned ON.

6-5 Basic operation of the sewing machine

(1) Prepare the materials.Preparerightandleftsleevesandgarmentbody.

(2) Turn ON the power switch

Twoprograms (for rightsleeveand leftsleeve)areentered inonepattern.Further, the respectivepro-gramsconsistofsingleorpluralsteps(sewingdatabetweentherespectivenotchesarestored).

1) PressPATTERNSELECTIONbutton 1.

(3) Calling the pattern <Pattern No. selection>

Auto-lifter does not work until the screen moves to the sewing screen or the new creation screen. After it has worked, it works in all screens. So, be careful.

1

–27–

2) Press UP/DOWN SCROLL buttons

2 t o d i s p l a y p a t t e r n N o . b u t t o n

ofthepatternyoudesireto

call.

3) PresspatternNo.button 3.

4) PressENTERbutton 4.

(4) Select left/right alternate sewing. <Left/right alternate sewing selection>Press LEFT/RIGHTALTERNATE SEWING button

5toselecttheprogramchangeovermethod

(forrightsleeveandleftsleeve).

Alternatesewing,right:Left/rightalternatesewingstartingfromtherightsleeve

Alternatesewing,left:Left/rightalternatesewingstartingfromtheleftsleeve

Rightsleeveonly:Rightsleevesewingonly

Leftsleeveonly:Leftsleevesewingonly

2

3

4

5

–28–

(5) Perform sewing.

1) PressREADYkey 6.

2) Display ischangedover fromdata inputscreenAtosewingscreenB.

3) Setsleevesandgarmentbodytothesewingmachine.

*Whentemporarilysettingtheshirringamountto"0"duringsewing,pressSHIRRINGRELEASEswitchC.

Whentheswitchispressed,LEDlightsupandtheshirringamountissetto"0".Whentheswitchispressedtwice,LEDgoesoffandtheshirringamountreturnstotheshirringamountoftheselectedstep.

B

A

6

C

–29–

4) CheckLEFT/RIGHTALTERNATESEWINGbut-

ton 1whetherornot thesetmaterials

correspond with the called program (for rightsleeve/leftsleeve).

5) Startsewing.6) Whensewingisperformeduptothenextnotch,

stopthesewingmachineonce.

7) Pressoncekneeswitch7.Stepoftheprogramadvancesbyone(A).

8) Repeatprocedure5)through7)until theendofsewing.

9) Performthreadtrimmingwithpedal8.

1

A

8

7

–30–

6-6 Basic change of the set value

(2) Changing the pitch <Pitch setting>

1) PressSEWINGDATADISPLAYbutton 1.

1) PressMAX.SEWINGSPEEDSETTINGbutton

1inthesewingscreen.

2) PressMAX.SEWINGSPEEDCHANGEbutton

(fast)and (slow)2alternately to

change"speedsetvalue"A.


(1) Changing the sewing speed <Max. sewing speed setting>

A

1

2

3

1

–31–

2) Press "+" / "–" but tons 2 to

change"sewingpitch"A.


(3) Changing the needle thread tension <Needle thread tension setting>

1) PressNEEDLETHREADTENSIONSETTING

button 1.

2) Change "needle thread tensionsetvalue"Aby

pressingnumerickeys to 2or▼▲

buttons 3( 4).


A

A

2

3

5

1

3 4

2

–32–

(4) Changing the shirring amount <Shirring amount setting>

(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting>

1) Press STEP SELECTION button

1toselectstep.


changeshirringamountsetvalueA.


1toselectstep.


change shirringamount set value for auxiliaryfeedA.

A

A

2

1

1

2

–33–

6-7 Creating the pattern <Pattern creation>Thewayofcorrectingthesamplepatternandcreatingthepatternwitheaseisexplainedinthebasicvolume.1) Preparethematerials.2) TurnONthepower.

9) When notches do not fit properly, press "+"/ "–"

buttons 2afterthreadtrimming

onthewaytochangeshirringamountsetvalueA.Thenperformre-sewing.

Referto"6-6 (4) Changing the shirring amount" p. 32.

10)Whenthesleevematerialontheoutletseam

sidedelays,press"+"/"–"buttons

3afterthreadtrimmingonthewaytochange

setvalueofshirringamountforauxiliaryfeedB. Thenperformre-sewing. Referto"6-6 (5) Changing the shirring

amount of auxiliary feed" p. 32.11)Whentheprogramforonesleeveiscompleted,

sewtheothersleeveandcorrecttheprogram.

3) Callasamplepatternwherethesewingproductsandnumberofstepsarethesame.

Referto"6-5 (3) Calling the pattern" p. 26.4) Changethepitch. Referto"6-6 (2) Changing the pitch" p. 30.5) Selectleft/rightalternatesewing. Refer to "6-5 (4) Select left/right alternate

sewing" p. 27.

6) PressREADYkey 1.

7) Performsewing.8) Stopthesewingmachineateachnotchand

performcheckingofshirringamount.

A B

1

32

–34–

6-8 Deleting the pattern <Pattern deletion>

1) PressPATTERNSELECTIONbutton 1.

2) PressUP/DOWNSCROLLbuttons 2

todisplaypatternNo.button

3ofthepatterntobedeleted.

3) PressPATTERNNo.button

3.

4) PressPATTERNDELETIONbutton 4.

When deleting it, the pattern does not return to the former one. So, be careful.

1

2

3

3

4

–35–


6) PressCANCELbutton 6.

5

6

–36–

7. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC APPLICATION VOLUME)

7-1 Correcting the pattern(1) Changing the needle thread tension of specified step <Compensation thread tension setting>

* Thisisthefunctiontoaddtheneedlethreadten-sion of the specified step to the overall needle thread tensionasmuchas "compensationnee-dlethreadtensionsetvalue".

1)Press STEP SELECTION button

1toselectthestep.

2)PressSTEPDETAILSbutton 2.

4) Change"compensationthreadtensionsetvalue"

Abypressingnumerickeys to 4or

▼▲buttons 5( 6).

When inputting the minus numeral in the ten key pop-up screen, press the minus button after inputting "0" and input the numeral.

5)PressENTERbutton 7.

3)Press COMPENSATIONTHREADTENSION

button 3.

A

7

3

1

2

5 6

4

–37–


(2) Changing the pitch of specified step <Compensation pitch setting>* Thestatethatispossibletochangethesteponthesewingscreenisthestatethatstep1isselected

beforestartingsewing.* This is the function to add the pitch of the specified step to the overall pitch as much as the compensa-

tionpitchsetvalue.

1)Press STEP DETAILS button 1 in the

statethatstep1isselected.

2)Press STEP FEED/RETURN buttons

2toselectthesteptobechanged.

3) PressCOMPENSATIONPITCHbutton 3.

2

6

1

3

–38–

4)Change "compensation pitch set value"A by


buttons 5( 6).



(3) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting>

1)PressSEWINGDATADISPLAYbutton 1.

6)PressCANCELbutton 8.

A

8

7

1

5 6

4

–39–

2) Press "+"/ "–" buttons 2 to

change shirring amount increase/decrease setvalueA.


(4) Increasing/decreasing the shirring amount immediately after changeover of step <Compensation shirring amount setting>


1toselectthestep.


3)Press COMPENSATION SHIRRINGAMOUNT

button 3.

A

3

2

1

2

3

–40–

1)PressREADYkey 1 tochangeover the

screentodatainputscreenA.


2toselectthestepwhichisonebeforethestepadditionposition.

3) PressSTEPDETAILSbutton 3.

4)Press "+"/ "–" but tons 4 to

changecompensationshirringamountsetvalueAandnumberofstitchesofcompensationshirr-ingamountB.

Shirring amount

6

3

1 2 3 4

A

B

Step

(5) Adding the step <Step addition>



¡Compensation shirring amount is the shirringamounttoaddtotheshirringamountofthestepafterchangeoveratthetimeofstepchangeover.

¡Numberof stitchesof shirringamountcompen-sation is the number of stitchesof the sectionof number of stitches to add the compensationshirringamountfromthestepchangeover.

AB

A

4 4

5

6

2

3

1

–41–

5)PressSTEPADDITIONbutton 5.


4)PressDOWNSCROLLbutton 4.

4

5

6

–42–

(6) Deleting the step <Step deletion>

1)PressREADYkey 1tochangeoverthe



2 toselectthesteptobedeleted.



7 ) P r e s s S H I R R I N G A M O U N T b u t t o n s

7 to change shirr ing

amountsetvalueA.


A

A

7

6

8

2

3

1

–43–

5)PressSTEPDELETIONbutton 5.



4

5

6

–44–

(7) Changing the start position of program <Start position change>


4) Press START POSITION CHANGE button

4.




2 to select the step which is the start positionyoudesire.

3)PressSTEPDETAILSbutton 3.A

7

4

1

2

3

–45–



6

5

–46–

(8) Mirroring the program of one sleeve and creating the program of the other sleeve <Mirroring function>




3)PressMIRRORINGbutton 3.


A

1

2

3

4

–47–


(9) Changing the top notch position of program <Top notch position change>

4)PressTOPNOTCHPOSITIONCHANGEbutton

4.




2toselectthestepwhichisthetopnotchposi-tionyoudesire.


A

5

2

3

4

1

–48–



5

6

– 49 –

(10) Naming the pattern <Data name setting>

3) It is possible to input the character by pressing CHARACTER button 3 you desire to input. As

many as �4 characters of characters ( to

and to ) and symbols ( , ,

, , and ) can be inputted (B).

Cursor can be moved with CURSOR LEFT

MOVE button and CURSOR RIGHT

MOVE button 4 . When you desire to

erase the inputted character adjust the cursor to the position of the character you desire to erase

and press ERASE button 5.

4) Press ENTER button 6.

5) Inputted letters are displayed in the pattern name display section C.

�) Press READY key 1 to change over the

screen to data input screen A.

2) Press LETTER INPUT button 2.

2

C

A

B

3

5

6

4

1

– 50 –

7-2 Copying the pattern <Pattern copy>(1) Pattern copy in semi-automatic mode <Copy to semi-automatic>

3) Press PATTERN No. button

3 to select the pattern of copy source.

4) Press COPY DESTINATION INPUT button

4.

�) Press READY key 1 to change over the

screen to data input screen A.

2) Press PATTERN COPY button 2.

5) Input the pattern No. of copy destination with ten

keys to 5. It is possible to retrieve

the pattern No. which has not been used yet with

▼▲ buttons ( 6 and 7 ).6)

Press ENTER button 8.

A

3 4

8

2

5

6 7

1

–51–


* When the numberof patterns that havebeenregistered of fully-automatic is 99patterns, thedisplay isautomatically changedoverandcop-iedtosemi-automatic.



2)PressPATTERNCOPYbutton 2.


3toselectthepatternofcopysource.


4.

(2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic>

A

9

2

1

43

–52–

5)PressSEMIAUTO/FULLAUTOCHANGEOVER

button 5todisplayFULL-AUTO .

6) InputthepatternNo.ofcopydestinationwithten

keys to 6. It ispossible to retrieve

the pat6tern No. which has not been used yet

with▼▲ buttons( 7and 8).




2) PressPATTERNNEWREGISTERbutton

2.

7-3 Creating the new pattern <New pattern creation>

8)PressCANCELbutton !0.

* When the numberof patterns that havebeenregistered of fully-automatic is 99patterns, thedisplay isautomatically changedoverandcop-iedtosemi-automatic.

A

9

5

1

2

7 8

6

!0

–53–


keys to 3. It is possible to retrieve

pattern No. which has not been registered yet

with▼▲ buttons 4and 5.


5)Changethepitch. Referto"6-6 (2) Changing the pitch" p. 30.6)Selectleft/rightalternatesewing. Refer to "6-5 (4) Select left/right alternate

sewing" p. 27.

10)After inputting shirring amount of the last step,

pressENTERbutton 9andtheprogram

ofinputtedsleeveisregisteredtothepattern. At this time, theprogramof theothersleeve is

automaticallycreatedbymeansofmirroring.

7 ) P r e s s S H I R R I N G A M O U N T b u t t o n7toinputshirringamount.

8)PressSTEP DETERMINATIONbutton

8todeterminetheinputdata.

9)Repeatprocedures7)and8).

6

8

7

9

4 5

3

–54–

7-4 Using the other functions(1) Directly calling the pattern from the sewing screen <Direct pattern selection>

When registering thepatternswhichare frequentlyusedtotheDIRECTSELECTIONbutton,patternse-lectioncanbesimplyperformedfromtheoperatingscreenbyonlypressingthebutton.* ForthewayofregisteringthepatterntoDIRECT

SELECTION button, refer to"13. REGISTER-ING AND THE PATTERN TO DIRECT BUT-TON AND RELEASING THE PATTERN FROM DIRECT BUTTON" p. 113 .

1)PressDIRECTSELECTIONbutton 1.

2)PressPATTERNSELECTIONbutton 2

ofthepatterntobecalled.

(2) Adjust the STEP SELECTION button to the shape of sleeve <Measure function>

1)PressMEASUREbutton 1.

When you desire to release the mea-sure after pressing MEASURE button, change over from the sewing screen to the edit screen once.

2)Performsewing. Referto"6-5 (5) Perform sewing" p. 28.3) Data of the length of measured step is reflected

toSTEPSELECTIONbutton 2.

1

1

2

2

–55–

8. OPERATION OF THE SEWING MACHINE (FULLY-AUTOMATIC BASIC VOLUME)


No. Button Name of button Description1 PATTERNSELECTIONbutton PatternNo.beingselectedatpresentisdisplayedon

thebuttonandwhenthebuttonispressed,patternNo.changescreenisdisplayed.

2 DIRECTSELECTIONbutton Whenthebuttonispressed,listscreenofpatternNos.whichhavebeenregisteredtothedirectselectionbutton.

3 LEFT/RIGHTALTERNATESEWINGSELECTIONbutton

Methodofchangeoverofprogram(forrightsleeveandleftsleeve)duringsewingisselected.

4 STEPSELECTIONbutton Whenthebuttonispressed,stepisintheselectivestate.

5 SHIRRINGAMOUNTFORAUXILIARYFEEDbutton

Whenthebuttonispressed,shirringamountforauxiliaryfeedchangescreenisdisplayed.

6 SHIRRINGAMOUNTbutton Whenthebuttonispressed,shirringamountofstepbeingselectedischanged.

7 8 9 !0 !1

2

A

B

C

3

4

5

6

!2

!3

F

D

E

!6!5!4 !7

1

I

H

G

–56–

Symbol Display Name of display DescriptionA PATTERNNo.display PatternNo.isdisplayed.

B ALTERNATESEWINGdis-play

Thisisdisplayedwhenalternatesewingisselected.

C LEFT/RIGHTSLEEVEdisplay Rdisplay:Programforrightsleeveiscalled.

Ldisplay:Programforleftsleeveiscalled.

D SHIRRINGAMOUNTdisplay Shirringamountisdisplayed.

E SHIRRINGAMOUNTFORAUXILIARYFEEDdisplay


F SHIRRINGAMOUNTIN-CREASE/DECREASESETVALUEdisplay

Shirringamountincrease/decreasesetvalueisdisplayed.

G PATTERNNAMEdisplay Patternnameisdisplayed.

H STEPLENGTH/TOTALLENGTHdisplay

Steplength/totallengtharedisplayed.

I SEWINGSIZEdisplay Sewingsizeisdisplayed.

No. Button Name of button Description7 PATTERNNEWREGISTER

buttonWhenthebuttonispressed,patternNo.newregisterscreenisdisplayed.

8 PATTERNCOPYbutton Whenthebuttonispressed,sewingdatacopyscreenisdisplayed.

9 LETTERINPUTbutton Whenthebuttonispressed,letterinputscreenisdis-played.

!0 NEEDLETHREADTENSIONSETTING

Whenthebuttonispressed,needlethreadtensionchangescreenbuttonisdisplayed.

!1 DISKRISEbutton Whenthebuttonispressed,threadtensiondiskNo.1rises.(TurnOFFthebasetensionduring waiting.)

!2 STEPDETAILSbutton Whenthebuttonispressed,listofsewingdatacorrespondingtothestepbeingselectedisdisplayed.

!3 SEWINGDATADISPLAYbut-ton

ListofsewingdatacorrespondingtothepatternNo.beingselectedisdisplayed.

!4 READYkey Changeoverofdatainputscreenandsewingscreenisperformed.




–57–

8-2 Sewing screen

No. Display Name of button Description!8 FULLAUTOINTERRUPTION

buttonWhenthebuttonispressed,fully-automaticisinterruptedandmeasuringisstopped.

!9 MAX.SEWINGSPEEDSET-TINGbutton

Whenthebuttonispressed,max.sewingspeedsettingscreenisdisplayed.

@0 MEASUREbutton Whenthebuttonispressed,lengthofeachstepismeasuredduringsewingand reflected to the icon display shape of step selection button.

@1 COUNTERSETTINGbutton Whenthebuttonispressed,bobbin/No.ofpcs.countersettingscreenisdisplayed. Thisscreenisdisplayedwhensettingat"12. USING COUNTER" p. 110.

@2 COUNTERSELECTIONbutton Whenthebuttonispressed,bobbin/No.ofpcs.counterischangedover.Thisscreenisdisplayedwhensettingat"12. USING COUNTER" p. 110.

@3 "+"button Whenthebuttonispressed,thenumeralisincreased.

@4 "–"button Whenthebuttonispressed,thenumeralisdecreased.

Symbol Display Name of display DescriptionJ SHIRRINGAMOUNTdisplay Shirringamountisdisplayed.

K SHIRRINGAMOUNTFORAUXILIARYFEEDdisplay


L COUNTERdisplay display:Thisisdisplayedwhenbobbincounterisused.

display:ThisisdisplayedwhenNo.ofpcs.counterisused.

M COUNTERSETVALUEdis-play

Setvalueofcounterisdisplayed.

!9

@4

@3

@0

@4

@3

@2

M

J

@1

L

K

!8

–58–

8-3 Detailed data input screen

No. Button Name of button Description@5 CANCELbutton Whenthebuttonispressed,stepdetailsscreenisclosed.

@6 STEPFEEDbutton Whenthebuttonispressed,selectionstepadvancesbyone.

@7 STEPRETURNbutton Whenthebuttonispressed,selectionstepreturnsbyone.

@8 DETAILSSELECTIONSCREENFEEDbutton

Whenthebuttonispressed,detailsselectionscreenscrollsforward.

@9 DETAILSSELECTIONSCREENRETURNbutton

Whenthebuttonispressed,detailsselectionscreenscrollsbackward.

@5

#4

#3

Q

#0

N

O

#1

@6

@7

R

#6

#7

#9

#5

P

#2

@8

@9

#8

–59–

Symbol Display Name of display DescriptionN LENGTHBETWEENSTEPS

displaySetvalueoflengthbetweenstepsisdisplayed.

O GRADINGVALUEdisplay Gradingvalueisdisplayed.

P COMPENSATIONTHREADTENSIONdisplay

Setvalueofcompensationthreadtensionisdisplayed.

Q COMPENSATIONPITCHdis-play

Setvalueofcompensationpitchisdisplayed.

R COMPENSATIONSHIRRINGAMOUNTdisplay

Setvalueofcompensationshirringamountisdisplayed.

No. Button Name of button Description#0 LENGTHBETWEENSTEPS

SETTINGbuttonWhenthebuttonispressed,lengthbetweenstepssettingscreenisdisplayed.

#1 GRADINGVALUESETTINGbutton

Whenthebuttonispressed,gradingvaluesettingscreenisdisplayed.

#2 COMPENSATIONTHREADTENSIONSETTINGbutton


#3 COMPENSATIONPITCHSET-TINGbutton

Whenthebuttonispressed,compensationpitchsettingscreenisdisplayed.

#4 STARTPOSITIONCHANGEbutton

Whenthebuttonispressed,startpositionchangescreenisdisplayed.

#5 MIRRORINGbutton Whenthebuttonispressed,mirroringscreenisdisplayed.

#6 COMPENSATIONSHIRRINGAMOUNTSETTINGbutton

Whenthebuttonispressed,compensationshirringamountsettingscreenisdisplayed.

#7 TOPNOTCHPOSITIONCHANGEbutton

Whenthebuttonispressed,topnotchpositionchangescreenisdisplayed.

#8 STEPADDITIONbutton Whenthebuttonispressed,stepadditionscreenisdis-played.

#9 STEPDELETIONbutton Whenthebuttonispressed,stepdeletionscreenisdis-played.

–60–

8-4 Feed amount

Pitchsettingscreen

Sewingscreen

Feedamounton theoperationconsistsof the threekindsof feedamounts, bottom feedamount (pitch),main feed amount (pitch + shirring amount) andauxiliary feed amount (pitch + shirringamount+shirringamountforauxiliaryfeed).

IncaseofA,whenpitch( )issetto2.0,bottomfeedbelt1moves2.0mmperrotationofthesewingmachine(1stitch).

Theexplanationisgivenforthefeedamountofthesewingmachine.

IncaseofC,whenshirringamountforauxiliaryfeedisset to2,auxiliary feedbelt3moves2.5mmperrotationofthesewingmachine(1stitch).Thismeansthatsetvalue“1”ofshirringamount forauxiliary feed (auxiliary feed) is in steps of 0.1 mmandwhenthesetvalueisconvertedtomm,2x0.1=0.2mmiscalculated.Thisvalueisaddedtothemainfeedamountandthetotalvaluebecomesthemovingamountoftheauxiliarybelt.

Auxiliaryfeedamount=mainfeedamount+shirring amountforauxiliaryfeed2.5mm=2.3mm+0.2mm

IncaseofB,whenshirringamountissetto3,mainfeedbelt2moves2.3mmperrotationofthesewingmachine(1stitch).Thismeansthatsetvalue“1”ofshirringamount(mainfeed) is instepsof0.1mmandwhen thesetvalueisconvertedtomm,3x0.1=0.3mmiscalculated.This value is added to pitch (bottom feed) and thetotalvaluebecomesthemovingamountofthemainfeedbelt.

Mainfeedamount =pitch+shirringamount2.3mm=2.0mm+0.3mm

A

B C

2

1

3

–61–


(3) Calling the pattern <Pattern No. selection>Two programs (for right sleeve and left sleeve)are entered in one pattern. Further, the respectiveprogramsconsist of singleor plural steps (sewingdatabetweentherespectivenotchesarestored).

1)PressPATTERNSELECTIONbutton 1.

2) PressUP/DOWNSCROLLbuttons

2 to displayPATTERN No.

button3ofthepatterntobecalled.

3) Press PATTERN No. button

3.


(1) Prepare the materials.1)Prepareleftandrightsleeves,andgarmentbody.

(2) Turn the power ON.1)TurnthepowerswitchON.2)Datainputscreenisdisplayedafterthedisplayof

theinitialscreen.

Auto-lifter does not move until the screen moves to the sewing screen or the new creation screen. After it has worked, it works in all screens. So, be careful.

3

4

1

2

3

–62–

(4) Selecting left/right alternate sewing <Left/right alternate sewing selection>

(5) Performing sewing

Press LEFT/RIGHTALTERNATE SEWINGbutton

1toselectprogramchangeovermethod(for

rightsleeveandleftsleeve).

1)PressREADYkey 2.

2)Displaychangesover fromdata inputscreenAtosewingscreenB.

Alternate sewing, right : Left/right alternatesewingstartingfromtherightsleeve

Alternate sewing, left : Left/right alternatesewingstartingfromtheleftsleeve

Rightsleeveonly:Rightsleevesewingonly

Leftsleeveonly:Leftsleevesewingonly

1

A

B

2

– 63 –

3) Set sleeves and garment body to the sewing machine.

* When temporarily setting the shirring amount to "0" during sewing, press SHIRRING RELEASE switch C.

When the switch is pressed, LED lights up and the shirring amount is set to "0". When the switch is pressed twice, LED goes off and the shirring amount returns to the shirring amount of the selected step.

4) Check LEFT/RIGHT ALTERNATE button

3 whether the set materials and the called pro-gram (for right sleeve/left sleeve) correspond with each other.

5) Start sewing.6) When sewing is performed up to the next notch,

the step automatically changes over.

7) When the step is not automatically changed over, press knee switch 5 once. Step of the pro-gram advances by one (A).

* When the step is not automatically changed over, perform the register of the length of step.

Refer to "9-4 (2) Re-registering the length be-tween steps" p. 95.

8) Repeat procedures 5) through 7) until the end of sewing.

9) When temporarily interrupting the fully-auto-matic during sewing, press FULL AUTO IN-

TERRUPTION button 4. Measuring is

stopped and the full-auto mode is interrupted. When starting again, press again FULL AUTO

INTERRUPTION button 4.

5

A

C

3

4

–64–

8-6 Changing the basic set value

10)Performthreadtrimmingwithpedal6.

1)PressMAX.SEWINGSPEEDSETTINGbutton

1.

(1) Changing the sewing machine speed <Max. sewing speed setting>


(fast)and (slow)2 alternately

tochange"speedsetvalue"A.


A

6

1

2

3

–65–


1) Press SEWING DATA DISPLAY button

1.


1)PressNEEDLETHREADTENSIONSETTING

button 1.


changepitchsetvalueA.


2

3

A

1

1

–66–



buttons 3( 4).


(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting>

1)PressSTEPSELECTIONbutton 1to

selectthestep.


change shirring amount for auxiliary feed setvalueA.

(4) Changing the shirring amount <Shirring amount setting>

1)PressSTEPSELECTIONbutton 1 to

selectthestep.

2) Press "+"/ "–" but tons 2 to

changeshirringamountsetvalueA.

A

2

A

A

5

1

2

1

3 4

2

–67–

8-7 Creating the pattern <Pattern creation>

1) Preparethematerials.2) TurnthepowerON.3) Callasamplepatternwherethesewingproduct

andnumberofstepsarethesame. Referto"8-5 (3) Calling the pattern" p. 61.4) Changethepitch. Referto"8-6 (2) Changing the pitch" p. 65.5) Selectleft/rightalternatesewing. Referto"8-5 (4) Selecting the left/right alter-

nate sewing" p. 62.

6) PressREADYkey 1.

7) Startsewing.

8) Stopthesewingmachineateachnotchandperformcheckingofshirringamount.

9) Whennotchesdonotcorrespondwitheach

other,press"+"/"–"buttons 2

afterthreadtrimmingonthewaytochangeshirr-ingamountsetvalueA,andperformre-sewing.

Referto"8-6 (4) Changing the shirring amount" p. 66.

10)Whenthesleevematerialontheoutletseam

sidedelays,press"+"/"–"buttons

3afterthreadtrimmingonthewaytochangeshirringamountforauxiliaryfeedsetvalueB,andperformre-sewing.

Referto"8-6 (5) Changing the shirring amount of auxiliary feed" p. 66.

11)Whentheprogramofonesleeveiscompleted,sewtheothersleeveandcorrecttheprogram.

12)Whentheprogramiscompleted,pressMEA-

SUREbutton 4.


13)Startsewing.14)Whensewingisperformeduptothenextnotch,


Thewayofcorrectingthesamplepatternandcreatingthepatternwitheaseisexplainedinthebasicvol-ume.

1

32

A B

4

–68–


15)Presskneeswitch5once.Stepoftheprogramadvancesbyone.(A)

16)Repeatprocedures13)through15)untiltheendofsewing.

5

A

6

–69–

8-8 Deleting the pattern <Pattern deletion>


3.

4)PressPATTERNDELETIONbutton 4.

2) P r e s s U P / D O W N S C R O L L b u t t o n

2 to display PATTERN No. button

3tobedeleted.

1)PressPATTERNSELECTIONbutton 1.

1

3

2

3

4

–70–



5

6

–71–

9. OPERATION OF THE SEWING MACHINE (FULLY-AUTOMATIC APPLICATION VOLUME)

9-1 Correcting the pattern(1) Changing the length of specified step <Length between steps setting>

* The state that can be changed in the sewingscreenisthestatethatstep1isselectedbeforestartingsewing.

1) Inthestatethatstep1isselected,pressSTEP

DETAILSbutton 1.

2) Press STEP FEED/RETURN buttons


3) Press LENGTH BETWEEN STEPS SETTING

button 3.

4) Change "lengthbetweensteps" A bypressing

numerickeys to 4or ▼▲ buttons

5( 6).


A

7

1

2

3

5 6

4

–72–

(2) Changing the needle thread tension of specified step <Compensation thread tension setting>


1toselectthestep.


3) Press COMPENSATIONTHREADTENSION

SETTINGbutton 3.


3

1

2

8

–73–

(3) Changing the pitch of specified step <Compensation pitch setting>

4) Change"compensationthreadtensionsetvalue"

Abypressingnumerickeys to 4or

▼▲buttons 5( 6).



* The state that can be changed in the sewingscreenisthestatethatstep1isselectedbeforestartingsewing.

1) Inthestatethatstep1isselected,pressSTEP

DETAILSbutton 1.

6) PressCANCELbutton 8.8

A

7

1

5 6

4

–74–

4) Change "compensation pitch set value"A by


buttons 5( 6).




2) Press STEP FEED/RETURN buttons


3) PressCOMPENSATIONPITCHbutton 3.

3

A

7

8

2

5 6

4

–75–

(4) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting>


4) ChecksetvalueB.

2) Press"+"/"–"buttons 2tochange

pitchsetvalueA.


B

A

2

3

1

–76–


changecompensationshirringamountsetvalueAandnumberofstitchesofcompensationshirr-ingamountB.

3) Press COMPENSATION SHIRRINGAMOUNT

SETTINGbutton 3.

(5) Increasing/decreasing the shirring amount immediately after changeover of step <Compensation shirring amount setting>

1) PressSTEPSELECTIONbutton 1to

selectthestep.


Shirring amount

6

3

1 2 3 4

A

B

Step ¡Compensation shirring amount is the shirring

amounttoaddtotheshirringamountofthestepafterchangeoveratthetimeofstepchangeover.

¡Numberof stitchesof shirringamountcompen-sation is the number of stitchesof the sectionof number of stitches to add the compensationshirringamountfromthestepchangeover.


1

2

4

AB

4

3

5

–77–

4) Change over the display with SCROLL buttons

4 and pressSTEPADDITION

button 5.


(6) Adding the step <Step addition>

1) PressREADYkey 1tochangeoverthe


2) Press STEP SELECTIONbutton

2 to select the step which is one before thestepadditionposition.

3) PressSTEPDETAILSbutton 3.A

6

1

2

3

4

5

–78–

6) PressSHIRRINGAMOUNTbuttons

7tochangeshirring

amountsetvalueB.




7

B

6

6

8

–79–


(7) Deleting the step <Step deletion>

4) Change over the display with SCROLL buttons

4 and press STEP DELETION

button 5.



2) PressSTEP SELECTION button

2toselectthesteptobedeleted.


A

5

4

3

1

6

2

–80–

6) PressCANCELbutton 7.7

–81–

(8) Changing gent's/ladies' wear classification <Gent's/ladies' selection>


2) Press GENT'S/LADIES' SELECTION button

2tochangetheselection.


4) Checkthecontents4.

3

2

4

1

–82–

(9) Changing the size <Size change>


2) Press"+"/"–"buttons 2tochange

thesize.


4) Checksetvalue4.

2

3

4

1

–83–

(10) Setting the offset value of grading <Grading value setting>Gradingisthewaytoenlargeorreducethebasicpatternanddevelopthesize.Here, increasedorde-creasedvaluepersizewhenthesizeischangedcanbesetateverystep.

1) PressREADYkey 1 tochangeover thescreentodatainputscreenA.

2) PressSTEP SELECTION button

2toselectthestepyoudesiretoset.


5) Change "grading value"B bypressingnumeric

keys to 5or▼▲buttons 6

( 7).


4)Press GRADING VALUE SETTING CHANGE

button 4.

A

B

1

2

3

4

8

6 7

5

–84–

4) PressSTARTPOSITIONCHANGEbutton

4.


(11) Changing the start position of program <Start position change>

1) PressREADYkey 1 tochangeover the

screentodatainputscreen.

2) PressSTEPSELECTIONbutton

2toselectthestepyoudesiretosetthestartposition.


9

3

2

1

4

–85–



* Whenthestartpositionischanged,simultane-ouslytheshirringamountdataofeachstepmovetogether.

(12) Mirroring the program of one sleeve and creating the program of the other one <Mirroring function>

1) PressREADYkey 1 tochangeover thescreentodatainputscreen.


5

6

1

2

–86–


3) PressMIRRORINGbutton 3.


5

4

3

–87–


screentodatainputscreen.

2) PressSTEPSELECTIONbutton

2toselectthestepyoudesiretosetthetopnotchposition.



5) PressTOPNOTCHPOSITIONCHANGEbutton

5.

(13) Changing the top notch position of program <Top notch position change>

1

2

3

5

4

–88–

(14) Naming the pattern <Data name setting>

1) PressREADYkey 1tochangeoverthescreentodatainputscreenA.

2) PressLETTERINPUTbutton 2.



A

5

6

1

2

– 89 –

(1) Pattern copy in the fully-automatic <Copy to fully-automatic>

9-2 Copying the pattern <Pattern copy>

�) Press READY key 1 to change over the screen to data input screen A.

2) Press PATTERN COPY button 2.

3) It is possible to input the character by press-ing CHARACTER button 3 you desire to input.

As many as �4 characters of characters (

to and to ) and symbols ( ,

, , , and ) can be input-

ted (B). Cursor can be moved with CURSOR

LEFT MOVE button and CURSOR RIGHT

MOVE button 4 . When you desire to

erase the inputted character adjust the cursor to the position of the character you desire to erase

and press ERASE button 5.

4) Press ENTER button 6.

5) The inputted letter is displayed at pattern name display section C.

A

C

B

3

5

6

4

1

2

–90–


* Whenthenumberofregisteredpatternsoffully-automaticis99patterns,thedisplayisautomati-callychangedoverand thepattern iscopied tosemi-automatic.


3toselectthepatternofcopysource.


4.



thepatternNo.whichhasnotbeenusedyetwith

▼▲ buttons( 6and 7).

6) PressENTERbutton 8 .

3 4

8

9

6 7

5

–91–

5) PressSEMIAUTO/FULLAUTOCHANGEOVER

button 5todisplaySEMIAUTO .



thepatternNo.whichhasnotbeenusedyetwith

▼▲ buttons( 7and 8).


(2) Pattern copy from fully-automatic to semi-automatic <Copy to semi-automatic>

3) PressPATTERNNo.button 3

toselectthepatternofcopysource.4) Press COPY DESTINATION INPUT button

4.



2) PressPATTERNCOPYbutton 2.

A

1

2

3 4

9

5

7 8

6

–92–

3) InputpatternNo.youdesiretonewlycreatewith

ten keys to 3. It is possible to re-

trievepatternNo.whichhasnotbeenregistered

yetwith ▼▲ button 4and 5.

(Press sleevewaddingpattern creationbutton

6tocreateasleevewaddingpattern.)


9-3 Creating a new pattern <New pattern creation>

1) PressREADYkey 1 tochangeover the

screentodatainputscreenA.2) Press PATTERN NEW REGISTER button

2.

8) PressCANCELbutton !0.

* Whenthenumberofregisteredpatternsoffully-automaticis99patterns,thedisplayisautomati-callychangedoverand thepattern iscopied tosemi-automatic.

Thewaytonewlycreateapatternisexplainedintheapplicationvolume.

!0

A

2

1

7

6

4 5

3

–93–

[ In case of manual inputting ]

8) PressSTEP DETERMINATIONbutton

9todeterminetheinputteddata.9) Change "lengthbetweensteps" B bypressing

numerickeys to !0or ▼▲ buttons

!1( !2).

10)PressENTERbutton !3 .

[ In case of teaching inputting ]8) Setthematerialsandperformsewing.9) The sewing machine stops at the changeover

positionofthestep.10)Pressthekneeswitch.11)Repeatprocedures7)through10).

5) Changepitchandbasicsize. Referto"8-6 (2) Changing the pitch" p. 65. Referto"9-1 (9) Changing the size" p. 82.

6) Selectleft/rightalternatesewing. Referto"8-5 (4) Selecting the left/right alter-

nate sewing" p. 62.

7) PressSHIRRINGAMOUNTbutton8toinputtheshirring

amount.

B

9

8

!3

!1 !2

!0

–94–

9-4 Using other functions(1) Directly calling the pattern from sewing screen <Direct pattern selection>

12) PressENTERbutton !4afterregistering

thelengthbetweensteps,theprogramofinput-tedsleeveisregisteredtothepattern.

Atthistime,theprogramoftheothersleeveisautomaticallycreatedbymirroring.

2) PressPATTERNSELECTIONbutton 2to

becalled.

3) Press "+"/"-" buttons 3 to select

thesize.


When the patterns which are frequently used areregisteredtothedirectselectionbutton,itispossibleto select thepatternswithease from theoperatingscreenbypressingthebuttononly.* For thewayof registering thepattern to thedi-

rect selection button, refer to "13. REGISTER-ING AND THE PATTERN TO DIRECT BUT-TON AND RELEASING THE PATTERN FROM DIRECT BUTTON" p. 113.

1) PressDIRECTSELECTIONbutton 1.

!4

1

34

2

–95–

(2) Re-registering the length between steps <Measure function>


4)Press knee switch5 once.Stepof thepro-gramsadvancesbyone.(A)

5)Repeatprocedures2)through4)untiltheendofsewing.

1)PressMEASUREbutton 1.


2)Startsewing.3)Whensewingisperformeduptothenextnotch,


A

5

6

1

–96–


10. OPERATION OF THE SEWING MACHINE (MANUAL BASIC VOLUME)

No. Button Name of button Description1 NEEDLETHREADTENSION

SETTINGbuttonWhenthebuttonispressed,needlethreadtensionchangescreenisdisplayed.

2 DISKRISEbutton Whenthebuttonispressed,threadtensiondiskNo.1rises.(TurnOFFthebasetensionduring waiting.)

3 MANUALDETAILSSETTINGbutton

Whenthebuttonispressed,manualsewingdetailsset-tingscreenisdisplayed.

4 SHIRRINGAMOUNTFORAUXILIARYFEED"+"button

Whenthebuttonispressed,shirringamountforauxiliaryfeedisaddedby"+1".

5 SHIRRINGAMOUNTFORAUXILIARYFEED"–"button

Whenthebuttonispressed,shirringamountforauxiliaryfeedissubtractedby"–1".

6 SHIRRINGAMOUNTdisplay Existingshirringamountoffeedisdisplayed.

7 SHIRRINGAMOUNTFORAUXILIARYFEEDdisplay

Existingshirringamountofauxiliaryfeedisdisplayed.

8 SHIRRINGAMOUNTLEVELdisplay

Existingshirringamountoffeedisdisplayedonlevel.

9 !0 !1 !2

1 2

8

3

7

4

5

6

–97–

10-2 Sewing screen

No. Button Name of button Description9 READYkey Changeoverofdatainputscreenandsewingscreenis

performed.




No. Button Name of button Description!3 COUNTERVALUECHANGE

buttonWhenthebuttonispressed,bobbin/No.ofpcs.countersettingscreenisdisplayed. Thisscreenisdisplayedwhensettingat"12. USING COUNTER" p. 110.

!4 COUNTERCHANGEOVERbutton

Whenthebuttonispressed,bobbin/No.ofpcs.counterischangedover.Thisscreenisdisplayedwhensettingat"12. USING COUNTER" p. 110.

!5 SEWINGLENGTHdisplay Sewinglengthwhensewingisdisplayed.Whenthreadtrimmingisperformed,displayisclearedto"0".

!4

!5

!3

–98–

10-3 Details data input screen

* 1

No. Button Name of button Description1 AUXILIARYPEDALOPERA-

TIONMODESELECTIONbut-ton

Whenthebuttonispressed,auxiliarypedaloperationmodeselectionscreenisdisplayed.

2 AUXILIARYFEEDMODESE-LECTIONbutton

Whenthebuttonispressed,auxiliaryfeedoperationmodeselectionscreenisdisplayed.

3 BASEPITCHSETTINGbutton Whenthebuttonispressed,basepitchsettingscreenisdisplayed.

4 AUXILIARYFEEDINTERLOCKMODESETTINGbutton

Whenthebuttonispressed,auxiliaryfeedinterlockmodesettingscreenisdisplayed.*1Display/Nondisplayischangedoveraccordingtothecontentsofsettingof .

5 SHIRRINGAMOUNTRANGESETTINGbutton

Whenthebuttonispressed,shirringamountrangesettingscreenisdisplayed.

6 COMPENSATIONTHREADTENSIONCHANGEbutton


1

2

5

6

3

4

–99–


(1) Prepare the materials.

Prepareleftandrightsleeves,andgarmentbody.

(2) Turn the power ON.

(3) Perform sewing.

1) TurnthepowerswitchON.2) Data input screen is displayed after the initial

screenwasdisplayed.

Auto-lifter does not work until the screen moves to the sewing screen. After it has worked, it works in all screens. So, be careful.

3) Set sleeves andgarment bodyon the sewingmachine.

4) Startsewing.

1) Press READY switch 1 to change over

thescreentosewingscreen.

When the shirring amount level in the manual screen is the pedal neutral state (state that the pedal is not de-pressed) and not "0", refer to "23-2 Performing the auxiliary pedal set-ting" p. 163 and perform readjust-ment.

2) Input set value with SHIRRINGAMOUNT FOR

AUXILIARYFEEDbuttons 2.

1

2

–100–

10-5 Changing the basic set value

(1) Changing the sewing speed <Max. sewing speed setting>

1) PressMAX.SEWINGSPEEDSETTINGbutton

1.


(fast) and (slow) 2 to change

thesewingspeed.


5) Adjusttheshirringamountwithauxiliarypedal3.6) Perform thread trimming with pedal4 at the

endofsewing.

3

43

1

3

2

–101–


1) Press MANUAL DETAILS SETTING button

1.

2) PressBASEPITCHSETTINGbutton 2.

3) Change "base pitch set value" A by pressing

numeric keys to 3 or▼▲ buttons

4( 5).

4) PressENTERkey 6.

A

1

2

6

54

3

–102–




buttons 3( 4).


1) PressNEEDLETHREADTENSION CHANGE

button 1.

1

A

5

43

2

–103–

11-1 Changing the detailed set value

11. OPERATION OF THE SEWING MACHINE (MANUAL APPLICATION VOLUME)

(1) Changing the operating mode of auxiliary pedal <Auxiliary pedal operation selection>ChangingfrominterlockmodeAtostepmodeB

"Whatistheinterlockmodelike?"Itisthemodethat"shirringamount"changeswiththeinterlockofthedepressingamountofauxiliaryped-al.

"Whatisstepmodelike?"Itisthemodethat"shirringamount"increasesby+1whendepressingthefront-partofauxiliarypedaland"shirring"amountdecreasesby–1whendepressingtheback-partofauxiliarypedal.


1.

* Aistheinterlockmodescreen.

2) PressAUXILIARY PEDAL OPERATINGMODE

SELECTIONbutton 2.

A

1

2

–104–

3) PressSTEPMODESELECTIONbutton

3.

* When step mode is selected, shirring amountrangesetting is fixed to – 4 to + 35.


(2) Changing the auxiliary feed operating mode <Auxiliary feed mode selection>

1



1.

3

4

5

–105–

2) PressAUXILIARY FEED MODE SELECTION

button 2.



4:Fixedvaluecanbemanuallyinputtedbynumeralandset.

5:Fixedvaluecanbemanuallyinputtedby ratio (%) and set.

6:Operationinterlockingtheshirringamountisperformed.

Settingisperformedbynumeralinputtingwith"11-1 (3) Auxiliary feed interlock mode setting" p. 106.

7:Operationinterlockingtheshirringamountisperformed.

Setting is performed by ratio (%) inputtingwith"11-1 (3) Auxiliary feed interlock mode setting" p. 106.

3) Selecttheauxiliaryfeedoperatingmode.

2

5

7

8

9

6

4

–106–

(3) Setting the auxiliary feed interlock mode <Auxiliary feed interlock mode setting>

2) PressAUXILIARY FEED INTERLOCK MODE

SETTINGbutton 2.

Itisthesettingwhen 6or 7ofthepreviousitem3)isselectedat"11-1(2)Changingthe

operatingmodeofauxiliaryfeed".


1.1

2

–107–

3) Perform theauxiliary feed interlockmode set-ting.

1.Press shirringamount range settingbutton

3ofLV.1.Entertheupperlimitvalueby


buttons 6( 7).


2.Then, press auxiliary feed shirring amount set-

tingbutton 4ofLV.1Enterauxiliaryfeed

shirringamountbypressingnumerickeys

to 5or▼▲buttons 6( 7).

Similarly, set the value of LV.2, LV.3, LV.4 andLV.5.

DisplayAinthescreenshowsasfollows:•Whenshirringamountis–4to5,auxiliaryfeed

shirring amount value is 0%.•Whenshirringamount is6 to10,auxiliary feed

shirring amount value is 10%.•Whenshirringamountis11to15,auxiliaryfeed



shirring amount value is 35%.

* When inputting ratio (%), the set value is cor-rected by 5% unit.



A

3

4

8

9

76

5

–108–

3) Input the lower limit value of shirring amount

rangewith buttons3.

4) Input the upper limit value of shirring amount

rangewith buttons4.


(4) Setting the range of shirring amount <Shirring amount range setting>

2) PressSHIRRINGAMOUNT RANGE SETTING

button 2.


Itisthesettingwhentheinterlockmodeisselectedat"11-1(1)Changingtheoperatingmodeofauxiliarypedal".

1) PressDETAILSSETTINGbutton 1.1

2

5

4

3

6

–109–

(5) Setting the compensation thread tension <Compensation thread tension setting>

3) Change "needle thread tensionset value"A by


buttons 4( 5).



2) Press COMPENSATIONTHREADTENSION

SETTINGbutton 2.


1.

2

1

6

54

3

A

–110–


1) Display the counter setting screen.

WhenMODEkey 1ispressed,COUN-

TERSETTINGbutton 2isdisplayed.

Whenthisbuttonispressed,thecountersettingscreenisdisplayed.

2) Selection of kinds of counters Thissewingmachinehastwokindsofcounters,i.

e.,sewingcounterandNo.ofpcs.counter. PressSEWINGCOUNTERKINDSELECTION

button 3orNO.OFPCS.

KINDSELECTIONbutton 4todisplay

thecounterkindselectionscreen.Thekindsoftherespectivecounterscanbesetseparately.

12-1 Setting procedure of the counter

12. USING COUNTER

2

1

7

3

4

–111–

[ Sewing counter ]

UPcounter :

Everytimethesewingisperformed,theexistingval-ue iscountedup.When theexistingvalue isequaltothesetvalue,thecount-upscreenisdisplayed.

DOWNcounter :

Every time the sewing is performed, the existingvalue is counted down. When the existing value isreachedto"0",thecount-upscreenisdisplayed.

Counternotused :

[ No. of pcs. counter ]

UPcounter :

Every time the sewing of one sleeve (every timethreadtrimmingisperformedincaseofmanualsew-ing),existingvalueiscountedup.Whentheexistingvalueisequaltothesetvalue,thecount-upscreenisdisplayed.

DOWNcounter :

Every time the sewing of one sleeve (every timethread trimming is performed in case ofmanualsewing),existingvalue iscounteddown.When theexistingvaluebecomes "0", thecount-upscreen isdisplayed.

Counternotused :

–112–

3) Change of counter set value In case of the sewing counter, press SEWING

COUNTERSETVALUECHANGEbutton

1,andincaseoftheNo.ofpcs.counter,pressNO.OFPCS.COUNTERSETVALUECHANGE

button 2,andthesetvalueinputscreen

isdisplayed.Here,inputthesetvalue. (RefertoscreenA.)

4) Change of counter existing value In case of the sewing counter, press SEWING

COUNTEREXISTINGVALUE CHANGEbutton

3,andincaseoftheNo.ofpcs.counter,

pressNO.OFPCS.COUNTEREXISTINGVAL-

UE CHANGE button 4 and the existing

value inputscreen isdisplayed.Here, input theexistingvalue.

(RefertoscreenB.)

A

B

1

3

4

2

–113–

12-2 Count-up releasing procedure

Whencount-up condition is reachedduring sew-ingwork, thecount-upscreen isdisplayedand the

buzzerbeeps.PressCLEARbutton 1tore-

setthecounterandthescreenreturnstothesewingscreen.Thenthecounterstartscountingagain.

13-1 How to register

13. REGISTERING AND THE PATTERN TO DIRECT BUTTON AND RELEASING THE PATTERN FROM DIRECT BUTTON

RegisterthepatternNo.whicharefrequentlyusedwiththedirectbuttonsforuse.Oncethepatternsareregistered,thepatternselectioncanbeperformedwitheasebypressingonlythebutton.

1) Displaythedirectpatternregisterscreen.

When 1 switch is pressed, direct pat-

ternregisterbutton 2isdisplayedonthe

screen. When this button is pressed, the direct pattern

registerscreenisdisplayed.

1

1

2

–114–

2) Select the button to be registered. Direct patterns can be registered up to 30 pat-

terns.30directbuttons3aredisplayedonthescreen.Whenthebuttonlocatedonthepositionyoudesiretoregisterispressed,thepatternNo.listscreenisdisplayed.

3) Select the pattern No. to be registered. Select the pattern No. you desire to register

from among pattern No. buttons4. When theselectedbuttonispressedtwice,theselectionisreleased.

4) Register the direct pattern.

WhenENTERbutton 5 ispressed,the

register of direct pattern is finished and the di-rectpatternNo.registerscreenisdisplayed.

The registered pattern No. is displayed on thedirectbutton.

13-2 How to release

1) Select the pattern No. to be released. After displaying the pattern No. list screen at

the item2) of how to register the patternNo.,selectthepatternNo.youdesiretoreleasefromamongtheregisteredpatternNos.usingpatternNo.buttons1.

2) Release the direct pattern.

WhenENTERbutton 2 ispressed,the

release of the direct pattern is finished and the directpatternNo.registerscreenisdisplayed.

4

5

3

1

2

–115–

1) Display the sewing mode selection screen.

When MODE key 1 is pressed, MODE

SELECTIONbutton 2isdisplayedonthe

screen.

2) Select the sewing mode.

Press MODE SELECTION button 2 to

selectthesewingmodeyoudesiretosew.

* Imageof thebuttonof thesewingmodeselec-tionbutton changesaccording to the sewingmodewhichisselectedatpresent.

Whensemi-automaticsewingisselected:

Whenfully-automaticsewingisselected:

Whenmanualsewingisselected:

3) Determine the sewing mode.

WhenMODEkey 1ispressed,thesew-

ingmodedatainputscreenisdisplayed.

14. CHANGING SEWING MODE

13-3 Register state at the time of your purchasePatternNos.1to10havebeenregisteredatthetimeofyourpurchase.

2

1

–116–

1) Display the memory switch data list screen.

WhenMODEkey 1 ispressed,MEMO-

RYSWITCHbutton 2isdisplayedonthe

screen. Whenthisbuttonispressed,thememoryswitch

datalistscreenisdisplayed.

2) Select the memory switch button you desire to change.

PressUP/DOWNSCROLLbutton

3andselectthedata itembutton4 youde-siretochange.

3) Change the memory switch data. There are data items to change numerals and

thosetoselectpictographsinthememoryswitchdata.No.inpinkcolorsuchas isputonthedata items tochangenumeralsand thesetvaluecanbechangedwithtenkeysand+/-but-tonsdisplayedinthechangescreen.

No. inbluecolor suchas isputon thedata items to select pictographs and the picto-graphsdisplayed in the change screen canbeselected.

For the details of memory switch data, refer to "15-2 Memory switch data list" p.117.


15-1 Changing procedure of memory switch data

15. CHANGING MEMORY SWITCH DATA

4

2

1

3

–117–

1) Level 1Memoryswitchdata(level1)arethemotiondatathatthesewingmachinehasincommonandthedatathatoperateonallsewingpatternsincommon.

15-2 Memory switch data list

No. Item Setting range Edit unit Initial displayReverse stitching at the sewing start selection

Selectfromamongthreekindsofwithout,singleanddouble.

:Without :Single :Double

––– ––– Without

Reverse stitching at the sewing end selection

Selectfromamongthreekindsofwithout,singleanddouble.

:Without :Single :Double


Number of stitches of reverse stitching

Numberofstitchesatthesewingstartandthatatthesewingendareset.

0to19 1stitch 5stitches

Reverse stitching speed

Speedofthereversestitchingatthesewingstartandthesewingendisset.

200to3000

10sti/min 800sti/min

Needle position at the time of stop

Needlepositionatthetimeoftemporarystopduringsewingisselected.

:DOWN :UP

––– ––– DOWN

Number of stitches of soft start setting

Numberofstitchesofsoftstartatthesewingstartisset.

0to9 1stitch 0stitch

Soft start speed setting

Speedofsoftstartatthesewingstartisset.

200to2000


Condensation sewing selection

Selectfromamongfourkindsofwithout,startonly,endonlyandbothstartandend.

:Without :Start

:End :Both


Number of stitches of condensation

Numberofstitchesofcondensationsew-ingisset.


Condensation speed setting

Speedofcondensationsewingisset.

200to2000


Base tension in waiting state

Basetensioninwaitingstate(exceptdur-ingsewing)isset.

0to200 1 20

–118–

No. Item Setting range Edit unit Initial displayCompensation tension mode selectionSelectfromamongmanual(numericalvalue),manual(level)andautomatic.

:Numericalvalue :Level

:Automatic

Forsettingprocedureofthemanual(numericalvalue),referto"15-3 (1) Explanation of compensation tension manual (numerical value)" p.124.

––– ––– Manualnumerical

value)

Compensation tension manual (level) settingThisitemisdisplayedwhen"manual(level)"isselectedin

Compensationtensionmodeselection.Compensa-tiontensionvalueforeachlevelisset./Referto"15-3 (2) Explanation of compensation ten-sion manual (level) p.126.

–200to200

1 Level1)10

Level2)20

Level3)30

Compensation tension automatic settingThisitemisdisplayedwhen"automatic"isselectedin

Compensationtensionmodeselection.Compensa-tiontensionvalueforeachshirringamountrangeisset./Referto"15-3 (3) Explanation of compensation thread tension automatic" p.129.

Shirringamount–4to35

Compensationtensionvalue–200to200

––– –––

Shirring smoothing function settingUseofshirringsmoothingfunctionisselected./Referto"15-4 Explanation of the shirring smoothing function" p.131.

:Unused :Use

––– ––– Unused

Number of stitches of shirring smoothing function settingNumberofstitchesofshirringsmoothingfunctionisset.


Shirring smoothing function shirring amount settingShirringamountofshirringsmoothingfunctionisset.

1to35 1 1

Data storing function at the time of sewingWhetherstoringdataornotwhendataischangedinthesewingscreenisselected.* Bysetting,storing/nostoringofpartialshirringamount,

compensatingpartialshirringamount,orstopdetailedinformationischangedover.

:Nostoring :Storing

––– ––– Storing

Sound output at the time of changeover of step selectionWhetherbuzzersoundsornotwhenstepischangedoverisselected.

:Nosound :Sound

––– ––– Nosound

Auxiliary pedal use selectionUseofauxiliarypedalisselected.

––– ––– Use2

:Unused

:Use1 Shirringamountchangesaccordingtothedepressingamountofauxiliarypedal.

:Use2Shirringamountincreasesby+1bydepressingthefrontpartofauxiliarypedalanddecreasesby-1bydepressingthebackpartofauxiliarypedal.

/Referto"11-1 Changing the detailed set value" p.103 forthemanualmode.

–119–

No. Item Setting range Edit unit Initial displayShirring release switch use selectionUseofshirringreleaseswitchisselected.

––– ––– Usedasshirringrelease

:Unused

:Usedasshirringrelease

:Usedasreversefeedstitching

:Usedbothasshirringreleaseandthreadtrimmingprohibition

:Usedbothasreversestitchingandthread

trimmingprohibition

*Incasetheswitchisusedasthereversestitchingone,shirringreleasebuttonisdisplayedonthepanelwhenthedisplaysettingisperformedwith Reversestitch-ingbuttondisplayselection.

*Thissettingwillbecomeinvalidforthemanualmode.Knee switch use selectionWhetherkneeswitchforstepchangeoverisusedornotisselected.

:Unused :Use

––– ––– Use

Shirring amount interlock function at the time of change of pitch selectionWhethershirringamountsettoeachstepatthetimeofchangeofpitchiscorrectedornotaccordingtothechangeamountofpitchisselected.

:Notcorrect :Correct

––– ––– Nochange-over

Screen changeover function at the time of thread trim-ming on the way selectionWhetherscreenischangedoverornotwhenthreadtrimmingisperformedatthestepotherthanthelaststepisselected.

:Nochangeover :Changeover

––– ––– Nochange-over

Auxiliary feed input mode selection

Whetherauxiliaryfeedinputisperformedwithoffsetnumer-ical value or % ratio is selected.

:Numericalvalue :Ratio

––– ––– Numericalvalue

Shirring amount increase/decrease input modeWhetherShirringamountincrease/decreasevalue

input is performed with offset numerical value or with % ratioisselected.

:Numericalvalue :Ratio

0to200 1 Numericalvalue

Start position change way selectionWhetherthechangeofstartpositionisinterlockedwithshirringdataoronlythestartpositionmovesisselected.

––– ––– Interlockedwithshirring

data

:Interlockedwithshirringdata

:Onlystartpositionmoves.

–120–

No. Item Setting range Edit unit Initial display

Language selectionLanguagetobeindicatedinthepanelisselected.

––– ––– Noselection

Japanese English Chinese(traditional)

Chinese(simplified)

Spanish Italian French German

Portuguese Portuguese Vietnamese Korean

Indonesian Russian

–121–

2) Level 2Memoryswitchdata(level2)canbeeditedwhenpressingMODEswitchforaslongas6seconds.

Pedal stroke

0

2

1

Number of rotation

No. Item Setting range Edit unit Initial displayPresser position after thread trimming selection

Positionofthepresserafterthreadtrimmingisset.

:DOWN :UP

––– ––– UP

Max. sewing speed settingMax.sewingspeedofthesewingmachineisset.

200to3500


Sewing speed at low speed settingMin.sewingspeedofthesewingmachineisset.

200to400 5sti/min 200sti/min

Sewing speed of thread trimming settingSewingspeedatthetimeofthread


This function is set when hand lamp flickers.

0 : Without flicker reduction function

1:Lesseffective/8:moreeffective

0to8 1 0

Rotation start pedal stroke settingStrokefromtheneutralpositionofpedaltosewingmachinerotationstartpositionisset.

1.0to5.0 0.1mm 3.0mm

Pedal low speed sectionSectionfrompedalneutralpositiontosewingmachineaccelerationstartpositionisset.

1.0to10.0 0.1mm 6.0mm

Pedal presser lifting start positionSectionfrompedalneutralpositiontoclothpresserliftingstartpositionisset.

–1.0to

–6.0

0.1mm –2.1mm

Thread trimming start pedal strokeSectionfrompedalneutralpositiontothreadtrimmingstartpositionisset.

–1.0to

–6.0

0.1mm –5.1mm

Pedal max. number of rotation reach strokeSectionfrompedalneutralpositiontomax.num-berofrotationreachpositionisset.

1.0to15.0 0.1mm 15.0mm

Pedal neutral position compensationCompensationvalueofneutralpointofpedalisset.

–15to15 1 –1

Auto-lifter lifting holding timeWaitingtimeofliftingthepresserlifterisset.

10to600 10sec 60sec

Pedal curve selection function

Curveofthenumberofrotationofthesewingmachineintermsofpedaldepressingamountisselected.

0:Straightline 1:Square

2:Squareroot

––– ––– Straightline

–122–

No. Item Setting range Edit unit Initial displayReverse rotation to lift needle after thread trimming function selectionSewingmachineisrotatedinthereversedirectionafterthreadtrimming,andneedlebarisliftedneartoitsupperdeadpoint.

:Ineffective :Effective

––– ––– Ineffective

Reverse stitching at the sewing start A/M changeover function selectionDesignationofsewingspeedofreversestitchingatthesew-ingstartisselected.

––– ––– Speedbymanual

operation

:Inaccordancewiththespeedbymanualoperationofpedalorthelike:Inaccordancewiththespeedsetby Reversestitchingspeed

Stop function immediately after reverse stitching at the sewing start selectionFunctiontomakethesewingmachinestoponcewhenre-versestitchingatthesewingstartiscompleted

:Withoutfunction :Withfunction

––– ––– Withoutfunction

Condensation/EBT changeover speedInitialspeedatthetimeofstartofEBT(reversestitchingatthesewingend)isset.


Retry function selectionFunctiontomakethesewingmachinerotateagaininthenormaldirectionwithmax.torqueafterrotatingthemachineinthereversedirectiononcewhenthesewingmachineislockedisselected.

:Withoutretryfunction

:Withretryfunction

––– ––– Withoutretryfunc-

tion

Sewing machine start-up curve selectionStart-upcurveofthesewingmachineisselected.

:Normalcurve :Moresharpcurve

––– ––– Normalcurve

Presser position at the time of stop of the sewing ma-chine selectionPositionofthepresserfootwhenthesewingmachinetem-porarilystoppedisselected.

:DOWN :UP

––– ––– DOWN

Size class settingInitialvalue(sizecountryclass,gents'/ladies'selection,andbasicsize)whencreatinganewpatternisset./Referto"15-5 Explanation of the size class". p.133

––– ––– JapanGentlemen

No.6

3%

Initial pitch settingInitialvalueofpitchwhencreatinganewpat-ternisset.

1.5 to 6.0 0.1mm 2.0mm

Bottom feed amount compensation value settingCompensationvalueofsetvalueandactualvalueofbottomfeedamountisset.

–1.0to1.0 0.1mm 0mm

–123–

When the contents of level 2 have been changed, the screen becomes POWER OFF

screen after pressing CLOSE button . Accordingly turn ON the power again after

turning OFF the power once.

"POWER OFF screen"

No. Item Setting range Edit unit Initial displayTop feed amount compensation value settingCompensationvalueofsetvalueandactualvalueoftopfeedamountisset.

–1.0to1.0 0.1mm 0mm

Thread tension curve selectionInclinationofthreadtensioncurveisselected.

:Standard :Gentle(thinmaterials)

––– ––– Standard

Reverse stitching button display selectionDisplayofreversestitchingbuttoninthesewingscreenisselected.

:Non-display :Display

––– ––– Non-display

Dish-rise timing settingDisk-risetimingfromthestartofthreadtrim-mingisset.

0to40 1 18

Length of remaining thread settingLengthofremainingneedlethreadatthetimeofthreadtrimmingisset.Whenthesetvalueischanged,thedisk-closetimingfromthedisk-rise

0to40 1 5

–124–

(1) Explanation of compensation tension manual (numerical value)

15-3 Explanation of compensation thread tension

Thesewingmachine iscapableofchangingover thesettingprocedureofcompensation tension in thedatainputscreenandthestepdetailssettinginthesewingscreenbyselectionofthecompensationten-sionmode.

Compensationthreadtensionmanual(numericalvalue)isthewaytodirectlyinputnumericalvaluewheninputtingthecompensationthreadtensionvaluethatcanbesettoeachstep.Next,thesettingprocedureisexplained.

2) Select Compensation tension mode.

PressUP/DOWNSCROLLbuttons

3toselectCompensationthreadten-

sionselectionbutton 4.Compensation

tensionmodeselectionscreenisdisplayed.

1) Display the memory switch list screen.

WhenMODEkey 1ispressed,MEMO-


screen.Whenthisbuttonispressed,thememo-ryswitchlistscreenisdisplayed.

2

1

4

3

–125–

3) Make the compensation tension manual (nu-merical value) effective.

SelectEFFECTIVEbutton 5.

4) Determine the compensation tension manual

(numerical value)

WhenENTERbutton 6ispressed,the

compensation tensionmodeselectionscreen isclosed and selection of the compensation ten-sionmodeiscompleted.And,thescreenreturnstothememoryswitchlistscreen.

5) Select the setting screen of Compensation tension manual (numerical value).

PressCompensationthreadtensionsettingbut-

ton 9 in thescreentodisplaycompen-

sationthreadtensionpop-upscreen.

WhenREADYswitch 8 ispressed,data

inputscreenisdisplayed.PressSTEPDETAILS

SETTINGbutton 7toopenthestepde-

tailsscreen.

5

6

7

9

8

–126–


When MODE key 1 is pressed, MEM-

ORYSWITCHbutton 2 isdisplayedon

the screen. When this button is pressed, thememoryswitchlistscreenisdisplayed.

(2) Explanation of compensation tension manual (level)

6) Set the compensation tension manual (nu-merical value).

Input the compensation tension value for thesteptobeselectedwithnumericalvalue.Thein-puttednumericalvalueisaddedtoorsubtractedfrom the needle thread tension value in motionastheoffsetvalue.

WhenENTERbutton !0 ispressed, the

compensation thread tension pop-up screen isclosed to determine the compensation tensionsettingvalue.

And, the screen returns to the step detailsscreen.

Compensationthreadtensionmanual(level)isthewaytoperforminputtingwiththelevelselectionwheninputtingthecompensationthreadtensionvaluethatcanbesettoeachstep.Next,thesettingprocedureisexplained.


Press UP/DOWN SCROLL buttons

3 to select Compensation thread ten-

sionmodeselectionbutton 4.

Compensationtensionmodeselectionscreenisdisplayed.

1

4

3

2

!0

–127–

3) Make the compensation tension manual (lev-el) effective.


4) Determine the compensation tension manual (level).

WhenENTERbutton 6 is pressed, the




7 to select Compensation tension

manual(level)button 8.Compensation

tensionmodeselectionscreenisdisplayed.

6) Set the level value of compensation thread tension manual (level).

PressLEVEL1button 9toinputtheset

value.

PressLEVEL2button !0toinputtheset

value.

PressLEVEL3button !1toinputtheset

value. Whenthesettingiscompleted,pressENTER

button !2toclosethecompensationten-

sionmodeselectionscreen.Thentheselectionofcompensationthreadtensionmanual(level)iscompleted.

And,thescreenreturnstothememoryswitchlistscreen.

9

5

6

7

8

!0

!1

!2

–128–

WhenMODEkey !3ispressed,thedata

inputscreenisdisplayed.PressSTEPDETAILS

SETTINGbutton !4toopenthestep

detailsscreen.

7) Select Compensation tension manual (level) setting screen.

PressCompensationthreadtensionsettingbut-

ton !5 in thescreen todisplay thecom-

pensationthreadtensionpop-upscreen.

8) Set the compensation tension manual (level). Selectthelevelofcompensationthreadtension

forthesteptobeselected. Compensation thread tension value set to the

selectedlevelisaddedtoorsubtractedfromtheneedlethreadtensionvalueastheoffsetvalue.

WhenENTERbutton !6ispressed,the

compensation thread tension pop-up screen isclosedandthecompensationthreadtensionsetvalue isdetermined.And, thescreen returns tothestepdetailsscreen.

!4

!3

!6

!5

–129–

Compensationthreadtensionautomaticisthewaytoautomaticallyassignthecompensationthreadten-sionvaluebasedontheshirringamounttowhichthecompensationthreadtensionvaluethatcanbesetforeachstepisset.Next,thesettingprocedureisexplained.

(3) Explanation of compensation thread tension automatic


WhenMODEkey 1ispressed,MEMO-


screen.Whenthisbuttonispressed,thememo-ryswitchlistscreenisdisplayed.

3) Make the compensation tension automatic effective.


4) Determine the compensation tension auto-matic.



2) Select the compensation tension mode.


3toselectCompensationthreadtensionmode

selectionbutton 4.Compensationten-

sionmodeselectionscreenisdisplayed.

1

2

3

4

5

6

– �30 –

5) Select compensation tension automatic set-�ting.


3to select Compensation thread ten-

sion automatic button 7. Compensation

tension mode selection screen is displayed.

6) Set the compensation thread tension auto-�matic value.

�. Press shirring amount range setting button

8 of LV.�. Enter the upper limit value by

pressing numeric keys to 9 or ▼▲

buttons !0 ( !1).

2. Then, press compensation thread tension setting

button !2 of LV.�. Enter the compensa-

tion thread tension value by pressing numeric

keys to 9 or ▼▲ buttons !0 (

!1).

Similarly, input the value of LV.2, LV.3, LV.4 and LV.5 with buttons, !3 to !4.

Setting example on the left-hand illustration is :• In case shirring amount is – 4 to 5, compensa-

tion thread tension is – 3.• In case shirring amount is 6 to �0, compensation

thread tension is +5.• In case shirring amount is �� to �5, compensa-

tion thread tension is +��.• In case shirring amount is �6 to 20, compensa-

tion thread tension is +2�.• In case shirring amount is 2� to 35, compensa-

tion thread tension is +28.

* When the setting is completed, press ENTER

button !58to close the compensation ten-

sion automatic setting screen. And, the screen returns to the memory switch list screen.

* When MODE key !6 is pressed, the data

input screen is displayed.* In case the compensation thread tension auto-

matic is selected, even when STEP DETAILS

SETTING button !7 is pressed and the

step details screen is opened, the compensation

7

3

!3

!2

8

!5

!6

!7

!1!0

9

!4

–131–

(1) Explanation of the motion of shirring smoothing function

15-4 Explanation of the shirring smoothing functionThe sewingmachine is equippedwith the smoothing function to control the sudden changeof shirringamount at the time of changeover of the step. The value which is set here is reflected to each step of all patterndata.

Example)Whenallstepsare4

•Smoothingfunctionsetvalue (Numberofstitches) 2stitches (Shirringamount) 3

When the shirring amount of step 1 at the start of sewing is changed over to 6, first, the shirring amount is changedoverto3.Next,afterthemotionof2stitches,theshirringamountischangedoverto6(3+3).Whenstep1ischangedtostep2,theshirringamountbecomes9(6+3)immediatelyafterthechangeoverandtheshirringamountischangedoverto11whichhasbeensetinstep2afterthemotionof2stitches.Hereafter, similarly, the shirringamount changes± 3 at the time of changeover, further, the shirringamountchanges±3afterthemotionof2stitches,andthefunctionperformsthemotionuntiltheshirringamountwhichhasbeensetinthestepisreached.

* Whenthefully-automaticmodeisselected,theshirringamountintermsofthepositionofchangeoverissymmetricallydividedinfrontandrearsincethechangeoverofstepisautomaticallyperformed.

Motionofshirringsmoothingfunctionisexplainedbelow.

65

7

33

23

33

33

33

33

1

Step 1 Step 2 Step 3 Step 4

2 stitches

Shirr

ing

amou

nt

Cha

ngeo

ver C

hang

eove

r

Cha

ngeo

ver

Cha

ngeo

ver

Moving amount

2 stitches 2 stitches2 stitches

2 stitches 2 stitches2 stitches

2 stitches

–132–

Settingprocedureoftheshirringsmoothingfunctionisexplained.

(2) Setting of the shirring smoothing function

3) Make the shirring smoothing function effec-tive.


4) Set the number of stitches of shirring smoothing function.

Press 6buttonstoinputthe

numberofstitchesofshirringsmoothingfunc-tion.

5) Set the shirring amount of shirring smooth-ing function.

Press 7buttonstoinputthe

shirringamountofshirringsmoothingfunction.

2) Select the shirring smoothing function.

PressUP/DOWNSCROLLbutton

3 to select Shirring smoothing function selec-

tion button 4.The shirring smoothing

functionselectionscreenisdisplayed.


When MODE key 1 is pressed,MEM-

ORYSWITCHbutton 2 isdisplayedon

the screen. When this button is pressed, thememoryswitchlistscreenisdisplayed.

2

1

3

4

7

5

6

–133–

6) Determine the setting of shirring smoothing function.


shirring smoothing function setting screen isclosedand the setting is determined.And, thescreenreturnstothememoryswitchlistscreen.

WhenMODEkey 9 ispressed,thedata

inputscreenisdisplayed.

(1) Explanation of the size classSettingprocedureofthesizeclassisexplainedhere.

15-5 Explanation of the size class


WhenMODEkey 1isheldpressedmore

than 6 seconds, MEMORY SWITCH button

2isdisplayedonthescreen.Whenthis

buttonispressed,thememoryswitchlistscreenisdisplayed.

Whenthefully-automaticmodeisselected,itispossibletoperformthesettingofcountryclass,basicsize,andgents'/ladies'atthetimeofcreatinganewpattern,thesizedisplayatthetimeofgradingchangesac-cordingtothecountryclasswhichhasbeensethere.

The value which is set here is the value which becomes the initial value when creating a pattern. Even when the value here is changed, the contents of the pattern which has been already created do not change. However, only when the size country class is changed, the display of size changes.

9

8

1

2

–134–

2) Select Size class.


3toselectSizeclasssettingbutton 4.

Thesizeclasssettingscreenisdisplayed.

3) Select the size of country class.

(Germany)Ladies

(Germany)Girls

(France)

(Italy)

(America)

(Japan)

Selectthesizefrombuttons5.

4) Select gents'/ladies' wear.

Press buttons6toselectgents'/

ladies'wear.

5) Set the basic size.

Press buttons7toinputthebasicsize.Forthesizeofcountryclass,refertothesize

development.

6) Set the grading ratio (%).

Press buttons8 to input the grading ratio. The inputted ratio (%) becomes the offset

valueofthegradingforeachstepwhenanewpatterniscreated.

7) Determine the size class setting.

WhenENTERbutton 9ispressed,thesizeclasssettingscreenisclosedandthesettingis

determined.And,thescreenreturnstothememoryswitchscreen.

3

8

65

7

9

4

–135–

(2) Size development

Sizedevelopmentfortherespectivecountryclassesisshownbelow.

32 104 34 36 06 03 44 44 34 34 02

34 110 36 38 08 05 46 46 36 36 03

36 116 38 40 10 07 48 48 38 38 04

38 122 40 42 12 09 50 50 40 40 05

40 128 42 44 14 11 52 52 42 42 06

42 134 44 46 16 13 54 54 44 44 07

44 140 46 48 18 15 56 56 46 46 08

46 146 48 50 20 17 58 58 48 48 09

48 152 50 52 22 19 60 60 50 50 10

50 158 52 54 24 21 62 62 52 52 11

52 164 54 56 26 23 64 64 54 54 12

54 170 56 58 28 25 66 66 56 56 13

56 176 58 60 30 27 68 68 58 58 14

58 182 60 62 32 29 70 70 60 60 15

60 188 62 64 34 31 72 72 62 62 16

–136–

16. ERROR CODE LIST

Error code Pictograph Description of error How to recover Place of recovery

E000 Contact of initialization of main shaft EEP-ROM of MAIN p.c.b.

WhendataisnotwritteninEEP-ROMordataisbroken,dataisautomaticallyinitializedandtheinitializationisinformed.

TurnOFFthepower.

E001 Contact of initialization of main EEP-ROM of MAIN p.c.b.

WhendataisnotwritteninEEP-ROMordataisbroken,dataisautomaticallyinitializedandtheinitializationisinformed.

TurnOFFthepower.

E003 Main shaft motor encoder defectivenessAnglecounterofneedleUPdetectionhasexceededthevalueequivalentto1.1turns.AnglecounterofneedleDOWNdetectionhasexceededthevalueequivalentto1.1turns.

TurnOFFthepower.

E004 Main shaft motor needle DOWN detection defectivenessAnglecounterofneedleUPdetectionhasnotexceededthevalueequivalentto1.1turns.AnglecounterofneedleDOWNdetectionhasexceededthevalueequivalentto1.1turns.

TurnOFFthepower.

E005 Main shaft motor needle UP detection defectivenessAnglecounterofneedleUPdetectionhasexceededthevalueequivalentto1.1turns.AnglecounterofneedleDOWNdetectionhasexceededthevalueequivalentto1.1turns.

TurnOFFthepower.

E006 Contact of initialization of machine head EEP-ROM of the circuit board mounted on the machine headWhendataisnotwritteninEEP-ROMordataisbroken,dataisautomaticallyinitializedandtheinitializationisinformed.

TurnOFFthepower.

E007 Main shaft motor-lock

Whenlargeneedleresistancesewingproductissewn

TurnOFFthepower.

E011 External media not inserted

Externalmediaisnotinserted.

Possibletorecoverbyreset.

Previousscreen

E012 Read error

Datareadfromexternalmediacannotbeperformed.


Previousscreen

E013 Write error

Datawritefromexternalmediacannotbeperformed.


Previousscreen

E014 Write protect

Externalmediaisinthewriteprohibitionstate


Previousscreen

–137–


E015 Format error

Formatcannotbeperformed.


Previousscreen

E016 External media capacity over

Capacityofexternalmediaisshort.


Previousscreen

E022 File No. error

Designated file is not in media.


Previousscreen

E029 Media slot release error

Lidofmediaslotisopen.


Previousscreen

E062 Sewing data error

Whensewingdataisbrokenorrevisionisold.

TurnOFFthepower.

E302 Confirmation of tilt of machine head

WhentiltofmachineheadsensorisOFF.

TurnOFFthepower.

E303 Main shaft semilunar plate sensor error

Semilunarplateofsewingmachinemotorisabnormal.

TurnOFFthepower.

E702 Abnormality of control

CPUperformedprocessingotherthansupposed.

TurnOFFthepower.

E703 Panel is connected to the machine other than sup-posed. (Machine type error)

Whenmachinetypecodeofsystemisimproperincaseofinitialcommunication.

Possibletorewriteprogramafterpressingdowncommuni-cationswitch.

Communicationscreen

E704 Nonagreement of system version

Whenversionofsystemsoftwareisimproperincaseofinitialcommunication.

Possibletorewriteprogramafterpressingdowncommuni-cationswitch.

Communicationscreen

E731 Main motor hole sensor defectiveness or position sensor defectiveness

Whenmotorholesensorerrorsignal(UVWE)isde-tectedwiththemotorlocked(2secondsormorehavepassedat20sti/minorless).

TurnOFFthepower.

–138–


E733 Reverse rotation of main shaft motorWhenmotorhascontinuedtorotate40timesormoreinthereversedirectionasagainstthecontroldirectionat500sti/minormoreduringmotorrunning(excludingatthetimeofholding).

TurnOFFthepower.

E801 Phase-lack of power

When400msormoreofpowerphase-lacksignal(PHE)isdetectedafter2secondsofphase-lackobservationinvalidtimepassedfromturningONthepower.

TurnOFFthepower.

E802 Power instantaneous cut detection

Whenpowerinstantaneouscutdetectionsignal(PWF)isdetected.

TurnOFFthepower.

E810 Solenoid power short-circuitWhensolenoidpowershort-circuitsignal(PWSH)(CPLDinter-nalsignal)isdetectedwhilepowerphase-lacksignal(PHE)isnotdetectedafter2secondsofphase-lackobservationinvalidtimepassedfromturningONthepower.

TurnOFFthepower.

E811 Overvoltage

Whenpowerovervoltagesignal(OVL)whichisoutputwheninputpoweris280Vormoreisdetected.

TurnOFFthepower.

E813 Low voltage

Whenlowvoltagesignal(LVL)whichisoutputwheninputpoweris150Vorlessisdetected.

TurnOFFthepower.

E903 Abnormality of stepping motor power

Whensteppingmotorpowerabnormalitysignal(LVPMP)whichis output when the stepping motor power, 48V, fluctuates -15% ormorewhenturningONthepowerisdetected.

TurnOFFthepower.

E915 Abnormality of communication between operation panel and main CPU

Whenabnormalityoccursindatacommunication.

TurnOFFthepower.

E916 Abnormality of communication between main CPU and main shaft CPU


TurnOFFthepower.

E917 Failure of communication between operation panel and personal computer



Previousscreen

E918 Abnormality of heat sink temperature for MAIN p.c.b.

When temperature of heat sink for MAIN p.c.b. is 85˚C or more.

TurnOFFthepower.

–139–


E920 CPLD writing abnormality

When1biteachiswritteninthetestportanditdoesnotagreewithVerfywhenturningONthepower.

TurnOFFthepower.

E922 Main shaft motor control impossible

Whenthenumberofrotationofmeasuringexceeds50msormorethantheupperlimitvalue(3,500sti/min).

TurnOFFthepower.

E924 Main shaft drive trouble

Whenmotordrivererrorsignal(GTRE)isdetectedwhilemotorovercurrentsignal(OCL1)isnotdetectedwiththemotorlocked(2secondsormorehavepassedat20sti/minorless).

TurnOFFthepower.

E941 CPLD reading abnormality

WheninputsignalfromCPLDisreadtwiceandtheydonotagreewitheachotherevenwhentrying10msormorewhenturningONthepower.

TurnOFFthepower.

E942 Main shaft EEP-ROM trouble

WhendatawritingtoEEP-ROMcannotbeperformed.

TurnOFFthepower.

E943 Main EEP-ROM trouble


TurnOFFthepower.

E946 Head EEP-ROM trouble


TurnOFFthepower.

–140–

Communicationfunctioncandownloadthesewingdatacreatedwithothersewingmachine.Inaddition,thefunctioncanuploadtheaforementioneddatatothemediaorpersonalcomputer.Asthemeansofcommunication,amediaslotandUSBareprepared.

17-1 Handling possible data

17. USING COMMUNICATION FUNCTION

Data name Extension Description of dataVD00 .VDT

DP00 .EPD

Filethatextensionis".VDT"Read frommedia.Max.99patternscanbeused.

Filethatextensionis".EPD"Read frommedia.Max.99patternscanbeused.

Vectorformatdata

Parameterdata

: file No.

Pictograph

Forhandlingwayofthemedia,read"5-1. PREFACE" p.14.

Datacanbesent/receivedto/fromapersonalcomputerorthelike,bymeansofaUSBcable.

If the contact part becomes dirty, failure of contact will be caused. Do not touch by hand, and control so that dust, oil or other foreign material does not adhere to it. In addition, the inside element is damaged by static electricity or the like. So, be very careful when handling.

17-2 Performing communication by using the media

17-3 Performing communication by using USB

–141–

17-4 Take-in of the data

1) Display the communication screen.

Whencommunicationswitch 1ofswitch

seatsectionispressedinthedatainputscreen,thecommunicationscreenisdisplayed.

2) Select the kind of data.

Whendataselectionbutton 2ispressed,

the data selection screen is displayed.Select

button 3ofkindofdatatobecom-

municated.The selectedbutton is displayed inreversevideo.

3) Determine the kind of data.


kindof data selection screen is closedand theselectionof thekindofdatahasbeencomplet-ed.

1

4

3

2

–142–

4) Select the communication procedure. Thereare four communicationproceduresas

describedbelow.

5Writingdatafrommediatopanel

6Writingdatafrompersonalcomputer(server)topanel

7Writingdatafrompaneltomedia

8Writingdatafrompaneltopersonalcomputer(server)

Selectthebuttonofcommunicationprocedureyoudesire.

* Whenthevectorformatdata 2isselect-

edinthekindofdata,itcannotbeselectedto

writethedatatothemediafrom 7panel,

andtowritethedatatopersonalcomputer(serv-

er)from 8panel.

Vectorformatdataisconvertedtotheparameterdataatthetimeofwritingthedatatothepanel.

7

5 6

8

–143–

5) Select the data No.

When 9 is pressed, the writing file selec-

tionscreenisdisplayed. Input the file No. of the data you desire to write.

For the file No., input the numerals of the part ofVD00 .VDT of the file name.

DesignationofthepatternNo.ofwritingdestina-tioncanbeperformedinthesameway.Whenthewritingdestinationisthepanel,patternNos.whichhavenotbeenregisteredaredisplayed.

6) Determine the data No.

WhenENTERbutton !0ispressed,the

dataNo.selectionscreenisclosedandthese-lectionofthedataNo.hasbeencompleted.

7) Start communication.

Whencommunicationbutton !1is

pressed,thedatacommunicationstarts.ThecommunicationscreenAisdisplayedduringcommunicationandthescreenreturnstothecommunicationscreenaftertheendofcommu-nication.

* Donotopenthecoverduringreadingthedata.Datamaynotbereadin.

A

9

!0

!1

–144–

18-1 Observing the maintenance and inspection information

18. INFORMATION FUNCTION

Therearethreefunctionsbelowintheinformationfunction.

1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time.

Refer to "18-1 Observing the maintenance and inspection information" p.144and"18-2 Input-ting the maintenance and inspection time" p.146.

2) Speedcanbecheckedataglanceandthetargetachievingconsciousnessasa lineorgroupis in-creasedaswellbythefunctiontodisplaythetargetoutputandtheactualoutput.

Refer to"18-4 Observing the production control information" p.148and"18-5 Performing set-ting of the production control information" p.150.

3) Informationonmachineworkingratio,pitchtime,machinetimeandmachinespeedcanbedisplayedfromtheworkingstateofthesewingmachine.

Referto"18-6 Observing the working measurement information" p.153.

1) Display the information screen.

When information key 1 of the switch

seatsectionispressedinthedatainputscreen,theinformationscreenisdisplayed.

2) Display the maintenance and inspection in-formation screen.

Pressmaintenanceandinspectioninformation-

screendisplaybutton 2intheinformation

screen.

1

2

–145–

Information on the following three items is dis-played in the maintenance and inspection infor-mation screen.

•Needlereplacement:(1,000stitches)

•Cleaningtime(hour):

•Oilreplacementtime(hour):(Grease-uptime)

Theintervaltoinformoftheinspectionforeachiteminbutton3 isdisplayedat4, and remaining timeup to the replacement is displayedat5. In addi-tion, remaining time up to the replacement canbecleared.

3) Perform clearing remaining time up to the re-placement.

Whenbutton3 of the itemyoudesire toclearispressed,thetimeofreplacementclearscreen

is displayed.When CLEAR button 6 is

pressed, the remaining time up to the replace-mentiscleared.

3

45

3

6

–146–

18-2 Inputting the inspection time

4) Display the threading diagram.

When threading button 7 displayed

in the maintenanceand inspection screen ispressed,theneedlethreadthreadingdiagramisdisplayed.Observe it when performing thread-ing.

1) Display the information screen (maintenance personnel level).


seatsectionispressedinthedatainputscreenfor approximately three seconds, informationscreen(maintenance level) isdisplayed.Incaseof the maintenance personnel level, the picto-graph locatedon the upper left side changesfrom blue to orange, and five buttons are dis-played.

2) Display the maintenance and inspection in-formation screen.

Pressmaintenanceandinspectioninformation

screendisplaybutton 2intheinforma-

tionscreen.

* For the two buttons displayed in the bottom stage at the time of the maintenance per-sonnel level, refer to "24 COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL" p.171.

7

2

1

–147–

The same information as that in the normalmaintenanceand inspection information screenis displayed in themaintenanceand inspectioninformationscreen.

Whenbutton3oftheitemyoudesiretochangethe inspection time is pressed, the inspectiontimeinputscreenisdisplayed.

Whenthedesignatedinspectiontimeisreached,thewarningscreenisdisplayed.Incaseofclearingtheinspectiontime,pressCLEAR

button 2.Theinspectiontimeisclearedand

thepop-upisclosed.Incaseofnotclearingthe

inspectiontime,pressCANCELbutton 1and

closethepop-up.Everytimeonesewingiscomplet-ed,thewarningscreenisdisplayeduntiltheinspec-tiontimeiscleared.

Warning Nos. of the respective items are as fol-lows.•Needlereplacement :A201•Cleaningtime :A202•Oilreplacementtime:A203(Grease-uptime)

3) Input the inspection time. Inputtheinspectiontime. Whentheinspectiontimeissetto"0",thewarn-

ingfunctionstops.

Whenclearbutton 4 ispressed,theval-

uereturnstotheinitialvalue. The initial values of the inspection time of re-

spective items are as follows.

•Needlereplacement :0(1,000stitches) •Cleaningtime :0(hour) •Oilreplacementtime :1,028(hour)

(Grease-uptime)*Grease-uptimeisthetimethat30days/month,

5days/weekand8hours/dayareconvertedto6months.

WhenENTER 5buttonispressed,the

inputtedvalueisdetermined.

18-3 Releasing procedure of the warning

Thecalculatingmethodis×5days×8hours.

7days30days×6months（　　　　　）

4

3

5

2

1

–148–




2) Display the production control screen. Press production control screen displaybutton

2 intheinformationscreen.Theproduc-

tioncontrolscreenisdisplayed.

18-4 Observing the production control information

Itispossibletodesignatethestart,displaythenumberofpiecesofproductionfromthestarttotheexist-ingtime,displaythenumberofpiecesofproductiontarget,etc.intheproductioncontrolscreen.Therearetwokindsofdisplaywaysfortheproductioncontrolscreen.

(1) When displaying from the information screen

Information on the following 5 items is displayed in the production control screen.

1:Existingtargetvalue Numberofpiecesofthetargetofproductsatthe

presenttimeisautomaticallydisplayed.

2:Factualresultsvalue Numberofpiecesofthesewnproductsisauto-

maticallydisplayed.

3:Finaltargetvalue Number of pieces of the final target of products

isdisplayed.Inputthenumberofpiecesreferringto"18-5 Performing setting of the production control information" p.150.

4:Pitchtime Time (second) required for one process is dis-

played. Input the time (unit : second) referringto"18-5 Performing setting of the production control information" p.150.

5 :Numberoftimesofthreadtrimming Numberoftimesofthreadtrimmingperprocess

isdisplayed.Inputthenumberoftimesreferringto"18-5 Performing setting of the production control information" p.150.

1

2

3

4

5

1

2

–149–

1) Display the sewing screen.

When READY key 1 of the switch seat

section ispressed in thedata inputscreen, thesewingscreenisdisplayed.

2) Display the production control screen.


seatsectionispressedinthesewingscreen,theproductioncontrolscreenisdisplayed.

(2) When displaying from the sewing screen

Thecontentsofdisplayand the functionsarecom-monto"18-4 (1) When displaying from the infor-mation screen" p.148.

1

2

–150–

18-5 Performing setting of the production control information

3) Input the pitch time. Next,inputthepitchtimerequiredforone

process.WhenPITCHbutton 4ofthe

aforementioneditem1)ispressed,thepitchtimeinputscreenisdisplayed.

InputthevalueyoudesirewithtenkeysorUP/DOWNbuttons.

Aftertheinput,pressENTERbutton 6.

2) Input the final target value. First, input the numberof piecesof the target

ofproduction in theprocess towhichsewing isperformed from now on. When final target value

button 3 is pressed, the final target value

inputscreenisdisplayed. Input thevalueyoudesirewith tenkeysorUP/

DOWNbuttons.


1) Display the production control screen. Displaytheproductioncontrolscreenreferringto

"18-4 Observing the production control infor-mation" p.148.

1

2

3

4

5

6

6

–151–

4) Input the number of times of thread trim-ming.

Next, input the number of times of thread trim-mingperprocess.

Whennumberoftimesofthreadtrimmingbutton

5 in the previous page is pressed, the

numberoftimesofthreadtrimminginputscreenisdisplayed.

Input thevalueyoudesirewith tenkeysorUP/DOWNbuttons.


* When the input value is "0", count of the number of times of thread trimming is not performed. Use this function by connecting the external switch.

6) Stop the count. Displaytheproductioncontrolscreenreferringto

"18-4 Observing the production control infor-mation" p.148.

When the count is being performed, STOP

switch 8isdisplayed.WhenSTOPbutton

8ispressed,thecountisstopped.

After the stop,START button 7 is dis-

played at the position of STOP button. Whencontinuingthecount,pressSTARTbuttonagain.The counted value is not cleareduntilCLEAR

button 9ispressed.

5) Start the count of number of pieces of pro-duction.

WhenSTART button 7 is pressed, the

countofnumberofpiecesofproductionisstart-ed.

7

6

8

9

–152–

7) Clear the counted value. Whenclearing thecountedvalue,set thecount

tothestopstateandpressCLEARbutton

9. The value to be cleared is thepresent target

value!0andactualresultsvalue!1only.

(Note) CLEAR button is displayed only in case of stop state.

When CLEAR button is pressed, the clear confir-mationscreenisdisplayed.

WhenCLEARbutton !2ispressedintheclear

confirmation screen. the counted value is cleared.

9

!0

!1

!2

–153–




18-6 Observing the working measurement information

Information on the following 5 items are dis-played in the working measurement screen.

1: The information is automatically displayedfrom the timeof start of measuring theworkingratio.

2: The information is automatically displayedfromthetimeofstartofmeasuringthema-chinespeed.

3: The information is automatically displayedfromthetimeofstartofmeasuringthepitchtime.

4: The information is automatically displayedfromthetimeofstartofmeasuringthema-chinetime.

5: NumberoftimesofthreadtrimmingisInputthenumberoftimesreferringtoitem3)onthenextpage.

2) Display the working measurement screen. Pressworkingmeasurementscreendisplaybut-

ton 2 in the information screen.The

workingmeasurementscreenisdisplayed.

1

2

1

4

5

3

2

– �54 –

3) Input the number of times of thread trim-�ming.

Next, input the number of times of thread trim-ming per process. When number of times of

thread trimming button 5 in the previous

page is pressed, the number of times of thread trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button 3.

When the input value is 0, count of the number of times of thread trim-�ming is not performed. Use this function by connecting the external switch.

4) Start the measurement.

When START button 4 is pressed, mea-

surement of each data is started.

5) Stop the count. Display the working measurement screen refer-

ring to �) and 2) of "18-6 Observing the work-�ing measurement information" p.153.

STOP switch 5 is displayed when the

measurement is being performed. When STOP

switch 5 is pressed, the measurement is

stopped.

After the stop, START button 4 is dis-

played at the position of STOP button. To con-

tinue measuring, press START button 4

again. The measured value is not cleared until

CLEAR button 6 is pressed.

3

4

6

5

–155–

6) Clear the counted value. Whenclearing thecountedvalue,set thecount

tothestopstateandpressCLEARbutton

6.

(Note) CLEAR button is displayed in case of the

stop state only.

When CLEAR button 6 is pressed, the

clear confirmation screen is displayed.

WhenCLEARbutton 7ispressedinthe

clear confirmation screen, the counted value is cleared.

6

7

–156–

Tore-formatamedium,theIP-420hastobeused.TheIP-420isnotabletoreadanymediumwhichisformattedonapersonalcomputer.

19. PERFORMING FORMATTING OF THE MEDIA

1 Display the media format screen.

When 1switchisheldpressedforthree

seconds,MEDIA FORMAT button 2 is

displayedon the screen.When this button ispressed,themediaformatscreenisdisplayed.

2Start formatting of the media. Setthemediayoudesiretoformattothemedia

slot,closethecover,pressENTERbutton

3andformattingstarts.Savenecessarydatain

themedia to theothermediabefore formatting.When formatting is performed, the insidedataaredeleted.

When two or more media are connected to the sewing machine, the medium to be format-ted is determined by the predetermined priority order. High , LowCF(TM) slot , USB device 1 , USB device 2 , ....When a CompactFlash (TM) is inserted in the CF(TM) slot, the CompactFlash (TM) will be formatted according to the priority order as shown above.Refer to the USB specifications for the priority order of access.

2

3

1

–157–

IP-420Transmit data

DatacreatedwithPM-1(sewingdatacreationandeditsoftware)canbesewnontrialbyon-lineconnec-tionofthepersonalcomputerwiththesewingmachine.

20. TRIAL SEWING FUNCTION

ConnectthepersonalcomputerwithIP-420andtransmitdatatothesewingmachineaftercreationofdatawithPM-1.WhenIP-420becomesthedatainputscreen,automaticallythetrialsewingscreenisdisplayed.FortheoperatingprocedureofPM-1,seeHELPofPM-1orthelike.

1) Receive the trial sewing data from PM-1. When the trialsewingdata (vector formatdata)

is transmittedfromPM-1, thescreenonthe leftsideisdisplayed,andthetransmitteddataisdis-playedinthecenterofthescreen.

The display corresponds with the lengthbe-tweenstepssetwithPM-1.

2) Edit the vector parameter. VectorformatdatatransmittedfromPM-1iscon-

vertedtotheparameterthatcanbesetwiththesewing machine.Thereby, it is possible to per-formthesameeditasthenormalpattern.

• When STEP DETAILS bu t ton 1 i s

pressed, the step details setting screen is dis-played.

• WhenSEWINGDATADISPLAYbutton 2

ispressed,thesewingdatasettingscreenisdis-played.

20-1 Performing trial sewing

1

2

–158–

3) Perform trial sewing.

WhenREADYswitch 3ispressed,the

trialsewingscreenisdisplayed. Trialsewingcanbeperformedinthisstate.

4) Register the data to the pattern. Whenthedatawhichhasbeensewnontrial is

registeredtothepanel,pressREGISTERbutton

4 displayed in the trial sewing screen,

and the register screen is displayed. Enter thepattern No. you want to register by pressing

numerickeys to 5or▲▼buttons

6( 7).

5) Determine the register of the data.

WhenENTERbutton 8 ispressed, the

register screen is closed and the register hasbeencompleted.

6) Display the data input screen. After completion of the register, automatically

thedatainputscreenAisdisplayed.

A

3

4

8

5

6 7

–159–

1) Display the key lock screen.

Press 1key for threeseconds,and the

KEYLOCKbutton 2 isdisplayedon the

screen. When this button is pressed down, thekeylockscreenisdisplayed.

The existing setting state is displayedon theKEYLOCKbutton.

:Statethatkeylockisnotset

:Statethatkeylock1isset

:Statethatkeylock2isset

21. PERFORMING KEY LOCK

2) Select and determine the key lock state.

Selectthekeylockstatebutton 3inthe

key lock setting screen, and press 4.

Then the key lock setting screen is closedandthekeylockstateisset.

2

1

3

4

–160–

3) Close the mode screen and display the data input screen.

When the mode screen is closed and the data

input screen is displayed, pictograph 5

showing the key lock state is displayedon theright-handsideofthepatternNo.display.

Besides,only thebuttonswhicharepossible tobeusedeveninthekeylockstatearedisplayed.

* Statethatkeylock2issetA

A

5

5

–161–

1) Display the version information screen.

Press 1key for threeseconds,and the

VERSION INFORMATION button 2 is

displayedon the screen.When this button ispresseddown,theversioninformationscreenisdisplayed.

Theversion informationonthesewingmachineyouuse isdisplayedon theversion informationscren,anditispossibletocheckit.

1:Versioninformationonpanelprogram 2:Versioninformationonmainprogram 3:Versioninformationonservoprogram

22. DISPLAYING VERSION INFORMATION

WhenCANCELbutton 3ispressed,the

version information screen is closedand themodescreenisdisplayed.

2

3

1

2

3

1

4

4 5

6

52) Display the detail display screen. When you press detail display screen button

4, and thepanel-programdetail screen

appearsonthedisplay. 4:Modulename 5:RVL 6:Checksum

Whenyoupresscancelbutton 5,thede-

taildisplayscreenisclosedtoshowtheversioninformationscreen.

Whenyou press mode key 1, the de-

taildisplayscreen isclosed toshowdataentryscreenwhichisbeingselected.

–162–

Press 1keyforthreeseconds,andCHECK

PROGRAMbutton 2isdisplayedonthe

screen.Whenthisbuttonispresseddown,thecheckprogramscreenisdisplayed.

There are 5 items below in the check program.

AuxiliarypedalsettingReferto"23-2 Performing the auxiliary pedal set-ting" p.163.

CheckingofA/DvalueofauxiliarypedalReferto"23-3" Performing checking of A/D value of auxiliary pedal" p.164.

LCDcheckReferto"23-4 Performing LCD check" p.164.

TouchpanelcompensationReferto"23-5 Performing touch panel compen-sation" p.165.

InputsignalcheckReferto"23-6 Performing the input signal" p.167.

OutputsignalcheckReferto"23-7 Performing the output signal" p.169.

23. USING CHECK PROGRAM

23-1 Displaying the check program screen

2

1

–163–

1) Display the auxiliary pedal setting screen. WhenAUXILIARY PEDAL SETTING but-

ton 1 in the check program screen is

pressed,theauxiliarypedalsettingscreenisdis-played.

23-2 Performing the auxiliary pedal setting

2) Perform the auxiliary pedal setting.™ Auxiliarypedalreleasepositionsetting: Release the auxiliary pedal and pressAUXIL-

IARY PEDAL RELEASE POSITION SETTING

button 2Whenthedisplayisdetermined,

press 6todeterminethedata.

™ Auxiliary pedal front-part depressingpositionsetting:

Depress the front-part of auxiliary pedal andpressAUXILIARY PEDAL FRONT-PART DE-

PRESSING POSITION SETTING button

3.Whenthedisplayisdetermined,press

6todeterminethedata.™ Auxiliary pedal back-part depressingposition

setting: Depress theback-part of auxiliary pedal and

pressAUXILIARY PEDAL BACK-PART DE-

PRESSING POSITION SETTING button

4.Whenthedisplayisdetermined,press

6todeterminethedata.

• Whenallsettingsarecompleted,pressCANCELbutton 5tocompletethesetting.Thescreen

returnstothecheckprogramscreen.

* Error occurs when CANCEL button 5 is pressed unless the difference of each setting

item is 5 or more,

4

5

6

2

3

1

–164–

1)Display the check screen of A/D value of aux-iliary pedal.

WhenCHECKbutton 1ofA/Dvalueof

auxiliary pedal of the check program screen ispressed, theA/Dvalueofauxiliarypedalcheckscreenisdisplayed.

23-3 Performing checking of A/D value of auxiliary pedal

1) Display the LCD check screen.

When LCD CHECK button 1 on the

check program screen is pressed, the LCDcheckscreenisdisplayed.

23-4 Performing LCD check

2) Perform checking of A/D value of auxiliary pedal.

When the auxiliary pedal is depressed,A/Dvalue corresponding to the depressing amountisdisplayed.

Afterchecking,pressCANCELbutton 2.

The screen returns to the check programscreen.

2

1

1

– 165 –

2) CheckwhetheranydotofLCDisomitted. The screen of LCD check screen is displayed by

one color only. Check in this state whether any dot is omitted or not.

After checking, press CANCEL button 2 .

The LCD check screen is closed and the check program screen is displayed.

1) Display the touch panel compensationscreen.

When TOUCH PANEL COMPENSATION but-

ton 1 on the check program screen is

pressed, the touch panel compensation screen is displayed.

23-5Performingtouchpanelcompensation

2) Pressthelowerleftposition. Press red circle 3 located at the lower left po-

sition on the screen. When finishing the compensation, press CAN-

CEL button 2.

2

1

2

3

– 166 –

5) Presstheupperrightposition. Press red circle 6 located at the upper right

position on the screen. When finishing the compensation, press CAN-

CEL button 2.

3) Pressthelowerrightposition. Press red circle 4 located at the lower right

position on the screen. When finishing the compensation, press CAN-

CEL button 2.

4) Presstheupperleftposition. Press red circle 5 located at the upper left

position on the screen. Whenfinishingthecompensation,pressCAN-

CEL button 2.

2

2

2

4

5

6

– 167 –

1) Displaytheinputsignalcheckscreen.

When INPUT SIGNAL CHECK button 1

of the check program screen is pressed, the in-put signal check screen is displayed.

6) Storethedata. When 4 points have been pressed, the screen

showing power-OFF prohibition is displayed since the compensation data are to be stored.

DonotturnOFFthepowerwhilethisscreenisbeingdisplayed.

WhenthepoweristurnedOFF,thecompen-sateddataarenotstored.

Whenstoringisfinished,thecheckprogramscreen is automatically displayed.

23-6Performingtheinputsignalcheck

2) Performtheinputsignalcheck. Input state of the input signal can be checked in

the input signal check screen. Input state is displayed as 2 with every input

signal.

DisplayofON/OFFstateisshownasbelow:

: ON state

: OFF state

1

2

–168–

6kindsoftheinputsignalsaredisplayedasbelow.

No. Pictograph Descriptionofsensor

Stepchangeoverswitch

Shirringreleaseswitch

NeedleUPpositiondetection

NeedleDOWNpositiondetection

Headtiltsensor

Semilunarplatedetection

–169–

23-7 Performing the output signal check

1) Display the output signal check screen.

When OUTPUT SIGNAL CHECK button

1of thecheckprogramscreen ispressed, theoutputsignalcheckscreenisdisplayed.

2) Perform the output signal check. Outputstateofthevariousoutputsignalscanbe

checkedintheoutputsignalcheckscreen. Outputstateisdisplayedas2witheveryoutput

signal.

Display of ON/OFF state is shown as below.

:ONstate

:OFFstate

Press UP/DOWN buttons 3 to

checktheoutputsignalyoudesiretocheck.

2

3

1

–170–

9kindsoftheoutputsignalsaredisplayedasbelow.

No. Pictograph Descriptionofsensor

ShirringreleaseLED

Buzzer

Topfeedsteppingmotor

Bottomfeedsteppingmotor

Auxiliaryfeedsteppingmotor

Steppingmotorcurrent

SteppingmotorOFF

Presserliftersolenoid

Threadtrimmersolenoid

– 171 –

: File No.

24. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL

For the communication screen, the level which is normally used and the one which is used by the mainte-nance personnel are different in the kinds of data to be handled.

24-1 Data which are possible to be handledIn case of the maintenance personnel level, it is possible to use 5 different kinds of data in addition to the normal two kinds. The respective data formats are as below.

Data name Pictograph Extension Description of data

Adjustment dataModel name+00 .msw

Example) DP00001.mswData of memory switches 1 and 2

All sewing machine dataModel name+00 .msp

Example) DP00001.mspAll data which are held by sewing machine

Panel program data

BP+RVL(6 digits).hed

BP+RVL(6 digits).p(2 digits)

BM+RVL(6 digits).i(2 digits)

Program data and display data of panel

Main program data MA+RVL(6 digits).prg Program data of main

Servo program data MT+RVL(6 digits).prg Program data of servo

–172–

1) Display the communication screen of the maintenance personnel level.

Whenkey 1ispressedaslongasthree

seconds,theimagelocatedattheupperleft

positionischangedtoorangecolor 2and

thecommunicationscreenofthemaintenancepersonnellevelisdisplayed.

Fortheoperatingprocedure,referto"17-4 Take-in of the data" p.141.

24-2 Displaying maintenance personnel level

* When the adjustment data or the all sew-ing machine data is selected, the display becomes as shown on the right-hand side and it is not necessary to specify No. on the panel side.

1

2

–173–

Error record of the sewing machine you use is displayed in the error record screen, and you can check the error.

3: Orderthaterrorhasoccurred.4: Errorcode5: Cumulative current-carrying time (hour) at the

timeofoccurrenceoferror

WhenCANCELbutton 7ispressed,theerror

recordscreen isclosedand the informationscreenisdisplayed.

25. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL

25-1 Display of error record

1) Display the information screen of the mainte-nance personnel level.

WhenINFORMATIONkey 1 ofswitch

seat section is pressed for approximately threeseconds in the data input screen, the informa-tion screenof the maintenancepersonnel levelisdisplayed.Incaseofthemaintenanceperson-nellevel,thepictographlocatedattheupperleftpositionchangesfrombluecolortoorangecolor,and5buttonsaredisplayed.

2) Display the error record screen. PressERROR RECORD SCREENDISPLAY

button 2intheinformationscreen.The

errorrecordscreenisdisplayed.

2

4

3

6

7

5

1

–174–

3) Display the details of error. When you desire to know the details of error,

pressERRORbutton 6you

desire to know.The error detail screen is dis-played.

Pictograph8correspondingtotheerrorcodeisdisplayedintheerrordetailscreen.

Referto"16. ERROR CODE LIST" p.136.

1) Display the information screen of the mainte-nance personnel level.

When INFORMATION key 1 of switch

seat section is pressed for approximately threeseconds in the data input screen, the informa-tion screenof the maintenancepersonnel levelisdisplayed.Incaseofthemaintenanceperson-nellevel,thepictographlocatedattheupperleftpositionchangesfrombluecolortoorangecolor,and5buttonsaredisplayed.

25-2 Display of the cumulative working information

2) Display the cumulative working information screen.

PressCUMULATIVEWORKINGINFORMATION

SCREENDISPLAYbutton 2oftheinfor-

mationscreen.Thecumulativeworkinginforma-tionscreenisdisplayed.

Information on the following 4 items are displayed in the cumulative working information screen.

3 :Cumulativeworking time(hour)of thesew-ingmachineisdisplayed.

4 :Numberof cumulative timesof thread trim-mingisdisplayed.

5 : Cumulative current-carrying time (hour) ofthesewingmachineisdisplayed.

6 : N u m b e r o f c u m u l a t i v e s t i t c h e s i sdisplayed.(Unit:X1,000stitches)

WhenCANCELbutton 7ispressed,the

cumulativeworkinginformationscreenisclosedandtheinformationscreenisdisplayed.

8

3

5 6

7

2

4

1

–175–

Feed pitch error will be caused unless the tension is proper.

(1) Replacing the top feed belt

26-1 Replacing procedure of feed belt

Caution : The standard of the time of replacement is one year although it depends on the frequency of use.Replace the belt with a new one when it is observed that feed force is excessively deteriorated or the like.

Caution : Perform periodical cleaning approximately once a week since dust is collected inside the top feed cover and the belt rolls the dust resulting in feed trouble or short life of the belt.

■Belttensionadjustingprocedure(1)Mainfeedbelt: MovetensionadjustmentplateL!2totheleftor

righttoadjustthebelt. •The tension is increased in the right-handdi-

rection (directionA) anddecreased in the leftdirection.

(2)Auxiliaryfeedbelt: MovetensionadjustmentplateS!3totheleftor

righttoadjustthebelt. •Whenit isopenedonbothsides(directionB),

the tension is increased,andwhen it isclosed,thetensionisdecreased.

(3)Adjustingthebelttensionvalue: 1)Mainfeedbelt: Thebelthastobebentby3mmwhenitis

pressedwithaloadof1.3N(130gf). 2)Auxiliaryfeedbelt: Thebelthastobebentby3mmwhenitis

pressedwithaloadof0.4N(40gf).

26. MAINTENANCE

1) Remove ten cover setscrews1 and removecoverR2andcoverF3.

2) Loosen intermediatepresser foot screw!0 andremoveintermediatepresserfoot!1.

3)Loosen walking foot setscrew4 and removewalkingfoot5andauxiliarywalkingfoot6.

4) Removemainfeedbelt7andauxiliaryfeedbelt8,andreplacethemwithnewones.

5) Putwalkingfootrod9between5and6,andfix with screw 4.

6) After adjusting the belt tension, attach cover R2andcoverF3.


Press the center.

4

5

9

6

1

12

3

!0

!1

8

7

!2

!3

B BA

–176–

4) After adjustment of the tension, attach throatplateauxiliaryplate1andthevariouscovers.

1)Turnpresserlever5,raisefeedfoot6,andre-movethroatplateauxiliaryplate1,hookcoverasm.2,framecover3andbottomfeedcover4.

2)Looseninnerhookpressersetscrews!1andremoveinnerhookpresser!2.

3)Removebottomfeedroller!0andreplaceitwithanewone.Slightlyapplytheexclusivegreasesuppliedasaccessories(PartNo.:40006323)insidetheroller.

4)Makesureofthebottomfeedbelttension.5)After adjusting the tension, attach throat plate

auxiliaryplate1andvariouscovers.

1) Turn presser lever5 , raise walking foot6 ,andremovethroatplateauxiliaryplate1,hookcoverasm.2, framecover3andbottomfeedcover4.

2) Loosensetscrews8inthebottomfeedtensionplate.

3) Replacebottomfeedbelt7withanewone.

Adjustingprocedureofthebelttension Adjustbottomfeedtensionplate9totheleftor

righttoadjustthetension. (TensionisincreasedindirectionA.) Belttensionvalue: The belt has to bebent by3 mm when it is

pressedwithaloadof1.5N(150gf).

Feed pith error will be caused unless the tension is proper.

(2) Replacing the bottom feed belt

(3) Replacing the bottom feed roller

1

2

3

4

5

6

7

8

9

!0

!1

!2

Press the center

A

–177–

26-2 Changing the amount of alternate vertical movement of walking foot and presser foot

When changing the amount of alternate vertical movement, change max. sewing speed.When it is not changed, components breakage or damage occurs and the life of the machine is excessively shortened.

(1)Stateofwalkingfootandpresserfootatthetimeofdelivery

(2)Relationbetweenamountofalternateverticalmovementandmax.sewingspeed


Camrodposition Topfeedarmlowestposition

Amountofalternateverticalmovementofwalkingfoot 0.2to0.3mm

Clearanceatlowerdeadpointofwalkingfoot 0.1mm

Amountofalternateverticalmovementofpresserfoot Approximately2.7mm

Clearanceatlowerdeadpointofpresserfoot 0.1mm

1 2 3 4

Amountofverticalmovementofwalkingfoot(mm) Lessthan0.3Upto1.5

Upto2.5

Upto3.5

Amountofverticalmovementofpresserfoot(mm) 2.7 1.5 2.5 3.5

Max.sewingspeed(sti/min) 3500 2600 2000 1600

–178–

(1) When making equal the amount of alternate vertical movement of walking foot and presser foot (When making the amount equal to 1.5 mm)

1) Bringtheneedlebartoitslowerdeadpoint.2) Turnpresserlever1,raisewalkingfoot2,andin-

sert"thicknessgauge"of1.6to1.7mmorthelikebetweenthetopfeedbeltandthebottomfeedbelt.

6) Turnpresserlever1andremovethethicknessgaugewhichhasbeeninsertedinstep2).

In case of 1.5 mm, thickness of 1.6 to 1.7 mm is settled since the compressed amount of belt slightly varies due to the presser pressure.

3) Removestopperplug3.4) InsertahexagonalwrenchkeyfromholeA,and

loosentopfeedarmclampscrew4.5) Tighten clamp screw4 after checking that

presserfoot5hascomedown.

(2) When making 2.5 mm the amount of alternate vertical movement (Whentheamountisalreadymadeequalto1.5mm,performfromitem1)below.Whentheamount

is not made equal to 1.5 mm, perform first "(1) When making equal the amount of alternate vertical movement"oftheaforementioneditem.

1) Turntopfeedarmcover8.2) Loosenstopperscrew9andremovethestopper.3) Loosentopfeedhingescrew!0.4) Turncamrod!1,adjustthepositiontotheengravedmarkerlineontopfeedarm!2,andtightenhinge

screw!0.

1. Remove the thrust of top feed arm 6 and drive shaft arm 7.

2. Set the tightening torque to 5.8N•m (60Kgf • cm).

When turning the cam rod and bringing the top feed arm to its top end, the amount of alternate vertical movement becomes 3.5 mm.


3

64

9

8!0 !2

!1

A

7

1

2

5

–179–

26-3 Adjusting the height of the walking foot and the presser foot

Be careful of parallel

(2) Adjusting the height of presser foot1) Bringtheneedlebartoitslowerdeadpoint.2) Removefaceplate5.3) Loosenpresserfootbarbracketclampscrew6.4)Moveupwardpresserfoot4intherangeof0.1to0.5mmandtightenscrew6.

1. Clearance between top and bot-tom feed belts (dimension A) is 0.1 to 1.0 mm. If the clearance is more than the specified dimension, com-ponents come in contact with each other.

2. When tightening screw 2, be care-ful of the parallel of walking foot 3 and presser foot 4. Bend of mate-rial or feed trouble will be caused.

1) Bringtheneedlebartoitsupperdeadpoint.2) Removestopperplug1.3) Insertahexagonalwrenchkeyintotheholefrom

which thestopperplughasbeenremoved,andloosenwalkingfootbarbracketclampscrew2.

4) Movewalkingfoot3upordownintherangeof0.1to1.0mmandtightenscrew2.

(1) Adjusting the height of walking foot

When the clearance becomes larger than the specified value, feed force is deteriorated. So, be careful.

1. Clearance between the bottom surface of presser foot and the needle hole guide has been factory-adjusted to 0.1 mm at the time of delivery.

2. When the clearance becomes larger than the specified value, feed force is deteriorated. So, be careful.


A

1 5

2

6

4

3

4

3

–180–

(2) Adjusting the hook1) Loosenthreesetscrewsinthehook,turn

the handwheel, andadjust needlebarengravedmarkerlineBtobottomend6ofneedlebarbushing.

2) Adjustbladepoint7ofhooktothecen-ter of needle8 so that the clearancebetween thebladepointand theneedleis0.04to0.1mm(standard).Thentightenthesetscrewsinthehook.

3) Putbottomfeedbelt9 tohookbase3,andas-semble it to thehookshaftbase.At this time,ad-just theclearancebetween thebottomsurfaceofthefeedfoot(bottomsurfaceoftopfeedbelt)andthetopsurfaceofthebottomfeedbeltto0.1mmattheupperdeadpointoftheneedlebar.

1. When the clearance is excessively smaller than the specified value, the blade point of hook is damaged, and the clearance is excessively larger, stitch skipping will be caused.

2. Fit counter knife guard !0 located inside the hook base to the inside of counter knife !1 since lift trouble will be caused.

3. RP hook (dry hook) rolls thread waste or cloth dust, and there is a possibility of breakdown or sewing trouble. Periodically perform cleaning of the hook.

26-4 Adjusting the needle and the hook

0.04 to 0.1 mm

(1) Adjusting the height of needle bar1)Removethroatplateauxiliaryplate1

andhookcoverasm.2.2)Removehookbase3.3)Bring needle bar4to its lower dead

point, and loosen needle bar bracketclampscrew5.

4)Adjust needlebar engravedmarkerlineAtobottomend6ofneedlebarlower bushing, and tighten clampscrew5.


1

2

!0

!1

B

7

8

4

3

9

6

5

A

–181–

1) Adjusting the engraved marker dot Loosen knife drive arm clamp screw4, turn

knifedrivearm5sothatengravedmarkerdot1alignswithVgroove2,andtightentheclampscrew.

When V groove 2 in terms of engraved marker dot 1 slips in the right-hand direction, the blade section of moving knife does not completely pass the blade section of counter knife. As a result, handling failure or thread trim-ming failure will be caused.

When pulley cover engraved marker dot 2 aligns with engraved marker dot (colorless) 1 on the handwheel, the timing is normal.

■ When theaforementionednormal timing is im-proper,adjustitwiththeprocedurebelow.

1) Remove the bottom cover and loosen threadtrimmercamsetscrews7.

2) Adjust engraved marker dot (colorless1) onthehandwheeltoengravedmarkerdot2onthepulleycover.

3) Pressing drive block3 to the right-hand, en-gagecam4withroller5.

4) Turncam4onlyinthereversedirectionoftherotatingdirectionof thehookdrivingshaftwith-outturninghookdrivingshaft6.

5) Presscam4 to roller5at thepositionwherecam4doesnotturnandtightencamsetscrews7.

(1) Adjusting the thread trimmer cam timing1) Turn the handwheel to the position where the thread

take-uplevercomesalittlebeforeitsupperdeadpoint.2) TurnONthethreadtrimmersolenoidandslidetheroll-

ertothethreadtrimmercamtoengagethemwitheachotherreferringto"23-7 Performing the output signal check" p.169,andslidetherollertothethreadtrimmercamtoengagewitheachother.

3) In thestateas it is, turn thehandwheel in thenormaloperating direction and in the reverse direction.Thenturnthehandwheeluntilthehandwheelstops.

26-5 Adjusting the thread trimmer

Slide


Engraved marker dot (colorless) 1

Engraved marker dot2

(2) Adjusting the initial position of the moving knifeThe initialpositionof themovingknife is thepositionwhereengravedmarkerdot1on thehookshaftbasealignswithVgroove2onthemovingknifebase.Atthistime,end6ofthecamrollerishigherby1.7mmthanhookdrivingshaftcenter7.

5

6

84 7

3

3

2

1

4

5

–182–

11.8

mm

2) Adjustingthepositionofthecamroller Loosenstopperlocknut8,turnthestopper,and

tightencamroller6atthepositionof11.8mm. (Refertotheillustrationontheleftside.)

Bottom surface of base plate

1. When the position of cam roller 6 is excessively higher as against hook driving shaft 7, the moving knife rocking stroke is decreased and thread trimming failure will be caused.

2. On the contrary, the position is ex-cessively lower, the rocking stroke is increased and the length of remain-ing needle thread is shortened or the blade point is damaged.

1.7m

m

1) Remove thebottomcover,pressdriveblock3by finger in the direction of arrow mark A.Atthistime,loosensetscrews4andadjustsothattheclearanceis0.1to0.5mm.

2) Take the finger off, and check that there is aclearancebetweencamroller5andedge6ofthethreadtrimmercam.

3) Secureanapproximateclearanceof0.5mmbe-tweenslidearm1andEring7.

(3) Adjusting the initial position of the thread trimmer solenoidAdjusttheinitialpositionsothattheclearancebetweenslidearm1anddriveshaftarm2 is0.1to0.5mmwhenthethreadtrimmersolenoidperformssuction.

1. When the clearance is larger than the specified value, malfunction of thread trimming may occur.

2. When the clearance is smaller than the specified value, the load applied to each component is increased and there is a danger of occurrence of abnormal worn-out.

0.1 to 0.5mm

6

7

8

6 5 7

3

4A

12

–183–

26-6 Greasing parts

Periodicallyperformgrease-upevery6monthsasastandard.Forthegrease,usetheexclusivegrease(PartNo.:40006323)suppliedasaccessories.Inaddition,fortheplacestobegreased,refertotheEngineer'sManualforDP-2100.


1. When they are not in parallel, remain-ing of thread end will be caused.

2. When the knife pressure is low, thread tr imming fai lure wi l l be caused. When it is excessively high, it is related to the damage of the blade point of counter knife.

(4) Adjusting the position of the moving knife and the counter knifeInstallmovingknife1bymakingitcomeincontactwiththemovingknifebase.Installcounterknife4togetherwithknifepressureadjustmentplate5.

1) Loosencounterknifesetscrew3,adjustsothatmovingknifeeyeendbladesection1andcoun-ter knife blade section4come in contact witheach other in parallel, slightly press knife pres-sureadjustmentplate5 in thedirectionA,andtightenwiththesetscrew.

A

1 2

3

54

–184–

27-1 Troubles in sewing and the corrective measures

27. OTHERS

Troubles Causes Corrective measures

1.Threadbreakage 1Threadpath,needlepoint,hookbladepointorbobbincaserestingonthethroatplatehassharpedgesorburrs.

2Needlethreadtensionistoohighortoolow.3 Needlecomesincontactwiththeblade

pointofhook.4Threadtake-upspringworksexcessivelyor

thestrokeofthespringistoosmall.5 Timingbetweentheneedleandthehookis

excessivelyadvanced.6 Bobbinidlingamountistoolarge.

™ Removethesharpedgesorburrsonthebladepointof hook using a fine emery paper. Buff up the bobbin caserestinggrooveonthethroatplate.

™ Adjusttheneedlethreadtension.™ Referto"Adjustingtheneedleandthehook".

™ Decreasethetensionofthethreadtake-upspringandincreasethestrokeofthespring.

™ Referto"Adjustingtheneedleandthehook".

™ Increasethespringpressure.

2. Stitchskipping 1Theclearanceprovidebetweentheneedleandthebladepointofhookistoolarge.

2Timingbetweentheneedleandthehookisexcessivelyadvancedorretarded.

3Pressureofthepresserfootistoolow.4Heightofthewalkingfootorpresserfootis

toohigh.



™ Tightenthepresserspringregulator.™ Referto"Adjustingtheheightofthewalkingfootand

thepresserfoot".

3. Loosestitches 1Bobbinthreadisnotputintheforkendofthethreadtensionspringofthebobbincase.

2Thread path has been poorly finished.

3Bobbinfailstomovesmoothly.4Bobbinthreadtensionistoolow.5Bobbinhasbeenimproperlywound.

™ Threadthebobbincaseproperly.

™ Grind the thread path using a fine emery paper. Buff up thethreadpath.

™ Replacethebobbin.™ Adjustthebobbinthreadtension.™ Referto"Windingabobbin".

4. Threadslipsoffthe needleeyelet simultaneously withthreadtrimming.

1Returningforceofthethreadtake-upspringistoostrong.

2ThreadtensiongivenbythethreadtensioncontrollerNo.1istoohigh.

3Positionofthecounterknifeisimproper.

™ Referto"Threadingthemachinehead".

™ Referto"Threadingthemachinehead".

™ Referto"Adjustingthethreadtrimmer".

5. Needlethreadisnotrimmed.Bobbinthreadistrimmed.

1Stitchskippingatthelaststitch(Clearanceprovidedbetweentheneedleandthehookisexcessive.)


6. Bothneedlethreadandbobbinthreadarenottrimmed.

1Threadtrimmingtimingisimproper.2Breakageoftheknife3Pressure of the knife is insufficient.4Movingamountofthemovingknifeisinsuf-

ficient.

™ Adjustthethreadtrimmingtiming.™ Replacetheknife.™ Adjustthepressureoftheknife.™ Adjusttheinitialpositionofthemovingknife.

7. Threadisnotcutsharply. 1Threadtrimmingtimingisimproper.2Pressure of the knife is insufficient.3Theknifehasabluntblade.

™ Adjustthethreadtrimmingtiming.™ Adjustthepressureoftheknife.™ Replacetheknife.

8. Materialbends. 1Topfeedbeltisbent.2Heightofthemainwalkingfootandthe

auxiliarywalkingfootisimproper.3Auxiliaryfeedshirringamountsetvalueis

improper.

™ Adjustthewalkingfoot.™ Maketheheightofthemainwalkingfootandtheauxil-

iarywalkingfootsame.™ Adjustthesetvalue.

9. Feedpitchisnotobtained. 1Feedbelthasbeenwornout.2Walkingfootisexcessivelyraised.3Belttensionistoolow.

™ Replacethebelt.™ Referto"Adjustingtheheightofthewalkingfoot".™ Adjusttothepropertensionvalue.

10.Shirringisnotperformed. 1 Feedbelthasbeenwornout.2 Walkingfootisexcessivelyraised.3 Belttensionistoolow.4 Setvalueistoosmall.

™ Replacethebelt.™ Referto"Adjustingtheheightofthewalkingfoot".™ Adjusttothepropertensionvalue.™ Adjusttotheoptimumsetvalue.

11.Shirringisexcessivelyperformed.

1 Setvalueistoolarge. ™ Adjusttotheoptimumsetvalue.

–185–

28-1 Slant table

28. DRAWING OF THE TABLE Part No. : 40013092

Y - Y

17

ø9 ø20

( 7˚)(27)

28 ± 0.5

30

C2

15 ± 0.5

3.5 22.4 ± 0.5

(181

)

(183

.6)

ø10

ø7

(219

.3)

1200

321

375 ± 0.5105

22350

346.512 12 56.5

22.5 22.5

258.5

225

13.5

23.5

22.5 22.5

13.523.5

12 12

75 18

14 952

141810

710 ± 0.5160

21 50

18

90195

52.518

375

± 0.

5

24

72

535 36

040

696

175

9018

23.5

13.5

(44.

3)23

8

23.5

13.5

12.5

12

27.5

84

21.5

21.5

86.5

43

141

88

5518

50 50 R30

R8

R8

R8

R8

R8 R8

R27.5 R27.5

R30

R10

R21

R10

75.5

± 0

.515

1 ±

0.5

R8

R8

R8

R8R10

R10

R10

R21

R30W W

W W

W W

W W

W W W W

12.5

12.5

Z

Z

Y

Y

X

X

R10

A

B

C

D

E

F

G

H

V V

VV

1 8R2R2

ø26

8.5

ø8.5

ø8.5

ø26

8.5

27.5 ± 0.5 ø30

7˚

40181

22.4 ± 0.5

30

28 ± 0.5

15 ± 0.5

183.

6

3.5

ø7 ø10

R2 R2

C2

V - V (2 places)

X - X

2210

ø7

ø3.5 ø3.5 20

21

R 22.5

30

(55.9)49.5

39

30

R10

R10

R10

R10

R 21

39

30

(55.9)49.5

R 22

.5

R 21

(172.5)

279 ± 1

68.5 ± 0.5

30

A

W - W (6 places)

ø11

ø19

17

Z - Z

R30

18

290

R242

.5

R242.5

A

R8R8

A4 x ø3.4 on the bottom surface, depth 20 (Drill a hole at the time of set-up.)BJUKI logotype CJointless at the joining of slant sectionDø24 drilled holeEø18 drilled holeF2 x ø3.5 depth 10G3 x ø13 drilled holeH2 x ø3.5 depth 10

–186–

28-2 Work top table

293 305

100 250 ± 0.5 250 ± 0.5

14.5

153

363 61034 ± 0.534 ± 0.5

71 50

755

100

275

± 0.

527

5 ±

0.5

34 ±

0.5

34 ±

0.5

305

285

24

178

545

595

895

960

1140

70

180

240

315

460

700

880

824

34 ± 0.534 ± 0.5

20

R50

R50

R50

R15

R30

R30

R15

R30

R15Z Z

Z Z

Z Z

Z Z Z Z Z Z

11

Z - Z (1:1) (6 places)ø4

ø8

90˚

1

B

A

C

R50

R50

R15

Part No. : 40013086

A4 x 6.6 drillB8 x 6.6 drill, depth 17, spot facing depth 2 CJUKI logotype

810

–187–

28-3 Edge stopper A Part No. : 40013087

15

7.5

26

630

275 ± 0.5 275 ± 0.540

3 x ø 2.5 depth 14

–188–

28-4 Edge stopper B

15

7.5

26580

250 ± 0.5 250 ± 0.540

Part No. : 40013088

3 x ø 2.5 depth 14

dp-2100/ip-420 instruction manual (english)

Documents