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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Presented by
Using your PI System for
Full Featured Vibration
Monitoring
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
3
20 minutes from
Lake Tahoe
Condition
Monitoring
Machinery
Protection
About SETPOINT...
NV
CA
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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MOTOR
CONTROL
TURBINE
CONTROL OVERSPEED
PI SYSTEM
OPEN PROTOCOL (e.g., MODBUS)
PROPRIETARY PROTOCOL (CONTROL)
PROCESS
CONTROL
PROPRIETARY PROTOCOL (VIBRATION)
ANTI-
SURGE VIBRATION ETC.
LEGEND
MECHANICAL ASSETS
CONTROL & MONITORING
DCS (SUPERVISORY
CONTROL)
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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PROCESS
VISUALIZATION
CLIENT
MOTOR
CONTROL
TURBINE
CONTROL OVERSPEED
DCS (SUPERVISORY
CONTROL)
PROCESS
CONTROL
ANTI-
SURGE VIBRATION ETC.
PI SYSTEM
VIBRATION
VISUALIZATION
CLIENT
MECHANICAL ASSETS
CONTROL & MONITORING
OPEN PROTOCOL (e.g., MODBUS)
PROPRIETARY PROTOCOL (CONTROL)
PROPRIETARY PROTOCOL (VIBRATION)
LEGEND
CORPORATE NETWORK
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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How do you put
waveforms in PI?
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
When do you put
waveforms in PI?
9
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Time (sec) Δt
Ma
ch
ine
Sp
ee
d (
RP
M)
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Ma
ch
ine
Sp
ee
d (
RP
M)
Time (sec)
Δrp
m
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Time (minutes)
5 10 15 20 25 30 35 40 45 50
!
Alarm Buffer
contains data
for 10 minutes
before the
alarm…
…and for 1-2
minutes after
the alarm
ALERT alarm
@ t = 35 min.
Interesting data not captured
even though vibration
amplitude more than doubles
1
2
3
4
5
1
2
3
4
5
Vib
ratio
n A
mp
litu
de
(m
ils)
What
operators
see…
DANGER alarm setpoint
ALERT alarm setpoint
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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1. AMPLITUDE
2. PERIOD
3. AVERAGE VALUE (GAP OR BIAS)
4. FREQUENCY CONTENT (1X, 2X, nX)
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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What does it look
like in practice?
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Cursor Pos’n Shows
Displayed Waveform
Tic Marks Show
Waveforms Collected
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Cursor now at
anomoly
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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How is this
visualized?
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Typical PI Visualization screens
View integrated process
and vibration data
Write rules to detect
anomalies/conditions
Create your own HMIs
using PI ProcessBook
Launch CMS Display from
within PI ProcessBook
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Typical SETPOINT CMS Visualization screens
All data resides in
your PI System
Navigate easily in time
using the time slider
View specialized data
presentation formats
View data in real time or
play back later
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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What hardware
do I need?
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Augmentation
Protection System
H/W (e.g., 3500)
Data Acquisition
H/W (SETPOINT)
Visualization
Tools
(PI Vision and
CMS Display)
PI Server
ANALOG Interface
Digital Interface
Digital Interface
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Replacement
Protection
System
Visualization
Tools
(PI Vision and
CMS Display)
PI Server
Digital Interface
Digital Interface
Machine(s)
EXISTING SENSORS
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Who is using
this system?
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Randy Chitwood
SETPOINT Vice-President
Brüel & Kjær Vibro
Steve Sabin
SETPOINT Product Manager
Brüel & Kjær Vibro
26
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
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Questions
Please wait for the
microphone before asking
your questions
Please remember to…
Complete the Online Survey
for this session
State your
name & company
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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC
Thank You