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Sustain.Ability.
2012 Honeywell Users Group EMEA
1
Wijay Godbole Experion PKS SCADA Solutions
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Experion SCADA Product History
Innovation, Continuous Evolution, Investment Protection
HVS6 on DPS6000 Computer
UNIX on Personal Computer
X-Windows SCO Unix
GCOS on DPS6 Computer
Windows NT Te
chn
olo
gy
SN60
Windows XP
Windows 2003
Web Technology and DSA
DVM Mobile MS Windows Operator Stations
PC and Networking
PC Operator Stations
Minicomputers with Character graphics terminals
HMIWeb Video Analytics
Inn
ova
tio
n
Enterprise Model
Unified CMS
Windows Vista SQL2005
Windows 2000 SQL2000
SoA
Win 2008 R2 Windows 7 SQL 2008
19
82
19
87
19
90
19
94
19
98
20
00
PCDM
SCAN 3000
20
02
20
04
20
06
20
08
20
10
20
11
Experion PKS SCADA
Digital Video Manager
Experion HS/LS
VMWare
Mobile Access Virtualization
PlantScape
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Experion SCADA architecture
Network
Station & Device
Connections • Ethernet • Serial • Radio Modem • Microwave • Token Ring • Leased Line / Dialup • Satellite • ControlNet (device) • And More!
Experion
Server
SCADA Connections
• Advanced OPC Client integrates databases for devices
with OPC Data and OPC Alarm & Event Servers. No
point or alarm duplication!
• Dedicated interfaces for 100s of devices: • RTUs (Bristol Babcock, DNP3, Etc.) • Modbus
(ASCII, RTU, TCP/IP, +) • Allen Bradley • OPC
Client • Moore APACS • And many more!
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Experion SCADA: Core Server Features
• Backbone of Experion‟s SCADA offering
• Provides….
– History (Continuous and Discrete)
• Including history Backfill from RTU
– SCADA Engineering Repository with online changes
– Subsystem Connectivity: RTUs, PLCs, single loop controllers...
– Infrastructure for Open Interfaces (ODBC, OPC, APIs etc)
– Alarm Management sub-system
• Can be made optionally redundant
• Suite of SCADA drivers including standards like
Modbus, DNP3, IEC 61850
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Reliability and Availability
• High System Availability with
– Server redundancy
– Network redundancy
– Online database and
HMI changes
– Virtual platforms supported by
Honeywell
– Backup Control Center solution
Sustain Production
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Experion SCADA Points
• Composite data structure: Several field values in one point
• One Analog point for a control loop
– PV, SP, OP, Mode, Aux1-4, Alarms
• One Status point for a valve
– PV, OP, Mode, Alarms
• E.g. temperature loop uses 1 analog point: • Process variable (PV) to record the current oven temperature
• Output variable (OP) to change the temperature of the oven
• Setpoint (SP) to specify the correct oven temperature
• Mode (MD) to change the loop from manual to automatic control
• 4 auxiliary parameters for other uses (e.g. PID tuning constants)
• Unlimited User Defined parameters (e.g. storing related calculations or
a device serial number)
• Different Scan rate for parameters
• 300,000 points per server
One Experion point = many “tags” on other systems
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Virtualization support
Freeing You to Focus on Process Operations vs. System Admin
• Reduction in PCs: Reduces hardware & maintenance cost
• One server runs multiple OS and applications
• Better control over USB ports: Improve security
• Reduced footprint, noise, and energy utilization
Thin Clients
• New methods for migrations: Faster, lower risk
• New methods for deployment: Templating
• New methods for backup & restore: Snapshot restore
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Template Displays & Container Points
One Template Display for 100’s of similar equipment
Pod 2, Well 7
(2GM007)
PI001
(2GM007PI001)
TIME
(2GM007SEC)
Gas Wells
RTU Time
Downhole Pressure
Pod 2, Well 8
(2GM008)
TIME
(2GM008TIME)
PI001
(2GM008PI001)
RTU Time
Downhole Pressure
Container Point structure
for one Well
At runtime, Well Container Point (2GM007) is
argument of display call
Point: 2GM007
Param: PI001.PV
Point: 2GM007
Param: TIME.PV
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Template Displays & Container Points
Less upfront work; Less work to add more;
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Scalable System Design
• Experion can scale from a small system to …
SCADA system must meet current and future needs
Operator Station
Serial Links
Server
Ethernet Links
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Scalable System Design
• Experion can scale from a small system to …
… a very large system
…..It will grow as you grow
SCADA system must meet current and future needs
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Distributed System Architecture (DSA)
... and Continue to Grow Further
• Integrated alarm summaries and reporting
• Single global database
– build points once (no mapping!)
• History stored on local server
– no duplication to support trending
• Highly Efficient Communication between servers
– uses caching, subscription and publish on change
– Supports WANs with speeds as low as 64 Kbps
– Tolerant of high latency, e.g. satellite based
communications
– Securely Traverses Network Firewalls
Performance Breakthrough
Multiple Experion SCADA servers operate as one secure, efficient
and integrated system
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Distributed System Architecture (DSA)
DSA covers Experion PKS SCADA and Process systems
Central Control Location
PLC
FTE
C300
Stations
Experion Servers Station
Remote Control & Equipment Locations
PLC
FTE
C300
Stations
Experion Servers Station
PLC
FTE
C300
Stations
Experion Servers Station
Distributed System Architecture (DSA)
Experion Servers
Experion Servers
Experion Servers
• Large High Performance System • Start from one location. Grow the system to cover multiple locations
• No duplication of data on servers
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Holistic Solutions for SCADA
• Video as a sensor with DVM
• Security and Access Control with EBI
• Fire and Gas Solutions
• SCADA, DCS, SIS all integrated
• Experion Mobile Access
• Advanced Applications
– Equipment Performance
– Process Improvement
– Operations Management
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Integrated Video: Digital Video Manager
Faster Incident Response
Live video automatically shown
to the operator
Critical alarm received in Experion SCADA
Camera will automatically turn to the alarm location
Automatic recording is started and includes the period before the alarm (pre-recording)
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
• SCADA Server features
• SCADA HMI features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Experion PKS Orion Themes
• Control and IO
• Architecture and Communication
• Batch Automation
• High Value Pre-Integrated Subsystems
• Operator Effectiveness and Incident Avoidance
• Engineering Efficiency and Human Factors
• Instrument Asset Management
• Lifecycle Sustainability
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Architecture and Communication
• Remote Station Restart
• System Wide SOE
• Automatic Daylight
Saving Time Adjustment
for Controllers
• Server Peer Responder
• Inter-Community
Exchange Blocks
• ACE PCDI Support
• OPC Server
Enhancements
• SCADA Point Increases
• Role Based Security
• DSA Advanced Security
• USB Port Disable
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300,000 SCADA Points per Experion Cluster
Support for Mega-SCADA Projects
R31x R400 R410
ActiveAlarms
R31x R400 R410
Points
R31x R400 R410
RTUs
R31x R400 R410
Stations
Moving from
multiple
servers... ...to one
server.
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SCADA Point Enhancements (1/2)
• Control Inhibit
• Manual PV
• Data quality exposed as
SCADA point params
– “xxSTATUS” xx is PV, MD,
OP, SP, A1, A2, A3, A4,
e.g. PVSTATUS
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SCADA Point Enhancements (2/2)
• New calculation algos
– Algo 20 – Analog calculation, e.g. sqrt ((a+1)*b+c^2)/d+e
– Algo 21 – Status calculation, e.g. (a&b)|(c&~d)+ e
– where a, b, c, d, e are point parameters – e.g. FIC101.PV
• InState parameters on Status points
– InState0 to InState7
• Journal Only for SCADA points
• Bias & Scale parameter for Analog points
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Server Peer Responder
Sustained Integration
Experion Server
SCADA / TPS / DSA
C300/C200E/ACE (CEE is master)
• Direct point referencing
• No OPC “mail boxing”
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OPC Server Client Independence
• Enhanced Availability
– 5 independent instances of
the Experion OPC Server
• Enhanced Reliability:
– Segregate & prioritize OPC
clients across all 5 OPC
Servers
Sustained Connectivity
ABC Overview
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DSA Advanced Security
• Add low privileged Windows account on publisher and subscriber
• Add the account as an „Automated System‟ type Experion operator on
the publisher and assign SOR.
• Specify account on DSA Configuration Display on subscriber
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Advanced Parameter Security
• User Defined Security at Parameter Level
• Configure Access Levels for Roles
System Security With Role Based Access
Configure Parameter
Access
Assign Role to Operator
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High Value Pre-Integrated Subsystems
• Safety Manager Integration
• OneWireless Integration
• Enhanced SCADA Integration for ControlLogix
• IEC 61850 SCADA Interface Improvements
• MasterLogic Integration
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Today: Allen-Bradley SCADA Interface
• No separate PCs
• Does NOT allow native
ControlLogix addressing
– Uses PLC5 naming
• Requires RSLinx
– (Ethernet)
ControlLogix
Experion Server
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Today: ControlLogix via OPC
• Allows native CLX
addressing
• Requires separate PC(s)
for OPC Server
• “Finger pointing”
– Multiple vendors
Wanted: Best of Both Worlds
OPC Server
ControlLogix
Experion Server
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R410 ControlLogix Interface
• Experion Server and
OPC Server in one
• Matrikon technology*
• Tested and supported
Best of Both Worlds
OPC Server
ControlLogix
Experion Server
Experion AND OPC Server
* Use RSLinx for systems with ControlNet Supervisory Networks
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SCADA Controller Structure
New diagnostic
OPC item for
controller fail alarm
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SCADA Controller Diagnostic Alarm
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SCADA Point Structure
• SCADA OPC Client Points
– Standard Experion point types: ANA, STA, ACC
– Addressed by Allen-Bradley tag names & parameters
• Standard parameters (PV, SP, OP, MODE, etc.)
– Up to 8 Scanned parameters
– Alarm configuration etc.
– User Defined Parameters
• Non-scanned parameters (for any other related data)
– Accessed from PLC on demand E.g.:
• PID configuration options
• Diagnostic information
One point can have all related data for a loop
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Configure Non Scanned Parameters
Select to Browse for Item
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Configure Non Scanned Parameters
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Example Use Case for Non Scanned Params
PLC Configuration Options such as PID Tuning
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Enhanced ControlLogix SCADA Integration
• Improved Ease of Use
• Simplified Topology
– PC Gateways Eliminated
• Improved System Alarming
• Directly Reference PLC Tags
• Access related point data on demand
Lifecycle Sustainability
Experion Server Experion Station
ControlLogix PLC
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IEC 61850 SCADA Interface
• Electrical Substation
Automation
– First Supported in Experion
R311
• Automated Point Build in
Configuration Studio
– Direct from Device
– ICD file import for 1 Device
– New in R410: SCD file
import for whole sub-station
• Device Status in System
Status Display
Builds Further on Our Industry Leading Solution
TMU
61850 Server Compliant Device
Honeywell RTU
Intelligent breaker
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MasterLogic SCADA Interface
• Integrates MasterLogic functionality currently available only in Experion
Small Systems (HS/LS) R311/R400
• MasterLogic appears and behaves as a standard Experion SCADA
interface
• MasterLogic interface is a licensable feature of Experion
• Provides integrated MasterLogic support:
– QuickBuilder (and help)
– Knowledge Builder
– licensing status displays
– diagnostic log captures
– security settings
– UI detail displays
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Operator Effectiveness and Incident Avoidance
• Tabbed Displays
• HMI Style Updates
• Alarm Tracker
• Dynamic Alarm
Suppression
• Alarm Configuration
Manager Alarm Help
Integration
• Asset Assignment for
System Alarms
• System Alarms
Documentation
• Alert Function Block
• Alarm Debounce
• New Annunciation and
Contact Options
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Alarm Tracker
• View Alarms by Asset and Time
• Focus on Groups of Alarms
“Our Operators do not want to hand this back.”
Option on
Alarm
Summary
Filter on
Alarm
group
Multiple
Alarm
Tracks
Standard
Alarm List
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Alarm
Suppression
groups
Triggers
Targets
Alarm
Suppression
System
Monitoring &
Configuration
Display
Dynamic Alarm Suppression
Intuitive Experion System Display for easy configuration
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Alarm Configuration Manager Alarm Help
• Provides Alarm Help Where Operator Needs It
• Zero Integration Effort with ACM
• No More Custom Engineering
• Alarm Help Data From ACM via Experion Server
Operator Help Made Easy
Once invoked, can
select other alarms
from same point
Link to ACM
Web for
more details
New
menu
item
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Link to
ACM Web
for more
details
New
menu
item
New
tab in
detail
pane
Alarm Configuration Manager Alarm Help
Alarm Help right where the operator needs it
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Engineering Efficiency and Human Factors
• On-Line CEE Changes
• Text Comment Function
Block
• IO Channel Rename on
CM Deletion
• Enhanced Search in
Configuration Studio
• Additional Function Block
Libraries
• REGCTL Faceplates
• Control Builder
– Better Performance
– New View / Print Options
– Import / Export
Enhancements
– Importing Dependent
Control Strategies
• HMIWeb Display Builder
Validator
• Alarm Group Generator
• OPC Tag Validation
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A great Place to Be!
Experion PKS
SCADA
Long
Lifecycle
Scalability
&
Performance
Easy
Upgrades
Reliability
&
Security
Online
Changes
Come talk
to us in
the demo
room