Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322TPower Pulse 402T
502T
Instruction manual
ENG
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Power Pulse 322/402/502T
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INDEX1 INTRODUCTION .......................................................................................................................................... 41.1 INTRODUCTION .......................................................................................................................................... 5
2 INSTALLATION .......................................................................................................................................... 62.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK ...................................................................... 62.2 FRONT PANEL ............................................................................................................................................. 62.3 REAR PANEL ............................................................................................................................................... 72.4 PREPARING FOR MMA WELDING ............................................................................................................. 82.5 PREPARING FOR TIG WELDING ............................................................................................................... 9
3 USER INTERFACE .................................................................................................................................... 10
4 UNIT POWER-UP ...................................................................................................................................... 13
5 RESET (LOAD FACTORY SETTINGS) ..................................................................................................... 14
6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) ......................................................... 15
7 ALARM MANAGEMENT ........................................................................................................................... 18
8 MMA WELDING ........................................................................................................................................ 208.1 TIG WELDING/GOUGING - FIRST LEVEL MENU .................................................................................... 208.2 MMA /GOUGING WELDING -SECOND LEVEL MENU ............................................................................. 218.3 MMA WELDING - SPECIAL FUNCTIONS ................................................................................................. 23
9 TIG WELDING ........................................................................................................................................... 249.1 TIG WELDING - FIRST LEVEL MENU ...................................................................................................... 249.2 TIG WELDING - SECOND LEVEL MENU ................................................................................................. 299.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU ................................................................................. 31
10 TORCH TRIGGER PROCEDURE ............................................................................................................. 3410.1 2 STROKE SPOT - Q-SPOT FUNCTION .................................................................................................. 40
11 JOBS MANAGEMENT .............................................................................................................................. 4511.1 SAVING A JOB ........................................................................................................................................... 4511.2 DELETING A JOB ...................................................................................................................................... 4611.3 LOADING A JOB ........................................................................................................................................ 4711.4 SELECTING JOBS USING THE TORCH BUTTONS ................................................................................ 47
12 TECHNICAL DATA .................................................................................................................................... 4812.1 CRUISER 322T – POWER PULSE 322T .................................................................................................. 4812.2 CRUISER 402T – POWER PULSE 402T .................................................................................................. 4912.3 CRUISER 502T – POWER PULSE 502T .................................................................................................. 50
13 ELECTRICAL DIAGRAM .......................................................................................................................... 5113.1 CRUISER 322T - POWER PULSE 322T ................................................................................................... 5113.2 CRUISER 402/502T - POWER PULSE 402/502T ..................................................................................... 5713.3 “REMOTE 1” CONNECTOR ...................................................................................................................... 6213.4 “IR” CONNECTOR ..................................................................................................................................... 6213.5 TORCH CONNECTOR (front panel) .......................................................................................................... 6213.6 REMOTE CONTROL CONNECTOR (back panel)..................................................................................... 62
14 SPARE PARTS .......................................................................................................................................... 6314.1 CRUISER 322T - POWER PULSE 322T ................................................................................................... 6314.2 CRUISER 402/502T - POWER PULSE 402/502T ..................................................................................... 65
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1 INTRODUCTION
IMPORTANT!This handbook must be consigned to the user prior to installation and commissioning of the unit.
Read the "General prescriptions for use" handbook supplied separately from this handbook before installing and commissioning the unit.
The meaning of the symbols in this manual and the associated precautionary information are given in the "General prescriptions for use”.
If the "General prescriptions for use" are not present, it is mandatory to request a replacement copy from the manufacturer or from your dealer.
Retain these documents for future consultation.
LEGEND
DANGER!This pictogram warns of danger of death or serious injury.
WARNING!This pictogram warns of a risk of injury or damage to property.
CAUTION!This pictogram warns of a potentially hazardous situation.
INFORMATIONThis pictogram gives important information concerning the execution of the relevant operations.
Thissymbolidentifiesanactionthatoccursautomaticallyasaresultofapreviousaction. Thissymbolidentifiesadditionalinformationorareferencetoadifferentsectionofthemanualcontaining the associated information.
§ Thissymbolidentifiesareferencetoachapterofthemanual.*1Thesymbolreferstotheassociatednumberednote.
NOTES
Thefiguresinthismanualarepurelyguidelineandtheimagesmaycontaindifferenceswithrespecttotheactualequipmenttowhichtheyrefer.
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1.1 INTRODUCTION
ThisprofessionalandruggedweldingpowersourceforDCMMAandTIGweldingwithexceptionalarccharacteristics isdesignedtooperate inharshenvironmentalconditions in thefieldsofprofessionalmaintenance,shipyardsandoffshore,buildingconstructionandheavyfabrication.TheARCAIRfunctionallowsperfectde-seamingwithcarbonelectrodesofupto10mmindiameter.Upto6mmdiameterelectrodeweldingispossibleinMMA.InMMAweldingtheHotStartandArcForcefunctionsareadjustableandtheyallowimprovedarcstrik-ing,aflatterbeadandmoreuniformweld.TheAntiStickingfunctionmakesitpossibletodetachtheelectroderapidlyfromtheworkpieceintheeventofaccidentalsticking.Theparameterspre-setintheDCTIGpulsedsynergiccurvesimplifyweldingbyregulationexclusivelyofthecurrent.ThecurrentisadjustablealsofromtheUp-Downtorch.Thesimplyandintuitiveinterfaceallowshighprecisionadjustmentswith50storableprograms.Thewide rangeofadjustablepulsed frequency incombinationwith thecomplementaryparameters(basecurrentanddutycycle)makesitpossibletoweldinslowandfastpulsedmode.Thankstoitsmodularconfiguration,thepowersourcecanbeconfiguredforMIG/MAGweldingbyadd-ingawirefeedunit,extension,and,ifrequired,acoolingunitandpowersourcetransporttrolley.
Fan. Thefanisturnedononlyduringwelding,attheendoftheweldingprocessitremainsonforafixedperiodoftimeaccordingtoweldingconditions.
Thefanisnonethelesscontrolledbyspecificthermalsensorsthatguaranteeacorrectcoolingofthe machine.
Accessories/ancillary devices that can be connected to the unit:-UP/DOWNtorchortorchwithpotentiometertoadjusttheweldingcurrentfromadistance.-Manualremotecontrollerforremoteadjustmentoftheweldingcurrent.-Foot-pedalremotecontrollerforTIGtorcharcstrikingandremoteadjustmentofweldingcurrent. ThemaximumandminimumvalueoftheTIPweldingcurrentcanbesetusingtheremotecontrolpedal.Ifbothremotecontrolsareconnected,theremotecontrolpedaltakesprecedenceovertheTIGUp/Downorpotentiometertorch.
-LiquidcoolergroupforTIGtorches.-Powersourcetrolley.
Consultyourdealerforanupdatedlistofaccessoriesandthelatestnewproductsavailable.
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2 INSTALLATION
DANGER!Lifting and positioning
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK
Themainspowersupplyfeaturestowhichtheequipmentshouldbeconnectedaregiveninchapter“12TECHNICAL DATA” at page 48.Themachinecanbeconnectedtomotorgeneratorsprovidedtheirvoltageisstabilised.Connect/disconnectthevariousdeviceswiththemachineswitchedoff.
2.2 FRONT PANEL
1
7
8
2 3 4 5 6
○ Connectorforgasfeedhose:Torchpowersource[Item1]. ○ ConnectorforlogicsignalsofTIGtorch[Item2]. ○ Remotecontrollerconnector[Item3]. ○ TIGTORCHweldingsocket[Item4]. ○ Negativepoleweldingsocket[Item5]. ○ Positivepoleweldingsocket[Item6]. ○ WeldingpowersourceON/OFFswitch.Item7]. ○ MainsprotectionONLED[Item8].ThisLEDilluminatesifanincorrectoperatingconditionoccurs:• absenceofaphaseinthepowersupplyline.
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2.3 REAR PANEL
1 2 3
58
9
4
6 7
○ Auxiliarypowersupplytransformersafetyfuse[Item1].• Type: Delayed acting (T)• Amperage: 2 A (3.15 A for 322T)• Voltage: 500 V a.c.
○ Signalsconnectorforautomaticapplication[Item2]. ○ Pre-heatersupplysocket(OPTIONALon322T)[Item3].
Thesocketisinternallyprotectedbyaself-resettingfuse.• Powersockettype:Schuko• Maximumpower:130W• Voltage: 230 V a.c.
○ Connector for gas feed hose: • cylinderpowersource
○ Coolergrouppowerfeedingconnector[Item5].• Voltage: 400 V a.c.• Currentoutput:1.0A• IP protection rating: IP20 (cap open) / IP66 (cap closed)
DANGER!High voltage!
If the socket is not connected to any devices always close cap 1
○ Connector forconnection to theprogrammer.[Item6]. (Programmingconnector for the"frontallogic"circuitboard).Youcanupdatethesoftwareoftheequipmentusingtheprogrammingkit.
○ Connectorofthebundleofcablesforconnectingthepowersourcetotheremotecontroldevice.[Item7].
○ Powercable[Item8].• Totallength(includinginternalpart):5,0m
10
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• Numberandcrosssectionofwires:4x6mm2 (4 mm2 on 322T)• Powerplugtype:notsupplied
○ Socketforconnectingthepowercablebetweenthepowersourceandtheremotecontroldevice[Item9].
○ (Only PowerPulse322/402/502T)Connectorforconnectiontotheprogrammer[Item10].Pro-grammingconnectorforthe“pulsed”circuitboard.Youcanupdatethesoftwareoftheequipmentusingtheprogrammingkit.
2.4 PREPARING FOR MMA WELDING
1. SettheweldingpowersourceON/OFFswitchto“O”(unitswitchedoff).2. Plugthepowercableplugintoamainssocketoutlet.3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.4. Insert the electrode in the electrode holder.5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe
typeofelectrodeused.6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.7. Connecttheearthclamptotheworkpiecebeingprocessed.
DANGER!Electric shock hazard!
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).9. Selectthefollowingweldingmodeontheuserinterface:MMA10.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontroller[RC]isconnectedandtherelativelockingscrewistightened,weldingcurrentcanbeadjustedusingtheremotecontroller.
Thesystemisreadytostartwelding.
REAR VIEW FRONT VIEW(polarity to basic electrode)
RC
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2.5 PREPARING FOR TIG WELDING
NOTE: For the cooler to power source assembly procedure refer to the cooler instruction man-ual.
1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).2. Plugthepowercableplugintoamainssocketoutlet.3. Connectthegashosefromtheweldinggascylindertothereargassocket.4. Openthecylindergasvalve.5. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.6. Insert the electrode in the TIG torch.7. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof
electrodeinquestion.8. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.9. Connectthegashosefromtheweldingtorchtothefrontgassocket.10.ConnecttheweldingtorchconnectortotheTIGtorchsignalsconnector.11.Connecttheearthclamptotheworkpiecebeingprocessed.12.SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).13.Selectthefollowingweldingmodeontheuserinterface:DCTIG14.Pressthetorchtriggerwiththetorchwellclearofanymetalparts.Thisservestoopenthegas
solenoidvalvewithoutstrikingtheweldingarc.15.Usetheflowcontrolvalvetoadjusttheflowofgasasrequiredwhilethegasisflowingout.16.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontrolpedalisconnectedandtherelativelockingscrewistightenedtheweld-ingcurrentwillvaryinrelationtothepressureexertedonthepedal.
Thesystemisreadytostartwelding.
REAR VIEW FRONT VIEW(polarity for tungsten electrode)
RC
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3 USER INTERFACE
Cruiser 322T - Power Pulse 322T
L1
L2
L15
L34
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
Cruiser 402-502T - Power Pulse 402-502T
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
CODE SYMBOL DESCRIPTION
L1 ThisLEDilluminatestoconfirmthepresenceofpowerontheoutputsockets.
L2 ThisLEDilluminatestoshowananomalyintheoperatingconditions.
L3 IlluminatestoshowthatapreviouslysavedJOBhasbeenloaded.
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CODE SYMBOL DESCRIPTION
L4 Illuminationshows that the following functionhasbeenactivated:HIGHFREQUENCYARCSTRIKE (HF)
L5
Illuminationshowsthatthefollowingfunctionhasbeenactivated:VRD(reducedoutputvolt-age).Theno-loadvoltagebetween theweldingsockets isswitched fromU0 toUr (see technicaldata).
L6 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES
L7
Illuminatestoshowthelastvoltageandcurrentvaluesmeasuredduringwelding.Thevalueappearsonthefollowingdisplays:D1-D2TheLEDswitchesoffwhenanewweldingprocedureisstarted,orwhenanyoftheweldingsettingsismodified.
L8 Illuminatestoindicateavalueinthefollowingunitofmeasurement:VOLTS(V)
L9 Illuminatestoindicateavalueinthefollowingunitofmeasurement:MILLIMETERS(mm)
L10 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES(A)
L11 Illuminatestoindicateavalueinthefollowingunitofmeasurement:SECONDS(s)
L12 Illuminatestoindicateavalueinthefollowingunitofmeasurement:HERTZ(Hz)
L13 Illuminatestoindicateavalueinthefollowingunitofmeasurement:KILOHERTZ(KHz)
L14 Illuminatestoindicateavalueinthefollowingunitofmeasurement:PERCENTAGE(%)
L15 WhenthisLEDilluminatesthefollowingparametercanbeset:Q-START
L16 WhenthisLEDilluminatesthefollowingparametercanbeset:DYNAMICARC
L17 WhenthisLEDilluminatesthefollowingparametercanbeset:MULTITACK
L18 WhenthisLEDilluminatesthefollowingparametercanbeset:STARTINGCURRENT(%/A)
L19 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEUP(s)
L20 WhenthisLEDilluminatesthefollowingparametercanbeset:WELDINGCURRENT(A)
L21 WhenthisLEDilluminatesthefollowingparametercanbeset:SECONDCURRENTB-LEVEL(%)
L22 WhenthisLEDilluminatesthefollowingparametercanbeset:BASECURRENT(A)
L23 WhenthisLEDilluminatesthefollowingparametercanbeset:PEAKTIME(s)
L23+L24 When this LED illuminates the following parameter can be set: PULSED CURRENTFREQUENCY(Hz/kHz)
L24 WhenthisLEDilluminatesthefollowingparametercanbeset:BASETIME(s)
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CODE SYMBOL DESCRIPTION
L25 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEDOWN(s)
L26 WhenthisLEDilluminatesthefollowingparametercanbeset:/STARTINGCURRENT(%/A)
L27 WhenthisLEDilluminatesthefollowingparametercanbeset:POST-GAS(s)
L28 Illuminatestosignalactivationofaconnectedremotecontrolunit,ifavailable.
L29 ThisLEDindicatesthatthecurrentreferencesettingisimposedbytheremotecontroller.
L30 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeB-levelprocedure+highfrequencyarcstrike(HF).
L31 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokespotprocedure(Q-SPOT).
L32 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokeprocedure.
L33 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeprocedure.
L34 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:MMA
L35 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:TIGDCCONTINUOUS
L36 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:PULSEDDCTIG
L37
ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:SYNERGICPULSEDDC TIGWhenthisison,itmeansthatthesynergicmodeisactiveandthattheoperatorcansetjusttheweldingcurrentwhiletheotherparametersareautomaticallyregulatedbythemachine.Thesynergyisoptimisedbyanglewelding.
L38 This LED illuminates to show that the following welding mode is selected: GOUGINGELECTRODE (Only on 402-502)
D1
Datasetting:Thedisplayshowstheacronymoftheparametertobeset.Welding:Thedisplayshowstheeffectiveamperesvalueduringwelding.HOLDfunction:Thedisplayshowstheaveragecurrentvaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).
D2
Datasetting:Thedisplayshowsthevalueoftheselectedparameter.Welding:Thedisplayshowstheeffectivevoltageduringweldingoperations.HOLDfunction:Thedisplayshowstheaveragevoltagevaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).
S1
Pressthebuttontoselecttheparametertobeset.Possiblechoices:Q-START-DYNAMICARC-MULTITACKACTIGmode:Pressthebuttontoselecttheparametertobeset.Possiblechoices:MIXAC-EXTRAFUSION-ACFREQUENCY–ACBALANCE-ELECTRODEDIAMETER
S2
Pressandrelease:thebuttonselectsthefirstlevelmenuparameters.Holddownfor3seconds:thebuttonopensthesecondlevelmenu.Wheninthemenu,pressandreleasethebuttontoselecttheparameters.Keepthebuttonpressedwhilepoweringonthepowersource:thebuttonopenstheSETUPmenu.
S3 Pressandrelease:thebuttonopenstheJOBsuploadmenu.Holddownfor3seconds:thebuttonopenstheJOBssaveanddeletemenu.
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CODE SYMBOL DESCRIPTION
S4
Pressandrelease:thebuttonenablesthedevicetoreceivetheweldingcurrentcontrolsignalfrom a remote controller. Holddownfor3seconds:thebuttonactivatesaconnectedremotecontroller,ifavailable,whichisthenusedtomanageallfunctionsoftheweldingpowersourcefromadistance.
S5 TIGDC/TIGACmode:Thisbuttonselectsthetorchtriggerprocedure.MMAmode:PressthebuttontoshowtheselectedelectrodetypeforMMAwelding.
S6 Thisbuttonselectstheweldingmode.
E1 Datasetting:Theencodersetsthevalueoftheselectedparameter.Welding:Theencodersetsthevalueofthefollowingparameter:WELDINGCURRENT
4 UNIT POWER-UP
SettheweldingpowersourceON/OFFswitchto“I”toswitchontheunit.FX.XThemessageappearsonthefollowingdisplay:D2.x.x=softwareversion
Firstpower-uporpower-upsfollowingaRESETprocedureTheweldingpowersourcesetsupforweldingwiththefactorypre-sets.Subsequentpower-upsTheweldingpowersourcesetsupforweldinginthelateststableweldingconfigurationthatwasactiveatthetimeofpower-off.
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5 RESET (LOAD FACTORY SETTINGS)
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
rEC PAr
A C A
B
ACTIVATION/SELECTION
ACTIVATIONEXIT
SETTING
Theresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Theresetprocedureisusefulinthefollowingcases:
- Toomanychangesmadetotheweldingparameterssouserfindsitdifficulttorestoredefaults. - Unidentifiedsoftwareproblemsthatpreventtheweldingpowersourcefromfunctioningcorrectly.
PARTIAL RESETTheresetprocedure involves restorationof theparametervaluesandsettings,except the followingsettings:
- SettingsoftheSETUPmenu. - SavedJOBS.
TOTAL RESETTheresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Allmemorylocationswillberesetandhenceallyourpersonalweldingsettingswillbelost!
A
○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Keeping both the S1 and S6 buttonspressed,set thegeneratorpowersourceswitchto“I”toturnontheequipment[ SIMULTANEOUS ACTIONS]
- rEC PAr: Themessageappearsonthefollowingdisplays: D1-D2.
B ○ Select encoder E1 withthefollowingsetting: rEC PAr (partial) or rEC FAC (total).
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C
○ Exit with confirmation - Press the S3 button. - Waitforthememoryclearproceduretoterminate.Thisactionwillautomaticallyclosethemenu.
○ Exit without confirmation - Press any button(except S3). - Thisactionwillautomaticallyclosethemenu.
6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE)
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
A C
BSEt UP
ACTIVATION/SELECTION
EXIT
SETTING
A
○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Holding the S2 buttondown,turnthepowersourceswitchto“I”tostarttheequipment. [ SIMULTANEAOUS ACTIONS]
- SEt UP:Themessageappearsforafewsecondsonthefollowingdisplays:D1-D2. - Coo Aut: The messageappearsonthefollowingdisplays:D1-D2.
○ Use the S2 ,buttontoscrollthroughthesettingstobemodified.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.
C
○ Exit with confirmation - Pressanybutton(except S2)forexampleS3 . - Thisactionwillautomaticallyclosethemenu.
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Tab. 1 - Setup settings
ACRONYM SETTING MIN DEFAULT MAXCoo COOLER ACTIVATION Aut Aut oFFSt.C. STARTING CURRENT % % AF.Cu. FINAL CURRENT % % AHF.C. HF CURRENT 20 A SYn 250 AHF.t. HF TIME 0.5 s 2.0 s 3.0 sPUL. TYPEOFPULSEDCURRENT SLo. FA. FA.P.A. PILOT ARC oFF on onE.C.C. CONTACT COMMAND EXPANSION oFF oFF onE.r.C. ENABLE READ CURRENT oFF on on
StS SPECIAL TORCH STROKE oFF oFF 2F.r.C. UP CURRENT 2 2 9
- Coo [COOLER ACTIVATION GROUP] ○ ON=Thecoolerisalwaysrunningwhenthepowersourceisswitchedon.Thismodeispreferableforheavydutyandautomaticweldingprocedures.
○ OFF=Thecoolerisalwaysdisabledbecauseanair-cooledtorchisinuse. ○ AUT=Whentheunitisswitchedonthecoolerisswitchedonfor15s.Duringweldingproceduresthecoolerrunsconstantly.Whenweldingisterminatedthecoolercontinuestorunfor90s+anumberofsecondsequivalenttotheaveragecurrentvalueshownusingtheHOLDfunction.
Torch loading
WARNING!Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system.If a torch is installed or replaced while the unit is running, the circuit of the newly installed torch must be filled with coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit.
Power-up with operation of the cooler set to "ON" or "AUT" mode ○ Acheckisperformedautomaticallyofthepresenceofliquidinthecoolingcircuitandthecoolerisswitchedonfor15seconds.
○ Ifthecoolantcircuitisfull,thepowersourcesetsupinthemostrecentstableweldingconfigura-tion.
○ Ifthecoolantcircuitisnotfull,allfunctionsareinhibitedandtherewillbenooutputpowerpresent.
AL. Coo.:Themessageappearsonthefollowingdisplays: D1-D2. Pressanybuttontorepeatthecheckingprocedureforanadditional15seconds.
Iftheproblempersists,rectifythecauseofthealarm.
Power-up with operation of the cooler set to "OFF"Operation of the cooler and the cooler alarm are disabled.Weldingisperformedwithoutliquidcoolingofthetorch.Torch change-over with operation of the cooler set to "ON"Press and release the torch trigger.Thisservestostartthecoolerfor15secondstofillthetorchcoolingcircuit.
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- St.C. [STARTING CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.
F.C. [FINAL CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.
- HF.C. [HF CURRENT] ○ ThisparameterestablishesthecurrentvalueduringHFdischarge.ThevalueofthisparametercanbesetasanabsolutevalueorinSYN.
○ WithSYNsettingtheHFcurrentvalueiscalculatedautomaticallyonthebasisofthepre-setweld-ingcurrentvalue.
Consequences of a higher value:• Arcstrikingisfacilitated,evenonverydirtyworkpieces.• Riskofpiercingexcessivelythingaugeworkpieces.
- HF.t. [HF TIME] ○ Thisparameterdefinesthemaximumhighfrequency(HF)arcstrikeduration.
- PUL. [TYPE OF PULSED CURRENT] ○ SLo.=Thissettingenablesslowpulsedmode.Thepeaktimeandbasetimeareset. ○ FA.=Thissettingenablesfastpulsedmode.Thefrequencyandduty-cycleareset.
- P.A. [PILOT ARC] ○ Thefunctionenablestheoutputofalowcurrentbetweenthe1stand2ndtimesofthetorchtrig-gertoshieldthemaskinadvanceandavoidtheriskofblindingflashbackcausedbytheweldingcurrent.
- C.C.E CONTACT COMMAND EXPANSION ○ ThefunctionenablestheemissionoftheARC-ONandALARMsignalsviathesignalconnectorsforautomaticapplications.
- E.r.C. [ENABLE READ CURRENT] ○ Thisfunctionallowsfortherealweldingcurrentdisplaytobeenabledordisabled.
- StS [SPECIAL TORCH STROKE] ○ The parameter changes the torch trigger operating mode.• oFF: indicates standard operation.• 1:specifiesthe4TB-levelmanagementvariant.Allowsthetransitiontothesecondarywelding
currentbypressingandholdingdowntheUPorDOWNbutton;whenthebuttonisreleased,theprimarycurrentisrestored.WithvariantoFFselected,theUP/DOWNbuttonsaredisabledforallprocedures.
• 2:specifiesthedownslopemanagementvariant.Byreleasingthetorchtriggerduringthethirdstroke(3S)thedownslopeisstoppedandthefinalcurrentisimmediatelydeliveredwithouthavingtogothroughtheentireslopetime.
- F.r.C. [COMMAND TYPE PEDAL] ○ Theparameterselectsthetypeofpedalused:• RC02 standard pedal type • RC09specialpedaltype.Thistypeofpedalrecognisesthepressureappliedtothefootpedal
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orthetorchbutton,switchingautomaticallyfrominternaladjustmenttoexternalcontrolusingthe pedal.
- I.UP [UP CURRENT] ○ WhentheparameterissettoON,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthecurrentsetbytheencoderinthefrontpaneloftheweldingpowersource.WhentheparameterissettoOFF,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthemaximumcurrentthatcanbesuppliedbytheweldingpowersource.
7 ALARM MANAGEMENT
ThisLEDilluminatesifanincorrectoperatingconditionoccurs.Analarmmessageappearsonthefollowingdisplay:D2.
Tab. 2 - Alarm messages
MESSAGE MEANING EVENT CHECKS
AL. HEA.
In start-up phase Appears for 2-3 seconds
Overheating alarmIndicates tripping of the weldingpowersourcethermalprotection.Leavetheunitrunningsothattheoverheated components cool asrapidly as possible.When the unit has cooled, thewelding power source will resetautomatically.
Allfunctionsdisabled.Exceptions:• Cooling fan.• Cooler(ifswitchedon).
• Make sure that the power re-quiredbytheweldingprocessislower than themaximum ratedpoweroutput.
• Check that the operating con-ditions are in compliance withtheweldingpowersourcedataplatespecifications.
• Check for the presence of ade-quateaircirculationaroundtheweldingpowersource.
Phase missing alarmIndicates the absence of a phase inthepowersupplyline.The message appears at the same time as the mains protection activationLEDswitcheson.
Allfunctionsdisabled.Exceptions:• Cooling fan.
• Check if the equipment powersupplylinehasallthephases.
If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.
AL. Coo.Cooler alarmIndicates insufficient pressure inthetorchliquidcoolingcircuit.
Allfunctionsdisabled.Exceptions:• Cooling fan.The alarm message persists on thedisplayuntilthefirstoperationisperformedontheuserinterface.Signalling of the alarm depends onthefollowingsettings:• Coo=on:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.
• Coo=oFF: thealarm isneversignalled,irrespectiveofthecir-cumstances.
• Coo=Aut:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.
• Check that the connection to the cooler is correct.
• Check that the "O/I" switch isset to "I"and that it illuminateswhenthepumpisrunning.
• Check that the cooler is filledwithcoolant.
• Check that the cooling circuitis liquid tight,notably the torchhoses,thefuseandtheinternalconnections of the cooler.
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MESSAGE MEANING EVENT CHECKS
E. 69
Software compatibility errorIndicates that the welding powersourcehasasoftwareversionthatisnotcompatiblewiththeremotedevice connected to it (remotecontroller,wirefeedunit).
Allfunctionsdisabled.Exceptions:• Cooling fan.
• Updatetheremotedevicesoft-ware.
• Contactsupport
E. 04 Alarm, no-load voltage failureAllfunctionsdisabled.Exceptions:• Cooling fan
• Check to ensure the weldingtorchisnotrestingonthework-piececonnectedtoground.
• Check that when the powersource is switched on thereis no short circuit between thesockets(voltagemustbegreat-erthan/equivalenttoUr).
If the problem persists:• Qualified technical personnelare required for repair/mainte-nancejobs.
E. 05
Torch button alarmIndicates that when the powersource was powered up a shortcircuitwasdetectedon the torchtriggerinput.When the unit has cooled, thewelding power source will resetautomatically.
Allfunctionsdisabled.Exceptions:• Cooling fan.
• Make sure the torch trigger isnot pressed, jammed, or shortcircuiting.
• Make sure the torch and torchconnector are intact.
CAn Err.
No communication alarmIndicates the presence of prob-lems in data communication be-tweenthepowersourceandwirefeeder.Whentheunithascooled,theweldingpowersourcewill re-setautomatically.Exitthealarmstatebyperformingoneofthefollowingactions:Switchthepowersourceoff.
Allfunctionsdisabled.Exceptions:• cooling fan.• cooler(ifswitchedon).
• Check that the connecting cable betweenpowersourceandwirefeeder is intactandmakesurethe connectors are securelytightened.
If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.
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8 MMA WELDING
8.1 TIG WELDING/GOUGING - FIRST LEVEL MENU
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
B A
C 80 70.0SETTING
ACTIVATIONSELECTION
A
○ Press the S6 buttontoactivatetheMMAorGOUGINGmode.
L38
L36
L37
S6
L34
L35
A
L 36 MMAL 37 GOUGING
B ○ Press the S2 buttontoscrollthelistofsettingstoedit.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 3 - Parameters of the 1st level menu: MMA/GOUGING mode
ACRONYM SETTING MIN DEFAULT MAX NOTES
- WELDING CURRENTMAXIMUM CURRENT WITH REMOTE CONTROLLER 10 A 80 A MAX A
MAX: Maximumvalue of weldingcurrent
Ho.S. HOT-START 0 % *SYn 100 % Only MMAAr.F. ARC FORCE 0 % *SYn 250 % Only MMA
Press any key (except S2)tosavethesettingandexitthemenu.
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- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.
- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Themaximumoutputcurrentvaluethatcanbeachievedwithfootpedalcontrollerexternalrefer-ence.
- HOT-START ○ This parameter aids electrode melting at the time of arc striking. It is set as a percentage referred tothevalueofthefollowingparameter:WELDING CURRENT.Thevalueislimitedto250Amax.
- Consequences of a higher value: • Easeofactivation;Greaterstartingspatter;increaseintheactivationarea.
- Consequences of a lower value: • Difficultyofactivation;Lessstartingsplatter;Reductionintheactivationarea.
- ARC FORCE ○ Thisparameterhelpstoavoidelectrodestickingduringwelding.Itissetasapercentagereferredtothevalueofthefollowingparameter:WELDING CURRENT
- Consequences of a higher value: • Fluencyfactorsinwelding;Arcweldingstability;Increasedmeltingoftheelectrodewithinthe
workpiece;Moreweldspatter. - Consequences of a lower value:
• Thearcisextinguishedmoreeasily,lessweldingspatter.
8.2 MMA /GOUGING WELDING -SECOND LEVEL MENU
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
A
BEl. bASSETTING
3 sec ACTIVATION/SELECTION
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A
○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
○ Press the S2 buttontoscrollthelistofsettingstoedit.
B ○ Using theencoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 4 - Parameters of the 2nd level menu: MMA mode
ACRONYM SETTING MIN DEFAULT MAX NOTES
EL. ELECTRODETYPE bAS bAS
bAS= basicrUt= rutileCrn= chromium/nick-elALU= aluminium
Only MMA
Urd OUTPUT VOLTAGE REDUCTION oFF oFF on
U.EL. LONG ARC VOLTAGE 37 *SYn 70 Only MMA
Press any key (except S2)tosavethesettingandexitthemenu.
- ELECTRODE TYPE ○ Thisparameterallowsfortheselectionofthetypeofelectrodetobeused.Theselectionauto-maticallyallowstheoptimumweldingparameterstobeset.
- VRD ○ Thisparameterreducesthepotentialacrosstheweldingsocketswhenweldingisnotinprogress. - The arc strike procedure is as follows:
• Touchtheworkpiecewiththeelectrodetip.• Raise the electrode.• Powerisreleasedforseveralseconds.• Touchtheworkpiecewiththeelectrodetip.• Theweldingarcwillstrike.
- LONG ARC VOLTAGE ○ Thisparameter inhibitspoweroutputwhenthepotentialbetweenelectrodeandworkpieceex-ceedsthepre-setthresholdlevel.
- Consequences of a higher value:• Theweldingarciskepttriggeredalsowiththeelectrodedetachedfromtheworkpiecebeing
soldered. - Consequences of a lower value:
• Fasterexitfromweld.
*SYN:Thiscodeindicatesthatparametercontrolissynergic.Theoptimalvalueofthisparameterissetautomaticallybythemicroprocessoronthebasisofthepre-setweldingcurrentvalue.• WhenSYNisinstalled,todisplaythesynergicvaluepressthefollowingbutton:S5.• Thisvaluecanbedisplayedbutitisnotuser-adjustable.
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8.3 MMA WELDING - SPECIAL FUNCTIONS
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
A
Bd.Ar oFF
ACTIVATION
SETTING
A ○ Press the S1 buttontoactivatethespecialfunction.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 5 - Special functions in MMA mode
ACRONYM SETTING MIN DEFAULT MAX NOTESd.Ar. DYNAMICARC oFF oFF on Only MMA
Press any key (except S1)tosavethesettingandquitthemenu.
- DYNAMIC ARC ○ Welding power remains constant even when the distance between electrode and workpiecechanges.
- Consequences of a higher value: • Preventselectrodebonding;Thingaugesheetsareeasilydistorted.
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9 TIG WELDING
9.1 TIG WELDING - FIRST LEVEL MENU
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
B A
C 80 11.3SETTING
ACTIVATIONSELECTION
A
○ Press the S6 buttontoactivatetheTIGmode.
L38
L36
L37
S6
L34
L35
A
L 35 TIG DC CONTINUOUSL 36 TIG DC PULSEDL 37 SYNERGIC PULSED DC TIG
B ○ Press the S2 buttontoscrollthelistofsettingstoedit.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Press any key (except S2)tosavethesettingandexitthemenu.
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
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Tab. 6 - Parameters of the 1st level menu: TIG DC, CONTINUOUS and TIG AC mode:
ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0-3s
St.C. (L 18) STARTING CURRENT5 A 50 A 500 A Recommended value 30%
or 15A2 % 50 % 200 %Sl.u. (L 19) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0-1s
- (L 20)WELDING CURRENT MAXIMUM CURRENT WITH REMOTE CONTROLLER
5 A 80 A MAX A MAX: Maximum value ofweldingcurrent
S.Cu. (L 21) SECOND CURRENT B-LEVEL 10 % 50 % 200 %
Sl.d. (L 25) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0-5s
F.Cu. (L 26) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of
weldingcurrentRecommendedvalue30%5 % 5 % 80 %
Po.G. (L 27) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8-0s
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
Tab. 7 - Parameters of the 1st level menu: PULSED TIG DC mode, SYNERGIC PULSED TIG DC mode and PULSED TIG AC mode
ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0.3s
St.C. (L 18) STARTING CURRENT5 A 50 A MAX A MAX: Maximum value of
weldingcurrentRecommended value 30%or 15 A2 % 50 % 200 %
Sl.u. (L 19) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0.1s
- (L 20)WELDING CURRENT MAXIMUM CURRENT WITH REMOTE CONTROLLER
5 A 80 A MAX A MAX: Maximum value ofweldingcurrent
S.Cu. (L 21) SECOND CURRENT B-LEVEL 10 % 50 % 200 %
b.Cu. (L 22) BASE CURRENT 1 % 40 % 200 % Recommendedvalue40%
PE.t. (L 23) PEAKTIME/CYCLETIME1 % 50 % 99 % Recommendedvalue30%
0.1 s 5.0 s 5.0S Available with “TYPE OFPULSED=SLOW.
P.Fr. (L 23 + L 24) PULSEDCURRENTFREQUENCY 0.1 Hz 100 Hz 2.5 kHz
• Recommended value1-4Hz for low frequencywelding.
• Recommended value1kHzwith80%basecur-rentand50%CYCLEforhighfrequencywelding.
bA.t. (L 24) BASE TIME 0.1 s 5.0 s 5.0 s Available with “TYPE OFPULSED=SLOW.
Sl.d. (L 25) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0.5
F.Cu. (L 26) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of
weldingcurrentRecommendedvalue30%5 % 5 % 80 %
Po.G. (L 27) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8.0s
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For a better understandingof theparameter functionsdescribed in the table, refer to the followingdiagram.
(I1) WELDING CURRENT(I2) BASE CURRENT(I3) FINAL CURRENT(I4) STARTING CURRENT(t1) UP SLOPE TIME(t2) PEAK TIME(t3) BASE TIME(1/t2+t3) PULSED FREQUENCY(t4) DOWN SLOPE TIME(t5) PRE GAS TIME(t6) POST GAS TIME
- The SYNERGIC PULSED TIG DC enablesahighlyconcentratedarctobeobtained.Itisaverysta-blearcandmovesthepoolwithstrongfluctuations.Itisidealforuseinspotweldingandthecreationofthinfillets.Itisrecommendedforthingaugesheetsandinparticularwhereaverystablearcisrequired(viscouspools)
Inthismode,theweldingparametersarepulsed:BASECURRENT;PEAKTIME;PULSEDFRE-QUENCYareonlydisplayedandcannotbemodified.
- PRE-GAS TIME ○ Timeofgasdeliverybeforethearcstrike. ○ Thisadjustmentisrequiredwhenfixingpointsmustbecreatedorwhenweldinginhard-to-reachpositions that call for the presence of inert atmospheres before striking the arc.
- Consequences of a higher value: • Thisparameterallowsashieldedenvironmenttobecreated,therebyeliminatingcontaminants
atthestartoftheweldingpass.
- STARTING CURRENT ○ Unitcurrentoutputvalue immediatelyafter thearcstrike.Thevalueof thisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ONTheusefulnessofhavinganadjustableinitialweldingcurrentisthatofavoidingweldingthepartwithexcessivelyhighcurrentvaluesandthuspotentiallydamagingit.Particularlyusefulwhenweldingthinsheets.
- SLOPE UP ○ Timeduringwhichthecurrentchangesfromthestartingvaluetotheweldingvaluebymeansofa slope.
○ Thissettingisusedtoavoiddamagingtheedgesofthejointwithexcessivelyhighcurrentvaluesatthemomentofarcstriking.Thevalueofthemainweldingcurrentisincreasedgraduallyinordertocontroltheuniformityofmaterialdepositionandweldpenetration.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON
- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.
- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Maximumoutputcurrentvaluethatcanbeachievedwithremotecontrollerexternalreference.
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- SECOND CURRENT B-LEVEL ○ Witharapidpressandrelease(lessthan0.5seconds)ofthetorchtriggerduringwelding,theout-putcurrentvalueswitchestothevaluesetbymeansofthe“B-levelsecondcurrent”parameter.
○ Thisfunctionmakesitpossibletoavoidinterruptingtheweldingprocesswhenthegeometryoftheworkpiecechanges;alternatively,theweldingcurrentcanbereducedtodecreaseheatingofthepartifitbecomestoohotduringexecutionoftheweldingprocess.
○ InDCTIGwelding,theparameterisusefulwhenweldingdifferentgaugeworkpiecesduringthesamepass;whenmovingbetweendifferentgaugestheoutputcurrentcanbechangedsimplybypressing the torch trigger.
- BASE CURRENT ○ Pulsedwaveminimumcurrent. - Consequences of a higher value:
• Fastercreationofweldpool.• Increaseofheat-affectedzone.
- PEAK TIME ○ Timeforwhichthecurrentpulseisatthemaximumvalue. ○ TheSETUP,PULSEDTYPE=FASTsettings, theadjustment isa%of thePULSED CYCLE(CYCLETIME=1/PULSEDFREQUENCY).
○ InthesettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds. - Consequences of a higher value:
• Greaterwidthofthebeadingandgreaterweldingpenetration.• Facilitytomakedeepercuts.
- Consequences of a lower value:• Reductionofthebeadandofheat-affectedzone.• Difficulttocreateaweldpool.
- PULSED CURRENT FREQUENCY ○ Thegreaterthefrequency,thetighterthebeadweldingandgreatertheweldingtime.Increasingthefrequency,restrictstheheataffectedzone.Ahighfrequency(kHz)pulsedarcissuitableforflatbeading(headtoheadoroverhead)
- Consequences of a higher value:• Slowermeltspeed.• Reductionofheat-affectedzone.
- BASE TIME ○ Timeduringwhichcurrentoutputisatthebasevalue.AvailablewithsettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds.
- Consequences of a higher value:• Thefillermaterialisspreadmoreevenly.• Increaseofheat-affectedzone.
- DOWN SLOPE ○ Timeduringwhichthecurrentchangesfromtheweldingvaluetotheendvaluebymeansofaslope.Preventstheformationofcratersintheprocessofturningoffthearc.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON
- FINAL CURRENT ○ Duringelectrodeweldingtheparametermakesitpossibletoobtainauniformdepositoffillerma-terialfromthestarttotheendoftheweldingprocess,closingthedepositioncraterwithacurrentsuchastodepositafinaldropletoffillermaterial.
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○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.
○ Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingset-tingispresent:MULTITACK=ON
○ Bykeepingthetorchtriggerpressedduringthe3rdtime,thecraterfillercurrent ismaintainedtherebyensuringoptimalcraterfilling,untilthepostgastimeisstartedbyreleasingthetorchtrig-ger (4th time).
- POST GAS TIME ○ Timeofpostgasdeliverywhentheweldingarcisextinguished. - Consequences of a higher value:
• Moreeffectivepickling(improvedappearanceofworkpieceattheendoftheweldingpass).• Highergasconsumption.
- Consequences of a lower value:• Lowergasconsumption.• Oxidationofelectrodetip(moredifficultarcstrike).
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9.2 TIG WELDING - SECOND LEVEL MENU
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
A
BHF onSETTING
3 sec ACTIVATION/SELECTION
A
○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
○ Press the S2 buttontoscrollthelistofsettingstoedit.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Press any key (except S2)tosavethesettingandexitthemenu.
Tab. 8 - Parameters of the 2nd level menu: DC TIG mode
ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT
PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON
HF HF ARC STRIKE ENABLE oFF on on
Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL
Tab. 9 - Parameters of the 2nd level menu: TIG AC mode:
ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT
PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON
HF HF ARC STRIKE ENABLE oFF on on
Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL
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- SPOT TIG TIME ○ Onlyavailablewith2STROKESPOTWhenthetorchtriggerispressedtheweldingarcpersistsforthetimesetintheparameter.Pressthetorchtriggeragaintoresumetheweldingprocess.
○ Theresultofthisisaveryprecise,non-oxidizedweldingspotwithoutanyplasticdeformationofthe sheet.
- PAUSE TIME ○ Availableonlywith2StrokeSPOTandarcstrikewithHFactivated.Itcausesapre-setpausetimebetweentwospot-weldingtimes.PressthetorchtriggertoobtaintheweldingarcforthetimesetwiththeparameterSPOT-WELDINGTIME.ThearcthenremainsextinguishedforthetimesetbyPAUSETIMEandthenstartsagain.Thisprocesscontinuesuntilthetorchtriggerisreleased.When the parameter is set to OFF, the operating mode of the Q-SPOT is standard.
- HF ARC START ○ ThisparameterenablesthearcstrikeintheTIGweldingprocedurebymeansofahighfrequency(HF)currentdischarge.Thehighfrequencyarcstrike(HF)preventstheinclusionofimpuritiesatthestartoftheweldpass.IfsettoOFF,theignitionwillbeofa‘LIFTARC’striptype• HF: Thistypeofignitionoccursbymeansofahigh-voltageelectricdischargebutoflowam-
perage(HF)betweentheelectrodetipandtheweldworkpiece.Oncetheelectricarcisestab-lishedthegeneratorstopsdeliveringtheHFcharge.Thistypeofignitioninadditiontobeingveryeasyand immediate,allowstheelectrode life tobeextendedandtokeep itverypureallowingtheoperatortoworkwithaverypreciseandstablearc.
HF ARC IGNITION PROCEDURE
1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece
2 Pressthetorchbuttonaccordingtothemodeselected.Thevoltaicarcigniteswithouttouchingtheweldworkpiece.
• LIFT-ARC: Thistypeofarcblowisderivedfromashortlow-amperagecircuit(toavoidelec-trodedamage)thattheoperatorcreatedbetweentheelectrodetipandtheworkpieceandtheconsequentriseoftheelectrodetipthatmaintainsthecurrentflowbycreatingtheso-calledelectricarc.ItisadvisabletouseLIFT-ARCpriminginapplicationssuchasmaintenanceofmachineryinoperation,weldingclosetoprintedcircuitsorsolderingnearcomputers.
PROCESS FOR ARC IGNITION IN LIFT-ARC MODE:
1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece.
2 Touchthepiecewiththeelectrodeandpressthetorchbuttonaccordingtothe mode selected.
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3 Lift the torch to strike the arc.
- MINIMUM PEDAL CURRENT ○ Minimumoutputcurrentvaluewithfootpedalcontrollerexternalreference.Thecurrentissetasapercentagewithrespecttothe"maximumfootpedalcurrent"parameter.
9.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
A
B q.St oFF
ACTIVATION
SETTING
A ○ Press the S1 buttontoactivatethespecialfunction.
- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.
B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Tab. 11 - Special functions in TIG DC mode
ACRONYM SETTING MIN DEFAULT MAX NOTESq.St. Q-START 0.1 s oFF 10.0 s See Table 12d.Ar. DYNAMICARC 1 oFF 50 SeeTable13(notwithSYNERGICPULSEDTIG)M.tA. MULTI TACK 0.5Hz oFF 6.0Hz SeeTable14(notwithSYNERGICPULSEDTIG)
Press any key (except S1)tosavethesettingandquitthemenu.
- Q-START ○ ThisparameterallowstheunittostartinsynergicpulsedTIGmodeforthepre-settimeinterval,beforeswitchingautomaticallytotheweldingprocedureselectedontheinterfacepanel.Thepa-rametercreatestheweldpoolmorequicklythanastandardstartingtimeofthematerialbecause
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itcreatesamovementofthetwoflapsuptospeedupthejoin. ○ Thisparameterisusefulwhenspotweldingthingaugesheet.
Tab. 12 - Recommended Q-START parameters
CORNER/BUTT JOINTSheet thickness (mm) Current (A) Q start value (seconds)
1.0mm 35A - 50A
0.5 - 1.02.0mm 50A - 80A3.0mm 80A - 140A4.0mm 140A - 170A
- DYNAMIC ARC ○ Thisfunctionallows,onthereductionofthearcvoltage,anincreaseoftheweldingcurrentandviceversa.ThesizeoftheDynamicArcvariationmaybeindividuallyadjustedtoavaluebetween1Ato50A.Forexample,anincreaseof50Afor1voltvariation.
○ Thisvaluemustbesetdependingonthematerial thickness,andthetypeofprocessingtobecarriedout(valuesbetween1Aand20Aforthinlayerswhileavaluebetween20Aand50Aformedium-thicklayers).
○ Welding power remains constant even when the distance between electrode and workpiecechanges.
- Consequences of a higher value:• Theweldingarcconcentrationremainsunchanged.• Preventselectrodesticking.• Increasedweldingspeed.• Minorplasticdeformityintheweldedworkpiece.• Greaterpenetrationattheapex.• Concentratedheatcontributiononlytotheweldingandnottothesurroundingarea.• Minoroxidationofthepieceandthereforelowerpost-weldre-workcosts.• Bettercontroloffirstapplicationingaps(usefulforpipefittersandinstallers).• Easeofweldingevenforpieceswhicharenotproperlyprepared.• Minimizationoferrorsandgreaterarcstabilitywithmotionvariations.
STANDARD TIG DC WELDING TIG DC WELDING WITH DYNAMIC ARC
D D
2mm 10mm
D D
2mm 10mm
Invaryingthelengthofthearc,theweldpool(D)widenswithaconsequent increaseintheheatcontributionoftheworkpiece,causingittooverheat.
By varying the arc length theweld pool is exactly thesame size (D) while avoiding the overheating of thepiece, plastic deformations and loss of mechanical char-acteristics.
Volts Ampere
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Tab. 13 - Recommended DYNAMIC ARC parametersANY TYPE OF JOINT
Sheet thickness (mm) Current (A) DnyArc Value (Amperes)1.0 mm 35A - 50A 5 - 102.0 mm 50A - 80A 10 - 153.0 mm 80A - 140A 15 - 254.0 mm 140A - 170A 25 - 50
Inordertohaveoptimumcontrolofthearc,itisadvisabletoigniteitatadistanceofbetween4-5mmfromtheinitialpointofthejoint(pointzero).
- MULTI TACK ○ This consistsof continualwelding that allowsoptimumcontrol of the thinnest gaugesheets/bevelswithirregularshapes.
- Benefits: • Majorreductioninoxidisationwiththeabsenceofdeformations.• Thisparameterallowsthingaugesheettobeweldedwithoutdeformation.
- Consequences of a higher value:• Weldingofthinnergaugesheetwithoutdeformation.• Lessmeltingofmaterial,slowerweldingprocess.
TIG DC WELDING CONTINUOUS TIG DC WELDING WITH MULTITACK
Continuous TIG welding provides continuous energywhich prevents the cooling of the piece and does notcause overheatingwith excessive penetration and ex-cessivedistortioneffects.UsingthepulsedTIGreducestheeffectofoverheatingbutitdoesnotsolveitcompletelyasthearcwillremainonandwillstillprovideenergyandheat.
Theseriesoftriggersrepeatedovertimeallowthepiecetodispersethebeatbetweenatriggerandanother.ByadjustingtheMultiTackfrequencytheweldpenetration,speed’ofexecutionand inparticular thecontrolof theheatinputcanbeoptimisedaswellasanyconsequentdeformation of the piece.
Whenweldingcornerjoints,theMultitackmaybeusedwithexcellentresults.Theweldingremainswhiteandfreeofanyoxidationoftenavoidingthepostweldingcleanuptreatmentwithacids.
Tab. 14 - Recommended MULTITACK parametersCORNER/BUTT JOINT
Sheet thickness (mm) Current (A) Multitack FREQUENCY (Hz) 0.6 mm 40A - 60A 1.0 - 1.50.8 mm 60A - 80A 1.0 - 1.51.0 mm 80A - 100A 1.0 - 1.51.5 mm 90A - 110A 1.0 - 1.5
2.0 mm110A - 130A 1.0 - 1.5130A - 150A 1.5 - 2.0
2.5 mm150A - 160A 1.0 - 1.5160A - 170A 1.5 - 2.0
3.0 mm170A - 180A 1.0 - 1.5180A - 200A 1.5 - 2.0
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○ It isrecommendedthatapreflowtimeofbetween0.3-0.5secondsbeusedinordertohaveoptimumprotectionrightfromthestart,thusavoidingtheoxidationoftheinitialpartoftheweld.Thisisalsothesameforthefinalpartwhereitisrecommendedthatapostgastimeofnotlessthan3secondsisused.
10 TORCH TRIGGER PROCEDURE
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
A
80 11.3
SELECTION
A
○ Press the S5 buttontoselectthedesiredPULSEDTORCHmode.
S5
L35
L34
L32
L33
A
L 32 2 STROKEL 33 4 STROKEL 34 4 STROKE BI-LEVELL 35 2 STROKE SPOT (Q-SPOT)
Dependingontheweldingmodeselected,specifictorchbuttonproceduresareavailable.Theavailabilityofcertainproceduresdependsonwhetherornotcertainparametersorfunctionsoftheunitareenabledorsetintheassociatedmenus.Thetableshowsthesettingstobemadetoenableeachprocedure.
LEGEND2T: _____________ 2 STROKE LIFT-ARC2T HF: __________ 2STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)4T: _____________ 4 STROKE LIFT-ARC4T HF: __________ 4STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)
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4T B-L: _________ 4 STROKE B-LEVEL4T B-L HF: ______ 4STROKEB-LEVELWITHHIGHFREQUENCYARCSTRIKE(HF)2T Q-SPOT: _____ 2 STROKE TACKING2T Q-SPOT HF: __ 2STROKETACKINGWITHHIGHFREQUENCYARCSTRIKE(HF)√: _____________ Alwaysavailable.1: _____________ Availablewiththefollowingsetting:HF=on
Tab. 16 - Pulsed Torch button mode table.→ PROCEDURE
↓
MODE 2T 2T HF 4T 4T HF 4T B-L 4T B-L HF 2T Q-SPOT 2T Q-SPOT HF
MMA
ELECTRODE
GOUGING
CONTINUOUS
DC TIG
√ 1 √ 1 √ 1 √ 1
PULSED
MODE DC TIG
√ 1 √ 1 √ 1 √ 1
SYNERGICPULSED DC
TIG
√ 1 √ 1 √ 1 √ 1
- 2 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1St TIME 2nd TIME
LIFTSLOPE UP DOWN SLOPE POST GASIGNITION
C.C.CURRENT
STARTINGCURRENT
WELDING CURRENT
FINALCURRENT
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- 2 STROKE + HF ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.
○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1St TIME 2nd TIME
PRE GAS
IGNITION
UP SLOPE DOWN SLOPE POST GAS
STARTINGCURRENT
WELDINGCURRENT
FINALCURRENT
HF
- 4 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)
○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
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2nd TIME
UP DOWNL POST GAS
WELDINGCURRENT
SLOPE
3rd TIME
SLOPE
FINALCURRENT
4Th TIME
STARTING CURRENT
1St TIME
LIFT
IGNITION
C.C.CURRENT
- 4 STROKE + HF ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatically,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)
○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1St TIME 2nd TIME
RAMP DOWN POST GASPRE-GAS
WELDINGCURRENT
UP
3rd TIME
SLOPE
FINALCURRENT
4th TIME
HFIGNITION
STARTING CURRENT
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4 STROKE B-LEVEL LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.) ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ Thetriggermustnotbepressedformorethan0.3seconds;otherwise,theweldcompletionstagewillstart.
○ Whenthetriggerispressedandreleasedimmediately,thesystemreturnstotheweldingcurrent. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1st TIME
LIFTIGNITION
C.C.CURRENT
2nd TIME
RAMP DOWN POST GAS
PRIMARYCURRENT
UP
3rd TIME
SLOPE
FINALCURRENT
4th TIME
CURRENTSECOND
PRESS AND RELEASE
STARTING CURRENT
- 4 STROKE B-LEVEL: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatical-ly,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)
○ Release (2T) the torch trigger. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) ceaseautomatically.
○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ The triggermustnotbepressed formore than0.3seconds;otherwise, theweldcompletionstagewillstart.
○ When the trigger is pressed and released immediately, the system returns to theweldingcurrent.
○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent).
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○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
FINALCURRENT
1st TIME 2nd TIME
RAMP DOWN POST GASPRE-GAS
PRIMARYCURRENT
UP
3rd TIME
SLOPE
4th TIME
HFIGNITION
CURRENTSECOND
PRESS AND RELEASE
STARTING CURRENT
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10.1 2 STROKE SPOT - Q-SPOT FUNCTION
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
B A
BSP.t 0.01SETTING
3 sec ACTIVATION/SELECTION
ACTIVATION
A ○ Press the S5 buttontoselectthePULSEDTORCH2STROKESPOTmode.
B
○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.
○ Press the S2 button toscroll the listofsettings toedit.SelectSP.t.SPOT-WELDINGTIME
C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.
Press any key (except S2)tosavethesettingandexitthemenu.
Tab. 17 - Parameters of the 2nd level menu: 2 STROKE SPOT mode
ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT
PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON
- Q-SPOT ○ Thisfunction,onlypresentin2STROKESPOT,facilitatesspot-welding:• Itallowstheexactpositioningoftheelectrodeatthepointtobejoined.Theelectrodeiscon-
venientlyplacedatthedesiredlocation.• Onlyafterliftingoftheelectrode,themachineemitspulseweldingforthestipulatedtime.• Itconsiderablyreducestheriskofcontaminationofthejointwiththeelectrode.• Whilepressingthetorchbutton,theprocessmayberepeatedasmanytimesasrequired.
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○ This function is ideallysuited to theweldingof thinnergauges,headtoheadpositionandthepipes.Placethetorchwiththeelectrodeontheprecisepointtobefixed.• Press the torch trigger and then lift.• Afterliftingthetorch,aprecisetriggerwillfollow.
○ Recommended: Setthehighestcurrentpossiblewiththelowestpossibletime.Value:0.01-0.5Sec.
○ Warning: Itisimportanttochecktheupandownslopesarenull(0sec.).Ifthespot-weldingtimeislessthan1.0s,theupanddownslopesareeliminatedautomaticallybytheweldingprocess,althoughtheyaredisplayedandcanbesetbytheuserinterface.
○ TheQ-Spotfunctionhasadualmode,i.e.itispossibletocarryoutspotweldingwithoutcontactwiththepiece.• It is recommended that thespot-weldingposition is researched (anelectrode thatcontacts
theworkpiece)forthinlayers(lessthan1.5mm)whileforgreaterthicknesses,withoutmakingcontactwiththeworkpiece.
- 2 STROKE SPOT LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.
○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1st TIME 2nd TIME
LIFT RAMP UP
DESCENTRAMP
POST GASIGNITION
C.C.CURRENT
STARTINGCURRENT
WELDINGCURRENT
FINALCURRENT
SPOT-WELD TIME
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- 2 STROKE SPOT HF: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.
○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.
○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.
1st TIME 2nd TIME
PRE GAS
IGNITION
SLOPE UP DOWN SLOPE POST GAS
STARTINGCURRENT
WELDINGCURRENT
FINALCURRENT
HF
SPOT TIG TIME
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1. Position the torch withtheelectrodeontheworkpiece.
2. Press the torch trigger and keep it pressed.
3. Lift the torch slightly.As soon as the electrode is lifted then the HF ignition starts.
4. The arc ignites for Afewhundredthsofa second (time can besetup).
5.The result of thisis a very precise,not oxidized weld-ingspotwithoutanyplastic deformation of the sheet.
PROCEDURE WITH CONTINUOUS PRESSURE OF TORCH BUTTON ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.
○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.
○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter. ○ Touchtheworkpiecewiththetorchelectrode. ○ Slowlyliftthetorchtostrikethearc.
Theweldingparametersareavailableinaccordancewiththeselectedweldingmodeandprocedure.Certainparametersareavailableonlyafterotherparametersorfunctionsoftheunithavebeenenabledor set.Thetableshowsthesettingsrequiredtoenableeachparameter.
LEGEND√: ____Alwaysavailable.1: ____Availablewiththefollowingsetting:MULTITACK=OFF2: ____Availablewhenremotecontrolisenabledandaremotecontrolpedalisconnectedtothe
unit.3: ____Availablewiththefollowingsetting:HFARCSTART=ON4: ____Availablewhenfootpedalcontrollerisdisabled.5: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=SLO.6: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=FA.
Meaning of symbols1+2=Allconditionsmustbefulfilled(both1and2).
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Tab. 18 - Table showing enabled Welding Parameters
MENU ↓
MODE →
PROCEDURE →
PARAMETER ↓
1° WELDING CURRENT √ √ √ √ √ √ √ √ √ √ √ √ √ √
1° HOT-START √
1° ARC-FORCE √
1° PRE-GAS TIME PRE-GAS 3 3 3 3 3 3 3 3 3 3 3 3
1° STARTING CURRENT √ √ √ √ √ √ √ √ √ √ √ √
1° UPSLOPE √ √ √ √ √ √ √ √ √ √ √ √
1°SECOND CURRENT B-LEVEL
√ √ √
1° STARTING CURRENT √ √ √ √ √ √ √ √
1° PEAK TIME √ √ √ √ √ √ √ √
1° PULSED CURRENT FREQUENCY 6 6 6 6 6 6 6 6
1° BASE TIME 5 5 5 5
1° DOWN SLOPE √ √ √ √ √ √ √ √ √ √ √ √
1° END CURRENT √ √ √ √ √ √ √ √ √ √ √ √
1° POST GAS TIME √ √ √ √ √ √ √ √ √ √ √ √
2° TYPE OF ELECTRODE √
2nd VRD √ √
2° LONG ARC VOLT-AGE √
2nd SPOT-WELDING TIME √ √ √
2nd HF ARC START √ √ √ √ √ √ √ √ √ √ √ √
2ND MINIMUM PEDAL CURRENT 2 2 2 2 2 2
2° AC WAVEFORM
SPECIAL Q-START 3+1 3+1 3+1 3+1 3+1 3+1
SPECIAL DYNAMIC ARC 4+1 1 3+1 1
SPECIAL MULTI TACK 3 3 3 3 3 3
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11 JOBS MANAGEMENT
Personalisedweldingsettings,orJOBs,canbesavedinmemorylocationsandsubsequentlyuploaded.Upto50JOBScanbesaved(j01-j50).JOBscanbemanagedonlywhentheunitisnotinweldingmode.TheSETUPmenusettingscannotbesavedbymeansoftheJOBs.WhenaJOBisloadedandanUP/DOWNtorchisinstalled,pressthetorchtriggerstoselectthesavedJOBS.IftherearenoJOBSloaded,theUP/DOWNbuttonsonthetorchservetoadjusttheweldingcurrent.
11.1 SAVING A JOB
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
ABD
CSA. jobSELECTION
3 sec ACTIVATION
CONFIRM
BACKUP
A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.
- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2..
B ○ Press the S3 buttontoconfirm.
- SA. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthefirstfreejob.
C ○ Using the encoder E1 ,selectthedesiredjobnumber.Onselectingacurrentlyoccupiedmemorylocation,thejobnumberflashes.
D ○ Press the S3 buttontosavetheJOBandexitthemenu.Ifyouconfirmatthispoint,thenewjobwilloverwritethepreviouslysavedsettings.
Pressanybutton (except S3)toexitwithoutconfirming.
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11.2 DELETING A JOB
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
ACE
B DEr. jobSELECTION
3 sec ACTIVATION/
CONFIRM
CANCEL
A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.
- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2.
B ○ Use the encoder E1 ,toselectthefollowingsetting:Er. Job. - ThemessageappearsonlyiftherearesavedJOBS,onthefollowingdisplays: D1-D2.
C ○ Press the S3 buttontoconfirm.
- Er. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthelastjobused.
D ○ Use the encoder E1 ,toselectthenumberofthejobtobedeleted.
E ○ Press the S3 buttontocanceltheJOBandquitthemenu.
Pressanybutton (except S3)toexitwithoutconfirming.
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11.3 LOADING A JOB
L1
L2
L15
L38
L35
L36
L37
L16
L17
L18
L19
L20 L21
L22
L23
L24
L25
L26
L27
L3
L4 L5
S1 S2 S3 S4L29L28 S5 S6
L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2
L31L30
L32L33
L34
AC
BLO. J.01SELECTION
ACTIVATION
CONFIRM
A
○ Press the S3 buttontoactivatetheLOADJOBmenu. - LO. JXX:Onlywhenthejobshavebeenuploaded,themessageisshownonthefollowing
displays: D1-D2.• xx=numberofthelastjobused.
- No. Job:Iftherearenojobsinthememorythemessageisshownonthefollowingdisplays:D1-D2.
B ○ Using the encoder E1 ,selectthejobnumbertobeloaded.
C
○ Press theS3 buttontoloadtheJOBandexitfromthemenu. - J.xx :Themessageappearsforafewsecondsonthefollowingdisplays: D1.
- TheLEDilluminates.
ToquitthecurrentlyloadedJOB,changeanysettingonthepowersourceuserinterface.Pressanybutton (except S3)toexitwithoutconfirming.
11.4 SELECTING JOBS USING THE TORCH BUTTONS
WhenanUP/DOWNtorchisinstalledyoucanselecttheJOBsinaJOBsequenceusingthebuttonsontheweldingtorch.TocreatetheJOBssequence,leaveafreememoryslotbeforeandafterthegroupofJOBstobeincludedinthesequence.
Sequence 1 JOB not saved
Sequence 2 JOB not saved
Sequence 3
J.01 J.02 J.03 J.05 J.06 J.07 J.09 J.10 J.11
SelectanduploadoneoftheJOBsintherequiredsequence(e.g.J.06)onthepowersourceuserin-terface. UsethetorchbuttonstoscrolltheJOBsofsequence2(J.05,J.06,J.07).
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12 TECHNICAL DATA
Directives applied
Wasteelectricalandelectronicequipment(WEEE)Electromagnetic compatibility (EMC)Lowvoltage(LVD)Restrictionoftheuseofcertainhazardoussubstances(RoHS)
Construction standards EN60974-1;EN60974-3;EN60974-10ClassA
Conformity markings
EquipmentcompliantwithEuropeandirectivesinforce
Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock
EquipmentcompliantwithWEEEdirective
EquipmentcompliantwithRoHSdirective
12.1 CRUISER 322T – POWER PULSE 322T
Supply voltage 3x400Va.c.±15%/50-60HzMains protection 25 A 500 V Delayed
Zmax
Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto27mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto27mΩ.
Dimensions ( L x D x H ) 690x290x450mmWeight 45.0 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode MMA TIG MIG/MAG
Current and voltage adjustment range
10 A / 20.4 V 300 A - 32.0 V
5 A / 10.2 V 320 A - 22.8 V
10 A / 14.5 V 320 A / 30.0 V
Welding current / Working voltage40%(40°C) -- -- --60%(40°C) 300 A - 32.0 V 320 A - 22.8 V 320 A / 30.0 V100%(40°C) 250 A - 30.0 V 260 A - 20.4 V 260 A / 27.0 V
Maximum input power40%(40°C) -- -- --60%(40°C) 14.3 kVA – 11.0 kW 11.6 kVA – 8.5 kW 15.2 kVA – 11.6 kW100%(40°C) 11.4 kVA – 8.7 kW 8.8 kVA – 6.4 kW 11.6 kVA – 8.5 kW
Maximum supply current40%(40°C) -- -- --60%(40°C) 20.9 A 16.6 A 22.0 A100%(40°C) 16.7 A 12.7 A 16.5 A
Maximum Effective Supply Current
40%(40°C) -- -- --60%(40°C) 16.2A 12.8 A 17.0 A100%(40°C) 16.7 A 12.7 A 16.5 A
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No-load voltage (U0) 73 V
Reduced no-load voltage (Ur) 10 V
Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.
12.2 CRUISER 402T – POWER PULSE 402T
Supply voltage 3x400Va.c.±15%/50-60HzMains protection 32 A 500 V Delayed
Zmax
Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto27mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto27mΩ.
Dimensions ( L x D x H ) 690x290x450mmWeight 54.0 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode MMA TIG MIG/MAG
Current and voltage adjustment range
5 A / 20.2 V 400 A / 36.0 V
5 A / 10.2 V 400 A / 26.0 V
20 A / 15.0 V 400 A / 34.0 V
Welding current / Working voltage50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 400 A / 36.0 V 400 A / 26.0 V 400 A / 34.0 V
Maximum input power50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 18.1 kVA – 15.9 kW 13.0 kVA – 11.4 kW 17.5 kVA – 15.3 kW
Maximum supply current50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 25.5 A 18.4 A 24.3 A
Maximum Effective Supply Current
50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 25.5 A 18.4 A 24.3 A
No-load voltage (U0) 83V
Reduced no-load voltage (Ur) 9V
Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.
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12.3 CRUISER 502T – POWER PULSE 502T
Supply voltage 3x400Va.c.±15%/50-60HzMains protection 40 A 500 V Delayed
Zmax
Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto49mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto49mΩ.
Dimensions ( L x D x H ) 690x290x450mmWeight 54.0 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0.5 MPa (5 bar)
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode MMA TIG MIG/MAG
Current and voltage adjustment range
10 A / 20.4 V 500 A / 40.0 V
5 A / 10.2 V 500 A / 30.0 V
20 A / 15.0 V 500 A / 39.0 V
Welding current / Working voltage30%(40°C) 500 A / 40.0 V 500 A / 30.0 V 500 A / 39.0 V60%(40°C) 450 A / 38.0 V 460 A / 28.4 V 450 A / 36.5 V100%(40°C) 400 A / 36.0 V 400 A / 26.0 V 400 A / 34.0 V
Maximum input power30%(40°C) 24.3 kVA – 22.2 kW 18.2 kVA – 16.6 kW 23.7 kVA – 21.7 kW60%(40°C) 21.2 kVA – 19.0 kW 16.1 kVA – 14.5 kW 20.3 kVA – 18.3 kW100%(40°C) 18.1 kVA – 15.9 kW 13.0 kVA – 11.4 kW 17.5 kVA – 15.3 kW
Maximum supply current30%(40°C) 35.1 A 26.3 A 34.3 A60%(40°C) 30.0 A 22.8 A 28.5 A100%(40°C) 25.5 A 18.4 A 24.3 A
Maximum Effective Supply Current
30%(40°C) 24.8 A 18.6 A 24.2 A60%(40°C) 23.2 A 17.7 A 22.1 A100%(40°C) 25.5 A 18.4 A 24.3 A
No-load voltage (U0) 83V
Reduced no-load voltage (Ur) 9V
Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.
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A B
C D
H.F.
9
050.XXXX.0080
1022
D
C E
B
A
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F C ABED
7
050.0001.0076
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21
3
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2
8 109
-15V
+12V
21
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PRES-PED
RIF-EXT
JP
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JP13
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33V
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JP6
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12 4 3 756 8
JP12
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JP
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20
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25
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JP3
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JP6
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24
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810
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232 C
OM
3
CONN MFT2V BLU
CONN MFT2V ROSSO
DIG_IN_3JP
5
34
21
14
36
52
1
JP
1JP
2
TX1-RS232
TX2-RS232
+5V
RX1-RS232
RX2-RS232
GND
56
42
31
21
34
22
13
JP
9JP
3JP
4
DIG_IN_2
DIG_IN_1
4
3
JP18
17
RIF
I-H
ALL
PO
T
SIG
NA
L-2
SIG
NA
L-3
SIG
NA
L-4
OK
-GR
UP
PO
SIG
NA
L-1
AL-I
N
JP6
1112 149 181513 16
GN
D-R
EM
+34V
-RE
M
GN
D-R
EM
+5V
-RE
M
OK
-FA
N
ALA
RM
-CU
RIC
-MA
CC
HIN
A
VO
UT
21221920
CN8
12 4
181310 11 12
JP16
1714 15 16 22212019 21 3
54
86
7
CA
N-H
CA
N-L
GN
D-R
EM
+5V
-RE
M
JP7
3412B-RS485
A-RS485
DIG_OUT_2
DIG_OUT_1
GND
14
23
54
13
27
56
8
41 32
JP17
JP
5
CAN-H
GND-REM
48VAC-2
+34V-REM
CAN-L
48VAC-1
RIF-EXT
GND_ISO
GND_ISO
P-UP
GND-ISO
+24V-ISO
RS
232 C
OM
1
15
69
21
21
21
EC
BD
AL
MN
HJ
KG
FT
PR
S
RE
MO
TE
1
2A 500V @
F1 6X32
MAINS SWITCH
13
10
911
12
16
15
14
19
18
17
20
67
8
JP
12
P-DOWN
+24V_ISO
N.C.-2
+10V_ISO
N.C.-1
COM-2
N.O.-1
COM-1
N.O.-2
PT/CONT-PED
42
31
65
42
31
JP
4JP
4
CAN-H
GND-REM
GND-REM
CAN-L
+34V-REM
+5V-REM
COM
COM
N.O.
N.C.
21
21
12
JP
27
JP
30
JP
29
+24V-FAN
GND ISO
+24V-FAN
GND ISO
12
21
31
24
21
JP
33
JP
31
JP
32
JP
23
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
GND ISO
230VAC-1
230VAC-2
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
NERO-BLACK
ROSSO-RED
ROSSO-RED
NERO-BLACK
EV
VDC
TIG
VDCM
MVDC
VDCM
VDCM
21
33V
AC
-2
JP7
3 4 65 8 97 10
33V
AC
-1
230V
AC
-1
230V
AC
-2
33VAC-2
15
47
65
89
10
12
11
14
13
12
3
JP
25
48VAC-2
48VAC-1
24VAC-4
230VAC-1
33VAC-1
24VAC-1
24VAC-2
18VAC-2
230VAC-2
24VAC-3
12
16
2
JP14
1
JP
7
18VAC-1
21
31
32
21 43 5
JP1
6 7 98 10
J2
J1
34
21
JP
5
J3
JP
1
050.X
XX
X.0
038
JP
2
J2
J1
BROWN
BROWN
BROWN
400V
AC
-2
400V
AC
-1
EA
RT
H
AL
CU
GN
D-I
SO
18VAC-1
24VAC-4
24VAC-3
48VAC-2
48VAC-1
33VAC-1
33VAC-2
24VAC-1
24VAC-2
18VAC-2
400VAC
0VAC
230VAC
050.XXXX.0068
JP
3JP
2
23
42
11
4 53 62 1
JP4 JP1
21
J8 J3J6
BLACKJ7
YELLOW-GREEN
J5
J2
J9
BLACK
BLACK
J1
J4
CO
NN
-ILM
EA
LC
U09
54
23
1
1
43
2
5
PE
TIGJ1
050.XXXX.0044J2
J3
J8
52
13
466
12
34
5
050.XXXX.0057
JP
2
65
43
12
J2
J3
J1
21
JP
1
BLACK
BLACK
BLACK
+
T
S
R
12
POWER_PULSE_VERSION
POWER_PULSE_VERSION
CRUISER_VERSION
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
022.0
002.0
224
022.0
002.0
257
022.0
002.0
189
022.0
010.0
015
022.0002.0218
022.0002.0255
022.0002.0227
022.0
002.0
311
022.0002.0312
022.0002.0156
022.0002.0073
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0252
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
022.0002.0284
IR
E
F
G
H
D
J
I
C
B
A
+5V-REM
GND-REM
CAN-H
CAN-L
EB
CD
A
POWER_PULSE_VERSION
GND-ISO
+24V-ISO
21
12
21
FH
GJ
I
022.0002.0252
022.0
002.0
249
230VAC-2
230VAC-1
022.0002.0363
POWER_PULSE_VERSION
ENGLISH
13 ELECTRICAL DIAGRAM
13.1 CRUISER 322T - POWER PULSE 322T
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
52
A B
C D
H.F.
9
050.XXXX.0080
1022
D
C E
B
A
F
F C ABED
7
050.0001.0076
J1 4
5 1
21
3
653 4
2
8 109
-15
V
+1
2V
21
P-T/CONT-PED
+10V-ISO
PRES-PED
RIF-EXT
JP
22
24
3
1 2
1
JP
3
42
36
5
RIF
-EX
T
050.XXXX.0052
PU
LS
UP
TE
RM
FA
N
JP5
+5
V
GN
D
OK
FA
N
CO
M-C
ON
T
+1
5V
+1
5V
GN
D
GN
D
+5
V
1519 20 1817 1316 14 11
RIC
PE
DA
LE
EV
-TIG
PU
LS
-TO
RC
IA
AL
AR
M-C
U
CO
M H
F
OK
-GR
UP
PO
EX
T-R
EF
RE
LE
' P
OT
812 9 710 465 3
JP9
3 64 5 1197 8 10 161512 13 14 201817 19
CO
M C
U
PT
/CO
NT
-PE
D
P-D
OW
N
P-U
P
HF
CO
M R
EL
E
P-T
/CO
NT
-PE
D
PU
LS
DO
WN
22211 2 19 1820 17
AL
-CU
+2
4V
-IS
O
AL
CU
PR
ES
-PE
D
CO
M E
V-T
IG
GN
D-I
SO
+2
4V
-FA
N2
GN
D-I
SO
JP3
111315 16 14 12 9 710
121 22 64 532 11
JP11
98 107 1512 13 14
+5
V-R
EM
JP2
JP13
CO
M
N.C
.
33
VA
C-1
33
VA
C-1
33
VA
C-2
33
VA
C-2
+1
0V
-IS
O
+2
4V
-FA
N1
8 5 6 3 4 31 2
GN
D-R
EM
N.O
.
CO
M
24
VA
C-3
18
VA
C-2
24
VA
C-4
18
VA
C-1
JP4
4 1 2 3 2 3
JP6
4 1
201816 17 19 121 22
JP8
12 43
JP10
4 12 3
24
VA
C-1
+3
4V
-RE
M
GN
D-R
EM
24
VA
C-2
24
VA
C-2
24
VA
C-1
JP1
14 2 3 4 1 2
GN
D
GN
D
+5
V
+5
V
GN
D
-15
V
-15
V
+1
5V
+1
5V
12 4 3 756 8
JP12
4 12 3 3 42 21 3 4 865 7
JP2
J2
J3
050.X
XX
X.0
119
TX
2-R
S2
32
RX
2-R
S2
32
TX
1-R
S2
32
GN
D
+5
V
1 43 52
JP5
J1 J2
16
JP
6 F
LA
T3
4V
IE
16 SIGNAL-2
JP
2 F
LA
T34
VIE
17
18
21
20
19
24
23
25
27
28
29
26
30
31
32
34
33
22
3
JP4
RX
1-R
S2
32
JP3
3216 1 24
JP6
214 6543
J1
32
GND-ISO
GND-REM
CAN-L
13
33
4
RID-MOD
RIC-MACCHINA
+5V-REM
RIF
N.C.
POT
CAN-H
N.C.
OK-GRUPPO
SIGNAL-1
CON-CONT
EV-TIG
AL-IN
I-INV
VOUT
I-HALL
24
25
26
28
29
27
30
31
18
17
21
19
20
22
23
24
31
23
45
86
711
91
01
41
21
315
050.XXXX.0139
050.XXXX.0027 JP
2
521 3 4
JP1
6
1
GND
PULS-DOWN
SIGNAL-3
ALARM-CU
PULS-UP
COM HF
GND
+5V
OK-FAN
EXT-REF
SIGNAL-4
PULS-TORCIA
RIC-PED
-15V
+15V
81
09
11
13
12
14
15
12
43
57
6
N.C.
+24V_ISO
HF
GND_ISO
JP
28
24
31
05
0.X
XX
X.0
111
+-
+
-
L
1 2 3 4
HALL
050.XXXX.0112JP3
JP2
J1
234
JP1
1
56
42
13
JP
26
JP
20GND
VOUT
12
JP
21
21
1
21 3
23
4
J4
J1
050.XXXX.0140
JP1-FLAT 10VIE
765 84 4321 98765 10
JP
7
14
23
JP4-FLAT
41 2 3 5 6 7 8 9
J5
J3
F1
4A
@
F2
4A
@
JP6
1 12
JP3
1 210 43
F4
1A
@
F3
25
0m
A@
63 4
JP2
52 87
050.XXXX.0036
B
H
J
K
L
T
G
S R
E
F
N
P
D
C
AM
15
69
RS
232 C
OM
3
CONN MFT2V BLU
CONN MFT2V ROSSO
DIG_IN_3JP
5
34
21
14
36
52
1
JP
1JP
2
TX1-RS232
TX2-RS232
+5V
RX1-RS232
RX2-RS232
GND
56
42
31
21
34
22
13
JP
9JP
3JP
4
DIG_IN_2
DIG_IN_1
4
3
JP18
17
RIF
I-H
AL
L
PO
T
SIG
NA
L-2
SIG
NA
L-3
SIG
NA
L-4
OK
-GR
UP
PO
SIG
NA
L-1
AL
-IN
JP6
1112 149 181513 16
GN
D-R
EM
+3
4V
-RE
M
GN
D-R
EM
+5
V-R
EM
OK
-FA
N
AL
AR
M-C
U
RIC
-MA
CC
HIN
A
VO
UT
21221920
CN8
12 4
181310 11 12
JP16
1714 15 16 22212019 21 3
54
86
7
CA
N-H
CA
N-L
GN
D-R
EM
+5
V-R
EM
JP7
3412B-RS485
A-RS485
DIG_OUT_2
DIG_OUT_1
GND
14
23
54
13
27
56
8
41 32
JP17
JP
5
CAN-H
GND-REM
48VAC-2
+34V-REM
CAN-L
48VAC-1
RIF-EXT
GND_ISO
GND_ISO
P-UP
GND-ISO
+24V-ISO
RS
232
CO
M 1
15
69
21
21
21
EC
BD
AL
MN
HJ
KG
FT
PR
S
RE
MO
TE
1
2A 500V @
F1 6X32
MAINS SWITCH
13
10
911
12
16
15
14
19
18
17
20
67
8
JP
12
P-DOWN
+24V_ISO
N.C.-2
+10V_ISO
N.C.-1
COM-2
N.O.-1
COM-1
N.O.-2
PT/CONT-PED
42
31
65
42
31
JP
4JP
4
CAN-H
GND-REM
GND-REM
CAN-L
+34V-REM
+5V-REM
COM
COM
N.O.
N.C.
21
21
12
JP
27
JP
30
JP
29
+24V-FAN
GND ISO
+24V-FAN
GND ISO
12
21
31
24
21
JP
33
JP
31
JP
32
JP
23
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
GND ISO
230VAC-1
230VAC-2
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
NERO-BLACK
ROSSO-RED
ROSSO-RED
NERO-BLACK
EV
VDC
TIG
VDCM
MVDC
VDCM
VDCM
21
33
VA
C-2
JP7
3 4 65 8 97 10
33
VA
C-1
23
0V
AC
-1
23
0V
AC
-2
33VAC-2
15
47
65
89
10
12
11
14
13
12
3
JP
25
48VAC-2
48VAC-1
24VAC-4
230VAC-1
33VAC-1
24VAC-1
24VAC-2
18VAC-2
230VAC-2
24VAC-3
12
16
2
JP14
1
JP
7
18VAC-1
21
31
32
21 43 5
JP1
6 7 98 10
J2
J1
34
21
JP
5
J3
JP
1
050.X
XX
X.0
038
JP
2
J2
J1
BROWN
BROWN
BROWN
40
0V
AC
-2
40
0V
AC
-1
EA
RT
H
AL
CU
GN
D-I
SO
18VAC-1
24VAC-4
24VAC-3
48VAC-2
48VAC-1
33VAC-1
33VAC-2
24VAC-1
24VAC-2
18VAC-2
400VAC
0VAC
230VAC
050.XXXX.0068
JP
3JP
2
23
42
11
4 53 62 1
JP4 JP1
21
J8 J3J6
BLACKJ7
YELLOW-GREEN
J5
J2
J9
BLACK
BLACK
J1
J4
CO
NN
-ILM
EA
LC
U0
9
54
23
1
1
43
2
5
PE
TIGJ1
050.XXXX.0044J2
J3
J8
52
13
466
12
34
5
050.XXXX.0057
JP
2
65
43
12
J2
J3
J1
21
JP
1
BLACK
BLACK
BLACK
+
T
S
R
12
POWER_PULSE_VERSION
POWER_PULSE_VERSION
CRUISER_VERSION
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
02
2.0
00
2.0
22
4
02
2.0
00
2.0
25
7
02
2.0
00
2.0
18
9
02
2.0
01
0.0
01
5
022.0002.0218
022.0002.0255
022.0002.0227
02
2.0
00
2.0
311
022.0002.0312
022.0002.0156
022.0002.0073
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0252
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
022.0002.0284
IR
E
F
G
H
D
J
I
C
B
A
+5V-REM
GND-REM
CAN-H
CAN-L
EB
CD
A
POWER_PULSE_VERSION
GND-ISO
+24V-ISO
21
12
21
FH
GJ
I
022.0002.0252
02
2.0
00
2.0
24
9
230VAC-2
230VAC-1
022.0002.0363
POWER_PULSE_VERSION
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
53
A B
C D
H.F.
9
050.XXXX.0080
1022
D
C E
B
A
F
F C ABED
7
050.0001.0076
J1 4
5 1
21
3
653 4
2
8 109
-15
V
+1
2V
21
P-T/CONT-PED
+10V-ISO
PRES-PED
RIF-EXT
JP
22
24
3
1 2
1
JP
3
42
36
5
RIF
-EX
T
050.XXXX.0052
PU
LS
UP
TE
RM
FA
N
JP5
+5
V
GN
D
OK
FA
N
CO
M-C
ON
T
+1
5V
+1
5V
GN
D
GN
D
+5
V
1519 20 1817 1316 14 11
RIC
PE
DA
LE
EV
-TIG
PU
LS
-TO
RC
IA
AL
AR
M-C
U
CO
M H
F
OK
-GR
UP
PO
EX
T-R
EF
RE
LE
' P
OT
812 9 710 465 3
JP9
3 64 5 1197 8 10 161512 13 14 201817 19
CO
M C
U
PT
/CO
NT
-PE
D
P-D
OW
N
P-U
P
HF
CO
M R
EL
E
P-T
/CO
NT
-PE
D
PU
LS
DO
WN
22211 2 19 1820 17
AL
-CU
+2
4V
-IS
O
AL
CU
PR
ES
-PE
D
CO
M E
V-T
IG
GN
D-I
SO
+2
4V
-FA
N2
GN
D-I
SO
JP3
111315 16 14 12 9 710
121 22 64 532 11
JP11
98 107 1512 13 14
+5
V-R
EM
JP2
JP13
CO
M
N.C
.
33
VA
C-1
33
VA
C-1
33
VA
C-2
33
VA
C-2
+1
0V
-IS
O
+2
4V
-FA
N1
8 5 6 3 4 31 2
GN
D-R
EM
N.O
.
CO
M
24
VA
C-3
18
VA
C-2
24
VA
C-4
18
VA
C-1
JP4
4 1 2 3 2 3
JP6
4 1
201816 17 19 121 22
JP8
12 43
JP10
4 12 3
24
VA
C-1
+3
4V
-RE
M
GN
D-R
EM
24
VA
C-2
24
VA
C-2
24
VA
C-1
JP1
14 2 3 4 1 2
GN
D
GN
D
+5
V
+5
V
GN
D
-15
V
-15
V
+1
5V
+1
5V
12 4 3 756 8
JP12
4 12 3 3 42 21 3 4 865 7
JP2
J2
J3
050.X
XX
X.0
119
TX
2-R
S2
32
RX
2-R
S2
32
TX
1-R
S2
32
GN
D
+5
V
1 43 52
JP5
J1 J2
16
JP
6 F
LA
T3
4V
IE
16 SIGNAL-2
JP
2 F
LA
T34
VIE
17
18
21
20
19
24
23
25
27
28
29
26
30
31
32
34
33
22
3
JP4
RX
1-R
S2
32
JP3
3216 1 24
JP6
214 6543
J1
32
GND-ISO
GND-REM
CAN-L
13
33
4
RID-MOD
RIC-MACCHINA
+5V-REM
RIF
N.C.
POT
CAN-H
N.C.
OK-GRUPPO
SIGNAL-1
CON-CONT
EV-TIG
AL-IN
I-INV
VOUT
I-HALL
24
25
26
28
29
27
30
31
18
17
21
19
20
22
23
24
31
23
45
86
711
91
01
41
21
315
050.XXXX.0139
050.XXXX.0027 JP
2
521 3 4
JP1
6
1
GND
PULS-DOWN
SIGNAL-3
ALARM-CU
PULS-UP
COM HF
GND
+5V
OK-FAN
EXT-REF
SIGNAL-4
PULS-TORCIA
RIC-PED
-15V
+15V
81
09
11
13
12
14
15
12
43
57
6
N.C.
+24V_ISO
HF
GND_ISO
JP
28
24
31
05
0.X
XX
X.0
111
+-
+
-
L
1 2 3 4
HALL
050.XXXX.0112JP3
JP2
J1
234
JP1
1
56
42
13
JP
26
JP
20GND
VOUT
12
JP
21
21
1
21 3
23
4
J4
J1
050.XXXX.0140
JP1-FLAT 10VIE
765 84 4321 98765 10
JP
7
14
23
JP4-FLAT
41 2 3 5 6 7 8 9
J5
J3
F1
4A
@
F2
4A
@
JP6
1 12
JP3
1 210 43
F4
1A
@
F3
25
0m
A@
63 4
JP2
52 87
050.XXXX.0036
B
H
J
K
L
T
G
S R
E
F
N
P
D
C
AM
15
69
RS
232 C
OM
3
CONN MFT2V BLU
CONN MFT2V ROSSO
DIG_IN_3JP
5
34
21
14
36
52
1
JP
1JP
2
TX1-RS232
TX2-RS232
+5V
RX1-RS232
RX2-RS232
GND
56
42
31
21
34
22
13
JP
9JP
3JP
4
DIG_IN_2
DIG_IN_1
4
3
JP18
17
RIF
I-H
AL
L
PO
T
SIG
NA
L-2
SIG
NA
L-3
SIG
NA
L-4
OK
-GR
UP
PO
SIG
NA
L-1
AL
-IN
JP6
1112 149 181513 16
GN
D-R
EM
+3
4V
-RE
M
GN
D-R
EM
+5
V-R
EM
OK
-FA
N
AL
AR
M-C
U
RIC
-MA
CC
HIN
A
VO
UT
21221920
CN8
12 4
181310 11 12
JP16
1714 15 16 22212019 21 3
54
86
7
CA
N-H
CA
N-L
GN
D-R
EM
+5
V-R
EM
JP7
3412B-RS485
A-RS485
DIG_OUT_2
DIG_OUT_1
GND
14
23
54
13
27
56
8
41 32
JP17
JP
5
CAN-H
GND-REM
48VAC-2
+34V-REM
CAN-L
48VAC-1
RIF-EXT
GND_ISO
GND_ISO
P-UP
GND-ISO
+24V-ISO
RS
232
CO
M 1
15
69
21
21
21
EC
BD
AL
MN
HJ
KG
FT
PR
S
RE
MO
TE
1
2A 500V @
F1 6X32
MAINS SWITCH
13
10
911
12
16
15
14
19
18
17
20
67
8
JP
12
P-DOWN
+24V_ISO
N.C.-2
+10V_ISO
N.C.-1
COM-2
N.O.-1
COM-1
N.O.-2
PT/CONT-PED
42
31
65
42
31
JP
4JP
4
CAN-H
GND-REM
GND-REM
CAN-L
+34V-REM
+5V-REM
COM
COM
N.O.
N.C.
21
21
12
JP
27
JP
30
JP
29
+24V-FAN
GND ISO
+24V-FAN
GND ISO
12
21
31
24
21
JP
33
JP
31
JP
32
JP
23
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
GND ISO
230VAC-1
230VAC-2
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
NERO-BLACK
ROSSO-RED
ROSSO-RED
NERO-BLACK
EV
VDC
TIG
VDCM
MVDC
VDCM
VDCM
21
33
VA
C-2
JP7
3 4 65 8 97 10
33
VA
C-1
23
0V
AC
-1
23
0V
AC
-2
33VAC-2
15
47
65
89
10
12
11
14
13
12
3
JP
25
48VAC-2
48VAC-1
24VAC-4
230VAC-1
33VAC-1
24VAC-1
24VAC-2
18VAC-2
230VAC-2
24VAC-3
12
16
2
JP14
1
JP
7
18VAC-1
21
31
32
21 43 5
JP1
6 7 98 10
J2
J1
34
21
JP
5
J3
JP
1
050.X
XX
X.0
038
JP
2
J2
J1
BROWN
BROWN
BROWN
40
0V
AC
-2
40
0V
AC
-1
EA
RT
H
AL
CU
GN
D-I
SO
18VAC-1
24VAC-4
24VAC-3
48VAC-2
48VAC-1
33VAC-1
33VAC-2
24VAC-1
24VAC-2
18VAC-2
400VAC
0VAC
230VAC
050.XXXX.0068
JP
3JP
2
23
42
11
4 53 62 1
JP4 JP1
21
J8 J3J6
BLACKJ7
YELLOW-GREEN
J5
J2
J9
BLACK
BLACK
J1
J4
CO
NN
-ILM
EA
LC
U0
9
54
23
1
1
43
2
5
PE
TIGJ1
050.XXXX.0044J2
J3
J8
52
13
466
12
34
5
050.XXXX.0057
JP
2
65
43
12
J2
J3
J1
21
JP
1
BLACK
BLACK
BLACK
+
T
S
R
12
POWER_PULSE_VERSION
POWER_PULSE_VERSION
CRUISER_VERSION
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
02
2.0
00
2.0
22
4
02
2.0
00
2.0
25
7
02
2.0
00
2.0
18
9
02
2.0
01
0.0
01
5
022.0002.0218
022.0002.0255
022.0002.0227
02
2.0
00
2.0
311
022.0002.0312
022.0002.0156
022.0002.0073
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0252
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
022.0002.0284
IR
E
F
G
H
D
J
I
C
B
A
+5V-REM
GND-REM
CAN-H
CAN-L
EB
CD
A
POWER_PULSE_VERSION
GND-ISO
+24V-ISO
21
12
21
FH
GJ
I
022.0002.0252
02
2.0
00
2.0
24
9
230VAC-2
230VAC-1
022.0002.0363
POWER_PULSE_VERSION
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
54
A B
C D
H.F.
9
050.XXXX.0080
1022
D
C E
B
A
F
F C ABED
7
050.0001.0076
J1 4
5 1
21
3
653 4
2
8 109
-15
V
+1
2V
21
P-T/CONT-PED
+10V-ISO
PRES-PED
RIF-EXT
JP
22
24
3
1 2
1
JP
3
42
36
5
RIF
-EX
T
050.XXXX.0052
PU
LS
UP
TE
RM
FA
N
JP5
+5
V
GN
D
OK
FA
N
CO
M-C
ON
T
+1
5V
+1
5V
GN
D
GN
D
+5
V
1519 20 1817 1316 14 11
RIC
PE
DA
LE
EV
-TIG
PU
LS
-TO
RC
IA
AL
AR
M-C
U
CO
M H
F
OK
-GR
UP
PO
EX
T-R
EF
RE
LE
' P
OT
812 9 710 465 3
JP9
3 64 5 1197 8 10 161512 13 14 201817 19
CO
M C
U
PT
/CO
NT
-PE
D
P-D
OW
N
P-U
P
HF
CO
M R
EL
E
P-T
/CO
NT
-PE
D
PU
LS
DO
WN
22211 2 19 1820 17
AL
-CU
+2
4V
-IS
O
AL
CU
PR
ES
-PE
D
CO
M E
V-T
IG
GN
D-I
SO
+2
4V
-FA
N2
GN
D-I
SO
JP3
111315 16 14 12 9 710
121 22 64 532 11
JP11
98 107 1512 13 14
+5
V-R
EM
JP2
JP13
CO
M
N.C
.
33
VA
C-1
33
VA
C-1
33
VA
C-2
33
VA
C-2
+1
0V
-IS
O
+2
4V
-FA
N1
8 5 6 3 4 31 2
GN
D-R
EM
N.O
.
CO
M
24
VA
C-3
18
VA
C-2
24
VA
C-4
18
VA
C-1
JP4
4 1 2 3 2 3
JP6
4 1
201816 17 19 121 22
JP8
12 43
JP10
4 12 3
24
VA
C-1
+3
4V
-RE
M
GN
D-R
EM
24
VA
C-2
24
VA
C-2
24
VA
C-1
JP1
14 2 3 4 1 2
GN
D
GN
D
+5
V
+5
V
GN
D
-15
V
-15
V
+1
5V
+1
5V
12 4 3 756 8
JP12
4 12 3 3 42 21 3 4 865 7
JP2
J2
J3
050.X
XX
X.0
119
TX
2-R
S2
32
RX
2-R
S2
32
TX
1-R
S2
32
GN
D
+5
V
1 43 52
JP5
J1 J2
16
JP
6 F
LA
T3
4V
IE
16 SIGNAL-2
JP
2 F
LA
T3
4V
IE
17
18
21
20
19
24
23
25
27
28
29
26
30
31
32
34
33
22
3
JP4
RX
1-R
S2
32
JP3
3216 1 24
JP6
214 6543
J1
32
GND-ISO
GND-REM
CAN-L
13
33
4
RID-MOD
RIC-MACCHINA
+5V-REM
RIF
N.C.
POT
CAN-H
N.C.
OK-GRUPPO
SIGNAL-1
CON-CONT
EV-TIG
AL-IN
I-INV
VOUT
I-HALL
24
25
26
28
29
27
30
31
18
17
21
19
20
22
23
24
31
23
45
86
711
91
01
41
21
31
5
050.XXXX.0139
050.XXXX.0027 JP
2
521 3 4
JP1
6
1
GND
PULS-DOWN
SIGNAL-3
ALARM-CU
PULS-UP
COM HF
GND
+5V
OK-FAN
EXT-REF
SIGNAL-4
PULS-TORCIA
RIC-PED
-15V
+15V
81
09
11
13
12
14
15
12
43
57
6
N.C.
+24V_ISO
HF
GND_ISO
JP
28
24
31
05
0.X
XX
X.0
111
+-
+
-
L
1 2 3 4
HALL
050.XXXX.0112JP3
JP2
J1
234
JP1
1
56
42
13
JP
26
JP
20GND
VOUT
12
JP
21
21
1
21 3
23
4
J4
J1
050.XXXX.0140
JP1-FLAT 10VIE
765 84 4321 98765 10
JP
7
14
23
JP4-FLAT
41 2 3 5 6 7 8 9
J5
J3
F1
4A
@
F2
4A
@
JP6
1 12
JP3
1 210 43
F4
1A
@
F3
25
0m
A@
63 4
JP2
52 87
050.XXXX.0036
B
H
J
K
L
T
G
S R
E
F
N
P
D
C
AM
15
69
RS
23
2 C
OM
3
CONN MFT2V BLU
CONN MFT2V ROSSO
DIG_IN_3JP
5
34
21
14
36
52
1
JP
1JP
2
TX1-RS232
TX2-RS232
+5V
RX1-RS232
RX2-RS232
GND
56
42
31
21
34
22
13
JP
9JP
3JP
4
DIG_IN_2
DIG_IN_1
4
3
JP18
17
RIF
I-H
AL
L
PO
T
SIG
NA
L-2
SIG
NA
L-3
SIG
NA
L-4
OK
-GR
UP
PO
SIG
NA
L-1
AL
-IN
JP6
1112 149 181513 16
GN
D-R
EM
+3
4V
-RE
M
GN
D-R
EM
+5
V-R
EM
OK
-FA
N
AL
AR
M-C
U
RIC
-MA
CC
HIN
A
VO
UT
21221920
CN8
12 4
181310 11 12
JP16
1714 15 16 22212019 21 3
54
86
7
CA
N-H
CA
N-L
GN
D-R
EM
+5
V-R
EM
JP7
3412B-RS485
A-RS485
DIG_OUT_2
DIG_OUT_1
GND
14
23
54
13
27
56
8
41 32
JP17
JP
5
CAN-H
GND-REM
48VAC-2
+34V-REM
CAN-L
48VAC-1
RIF-EXT
GND_ISO
GND_ISO
P-UP
GND-ISO
+24V-ISO
RS
23
2 C
OM
1
15
69
21
21
21
EC
BD
AL
MN
HJ
KG
FT
PR
S
RE
MO
TE
1
2A 500V @
F1 6X32
MAINS SWITCH
13
10
911
12
16
15
14
19
18
17
20
67
8
JP
12
P-DOWN
+24V_ISO
N.C.-2
+10V_ISO
N.C.-1
COM-2
N.O.-1
COM-1
N.O.-2
PT/CONT-PED
42
31
65
42
31
JP
4JP
4
CAN-H
GND-REM
GND-REM
CAN-L
+34V-REM
+5V-REM
COM
COM
N.O.
N.C.
21
21
12
JP
27
JP
30
JP
29
+24V-FAN
GND ISO
+24V-FAN
GND ISO
12
21
31
24
21
JP
33
JP
31
JP
32
JP
23
+24V-FAN
+24V-FAN
GND ISO
+24V-FAN
GND ISO
GND ISO
230VAC-1
230VAC-2
ROSSO-RED
NERO-BLACK
ROSSO-RED
NERO-BLACK
NERO-BLACK
ROSSO-RED
ROSSO-RED
NERO-BLACK
EV
VDC
TIG
VDCM
MVDC
VDCM
VDCM
21
33
VA
C-2
JP7
3 4 65 8 97 10
33
VA
C-1
23
0V
AC
-1
23
0V
AC
-2
33VAC-2
15
47
65
89
10
12
11
14
13
12
3
JP
25
48VAC-2
48VAC-1
24VAC-4
230VAC-1
33VAC-1
24VAC-1
24VAC-2
18VAC-2
230VAC-2
24VAC-3
12
16
2
JP14
1
JP
7
18VAC-1
21
31
32
21 43 5
JP1
6 7 98 10
J2
J1
34
21
JP
5
J3
JP
1
050.X
XX
X.0
038
JP
2
J2
J1
BROWN
BROWN
BROWN
40
0V
AC
-2
40
0V
AC
-1
EA
RT
H
AL
CU
GN
D-I
SO
18VAC-1
24VAC-4
24VAC-3
48VAC-2
48VAC-1
33VAC-1
33VAC-2
24VAC-1
24VAC-2
18VAC-2
400VAC
0VAC
230VAC
050.XXXX.0068
JP
3JP
2
23
42
11
4 53 62 1
JP4 JP1
21
J8 J3J6
BLACKJ7
YELLOW-GREEN
J5
J2
J9
BLACK
BLACK
J1
J4
CO
NN
-ILM
EA
LC
U0
9
54
23
1
1
43
2
5
PE
TIGJ1
050.XXXX.0044J2
J3
J8
52
13
466
12
34
5
050.XXXX.0057
JP
2
65
43
12
J2
J3
J1
21
JP
1
BLACK
BLACK
BLACK
+
T
S
R
12
POWER_PULSE_VERSION
POWER_PULSE_VERSION
CRUISER_VERSION
YELLOW-GREEN
050.XXXX.0147J4
JP1
1
J3
J2
32
02
2.0
00
2.0
22
4
02
2.0
00
2.0
25
7
02
2.0
00
2.0
18
9
02
2.0
01
0.0
01
5
022.0002.0218
022.0002.0255
022.0002.0227
02
2.0
00
2.0
311
022.0002.0312
022.0002.0156
022.0002.0073
022.0002.0212
022.0002.0223
022.0002.0190
022.0002.0252
022.0002.0156
PANEL_DIG_OUT_1
PANEL_DIG_OUT_2
PANEL_DIG_OUT_3
+34V-REM
GND-CAN
+48VAC/1
+48VAC/2
B-RS485
A-RS485
+24V-ISO
GND-ISO
GND
PANEL_DIG_IN1
PANEL_DIG_IN2
CANH
CANL
12
12
022.0002.0284
IR
E
F
G
H
D
J
I
C
B
A
+5V-REM
GND-REM
CAN-H
CAN-L
EB
CD
A
POWER_PULSE_VERSION
GND-ISO
+24V-ISO
21
12
21
FH
GJ
I
022.0002.0252
02
2.0
00
2.0
24
9
230VAC-2
230VAC-1
022.0002.0363
POWER_PULSE_VERSION
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
55
A B
C D
H.F.
9
050.XXXX.0080
1022
D
C E
B
A
F
F C ABED
7
050.0001.0076
J1 4
5 1
21
3
653 4
2
8 109
-15
V
+1
2V
21
P-T/CONT-PED
+10V-ISO
PRES-PED
RIF-EXT
JP
22
24
3
1 2
1
JP
3
42
36
5
RIF
-EX
T
050.XXXX.0052
PU
LS
UP
TE
RM
FA
N
JP5
+5
V
GN
D
OK
FA
N
CO
M-C
ON
T
+1
5V
+1
5V
GN
D
GN
D
+5
V
1519 20 1817 1316 14 11
RIC
PE
DA
LE
EV
-TIG
PU
LS
-TO
RC
IA
AL
AR
M-C
U
CO
M H
F
OK
-GR
UP
PO
EX
T-R
EF
RE
LE
' P
OT
812 9 710 465 3
JP9
3 64 5 1197 8 10 161512 13 14 201817 19
CO
M C
U
PT
/CO
NT
-PE
D
P-D
OW
N
P-U
P
HF
CO
M R
EL
E
P-T
/CO
NT
-PE
D
PU
LS
DO
WN
22211 2 19 1820 17
AL
-CU
+2
4V
-IS
O
AL
CU
PR
ES
-PE
D
CO
M E
V-T
IG
GN
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ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
56
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
57
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022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1
JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
HALL
41
050.
XXXX
.010
5 J4J2
J3
SNUB
BER
J5
J1
022.
0002
.030
2
ENGLISH
13.2 CRUISER 402/502T - POWER PULSE 402/502T
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
58
A B
C D
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
-PED
TX1-RS232
TX2-RS232
RX2-RS232
RX1-RS232
+5V-PROG
JP22
15
69
022.
0002
.015
2
3
5
4J1
2
1
050.
XXXX
.007
6
41
23
57
68
910
022.
0002
.024
9
P-DO
WN
P-UP
3 4
050.
XXXX
.005
2
13
AL-CU
COM HF
P-DOWN
COM CU
PULS DOWN
PULS UP
ALARM-CU
PULS-TORCIA
GND-ISO
P-T/CONT-PED
COM RELE
PT/CONT-PED
RIC PEDALE
RELE' POT
EXT-REF
OK-GRUPPO
TERM FAN
COM-CONT
8
JP5
1620
2221
1917
1815
+15V
+12V
-15V
+15V
+5V
GND
GND
+5V
1214
1311
109
7
OK FAN
GND
P-UP
45
63
21
EV-TIG
2221
1920
1517
1816
HF
168
42
13
56
7
JP4
1210
911
1514
1320
1917
1822
212
13
47
56
8
24VAC-2
24VAC-1
24VAC-1
24VAC-2
+5V-REM
GND-REM
GND-REM
+34V-REM
24VAC-4
18VAC-1
18VAC-2
24VAC-3
RIF-EXT
+24V-FAN1
+10V-ISO
33VAC-2
33VAC-2
33VAC-1
33VAC-1
+24V-FAN2
GND-ISO
COM EV-TIG
PRES-PED
+24V-ISO
COM
JP3
1114
1210
79
8
ALCU
36
54
21
3N.C.
JP1
JP2
JP6
JP4
32
14
14
2
COM
N.O.
43
12
34
1
JP5
17
JP6 11
109
1214
1315
1621
1918
2022
11
34
2
JP3
32
4
JP7
13
24
JP8
12
3
JP10 FLAT 34VIE
17
17
050.XXXX.0139
JP1 FLAT 34VIE
+5V
GND
12
34
56
1
JP5
31
31
GND
D-
D+
GND
D+
D-
+5V
42
33
12
4
OUT3
AN3
+5V
GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
-REM
32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
H
N.C.
N.C.
RIC-
MAC
CHIN
A
RID-
MO
D
RIF
28 29 3025 2726
AL-IN
I-HAL
L
I-IN V
VOUT
CON-
CONT
OK-
GRU
PPO
SIG
NAL-
1
21 22 2318 2019
10 1514 1611 13127 8 94 5 6
10
SIG
NAL-
3
ALAR
M-C
U
EV-T
IG
SIG
NAL-
2
PULS
-DO
WN
PULS
-UP
+5V
1514 1611 1312
PULS
-TO
RCIA
COM
HF
GND
GND
RIC-
PED
-15V
+15V
87 954 6
1 32
022.
0010
.001
4O
K-FA
N
EXT-
REF
SIG
NAL-
4
1 32
050.
XXXX
.005
5
GND
-REM
AD BCFG EK J HN M LS R PT
6
050.
XXXX
.008
0+D
3 2 1
TX2-
RS23
2
+5V
6 5 4
JP1
3 2 1
JP2
RX1-
RS23
2
TX1-
RS23
2
RX2-
RS23
2
GND
-D +5V
JP9 JP3
12 41 4 3
-D +5V_
PRO
G
GND
GND
+D
12 245 3
JP4
022.
0002
.015
2
JP14
JP7CAN-L
+5V-REM
GND-REM
+34V-REM
GND-REM
+5V-REM
OK-FAN
ALARM-CU
SIGNAL-4
SIGNAL-3
RIC-MACCHINA
SIGNAL-1
OK-GRUPPO
SIGNAL-2
JP6
GND
23
41
6
-15V
-15V
+15V
+15V
GND
85
710
912
1114
+5V
+5V
GND
AL-IN
I-HALL
JP8
1516
1318
1922
2017
POT
RIF
VOUT
212
13
42
13
24
57
68
9
JP13
1211
1013
1615
1417
2119
1820
JP15
221
24
31
GND-REM
CONN
MFT
2V R
OSS
O
DIG
_OUT
_2
124 36 5
JP5
DIG
_IN_
2
DIG
_IN_
1
DIG
_IN_
3
DIG
_OUT
_1
GND
14
3
8 7
CAN-H
B-RS
485
A-RS
485
2 1
2 1
CONF
. CRU
ISER
CONN
MFT
2V B
LU
2
23
4
15 4
JP2
3
+34V
-REM
48VA
C-2
48VA
C-1
CAN-
L
2
2 1
1
POW
ER_P
ULSE
_VER
SIO
N
RS232 COM 1
1 5
6 9
B
H
J
K
L
T
GSR
E
F
N
P
DC
AM
PANE
L_DI
G_O
UT_1
PANE
L_DI
G_O
UT_2
PANE
L_DI
G_O
UT_3
+34V
-REM
GND
-CAN
A-RS
485
B-RS
485
+48V
AC/1
+48V
AC/2
GND
-ISO
GND
+24V
-ISO
REMOTE 1
022.
0002
.024
0
022.
0002
.024
8
022.
0002
.023
7
N.C.
- 2
2
JP25
8 671
+24V
-ISO
GND
-ISO
CAN-
H
JP23
12
JP24
12
RIF-
EXT
14 3 278 56
P-UP
GND
_ISO
GND
_ISO
N.C.
- 1
15
JP21
11 10 914 1213
+10V
_ISO
PT/C
ONT
-PED
+24V
_ISO
P-DO
WN
18 17 161920
N.O
.-2
N.O
.-1
COM
-1
COM
-2
2 1
2 1
022.
0002
.028
4
12
2 1
P-T/
CONT
-PED
JP11
23 1
GND
-ISO
46 5
JP16
3 12
PRES
-PED
RIF-
EXT
+10V
-ISO
230V
AC-1
230V
AC-2
12
022.
0002
.023
9
GND
ISO
NERO
-BLA
CK
2 12 1
CANL
CANH
PANE
L_DI
G_I
N1
PANE
L_DI
G_I
N2
JP5JP4
EVVDC
TIG
ROSS
O-R
ED
NERO
-BLA
CK
ROSS
O-R
ED
GND
ISO
+24V
-FAN
+24V
-FAN
1212 050.000X.0061
JP2
3
JP3
2 16 5 4
JP1
ROSS
O-R
ED+2
4V-F
AN
NERO
-BLA
CK
ROSS
O-R
ED
NERO
-BLA
CK
GND
ISO
+24V
-FAN
GND
ISO
M VDC
VDC
MM VDC
VDC
M
POW
ER_P
ULSE
_VER
SIO
N
GND
-ISO
E
FG
H
D
JI
CB
A
A
CAN-
H
CAN-
L
GND
-REM
+5V-
REM
D C B
+24V
-ISO
EGH F
NERO
-BLA
CK
ROSS
O-R
ED
12
2 1
IR
B C
F E
D
A
P-T/
CONT
-PED
IJ
GND
-ISO
D FC
RIF-
EXT
PRES
-PED
+10V
-ISO
EA B
VDC
M
+
+ -
+-
050.XXXX.0111
TIG
H.F.
JP2
022.0002.0296
050.
XXXX
.012
5
JP20
050.
000X
.011
2
JP1
JP3
J1JP2
23
41
HF
JP2
050.
XXXX
.002
7J2J1
4
4
21
JP1
1 2 3
65
34
022.
0002
.025
7
GND
_ISO
+24V
_ISO
N.C.
1 32
JP19
GND
VOUT
JP26
31
21
24
JP17
CANH
GND-REM
CANL
+34V-REM
+5V-REM
GND-REM
12
15
46
23
JP9
TERM-FAN
VOUT
GND
RELE'-POT
RIC-MACCHINA
POT
JP12
32
14
15
32
4
I-HALL
-15V
AL-IN
+15V
RID-MOD
+12V
GND
GND
+15V
RIF
JP1
96
78
1312
1011
1514
16
JP1-
FLAT
16VI
E
15
23
414
96
78
1310
1112
1516
L
J2 J3
4 1
JP2
JP1
4
1
1
4
21
21
050.
XXXX
.005
4
JP3
JP2
21
56
34
108
79
JP5
21
022.
0002
.007
4
6
6
3 4
43
5
5
1 2
212
2
1
1
64 5
022.
0002
.023
8
2 31
J1
050.XXXX.0053
022.
0002
.024
0
JP27
COM CU
GND_ISO
ALCU
COM RELE'
43
21
43
JP28
13
JP18
6 12345
230V
AC-1
48VA
C-2
48VA
C-1
7891012 11
230V
AC-2
18VA
C-2
24VA
C-3
24VA
C-4
24VA
C-1
12
141516
18VA
C-1
33VA
C-1
24VA
C-2
33VA
C-2
JP6
43
21
JP5
21
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
34
J2J4
1235 4
JP1
6789
INTE
RRUT
TORE
MAI
NS S
WIT
CH
48VA
C-2
48VA
C-1
33VA
C-1
24VA
C-2
24VA
C-1
24VA
C-4
24VA
C-3
400V
AC
230V
AC
18VA
C-2
33VA
C-2
18VA
C-1
0VAC
F1 6
X32
2A50
0V @
BLU-BLUE
GIALLO/VERDE-YELLOW/GREEN
MARRONE-BROWN
022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1
JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
HALL
41
050.
XXXX
.010
5 J4J2
J3
SNUB
BER
J5
J1
022.
0002
.030
2
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
59
A B
C D
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
-PED
TX1-RS232
TX2-RS232
RX2-RS232
RX1-RS232
+5V-PROG
JP22
15
69
022.
0002
.015
2
3
5
4J1
2
1
050.
XXXX
.007
6
41
23
57
68
91 0
022.
0002
.024
9
P-DO
WN
P-UP
3 4
050.
XXXX
.005
2
13
AL-CU
COM HF
P-DOWN
COM CU
PULS DOWN
PULS UP
ALARM-CU
PULS-TORCIA
GND-ISO
P-T/CONT-PED
COM RELE
PT/CONT-PED
RIC PEDALE
RELE' POT
EXT-REF
OK-GRUPPO
TERM FAN
COM-CONT
8
JP5
1620
2221
1917
1815
+15V
+12V
-15V
+15V
+5V
GND
GND
+5V
1214
1311
109
7
OK FAN
GND
P-UP
45
63
21
EV-TIG
2221
1920
1517
1816
HF
168
42
13
56
7
JP4
1210
911
1514
1320
1917
1822
212
13
47
56
8
24VAC-2
24VAC-1
24VAC-1
24VAC-2
+5V-REM
GND-REM
GND-REM
+34V-REM
24VAC-4
18VAC-1
18VAC-2
24VAC-3
RIF-EXT
+24V-FAN1
+10V-ISO
33VAC-2
33VAC-2
33VAC-1
33VAC-1
+24V-FAN2
GND-ISO
COM EV-TIG
PRES-PED
+24V-ISO
COM
JP3
1114
1210
79
8
ALCU
36
54
21
3N.C.
JP1
JP2
JP6
JP4
32
14
14
2
COM
N.O.
43
12
34
1
JP5
17
JP6 11
109
1214
1315
1621
1918
2022
11
34
2
JP3
32
4
JP7
13
24
JP8
12
3
JP10 FLAT 34VIE
17
17
050.XXXX.0139
JP1 FLAT 34VIE
+5V
GND
12
34
56
1
JP5
31
31
GND
D-
D+
GND
D+
D-
+5V
42
33
12
4
OUT3
AN3
+5V
GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
-REM
32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
H
N.C.
N.C.
RIC-
MAC
CHIN
A
RID-
MO
D
RIF
28 29 3025 2726
AL-IN
I-HAL
L
I-INV
VOUT
CON-
CONT
OK-
GRU
PPO
SIG
NAL-
1
21 22 2318 2019
10 1514 1611 13127 8 94 5 6
10
SIG
NAL-
3
ALAR
M-C
U
EV-T
IG
SIG
NAL-
2
PULS
-DO
WN
PULS
-UP
+5V
1514 1611 1312
PULS
-TO
RCIA
COM
HF
GND
GND
RIC-
PED
-15V
+15V
87 954 6
1 32
022.
0010
.001
4O
K-FA
N
EXT-
REF
SIG
NAL-
4
1 32
050.
XXXX
.005
5
GND
-REM
AD BCFG EK J HN M LS R PT
6
050.
XXXX
.008
0+D
3 2 1
TX2-
RS23
2
+5V
6 5 4
JP1
3 2 1
JP2
RX1-
RS23
2
TX1-
RS23
2
RX2-
RS23
2
GND
-D +5V
JP9 JP3
12 41 4 3
-D +5V_
PRO
G
GND
GND
+D
12 245 3
JP4
022.
0002
.015
2
JP14
JP7CAN-L
+5V-REM
GND-REM
+34V-REM
GND-REM
+5V-REM
OK-FAN
ALARM-CU
SIGNAL-4
SIGNAL-3
RIC-MACCHINA
SIGNAL-1
OK-GRUPPO
SIGNAL-2
JP6
GND
23
41
6
-15V
-15V
+15V
+15V
GND
85
710
912
1114
+5V
+5V
GND
AL-IN
I-HALL
JP8
1516
1318
1922
2017
POT
RIF
VOUT
212
13
42
13
24
57
68
9
JP13
1211
1013
1615
1417
2119
1820
JP15
221
24
31
GND-REM
CONN
MFT
2V R
OSS
O
DIG
_OUT
_2
124 36 5
JP5DI
G_I
N_2
DIG
_IN_
1
DIG
_IN_
3
DIG
_OUT
_1
GND
14
3
8 7
CAN-H
B-RS
485
A-RS
485
2 1
2 1
CONF
. CRU
ISER
CONN
MFT
2V B
LU
2
23
4
15 4
JP2
3
+34V
-REM
48VA
C-2
48VA
C-1
CAN-
L
2
2 1
1
POW
ER_P
ULSE
_VER
SIO
N
RS232 COM 1
1 5
6 9
B
H
J
K
L
T
GSR
E
F
N
P
DC
AM
PANE
L_DI
G_O
UT_1
PANE
L_DI
G_O
UT_2
PANE
L_DI
G_O
UT_3
+34V
-REM
GND
-CAN
A-RS
485
B-RS
485
+48V
AC/1
+48V
AC/2
GND
-ISO
GND
+24 V
-ISO
REMOTE 1
022.
0002
.024
0
022.
0002
.024
8
022.
0002
.023
7
N.C.
-2
2
JP25
8 671
+24V
-ISO
GND
-ISO
CAN-
H
JP23
12
JP24
12
RIF-
EXT
14 3 278 56
P-UP
GND
_ISO
GND
_ISO
N.C.
-1
15
JP21
11 10 914 1213
+10V
_ISO
PT/C
ONT
-PED
+24V
_ISO
P-DO
WN
18 17 161920
N.O
.-2
N.O
.-1
COM
-1
COM
-2
2 1
2 1
022.
0002
.028
4
12
2 1
P-T/
CONT
-PED
JP11
23 1
GND
-ISO
46 5
JP16
3 12
PRES
-PED
RIF-
EXT
+10V
-ISO
230V
AC-1
230V
AC-2
12
022.
0002
.023
9
GND
ISO
NERO
-BLA
CK
2 12 1
CANL
CANH
PANE
L_DI
G_I
N1
PANE
L_DI
G_I
N2
JP5JP4
EVVDC
TIG
ROSS
O-R
ED
NERO
-BLA
CK
ROSS
O-R
ED
GND
ISO
+24V
-FAN
+24V
-FAN
1212 050.000X.0061
JP2
3
JP3
2 16 5 4
JP1
ROSS
O-R
ED+2
4V-F
AN
NERO
-BLA
CK
ROSS
O-R
ED
NERO
-BLA
CK
GND
ISO
+24V
-FAN
GND
ISO
M VDC
VDC
MM VDC
VDC
M
POW
ER_P
ULSE
_VER
SIO
N
GND
-ISO
E
FG
H
D
JI
CB
A
A
CAN-
H
CAN-
L
GND
-REM
+5V-
REM
D C B
+24V
-ISO
EGH F
NERO
-BLA
CK
ROSS
O-R
ED
12
2 1
IR
B C
F E
D
A
P-T/
CONT
-PED
IJ
GND
-ISO
D FC
RIF-
EXT
PRES
-PED
+10V
-ISO
EA B
VDC
M
+
+ -
+-
050.XXXX.0111
TIG
H.F.
JP2
022.0002.0296
050.
XXXX
.012
5
JP20
050.
000X
.011
2
JP1
JP3
J1JP2
23
41
HF
JP2
050.
XXXX
.002
7J2J1
4
4
21
JP1
1 2 3
65
34
022.
0002
.025
7
GND
_ISO
+24V
_ISO
N.C.
1 32
JP19
GND
VOUT
JP26
31
21
24
JP17
CANH
GND-REM
CANL
+34V-REM
+5V-REM
GND-REM
12
15
46
23
JP9
TERM-FAN
VOUT
GND
RELE'-POT
RIC-MACCHINA
POT
JP12
32
14
15
32
4
I-HALL
-15V
AL-IN
+15V
RID-MOD
+12V
GND
GND
+15V
RIF
JP1
96
78
1312
1011
1514
16
JP1-
FLAT
16VI
E
15
23
414
96
78
1310
1112
1516
L
J2 J3
4 1
JP2
JP1
4
1
1
4
21
21
050.
XXXX
.005
4
JP3
JP2
21
56
34
108
79
JP5
21
022.
0002
.007
4
6
6
3 4
43
5
5
1 2
212
2
1
1
64 5
022.
0002
.023
8
2 31
J1
050.XXXX.0053
022.
0002
.024
0
JP27
COM CU
GND_ISO
ALCU
COM RELE'
43
21
43
JP28
13
JP18
6 12345
230V
AC-1
48VA
C-2
48VA
C-1
7891012 11
230V
AC-2
18VA
C-2
24VA
C-3
24VA
C-4
24VA
C-1
12
141516
18VA
C-1
33VA
C-1
24VA
C-2
33VA
C-2
JP6
43
21
JP5
21
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
34
J2J4
1235 4
JP1
6789
INTE
RRUT
TORE
MAI
NS S
WIT
CH
48VA
C-2
48VA
C-1
33VA
C-1
24VA
C-2
24VA
C-1
24VA
C-4
24VA
C-3
400V
AC
230V
AC
18VA
C-2
33VA
C-2
18VA
C-1
0VAC
F1 6
X32
2A50
0V @
BLU-BLUE
GIALLO/VERDE-YELLOW/GREEN
MARRONE-BROWN
022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1
JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
HALL
41
050.
XXXX
.010
5 J4J2
J3
SNUB
BER
J5
J1
022.
0002
.030
2
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
60
A B
C D
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
-PED
TX1-RS232
TX2-RS232
RX2-RS232
RX1-RS232
+5V-PROG
JP22
15
69
022.
0002
.015
2
3
5
4J1
2
1
050.
XXXX
.007
6
41
23
57
68
910
022.
0002
.024
9
P-DO
WN
P-UP
3 4
050.
XXXX
.005
2
13
AL-CU
COM HF
P-DOWN
COM CU
PULS DOWN
PULS UP
ALARM-CU
PULS-TORCIA
GND-ISO
P-T/CONT-PED
COM RELE
PT/CONT-PED
RIC PEDALE
RELE' POT
EXT-REF
OK-GRUPPO
TERM FAN
COM-CONT
8
JP5
1620
2221
1917
1815
+15V
+12V
-15V
+15V
+5V
GND
GND
+5V
1214
1311
109
7
OK FAN
GND
P-UP
45
63
21
EV-TIG
2221
1920
1517
1816
HF
168
42
13
56
7
JP4
1210
911
1514
1320
1917
1822
212
13
47
56
8
24VAC-2
24VAC-1
24VAC-1
24VAC-2
+5V-REM
GND-REM
GND-REM
+34V-REM
24VAC-4
18VAC-1
18VAC-2
24VAC-3
RIF-EXT
+24V-FAN1
+10V-ISO
33VAC-2
33VAC-2
33VAC-1
33VAC-1
+24V-FAN2
GND-ISO
COM EV-TIG
PRES-PED
+24V-ISO
COM
JP3
1114
1210
79
8
ALCU
36
54
21
3N.C.
JP1
JP2
JP6
JP4
32
14
14
2
COM
N.O.
43
12
34
1
JP5
17
JP6 11
109
1214
1315
1621
1918
2022
11
34
2
JP3
32
4
JP7
13
24
JP8
12
3
JP10 FLAT 34VIE
17
17
050.XXXX.0139
JP1 FLAT 34VIE
+5V
GND
12
34
56
1
JP5
31
31
GND
D-
D+
GND
D+
D-
+5V
42
33
12
4
OUT3
AN3
+5V
GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
-REM
32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
H
N.C.
N.C.
RIC-
MAC
CHIN
A
RID-
MO
D
RIF
28 29 3025 2726
AL-IN
I-HAL
L
I-IN V
VOUT
CON-
CONT
OK-
GRU
PPO
SIG
NAL-
1
21 22 2318 2019
10 1514 1611 13127 8 94 5 6
10
SIG
NAL-
3
ALAR
M-C
U
EV-T
IG
SIG
NAL-
2
PULS
-DO
WN
PULS
-UP
+5V
1514 1611 1312
PULS
-TO
RCIA
COM
HF
GND
GND
RIC-
PED
-15V
+15V
87 954 6
1 32
022.
0010
.001
4O
K-FA
N
EXT-
REF
SIG
NAL-
4
1 32
050.
XXXX
.005
5
GND
-REM
AD BCFG EK J HN M LS R PT
6
050.
XXXX
.008
0+D
3 2 1
TX2-
RS23
2
+5V
6 5 4
JP1
3 2 1
JP2
RX1-
RS23
2
TX1-
RS23
2
RX2-
RS23
2
GND
-D +5V
JP9 JP3
12 41 4 3
-D +5V_
PRO
G
GND
GND
+D
12 245 3
JP4
022.
0002
.015
2
JP14
JP7CAN-L
+5V-REM
GND-REM
+34V-REM
GND-REM
+5V-REM
OK-FAN
ALARM-CU
SIGNAL-4
SIGNAL-3
RIC-MACCHINA
SIGNAL-1
OK-GRUPPO
SIGNAL-2
JP6
GND
23
41
6
-15V
-15V
+15V
+15V
GND
85
710
912
1114
+5V
+5V
GND
AL-IN
I-HALL
JP8
1516
1318
1922
2017
POT
RIF
VOUT
212
13
42
13
24
57
68
9
JP13
1211
1013
1615
1417
2119
1820
JP15
221
24
31
GND-REM
CONN
MFT
2V R
OSS
O
DIG
_OUT
_2
124 36 5
JP5
DIG
_IN_
2
DIG
_IN_
1
DIG
_IN_
3
DIG
_OUT
_1
GND
14
3
8 7
CAN-H
B-RS
485
A-RS
485
2 1
2 1
CONF
. CRU
ISER
CONN
MFT
2V B
LU
2
23
4
15 4
JP2
3
+34V
-REM
48VA
C-2
48VA
C-1
CAN-
L
2
2 1
1
POW
ER_P
ULSE
_VER
SIO
N
RS232 COM 1
1 5
6 9
B
H
J
K
L
T
GSR
E
F
N
P
DC
AM
PANE
L_DI
G_O
UT_1
PANE
L_DI
G_O
UT_2
PANE
L_DI
G_O
UT_3
+34V
-REM
GND
-CAN
A-RS
485
B-RS
485
+48V
AC/1
+48V
AC/2
GND
-ISO
GND
+24V
-ISO
REMOTE 1
022.
0002
.024
0
022.
0002
.024
8
022.
0002
.023
7
N.C.
- 2
2
JP25
8 671
+24V
-ISO
GND
-ISO
CAN-
H
JP23
12
JP24
12
RIF-
EXT
14 3 278 56
P-UP
GND
_ISO
GND
_ISO
N.C.
- 1
15
JP21
11 10 914 1213
+10V
_ISO
PT/C
ONT
-PED
+24V
_ISO
P-DO
WN
18 17 161920
N.O
.-2
N.O
.-1
COM
-1
COM
-2
2 1
2 1
022.
0002
.028
4
12
2 1
P-T/
CONT
-PED
JP11
23 1
GND
-ISO
46 5
JP16
3 12
PRES
-PED
RIF-
EXT
+10V
-ISO
230V
AC-1
230V
AC-2
12
022.
0002
.023
9
GND
ISO
NERO
-BLA
CK
2 12 1
CANL
CANH
PANE
L_DI
G_I
N1
PANE
L_DI
G_I
N2
JP5JP4
EVVDC
TIG
ROSS
O-R
ED
NERO
-BLA
CK
ROSS
O-R
ED
GND
ISO
+24V
-FAN
+24V
-FAN
1212 050.000X.0061
JP2
3
JP3
2 16 5 4
JP1
ROSS
O-R
ED+2
4V-F
AN
NERO
-BLA
CK
ROSS
O-R
ED
NERO
-BLA
CK
GND
ISO
+24V
-FAN
GND
ISO
M VDC
VDC
MM VDC
VDC
M
POW
ER_P
ULSE
_VER
SIO
N
GND
-ISO
E
FG
H
D
JI
CB
A
A
CAN-
H
CAN-
L
GND
-REM
+5V-
REM
D C B
+24V
-ISO
EGH F
NERO
-BLA
CK
ROSS
O-R
ED
12
2 1
IR
B C
F E
D
A
P-T/
CONT
-PED
IJ
GND
-ISO
D FC
RIF-
EXT
PRES
-PED
+10V
-ISO
EA B
VDC
M
+
+ -
+-
050.XXXX.0111
TIG
H.F.
JP2
022.0002.0296
050.
XXXX
.012
5
JP20
050.
000X
.011
2
JP1
JP3
J1JP2
23
41
HF
JP2
050.
XXXX
.002
7J2J1
4
4
21
JP1
1 2 3
65
34
022.
0002
.025
7
GND
_ISO
+24V
_ISO
N.C.
1 32
JP19
GND
VOUT
JP26
31
21
24
JP17
CANH
GND-REM
CANL
+34V-REM
+5V-REM
GND-REM
12
15
46
23
JP9
TERM-FAN
VOUT
GND
RELE'-POT
RIC-MACCHINA
POT
JP12
32
14
15
32
4
I-HALL
-15V
AL-IN
+15V
RID-MOD
+12V
GND
GND
+15V
RIF
JP1
96
78
1312
1011
1514
16
JP1-
FLAT
16VI
E
15
23
414
96
78
1310
1112
1516
L
J2 J3
4 1
JP2
JP1
4
1
1
4
21
21
050.
XXXX
.005
4
JP3
JP2
21
56
34
108
79
JP5
21
022.
0002
.007
4
6
6
3 4
43
5
5
1 2
212
2
1
1
64 5
022.
0002
.023
8
2 31
J1
050.XXXX.0053
022.
0002
.024
0
JP27
COM CU
GND_ISO
ALCU
COM RELE'
43
21
43
JP28
13
JP18
6 12345
230V
AC-1
48VA
C-2
48VA
C-1
7891012 11
230V
AC-2
18VA
C-2
24VA
C-3
24VA
C-4
24VA
C-1
12
141516
18VA
C-1
33VA
C-1
24VA
C-2
33VA
C-2
JP6
43
21
JP5
21
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
34
J2J4
1235 4
JP1
6789
INTE
RRUT
TORE
MAI
NS S
WIT
CH
48VA
C-2
48VA
C-1
33VA
C-1
24VA
C-2
24VA
C-1
24VA
C-4
24VA
C-3
400V
AC
230V
AC
18VA
C-2
33VA
C-2
18VA
C-1
0VAC
F1 6
X32
2A50
0V @
BLU-BLUE
GIALLO/VERDE-YELLOW/GREEN
MARRONE-BROWN
022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1
JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
HALL
41
050.
XXXX
.010
5 J4J2
J3
SNUB
BER
J5
J1
022.
0002
.030
2
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
61
A B
C D
022.
0002
.009
7
4
RS232 COM 3
24
2
P-T/
CONT
-PED
TX1-RS232
TX2-RS232
RX2-RS232
RX1-RS232
+5V-PROG
JP22
15
69
022.
0002
.015
2
3
5
4J1
2
1
050.
XXXX
.007
6
41
23
57
68
91 0
022.
0002
.024
9
P-DO
WN
P-UP
3 4
050.
XXXX
.005
2
13
AL-CU
COM HF
P-DOWN
COM CU
PULS DOWN
PULS UP
ALARM-CU
PULS-TORCIA
GND-ISO
P-T/CONT-PED
COM RELE
PT/CONT-PED
RIC PEDALE
RELE' POT
EXT-REF
OK-GRUPPO
TERM FAN
COM-CONT
8
JP5
1620
2221
1917
1815
+15V
+12V
-15V
+15V
+5V
GND
GND
+5V
1214
1311
109
7
OK FAN
GND
P-UP
45
63
21
EV-TIG
2221
1920
1517
1816
HF
168
42
13
56
7
JP4
1210
911
1514
1320
1917
1822
212
13
47
56
8
24VAC-2
24VAC-1
24VAC-1
24VAC-2
+5V-REM
GND-REM
GND-REM
+34V-REM
24VAC-4
18VAC-1
18VAC-2
24VAC-3
RIF-EXT
+24V-FAN1
+10V-ISO
33VAC-2
33VAC-2
33VAC-1
33VAC-1
+24V-FAN2
GND-ISO
COM EV-TIG
PRES-PED
+24V-ISO
COM
JP3
1114
1210
79
8
ALCU
36
54
21
3N.C.
JP1
JP2
JP6
JP4
32
14
14
2
COM
N.O.
43
12
34
1
JP5
17
JP6 11
109
1214
1315
1621
1918
2022
11
34
2
JP3
32
4
JP7
13
24
JP8
12
3
JP10 FLAT 34VIE
17
17
050.XXXX.0139
JP1 FLAT 34VIE
+5V
GND
12
34
56
1
JP5
31
31
GND
D-
D+
GND
D+
D-
+5V
42
33
12
4
OUT3
AN3
+5V
GND
IN0
OUT2
31
25
64
JP3
JP4
JP6
J1
32 3433
GND
1
+5V-
REM
CAN-
L
GND
-REM
32 3433
24 28 29 3025 27262221 2318 2019
24
POT
CAN-
H
N.C.
N.C.
RIC-
MAC
CHIN
A
RID-
MO
D
RIF
28 29 3025 2726
AL-IN
I-HAL
L
I-INV
VOUT
CON-
CONT
OK-
GRU
PPO
SIG
NAL-
1
21 22 2318 2019
10 1514 1611 13127 8 94 5 6
10
SIG
NAL-
3
ALAR
M-C
U
EV-T
IG
SIG
NAL-
2
PULS
-DO
WN
PULS
-UP
+5V
1514 1611 1312
PULS
-TO
RCIA
COM
HF
GND
GND
RIC-
PED
-15V
+15V
87 954 6
1 32
022.
0010
.001
4O
K-FA
N
EXT-
REF
SIG
NAL-
4
1 32
050.
XXXX
.005
5
GND
-REM
AD BCFG EK J HN M LS R PT
6
050.
XXXX
.008
0+D
3 2 1
TX2-
RS23
2
+5V
6 5 4
JP1
3 2 1
JP2
RX1-
RS23
2
TX1-
RS23
2
RX2-
RS23
2
GND
-D +5V
JP9 JP3
12 41 4 3
-D +5V_
PRO
G
GND
GND
+D
12 245 3
JP4
022.
0002
.015
2
JP14
JP7CAN-L
+5V-REM
GND-REM
+34V-REM
GND-REM
+5V-REM
OK-FAN
ALARM-CU
SIGNAL-4
SIGNAL-3
RIC-MACCHINA
SIGNAL-1
OK-GRUPPO
SIGNAL-2
JP6
GND
23
41
6
-15V
-15V
+15V
+15V
GND
85
710
912
1114
+5V
+5V
GND
AL-IN
I-HALL
JP8
1516
1318
1922
2017
POT
RIF
VOUT
212
13
42
13
24
57
68
9
JP13
1211
1013
1615
1417
2119
1820
JP15
221
24
31
GND-REM
CONN
MFT
2V R
OSS
O
DIG
_OUT
_2
124 36 5
JP5
DIG
_IN_
2
DIG
_IN_
1
DIG
_IN_
3
DIG
_OUT
_1
GND
14
3
8 7
CAN-H
B-RS
485
A-RS
485
2 1
2 1
CONF
. CRU
ISER
CONN
MFT
2V B
LU
2
23
4
15 4
JP2
3
+34V
-REM
48VA
C-2
48VA
C-1
CAN-
L
2
2 1
1
POW
ER_P
ULSE
_VER
SIO
N
RS232 COM 1
1 5
6 9
B
H
J
K
L
T
GSR
E
F
N
P
DC
AM
PANE
L_DI
G_O
UT_1
PANE
L_DI
G_O
UT_2
PANE
L_DI
G_O
UT_3
+34V
-REM
GND
-CAN
A-RS
485
B-RS
485
+48V
AC/1
+48V
AC/2
GND
-ISO
GND
+24 V
-ISO
REMOTE 1
022.
0002
.024
0
022.
0002
.024
8
022.
0002
.023
7
N.C.
-2
2
JP25
8 671
+24V
-ISO
GND
-ISO
CAN-
H
JP23
12
JP24
12
RIF-
EXT
14 3 278 56
P-UP
GND
_ISO
GND
_ISO
N.C.
-1
15
JP21
11 10 914 1213
+10V
_ISO
PT/C
ONT
-PED
+24V
_ISO
P-DO
WN
18 17 161920
N.O
.-2
N.O
.-1
COM
-1
COM
-2
2 1
2 1
022.
0002
.028
4
12
2 1
P-T/
CONT
-PED
JP11
23 1
GND
-ISO
46 5
JP16
3 12
PRES
-PED
RIF-
EXT
+10V
-ISO
230V
AC-1
230V
AC-2
12
022.
0002
.023
9
GND
ISO
NERO
-BLA
CK
2 12 1
CANL
CANH
PANE
L_DI
G_I
N1
PANE
L_DI
G_I
N2
JP5JP4
EVVDC
TIG
ROSS
O-R
ED
NERO
-BLA
CK
ROSS
O-R
ED
GND
ISO
+24V
-FAN
+24V
-FAN
1212 050.000X.0061
JP2
3
JP3
2 16 5 4
JP1
ROSS
O-R
ED+2
4V-F
AN
NERO
-BLA
CK
ROSS
O-R
ED
NERO
-BLA
CK
GND
ISO
+24V
-FAN
GND
ISO
M VDC
VDC
MM VDC
VDC
M
POW
ER_P
ULSE
_VER
SIO
N
GND
-ISO
E
FG
H
D
JI
CB
A
A
CAN-
H
CAN-
L
GND
-REM
+5V-
REM
D C B
+24V
-ISO
EGH F
NERO
-BLA
CK
ROSS
O-R
ED
12
2 1
IR
B C
F E
D
A
P-T/
CONT
-PED
IJ
GND
-ISO
D FC
RIF-
EXT
PRES
-PED
+10V
-ISO
EA B
VDC
M
+
+ -
+-
050.XXXX.0111
TIG
H.F.
JP2
022.0002.0296
050.
XXXX
.012
5
JP20
050.
000X
.011
2
JP1
JP3
J1JP2
23
41
HF
JP2
050.
XXXX
.002
7J2J1
4
4
21
JP1
1 2 3
65
34
022.
0002
.025
7
GND
_ISO
+24V
_ISO
N.C.
1 32
JP19
GND
VOUT
JP26
31
21
24
JP17
CANH
GND-REM
CANL
+34V-REM
+5V-REM
GND-REM
12
15
46
23
JP9
TERM-FAN
VOUT
GND
RELE'-POT
RIC-MACCHINA
POT
JP12
32
14
15
32
4
I-HALL
-15V
AL-IN
+15V
RID-MOD
+12V
GND
GND
+15V
RIF
JP1
96
78
1312
1011
1514
16
JP1-
FLAT
16VI
E
15
23
414
96
78
1310
1112
1516
L
J2 J3
4 1
JP2
JP1
4
1
1
4
21
21
050.
XXXX
.005
4
JP3
JP2
21
56
34
108
79
JP5
21
022.
0002
.007
4
6
6
3 4
43
5
5
1 2
212
2
1
1
64 5
022.
0002
.023
8
2 31
J1
050.XXXX.0053
022.
0002
.024
0
JP27
COM CU
GND_ISO
ALCU
COM RELE'
43
21
43
JP28
13
JP18
6 12345
230V
AC-1
48VA
C-2
48VA
C-1
7891012 11
230V
AC-2
18VA
C-2
24VA
C-3
24VA
C-4
24VA
C-1
12
141516
18VA
C-1
33VA
C-1
24VA
C-2
33VA
C-2
JP6
43
21
JP5
21
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
34
J2J4
1235 4
JP1
6789
INTE
RRUT
TORE
MAI
NS S
WIT
CH
48VA
C-2
48VA
C-1
33VA
C-1
24VA
C-2
24VA
C-1
24VA
C-4
24VA
C-3
400V
AC
230V
AC
18VA
C-2
33VA
C-2
18VA
C-1
0VAC
F1 6
X32
2A50
0V @
BLU-BLUE
GIALLO/VERDE-YELLOW/GREEN
MARRONE-BROWN
022.0002.0073
4
JP4
-+
J5 J3 J1
022.
0002
.009
5
R 22
K
JP3
21
32
1400VAC-2
400VAC-1
ALCU
GND ISO
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
NERO
-BLA
CK
GIA
LLO
_VER
DE -
YELL
OW
_GRE
EN
16 10111214 1315J61
022.
0002
.024
1
NERO
-BLA
CK
NERO
-BLA
CK
JP2
2
65
3
EARTH
CONN
-ILM
EAL
CU09
050.
XXXX
.005
7
J3J21
2T
43
5
J1
JP1
21
CONN-ILME AL CU09
34
1
52
022.
0002
.019
0
PETR S
022.0010.0007
HALL
41
050.
XXXX
.010
5 J4J2
J3
SNUB
BER
J5
J1
022.
0002
.030
2
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
62
ENGLISH
13.3 “REMOTE 1” CONNECTOR
Cod.021.0004.1509
13.4 “IR” CONNECTOR
Cod.021.0004.1001
13.5 TORCH CONNECTOR (front panel)
cod. 021.0004.3360Torch Up/Down Torch
13.6 REMOTE CONTROL CONNECTOR (back panel)
cod. 021.0004.0602Torch with Potentiometer
Pot= 2Kohm - 10KohmREMOTE CONTROLLERPot= 2Kohm - 10Kohm
FOOT PEDAL REMOTE CONTROLLERPot= 2Kohm - 10Kohm
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
63
1
2
3
4
5
6
6
7
8
9
10
1213
14
1516 17
18
19
21
4
22
23
11
11
2425
2627
29
2830
31
32
3334
35
36
37
38
39
40
41
42
43
44
45
46
4850
49
51
52
5354
55
56
57
58
5960
61
62
63
69
6768
66
65
64
71
70
72
73
75
74
76
77
78
79
5
80
47
20
ENGLISH
14 SPARE PARTS
14.1 CRUISER 322T - POWER PULSE 322T
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
64
ENGLISH
N° CODE DESCRIPTION1 014.0002.0010 KNOB WITH CAP2 013.0023.0451 FRONT PANEL LABEL3 050.5138.0000 COMPLETE LOGIC FRONT PANEL4 012.0007.0010 FRONT/REAR PLASTIC PANEL5 012.0007.0020 PLASTIC LOUVRE6 011.0013.0021 FRONT/REAR PLATE7 040.0001.0017 THREE-POLE SWITCH8 016.4107.0001 LED HOLDER9 022.0002.0190 LED WIRING
10 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET
11 021.0001.0279 OUTPUT SOCKET12 050.0001.0076 AMPHENOL CONNECTOR BOARD13 022.0002.0224 REMOTE LOGIC BOARD WIRING14 040.0007.1315 FUSE15 011.0002.0036 SOLENOID VALVE BLOCK16 016.5001.1132 HOSE ADAPTER17 050.0001.0111 OUTPUT FILTER BOARD18 045.0006.0085 (-) SOCKET COPPER BRACKET19 045.0006.0084 (+)SOCKETCOPPERBRACKET20 045.0006.0104 HF COPPER BRACKET21 045.0006.0098 HALL SENSOR COPPER BRACKET22 011.0013.0041 HALL SUPPORT PLATE23 041.0004.0501 HALL EFFECT SENSOR24 032.0002.2403 ISOTOP DIODE25 040.0003.1080 TERMALSWITCH80°CL=130mm26 040.0003.1002 TERMALSWITCH75°CL=200mm
27 045.0006.0088 DIODES-TRANSFORMER COP-PER BRACKET
28 045.0006.0071 (-/+)DIODECOPPERBRACKET
29 045.0006.0086 DIODES-MODULE SHORT BRA-CKET
30 050.0003.0044 SNUBBER BOARD31 050.0001.0119 PRIMARYCAPACITORBOARD32 050.0003.0038 DIODE BRIDGE BOARD33 050.0003.0036 COMPLETE POWER BOARD34 011.0013.0037 COVER PANEL SUPPORT PLATE35 011.0000.0911 LEFT COVER36 011.0000.0901 UPPER COVER
37 050.0028.0080"PULSE BOARD (ONLY 322 POWER PULSE VER-SION)"
38 050.0002.0068 LINE FILTER BOARD39 050.0002.0052 SUPPLIES BOARD40 041.0006.0006 TOROIDAL TRANSFORMER41 050.0003.0027 HF BOARD
42 050.0002.0057 POWER SUPPLY CONTROL BO-ARD
N° CODE DESCRIPTION43 016.0010.0001 BOARDS SUPPORT GUIDE44 050.0001.0140 BUS BOARD45 050.0001.0112 OUTPUT FILTER BOARD46 011.0013.0023 UPPER PLATE47 011.0013.0044 BOARD SUPPORT PLATE48 050.0001.0147 LINE FILTER BOARD49 022.0002.0156 17 PIN CABLE50 017.0001.5542 SOLENOID VALVE51 011.0002.0018 SOLENOID VALVE PLATE52 021.0005.0001 230V SOCKET53 013.0000.7000 REAR PANEL54 045.0000.0017 CABLE CLAMP55 021.0014.0303 RS-232 CONNECTOR CAP56 045.0002.0014 SUPPLYCABLE57 021.0004.2993 10 PIN CONNECTOR CAP58 021.0013.0007 ILME CONNECTOR CAP59 022.0002.0073 CU CONNECTOR CABLE60 016.0011.0004 FUSE HOLDER CAP61 040.0006.1880 FUSE HOLDER62 022.0002.0152 RS-232 CABLE63 022.0002.0284 10 PIN CONNECTOR CABLE64 012.0007.0040 CAP65 011.0013.0034 REAR PLATE66 011.0013.0040 RIGHT TUNNEL SUPP. PLATE67 011.0013.0039 LEFT TUNNEL SUPP. PLATE68 015.0001.0017 HEAT SINK69 011.0013.0032 VENTILATION SHROUD70 003.0002.0017 FAN71 011.0013.0033 INTERNAL FAN SUPPORT72 044.0004.0026 OUTPUT INDUCTOR73 042.0003.0041 POWER TRANSFORMER74 044.0003.0009 HF COIL75 046.0004.0012 PLASTIC SUPPORT FOR HF76 011.0013.0022 FRONT SOCKETS PLATE77 011.0013.0020 LOWER COVER78 016.0009.0003 RUBBER FOOT79 011.0000.0921 RIGHT COVER80 021.0004.2994 17 PIN CONNECTOR CAP
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
65
1
2
76
77
5
67
89
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
29
30
313
2
34
35
36
37
38
39
6
5
54
55
56
57
58
59
60
61
62
6364
65
68
17
72
71
71
73
75
79
69
74
41
70
59
43
44
51
48
49
50
47
52
66
53
67
45
46
42
20
3
78
40
4
15
81
80
33
82
ENGLISH
14.2 CRUISER 402/502T - POWER PULSE 402/502T
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
66
ENGLISH
N° CODE DESCRIPTION1 014.0002.0010 KNOB WITH CAP
213.0011.0901 FRONT PANEL LABEL (402T)013.0011.1001 FRONT PANEL LABEL (502T)
3 046.0004.0012 PLASTIC SUPPORT FOR HF
4050.0021.0080 PULSE BOARD (ONLY 402T PO-
WER PULSE VERSION)
050.0022.0080 PULSE BOARD (ONLY 502T PO-WER PULSE VERSION)
5 012.0007.0010 FRONT/REAR PLASTIC PANEL6 011.0013.0021 FRONT/REAR PLATE7 040.0001.0016 THREE-POLE SWITCH
8 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET
9 016.5001.1303 RINGNUT10 011.0013.0022 FRONT SOCKETS PANEL11 050.0001.0076 AMPHENOL CONNECTOR BOARD12 011.0002.0036 SOLENOID VALVE BLOCK13 016.5001.1132 HOSE ADAPTER14 045.0006.0098 HALL SENSOR COPPER BRACKET15 040.0003.1007 THERMAL CUT-OUT16 032.0002.2403 ISOTOP DIODE
17 045.0006.0090 DIODES-TRANSFORMER COP-PER BRACKET
18 045.0006.0091 ISOTOP/SOCKET COPPER BRA-CKET
19 050.0001.0105 SNUBBER BOARD20 022.0002.0284 10 PIN CONNECTOR CABLE21 011.0013.0037 COVER PANEL SUPPORT PLATE22 011.0000.0911 LEFT COVER PANEL23 016.4107.0001 LED HOLDER24 041.0004.0052 HALL EFFECT SENSOR25 050.0001.0111 OUTPUT FILTER BOARD26 045.0006.0085 (-) SOCKET COPPER BRACKET27 045.0006.0084 (+)SOCKETCOPPERBRACKET28 044.0003.0009 HF COIL29 042.0003.0042 POWER TRANSFORMER30 016.0009.0003 RUBBER FOOT31 011.0013.0020 LOWER COVER32 044.0004.0024 OUTPUT INDUCTOR33 044.0004.0022 INPUT INDUCTOR34 011.0013.0033 INTERNAL FAN SUPPORT35 011.0000.0921 RIGHT COVER PANEL36 003.0002.0017 FAN37 011.0013.0032 VENTILATION SHROUD38 011.0013.0040 RIGHT TUNNEL SUPP. PLATE39 011.0013.0034 REAR PLATE40 022.0002.0239 REMOTE LOGIC CABLE
N° CODE DESCRIPTION41 050.0002.0054 COMPLETE POWER BOARD42 021.0004.2994 17 PIN CONNECTOR CAP43 022.0002.0152 RS-232 CABLE44 013.0000.7000 REAR PANEL45 022.0002.0073 C.U.POWERSUPPLYWIRING46 021.0013.0007 ILME CONNECTOR CAP47 021.0014.0302 RS-232 CONNECTOR CAP48 016.0011.0004 FUSE HOLDER CAP49 045.0002.0009 SUPPLYCABLE50 021.0005.0001 230V SOCKET51 040.0006.1880 FUSE HOLDER52 045.0000.0017 CABLE CLAMP53 011.0002.0018 SOLENOID VALVE PLATE54 050.0002.0061 FAN AND C.U. CONTROL BOARD55 041.0006.0006 AUXILIARYTRANSFORMER56 050.0002.0053 MAINS FILTER BOARD57 031.1005.0228 CAPACITOR58 050.0003.0027 HF BOARD59 021.0001.0279 OUTPUT SOCKET60 011.0000.0901 UPPER COVER61 050.0002.0052 SUPPLIES BOARD62 050.0003.0055 BUS BOARD63 050.0001.0112 OUTPUT FILTER BOARD64 030.0017.2202 RESISTOR
65 032.0001.8216 THREE PHASE RECTIFIER BRID-GE
66 017.0001.5542 SOLENOID VALVE67 022.0002.0240 17 PIN CABLE
68 050.0002.0057 POWER SUPPLY CONTROL BO-ARD
69 016.0010.0001 BOARDS SUPPORT GUIDE70 022.0002.0190 LED WIRING71 012.0007.0020 PLASTIC LOUVRE72 045.0006.0089 DIODE-DIODE BRACKET73 012.0007.0040 CAP
7450.5081.0000 COMPLETE FRONT LOGIC PANEL
(402T)
050.5082.0000 COMPLETE FRONT LOGIC PANEL (502T)
75 011.0013.0023 UPPER PLATE76 015.0001.0017 HEAT SINK77 011.0013.0039 LEFT TUNNEL SUPP. PLATE
78 050.0001.0125 CURRENT SENSOR MANAGE-MENT BOARD
79 046.0004.0018 HF PLUG SUPPORT80 011.0013.0049 INTERNAL FAN GRID81 021.0004.2993 10 PIN CONNECTOR CAP
Antwerpsesteenweg 949 9041 Gent - [email protected]
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WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
67
ENGLISH
N° CODE DESCRIPTION82 040.0007.1200 FUSE
N° CODE DESCRIPTION
021.0000.0001 TORCH CONNECTORS COMPLE-TE KIT
1 016.5001.0822 SLEEVE HOSE ADAPTER FOR RUBBER HOSE
2 016.0007.0001 HOSECLAMPØ=11-133 016.0007.0709 HOSECLAMPØ=07-09
4 016.5001.0821 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10
5 021.0004.3360 AMPHT3360-001 M/5V. VOL. CON-NECTOR
6 016.5001.1311 NUT M107 016.5001.0823 NUT 1/4
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T
Power Pulse 322/402/502T
68
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.168023/05/2018 V.2.7
Cruiser 322/402/502TPower Pulse 322/402/502T
69
ENGLISH
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01
Cod. 006.0001.168023/05/2018 V.2.7
Antwerpsesteenweg 949 9041 Gent - [email protected]
T +32 (0)9 355 74 26F +32 (0)9 355 92 01