Dynamic, compact, reliable
Servo motors
Serv
o m
oto
rs
No matter which drive solution you imagine, we make your dreams come true.
True to our slogan (one stop shopping)
we offer you a complete programme of
electronic and mechanical drive systems
which is distinguished by reliability and
efficiency.
The scope of our programme includes
frequency inverters, servo controllers,
variable-speed drives, speed reduction
gearboxes, motors, brakes, clutches,
decentralised I/O and operator and display
units.
Many well-known companies use Lenze products
in various applications.
Overview Servo motors
Terminal boxMCS page 2-78MCA page 3-76MDFQA page 4-38
System cablesPage 5-6
MCS synchronous servomotorsProduct overview page 1-8
MDFQA asynchronous servomotorsProduct overview page 1-9
MCA asynchronous servomotorsProduct overview page 1-9
System connectorsPage 5-14
PM holding brake
Spring-applied holding brake
Resolvers/SinCos absolutevalue encodersPage 5-2
Incremental encodersPage 5-2
Lenze servo motors Dynamic,compact, reliable
Lenze servo drives satisfy the highest demands in
terms of quality and impress with their carefully con-
sidered and application-focused design. This enables
them to meet the increasingly stringent demands
that are now placed on drive systems by mechanical
and system engineering companies. Servo motors
that are an integral part of a drive axis are easy to
install and offer an long, maintenance-free service
life.
Lenze has developed three different ranges of servo
motors for different applications. In all three, heavy-
duty bearings with high-temperature resistant grease
and a reinforced insulation concept ensure long and
reliable operation – even under harsh operating con-
ditions.
The synchronous servo motors of the MCS range
have been designed for extremely dynamic applicati-
ons with a high overload capacity. The through-
blown asynchronous servo motors in the MDFQA
range have been tailored to harsh continuous load
operations. Finally, the MCA is a successful range of
durable and universally applicable asynchronous
servo motors for high-speed applications. All Lenze
motors offer the same high levels of technical perfec-
tion, user-friendliness and ease of handling in a
power range from 0.25 kW to 95 kW, with conti-
nuous torque values in the range from 0.5 Nm to
434 Nm and peak torque values of up to 1600 Nm.
MCS 06F MCA 17N ... F10 MDFQA 132
A worldwide service –
Our team of experts provides reliable and
professional assistance.
Lenze An introduction
Lenze is the competent partner for your
application. Lenze is not only a supplier for
single components but also offers solutions
for complete drive systems including
planning, execution and commissioning.
Furthermore, a worldwide service and
distribution network lets you engage a
qualified customer advisory service and an
after sales service that is fast and extensive.
Our quality assurance system for design,
production, sales and service is certified
according to DIN ISO 9001 : 2000. Our
environmental management system is
also certified to DIN EN ISO 14001.
Our customers set the standards for
measuring the quality of our products.
Our task is to meet your requirements, since
customer orientation is a Lenze principle
demanding the best quality.
See for yourself.
Products which are setting the pace in
terms of technology and complete drive
solutions for machine and system
production - just what Lenze is all about.
We provide our customers with frequency
and servo inverters with powers up to
400 kW. We support both central control
cabinet solutions and decentralised drive
concepts, e.g. with motor inverters with
IP65 type of protection.
Both standard three-phase AC motors
and synchronous and asynchronous servo
motors are available to complement the
various controllers, all of which can be
combined with various types of gearboxes.
Human Machine Interfaces, decentralised
I/O systems and modules for fieldbus
interfacing are also available for
exchanging information.
Lenze boasts extensive application
know-how in all manner of industries.
This knowledge has been applied in the
design of the controller and PC software,
providing an efficient means of
implementing numerous standard
applications using simple parameter
settings.
An all-round service comprising
component selection advice, training,
commissioning support and even a
helpline which can be accessed all over
the world and independent system
engineering completes the offer.
A true system Drive and automation technology
Human Machine Interface Drive controlDrive PLC
smdfrequency inverter
Keypad XT Card modules
Geared motors
IP20 I/O system
9300 servo inverter
9300 vectorfrequency inverter
8200 vectorfrequency inverter
8200 motec motor inverter
starttecmotor starter
ECS servo system formulti-axis application
Communication modules
PC software
Software packages
Servo motors Small drives Brakes and clutches
Services 6-1
Product codes 6-4
Contents Servo motors
MCS – Technical data 2-1MCS 06 synchronous servo motor 2-3MCS 09 synchronous servo motor 2-19MCS 12 synchronous servo motor 2-33MCS 14 synchronous servo motor 2-47MCS 19 synchronous servo motor 2-63Options 2-78
General 1-1Overview of servo motors 1-6
MCA – Technical data 3-1MCA 10/13 asynchronous servo motors 3-3MCA 14/3 asynchronous servo motors 3-21MCA 17 asynchronous servo motors 3-35MCA 19 asynchronous servo motors 3-49MCA 21 asynchronous servo motors 3-63Terminal box 3-76
MDFQA – Technical data 4-1MDFQA 100/112 asynchronous servo motors 4-3MDFQA 132/160 asynchronous servo motors 4-19
Options and accessories 5-1
1
2
3
4
5
6
1
1-1Servo motors en 3/2005
General MCS, MCA, MDFQA servo motors
List of abbreviations1-3
Product information
Lenze servo motors 1-4Design overview 1-6MCS synchronous servo motors product overview 1-8MCA, MDFQA asynchronous servo motors product overview 1-9General data 1-10Concentricity and axial run-out of the mounting flanges 1-11Concentricity of the shaft ends 1-11Vibration level 1-11Influence of ambient temperatureand site altitude 1-13Drive dimensioning 1-13
1
1-2 Servo motors en 3/2005
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GeneralList of abbreviations
1-3Servo motors en 3/2005
1
Designations used
AC Alternating current/voltage
CE Communauté EuropéenneCSA Canadian Standards Association
DC Direct current/voltageDIN Deutsches Institut für Normung
EMC Electromagnetic compatibilityEN European standard
Fa [N] Applied axial forcefr [Hz] Rated frequencyFr1 [N] Applied radial force in centre of shaftFr2 [N] Applied radial force at shaft end
h [mm] Shaft height
i Transmission ratioI0 [A] Continuous standstill currentIB [A] Rated current of brakeIEC International Electrotechnical
CommissionIM International Mounting CodeImax [A] Maximum currentIr [A] Rated currentIP International Protection Code
JB [kg m2 · 10–4] Moment of inertia - brakeJload [kg m2 · 10–4] Moment of inertia - loadJmot [kg m2 · 10–4] Moment of inertia - motor
kELL [V/1000 rpm] Combined voltage constantkt0 [Nm/A] Torque constant at standstill
L1σ [mH] Stator leakage inductanceL2σ’ [mH] Rotor leakage inductance (referred to
stator)Lh [mH] Mutual inductanceLphase [mH] Winding inductance per phase
m [kg] MassM0 [Nm] Continuous standstill torqueMB [Nm] Holding torque of brakeMcont [Nm] Continuous torqueMload [Nm] Torque of the loaded machineMmax [Nm] Maximum torqueMr [Nm] Rated torqueMperm [Nm] Permissible torque
NEMA National Electrical ManufacturersAssociation
nmax [rpm ] Maximum speednr [rpm ] Rated speed
Pr [kW] Rated power
R1 [Ω] Winding resistance - phaseR2’ [Ω] Rotor resistance (referred to stator)RUV [Ω] Winding resistance between
2 terminals
UB [V] Rated voltage of brakeUL Underwriters Laboratory listed
componentUr [V] Rated voltageUR Underwriters Laboratory recognised
component
VDE Association of German ElectrotechnicalEngineers
� [%] Efficiency�gearbox Gearbox efficiency
GeneralProduct information
1-4 Servo motors en 3/2005
1
Lenze servo motors
Servo drive systems are nowadays subjected to the moststringent demands. The Global Drive System from Lenzehas succeeded in ensuring that the differing drive unit com-ponents all complement each other perfectly. The Lenzeservo motors have an important role to play in this system.Tailored to various applications, synchronous and asynchro-nous motors that have been optimised to satisfy thevarious requirements in terms of dynamic response, accu-racy and drive behaviour, are available across a wide torqueand power range.
DynamicAll Lenze servo motors feature a low moment of inertia anda high overload capacity. Continuous temperature measure-ment using an integrated thermal sensor delivers an opti-mal control response that is more or less temperature inde-pendent.
When combined with 9300 range servo inverters or theECS servo system, high speed precision, ideal smooth run-ning characteristics and high angular accelerations can beachieved.
PreciseIn combination with the specially designed neodymiumiron boron (NdFeB) high-energy magnets, the new SEpTdesign *) enables a distortion-free, entirely sinusoidal wor-king field to be generated on MCS synchronous servomotors. This ensures both excellent smooth running cha-racteristics (due to the absence of field distortion) andmaximum power density (as the working field is generatedalmost entirely from the induced energy). This optimisedfield form also eliminates practically all distorting coggingand latching torques.
Long service lifeThe high quality levels that Lenze demands of the compo-nents in question satisfy the requirements placed onmodern drive systems in terms of operational reliability andservice life. A reinforced insulation system with thermalreserve (enamel-insulated wire to temperature class H, forclass F use) ensures the long operating life of the winding.The fully-encapsulated stator also ensures the winding isthoroughly protected, even in the event of severe vibration,and allows heat to be dissipated more effectively: the resultis an increase in load capacity and a long trouble-free service life.
Pretensioned and generously dimensioned roller bea-rings with high-temperature resistant grease guarantee along service life for the bearings as well.
*) SePT: Single Element Pole Technology.
Operational reliabilityThe IP54 version of the MCS and MCA series provides agood degree of protection from dust and water. If the drives require even more protection, the MCS and MCAmotors are also available in an IP65 version.
CE conformityAll Lenze servo motors naturally meet the requirements ofthe following EU guidelines:˘ CE conformity with the low voltage directive˘ CE conformity with the electromagnetic compatibility
directive for a typical drive configuration with inverterThe use of integrated system cables makes it easy to main-tain electromagnetic compatibility.
UL certificationAll Lenze servo motors in the MCS and MCA series are desi-gned for use in the Americas and are supplied UR certified(exception: version with 205V brake).
No compromises where output speed is concernedThe large ratio range of Lenze gearboxes, combined withthe small ratio step of 1.12, allows the required outputspeed range to be chosen very precisely. The ability toconnect the gearboxes directly in the case of the MCS andMCA servo motors produces an extremely compact driveunit with a minimal unit volume. It goes without sayingthat all Lenze servo motors can also be combined withgearboxes in the conventional manner.
GeneralProduct information
1-5Servo motors en 3/2005
1
AdaptableThe modular structure of the motors and the concept-based variants will help you to choose the right solution forany application.
The numerous output designs of the motors and gearedmotors mean that the drives can be adapted to almost anydrive task:˘ Servo motors with cylindrical shaft end with or without
keyway˘ Servo geared motors with solid shaft, hollow shaft or
hollow shaft with shrink disk˘ Servo geared motors with or without flange, foot or cen-
tring˘ A range of integral phase angle sensors allows the
motors to be configured to achieve the required accu-racy: resolvers are the standard solution with optimisedresponse resulting from internal improvements in resol-ver accuracy, SinCos absolute value encoders for thegreatest precision or even incremental encoders forgeneral applications
˘ Tailored to the relevant motor type, permanent magnetor spring-applied holding brakes with differing torqueranges ensure exact positioning in all application scena-rios, even when the drive is de-energised
QuietThe high chopper frequencies of the inverters (up to 16 kHz) and a cleverly designed magnetic circuit result inextremely low noise levels. Optimised gear teeth geometryin the Lenze gearboxes prevents noise developing, whilethe internally ribbed cast iron gearbox housing also helpsreduce noise levels.
CompactThe high power density of all Lenze servo motors encoura-ges the development of small, highly dynamic drive units.The use of servo geared motors with direct mounting ofthe motors to the gearbox makes for particularly compactdrives.
Reduced backlashThe use of zero backlash permanent magnet holding brakesenables defined holding of a position even if the drive hasbeen disconnected from the power supply.
The low backlash joining elements on the Lenze gearboxesand high teeth quality due to precision manufacturing mini-mise output backlash on the servo geared motors in compari-son with similar gearboxes.
For the highest requirements with respect to reducedbacklash, all MCS and MCA servo motors can be combinedwith flange-mounted GPA series planetary gearboxes.It goes without saying that here, as with all motor-gearboxcombinations, we are committed to using friction-typeconnections, which can also reliably handle highly dynamicservo applications.
Special models We can also provide special models tailored to meet therequirements of specific applications.
Easy to installAll Lenze servo motors are guaranteed to be extremely easyto install, with short down times whenever one needs to bereplaced. All connectors on the MCS and MCA motors arekeyed to prevent incorrect connection and can be turnedthrough about 240° to allow them to be fitted and remo-ved easily in all situations.
Please contact us should you require more information.
Detailed Operating Instructions for all Lenze servo motorscan be found on the Download pages at www.Lenze.de
Easy-to-install housing format on MCS synchronous servo motors
GeneralProduct information
1-6 Servo motors en 3/2005
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MCS 06F MCS 09H MCS 12L
MC
S 06
MSC
09
MC
S 12
MC
S 14
MC
S 19
MC
A 1
0
MC
A 1
3
MC
A 1
4
MC
A 1
7
MC
A 1
9
MC
A 2
1
MD
xQA
100
MD
xQA
112
MD
xQA
132
MD
xQA
160
Versions
Synchronous servo motor ö ö ö ö ö
Asynchronous servo motor ö ö ö ö ö ö ö ö ö ö
Rated speed
500...999 rpm ö ö ö
1000...1499 rpm ö ö ö ö ö ö
1500 ... 2499 rpm ö ö ö ö ö ö ö ö ö
2500 ... 2999 rpm ö ö
3000 ... 3999 rpm ö ö ö ö ö ö ö ö ö ö
4000 ... 4999 rpm ö ö ö ö ö ö ö ö
5000 ... 6000 rpm ö ö
Speed/position encoders
Resolver ö ö ö ö ö ö ö ö ö ö ö ö ö ö ö
SinCos single or multiturn ö ö ö ö ö ö ö ö ö ö ö ö ö ö ö
Incremental encoder ö ö ö ö ö ö ö ö ö ö
without ö ö ö ö
Design
B5 FF75 ö
B5A 120 FF100 ö ö
B5A 160 FF130 ö ö
B5A 200 FF165 ö ö ö
B5A 250 FF215 ö ö ö
B5A 300 FF265 ö ö
B5A 400 FF350 ö
B14 C105 ö
B14 C160 ö ö ö ö ö
B35 A250 FF215 ö
B35 A300 FF265 ö ö
B35 A400 FF350 ö
Shaft end (with and without keyway)
11 x 23 ö
14 x 30 ö ö
19 x 40 ö ö
24 x 50 ö ö ö
28 x 60 ö ö
38 x 80 ö ö ö
55 x 110 ö ö
Design overview - servo motors
GeneralProduct information
1-7Servo motors en 3/2005
1
MC
S 06
MC
S 09
MC
S 12
MC
S 14
MC
S 19
MC
A 1
0
MC
A 1
3
MC
A 1
4
MC
A 1
7
MC
A 1
9
MC
A 2
1
MD
xQA
100
MD
xQA
112
MD
xQA
132
MD
xQA
160
Versions
Synchronous servo motor ö ö ö ö ö
Asynchronous servo motor ö ö ö ö ö ö ö ö ö ö
Brake
without brake ö ö ö ö ö ö ö ö ö ö ö ö ö ö ö
with permanent-magnet brake, 24 V ö ö ö ö ö ö ö ö ö ö ö
with permanent-magnet brake, 205 V ö ö ö ö ö ö
with spring-applied brake, 24 V ö ö ö ö
with spring-applied brake, 24 V higher-torque ö ö ö ö
with spring-applied brake, 205 V ö ö ö ö
with spring-applied brake, 205 V higher-torque ö ö ö ö
Vibration level, concentricity, axial run-out (DIN 42955)
normal ö ö ö ö ö ö ö ö ö ö ö
reduced ö ö ö ö
Type of connection
Two circular connectors for power and encoder(s) ö ö ö ö ö ö ö ö ö ö ö
Terminal box for power/fan, plug-in connector for encoder ö ö ö ö ö ö ö ö ö ö
Terminal box for power and encoder(s) ö ö ö ö ö ö ö ö ö ö ö
Type of protection
IP54 ö ö ö ö ö ö ö ö ö ö ö
IP65 (naturally ventilated only) ö ö ö ö ö ö ö ö ö ö ö
IP23s ö ö ö ö
Cooling
Natural ventilation without a fan ö ö ö ö ö ö ö ö ö ö ö
Blower, axial 1 ph, 230 V ö ö ö ö ö
Blower, radial 3 ph, 400 V without filter ö ö ö ö
Blower, radial 3 ph, 400 V with filter ö ö
Blower, radial 3 ph, 350...540 V without filter ö ö ö ö
Blower, radial 3 ph, 350...540 V with filter ö ö ö ö
Temperature protection
KTY ö ö ö ö ö ö ö ö ö ö ö
KTY and TKO ö ö ö ö
approval
UR ö ö ö ö ö ö ö ö ö ö ö õ õ õ
Design overview - servo motors
õ: optional
GeneralProduct information
1-8 Servo motors en 3/2005
1
MCS 14H MCS 19F
Motor nN M0 Mmax MN PN IN nmax Jmot Motor (rpm) (w/o brake) data
rpm Nm Nm Nm kW A kg m2 · 10-4
MCS 06C41 4050 0.8 2.4 0.6 0.25 1.3 0.14
MCS 06C60 6000 0.8 2.4 0.5 0.31 2.4 0.14
MCS 06F41 4050 1.5 4.4 1.2 0.51 1.5 8000 0.22 Page 2-3
MCS 06F60 6000 1.5 4.4 0.9 0.57 2.5 0.22
MCS 06I41 4050 2.0 6.2 1.5 0.64 1.6 0.30
MCS 06I60 6000 2.0 6.2 1.2 0.75 2.9 0.30
MCS 09F38 3750 4.2 15.0 3.1 1.2 2.5 1.50
MCS 09F60 6000 4.2 15.0 2.4 1.5 4.5 7000 1.50 Page 2-17
MCS 09H41 4050 5.5 20.0 3.8 1.6 3.4 1.90
MCS 09H60 6000 5.5 20.0 3.0 1.9 6.0 1.90
MCS 12H15 1500 11.4 29.0 10.0 1.9 3.8 7.3
MCS 12H35 3525 11.4 29.0 7.5 2.8 5.7 6000 7.3 Page 2-29
MCS 12L20 1950 15.0 56.0 13.5 2.8 5.9 10.6
MCS 12L41 4050 15.0 56.0 11.0 4.7 10.2 10.6
MCS 14D15 1500 11.0 29.0 9.2 1.4 4.5 8.1
MCS 14D36 3600 11.0 29.0 7.5 2.8 7.5 8.1
MCS 14H15 1500 21.0 55.0 16.0 2.5 6.6 14.2
MCS 14H32 3225 21.0 55.0 14.0 4.7 11.9 6000 14.2 Page 2-41
MCS 14L15 1500 28.0 77.0 23.0 3.6 9.7 23.4
MCS 14L32 3225 28.0 77.0 17.2 5.8 15.0 23.4
MCS 14P14 1350 37.0 105.0 30.0 4.2 10.8 34.7
MCS 14P32 3225 37.0 105.0 21.0 7.1 15.6 34.7
MCS 19F14 1425 32.0 86.0 27.0 4.0 8.6 65.0
MCS 19F30 3000 32.0 86.0 21.0 6.6 14.0 65.0
MCS 19J14 1425 51.0 129.0 40.0 6.0 12.3 4000 105.0 Seat 2-55
MCS 19J30 3000 51.0 129.0 29.0 9.1 18.5 105.0
MCS 19P14 1350 64.0 190.0 51.0 7.2 14.3 160.0
MCS 19P30 3000 64.0 190.0 32.0 10.0 19.0 160.0
MCS synchronous servo motors product overview
1) Without brake, with resolver.2) Magnetically/mechanically permissible torque.
Motor type nN M0 Mmax2) MN PN IN nmax cos f J1) m1) motor
[rpm] [Nm] [Nm] [Nm] [kW] [A] [rpm] [kg m2 · 10-4] [kg] data
Without fan
MCA 10I40…S00 3950 2.3 10 2.0 0.8 2.4 8000 0.70 2.4 6.4 Page
MCA 13I41…S00 4050 4.6 32 4.0 1.7 4.4 8000 0.76 8.3 10.4 3-3
MCA 14L20… S00 2000 8.0 60 6.7 1.4 3.3 8000 0.75 19.2 15.1 Page
MCA 14L41…S00 4100 8.0 60 5.4 2.3 5.8 8000 0.75 19.2 15.1 3-21
MCA 17N23…S00 2300 12.8 100 10.8 2.6 5.5 8000 0.81 36.0 22.9 Page
MCA 17N41…S00 4110 12.8 100 9.5 4.1 10.2 8000 0.80 36.0 22.9 3-35
MCA 19S23…S00 2340 22.5 180 16.3 4.0 8.2 8000 0.80 72.0 44.7 Page
MCA 19S42…S00 4150 22.5 180 12.0 5.2 14.0 8000 0.78 72.0 44.7 3-49
MCA 21X25…S00 2490 39.0 300 24.6 6.4 13.5 8000 0.83 180.0 60.0 Page
MCA 21X42…S00 4160 39.0 300 17.0 7.4 19.8 8000 0.80 180.0 60.0 3-63
With blower
MCA 13I34…F10 3410 7.0 32 6.3 2.2 6.0 8000 0.75 8.3 12.0 Page 3-3
MCA 14L16…F10 1635 13.5 60 12.0 2.1 4.8 8000 0.81 19.2 16.9 Page
MCA 14L35…F10 3455 13.5 60 10.8 3.9 9.1 8000 0.80 19.2 16.9 3-21
MCA 17N17…F10 1680 23.9 100 21.5 3.8 8.5 8000 0.80 36.0 25.5 Page
MCA 17N35…F10 3480 23.9 100 19.0 6.9 15.8 8000 0.80 36.0 25.5 3-35
MCA 19S17…F10 1700 40.0 180 36.3 6.4 13.9 8000 0.83 72.0 48.2 Page
MCA 19S35…F10 3510 40.0 180 36.0 13.2 28.7 8000 0.80 72.0 48.2 3-49
MCA 21X17…F10 1710 75.0 300 61.4 11.0 22.5 8000 0.85 180.0 63.5 Page
MCA 21X35…F10 3520 75.0 300 55.0 20.3 42.5 8000 0.80 180.0 63.5 3-63
GeneralProduct information
1-9Servo motors en 3/2005
1
MCA asynchronous servo motors product overview
Motor type Circuit nN M0 Mmax2) MN PN IN nmax cos f J1) m1) motor
[rpm] [Nm] [Nm] [Nm] [kW] [A] [rpm] [kg m2 · 10-4] [kg] data
MDFQA 100-22Y 1420 76 250 71 10.6 26.5
50000.84
180 65Δ 2930 76 250 66 20.3 46.9 0.80
Y 760 156 500 145 11.5 27.2 0.87 Page MDFQA 112-22, 50
Δ 1425 156 500 135 20.1 43.75000
0.86470 115
4-3
Y 1670 156 500 130 22.7 49.1 0.85MDFQA 112-22, 100
Δ 2935 156 500 125 38.4 81.9 0.83
Y 550 325 1100 296 17.0 45.2 0.81MDFQA 132-32, 36
Δ 1030 325 1100 288 31.1 77.44500
0.771310 170
Y 1200 325 1100 282 35.4 88.8 0.78MDFQA 132-32, 76
Δ 2235 325 1100 257 60.1 144.8 0.80 Page
Y 498 480 1600 433 22.6 51.5 0.87 4-19 MDFQA 160-32, 31
Δ 890 480 1600 434 40.5 87.04500
0.862900 300
Y 1280 470 1600 410 55.0 115.5 0.89MDFQA 160-32, 78
Δ 2295 470 1600 395 95.0 195.5 0.88
MDFQA asynchronous servo motors product overview
GeneralProduct information
1-10 Servo motors en 3/2005
1
General data
Synchronous servo motors Asynchronous servo motors Asynchronous servo motorsMCS MCA MDFQA
Enclosure IP54/IP65 (naturally ventilated only) IP23
Thermal class Utilisation to temperature class F (VDE 0530) Insulation system (enamel-insulated wire) to thermal class H
UL conformance UR recognised component UL version File no. on request*)
E 210321
Insulation resistance Maximum voltage amplitude Û = 1.5 kVMaximum rate of voltage rise du/dt = 5 kV/μs
Vibration level N N Frame size 10 and 13 NR above size 14
Smooth running, run-out, N N Frame size 10 and 13 Nconcentricity R above size 14
Mechanical tolerance Diameter of shaft end d ø 11 to ø 38: k6, at ø 55: m6Diameter of centring flange b1: J6
Temperature monitoring KTY 83 – 110 + 2x PTC 150° Continuous temperature sensor KTY combined MCS06: 1 x KTY 83 – 110 **) (KTY 83 – 110) (full protection with thermo-switch
not provided)
Connection 1 connector each for: motor and brake, resolver and motor connection as terminaltemperature sensor, blower (MCA above frame size 13) or box, encoder connection
terminal box with plug
Temperature range –20 to +40 °C with no power reduction (without brake, unventilated) –10 to +40 °C with no power reduction (with brake)
–15 to +40 °C with no power reduction (forced ventilated)
Air humidity up to 85 % no condensation
Surface temperature up to 140 °C Naturally-ventilated motors up to 140 °C up to 110 °CForced ventilated motors up to 110 °C
Site altitude up to 1000 m amsl with no power reduction, with power reduction up to 4000 m
Demagnetising limit >5 · IN with natural ventilation No demagnetisation possible
Maximum torque >4 · MN >5 · MN
Rated speed 1350 – 6000 rpm 1635 – 4160 rpm 550 – 2935 rpm
Phase angle sensor Resolver/SinCos Resolver/Incremental encoder/SinCos absolute value encoderabsolute value encoder SinCos encoder
Type B5 B5 / B14 B5 / B35
Storage Deep-groove ball bearing with high-temperature resistant grease, sealing disc/cover plate Locating bearing on the B-side Locating bearing on the A-side Locating bearing on the B-side
Shaft end with/without keyway
Brake with/without permanent-magnet holding brake with/without spring-applied brake
Fan naturally ventilated only Axial fan above frame size 13 Radial-flow fanpossible
Colour Black, RAL 9005
*) Optional: UR recognised componentFile No. E 210321(not: MDFQA 160).
**) No full protection.
GeneralProduct information
1-11Servo motors en 3/2005
1
Concentricity and axial run-out of the mounting flangesConcentricity of the shaft ends
Motor type Form Centring Measuring Concentricity, run-out Shaft Smooth running limit valuediameter diameter y [mm] d [mm] x [mm]b1 [mm] m [mm]
N R N R
MCS 06 B5 60 65 0.08 0.04 11 0.035 0.018
MCS 09 B5 80 85 0.08 0.04 14 0.035 0.018
MCS 12 B5 110 115 0.1 0.05 19 0.040 0.021
MCS 14 B5 130 135 0.1 0.05 24 0.040 0.021
MCS 19 B5 180 185 0.1 0.05 28 0.040 0.021
MCA 10 B5 80 113 0.08 0.04 14 0.035 0.018B14 70 98 0.08 0.04 14 0.035 0.018
MCA 13 B5, B14 110 149 0.1 0.05 19 0.04 0.021
MCA 14 B5 130 188 0.1 0.05 24 0.04 0.021B14 110 149 0.1 0.05 24 0.04 0.021
MCA 17 B5 130 188 0.1 0.05 24 0.04 0.021B14 110 149 0.1 0.05 24 0.04 0.021
MCA 19 B5 180 239 0.1 0.05 28 0.04 0.021B14 110 149 0.1 0.05 28 0.04 0.021
B5 180 239 0.1 0.05 38 0.05 0.025MCA 21 B5, A300 230 289 0.1 0.05 38 0.05 0.025
B14 110 149 0.1 0.05 38 0.05 0.025
- limit values for checking the smooth running of the shaft ends and the con-centricity and run-out of the mounting flange according to DIN 42 955 andvibration level to DIN VDE 0530 Part 14
- recommended values shown in bold
Vibration level
Motor type Maximum RMS valueof vibration velocity
[mm/s]N R
MCS 06 1.8 1.12
MCS 09 1.8 1.12
MCS 12 1.8 1.12
MCS 14 1.8 1.12
MCS 19 1.8 1.12
Mmax 10 13 1.8 1.12
MCA 14-21 1.8 1.12
- at n = 600...3600 rpm
- recommended values shown in bold
B y
d
10
B
A x
l/2
b1
B y
m
A
+-1 Distanceof dial gauge holderfrom flange for checkingthe centring
1-12 Servo motors en 3/2005
1
GeneralDrive dimensioning
1-13Servo motors en 3/2005
1
All values given in tables and diagrams for the servo motorsare valid for a maximum ambient temperature of 40°C andan installation height up to 1000 m amsl.
If installation conditions differ, the correction factorsbelow should be taken into account.
Influence of ambient temperature and installation height
Perm
issi
ble
tor
qu
eM
per
m/M
con
t40
°C 1
000
m
20 30 40 50 60Cooling air temperature/Ambient temperature [°C]
Site altitude < 1000 m
< 2000 m
< 3000 m
< 4000 m
MCS synchronous servo motors
MCA and MDFQA asynchronous servo motors, on motors with blower MCA ... F 10 and MDFQAMaximum ambient temperature 40 °C
1.20
1.00
0.80
0.60
0.40
020
Perm
issi
ble
tor
qu
eM
per
m/M
con
t40
°C 1
000
m
20 30 40 50 60Cooling air temperature/Ambient temperature [°C]
Site altitude < 1000 m
< 2000 m
< 3000 m
< 4000 m
1.20
1.00
0.80
0.60
0.40
020
> 40 °C only without blower
> 40 °C only without blower
GeneralDrive dimensioning
1-14 Servo motors en 3/2005
1
MCS synchronous servo motors have been developed inparticular for dynamic drive tasks and therefore featurevery high standstill and maximum torques. These optimi-sed characteristics enable a smaller motor to be selectedfor many applications than if the motor was dimensionedin accordance with the rated data.
A brief overview of the most important data and relations-hips for dimensioning a servo motor appears below:
Jloadi ≈√ Jmot
nNi ≈nload
Mmax = Maccel +1 1 Mloadi �gearbox
Maccel = 2yπ Δn Jmot + 1 Jload
Δt i2( )
Gearbox ratio:˘ for optimum dynamics
˘ for optimum utilisation in continuous operation
Maximum torque:
The thermal design of the motor takes the effective torqueand the average speed into account. In the case of shortload cycle steps and cycle times < 1 min, the followingapplies:
If nm, Mrms are located below the characteristic for conti-nuous operation or the following relationship is true
and all working points Mi, ni are below the torque limitline, then the thermal design of the motor is correct.
r.m.s. torque: Average speed:
. nmMrms ≤ M0 + (Mn – M0 ) nn
0,5
1
1,5
2
2,5
Illustration of correct thermal motor design: lines Mrms andnaverage intersect below the characteristic for continuousoperation, and all working points Mi, ni are below the torque limit line (dependent on motor and servo controller).
If the drive task involves a cyclic motion sequence, asshown on page 1-15, the following relationships for Meff and nm apply:
2t1Mrms = M2max√ T
t1 + t2nm = nmaxTMotor standstilltorque M0
Rated pointMn, nn
Mrms, naverage
Maximum torque with selec-ted servo controllerMcont, M0, Mn
Mrms/naverage
Individual operating points Mi, ni
Torq
ue
M/M
0
Speed n
1 M2 . tMeff = i i√ T ∑i
1 n . tnm= | i i |T
∑i
GeneralDrive dimensioning
1-15Servo motors en 3/2005
1
Example calculationValues for the example illustrated in the diagram:
t1 = 60 ms t2 = 90 ms T = 480 ms
nBmax = 2300 rpm MBmax = 100 Nm
Mrms = 2 · 60 ms · M2Bmax = 0.5 · MBmax = 50 NM
√ 480 ms
nm = 60 + 90 nBmax = 0.3125 · nBmax = 720 rpm480
The motor is suitable for the drive, although the rated tor-que (32 Nm) is less than 1/3 of the drive torques required inthe example:1) The operating point calculated from the effective torque
(50 Nm) and the average speed (720 rpm) is below thecharacteristic for continuous operation.
2) All working points are below the maximum torque cha-racteristic of MCS 19P30 with the EVS 9328 servo con-troller(Imax controller = 70.5 A).
To illustrate an example calculation for an MCS 19 servomotor connected to an EVS 9328 servo controller:
-1,5
-1
-0,5
0
0,5
1
1,5
0 200 400 600 800 1000
0
20
40
60
80
100
120
140
0 500 1000 1500 2000 2500 3000 3500
Motion diagram for example calculation
Torq
ue
M in
Nm
Speed n in rpm
Motor standstilltorque M0
Mrms, naverage
Maximum torque MCS 19P30with 9328 servo controllerMcont, M0, Mn
Mrms/naverage
Individual operating points Mi, ni
Rated pointMn, nn
n/n Bmax
M/M Bmax
Constant travel time t2
Load cycle duration T,480 ms
Acceleration and deceleration timet1, 60 ms
Time in ms
M/M
Bm
ax, n
/n B
max
Selected motor:MCS 19P30 with dataM0 = 64 Nm and Mn = 32 Nm
2
2-1Servo motors en 3/2005
Technical data MCS synchronousservo motors
Synchronous servo motorsMCS 06
Rated data ______________ 2-3Servo controller assignment______ 2-4Torque characteristics _________ 2-8Short-time operation characteristic __ 2-11Brake assignment ___________2-14Mechanical dimensions ________ 2-15Permissible shaft loads ________ 2-16
Synchronous servo motorsMCS 09
Rated data ______________ 2-19Servo controller assignment ______2-20Torque characteristics_________ 2-24Short-time operation characteristic __ 2-26Brake assignment ___________2-28Mechanical dimensions ________ 2-29Permissible shaft loads ________2-30
Synchronous servo motorsMCS 12
Rated data ______________ 2-33Servo controller assignment ______2-34Torque characteristics_________ 2-38Short-time operation characteristic __ 2-40Brake assignment ___________2-42Mechanical dimensions ________ 2-43Permissible shaft loads ________ 2-44
Synchronous servo motorsMCS 14
Rated data ______________ 2-47Servo controller assignment______ 2-48Torque characteristics_________ 2-52Short-time operation characteristic __ 2-56Brake assignment___________ 2-58Mechanical dimensions ________ 2-59Permissible shaft loads ________ 2-60
Synchronous servo motorsMCS 19
Rated data ______________ 2-63Servo controller assignment______ 2-64Torque characteristics_________ 2-68Short-time operation characteristic __ 2-71Brake assignment ___________2-73Mechanical dimensions ________ 2-75Permissible shaft loads ________ 2-76
Options
Terminal box _____________ 2-78Temperature sensor __________2-80Notes regarding accessories______ 2-81
2
MCS synchronous servo motors
2-2 Servo motors en 3/2005
2
MCS synchronous servo motors are the ideal solution wherever maximum dynamics and maximum precisionneed to be combined with minimum dimensions.
The stator winding on the MCS motors has been createdusing a new production method based on the SEpTdesign*). When combined with high-quality neodymiumiron boron magnets outstanding drive characteristics canbe achieved. On the one hand this design ensures a signifi-
cant increase in power density whilst at the same timereducing the moment of inertia and therefore achievesexcellent dynamic characteristics. On the other hand,smooth running characteristics can be optimised anddetent torques minimised. The robust design with largebearings and the high degree of protection also ensure highoperational reliability and long service life even under harshconditions.
SEpT stator winding for MCS
servo motor
Servo motor MCS 14
*) SePT: Single Element PoleTechnology.
FEM calculation
Motor kELL- RUV RUV Lphase kt0- Type Weight Maximumfactor at at factor connector- without speed
at 150 °C 20 °C 150 °C at 150 °C type brake mech.
V/1000 rpm Ω Ω mH Nm/A kg rpm
MCS 06C41 36.6 27.1 36.5 51.0 0.66 1.8 8000MCS 06C60 18.3 6.8 9.1 12.8 0.33 1.8 8000
MCS 06F41 60.1 21.9 29.5 63.5 1.05 EWS0001 2.2 8000MCS 06F60 30.0 5.5 7.4 15.9 0.53 2.2 8000
MCS 06I41 73.4 18.8 25.4 60.2 1.21 2.9 8000MCS 06I60 36.7 4.7 6.3 15.1 0.60 2.9 8000
Motor nN M0 Mmax MN PN I0 IN UN fN � Imax JMotorwithout
brakerpm Nm Nm Nm kW A A V Hz % A kg m2 · 10-4
MCS 06C41 4050 0.8 2.4 0.6 0.25 1.3 1.3 225 270 65 5.4 0.14MCS 06C60 6000 0.8 2.4 0.5 0.31 2.5 2.4 135 400 70 10.8 0.14
MCS 06F41 4050 1.5 4.4 1.2 0.51 1.5 1.5 320 270 77 5.3 0.22MCS 06F60 6000 1.5 4.4 0.9 0.57 2.9 2.5 180 400 81 10.5 0.22
MCS 06I41 4050 2.0 6.2 1.5 0.64 1.7 1.6 325 270 81 5.9 0.30MCS 06I60 6000 2.0 6.2 2.2 0.75 3.4 2.9 190 400 84 11.8 0.30
Technical dataMCS 06 synchronous servo motors
2-3Servo motors en 3/2005
2
Rated data
MCS 06FMCS 06C MCS 06I
The Operating Instructions for the MCS motors can be found in the
download area of the Lenze Internet site at www.Lenze.de
Technical dataMCS 06 synchronous servo motors
2-4 Servo motors en 3/2005
2
Servo controller assignment
Assignment of ECS servo system – axis modules
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) 2) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
MCS 06C41 MN [Nm] 0.6
M0 [Nm] 0.8
Mmax n = 04) [Nm] 1.2
Mmax [Nm] 1.9
MCS 06C60 MN [Nm] 0.4 0.5
M0 [Nm] 0.6 0.8
Mmax n = 04) [Nm] 0.6 1.2
Mmax [Nm] 1.0 1.9
MCS 06F41 MN [Nm] 1.2
M0 [Nm] 1.5
Mmax n = 04) [Nm] 2.0
Mmax [Nm] 3.5
MCS 06F60 MN [Nm] 0.7 0.9
M0 [Nm] 1.0 1.5
Mmax n = 04) [Nm] 1.0 2.0
Mmax [Nm] 1.8 3.5
MCS 06I41 MN [Nm] 1.5 1.5
M0 [Nm] 2.0 2.0
Mmax n = 04) [Nm] 2.6 5.0
Mmax [Nm] 4.4 6.2
MCS 06I60 MN [Nm] 0.8 1.2 1.2
M0 [Nm] 1.2 2.0 2.0
Mmax n = 04) [Nm] 1.3 2.6 4.9
Mmax [Nm] 2.2 4.4 6.2
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e. g. horizontal motion dri-ves) the reduction can usually be ignored.
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply3) Caution: On the ECS automatic switching to 4 kHz not taken into account;
when using automatic switching to 4 kHz, the maximum torques and cur-rents apply at 4 kHz
4) The reduction in torque must be taken into account in applications thathave an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e. g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCS 06 synchronous servo motors
2-5Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.4 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz1)2)3) [A] 1.5 3.0 6.0 12.1 18.1 24.2
Maximum current > 5 Hz1)2)3) [A] 2.7 5.3 10.7 21.3 32.0 42.7
Motor type
MCS 06C41 MN [Nm] 0.6 0.6
M0 [Nm] 0.8 0.8
Mmax n = 04) [Nm] 0.8 1.5
Mmax [Nm] 1.4 2.4
MCS 06C60 MN [Nm] 0.5 0.5
M0 [Nm] 0.8 0.8
Mmax n = 04) [Nm] 0.8 1.5
Mmax [Nm] 1.3 2.4
MCS 06F41 MN [Nm] 1.1 1.2
M0 [Nm] 1.4 1.5
Mmax n = 04) [Nm] 1.3 2.7
Mmax [Nm] 2.4 4.4
MCS 06F60 MN [Nm] 0.9 0.9
M0 [Nm] 1.4 1.5
Mmax n = 04) [Nm] 1.3 2.7
Mmax [Nm] 2.4 4.4
MCS 06I41 MN [Nm] 1.3 1.5
M0 [Nm] 1.6 2.0
Mmax n = 04) [Nm] 1.7 3.3
Mmax [Nm] 3.0 5.6
MCS 06I60 MN [Nm] 1.1 1.2
M0 [Nm] 1.6 2.0
Mmax n = 04) [Nm] 1.7 3.3
Mmax [Nm] 3.0 5.7
Assignment of ECS servo system – axis modules
Technical dataMCS 06 synchronous servo motors
2-6 Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0
Maximum current > 5 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 35.2 48.0 70.5 88.5 133.5
Motor type
MCS 06C41 MN [Nm] 0.6 0.6 0.6
M0 [Nm] 0.8 0.8 0.8
Mmax n = 0 [Nm] 1.2 1.8 2.4
Mmax [Nm] 1.2 1.8 2.4
MCS 06C60 MN [Nm] 0.5 0.5 0.5
M0 [Nm] 0.8 0.8 0.8
Mmax n = 0 [Nm] 1.0 1.5 2.4
Mmax [Nm] 1.0 1.5 2.4
MCS 06F41 MN [Nm] 1.2 1.2 1.2
M0 [Nm] 1.5 1.5 1.5
Mmax n = 0 [Nm] 2.0 3.3 4.4
Mmax [Nm] 2.0 3.3 4.4
MCS 06F60 MN [Nm] 0.9 0.9 0.9
M0 [Nm] 1.3 1.5 1.5
Mmax n = 0 [Nm] 1.7 2.6 4.4
Mmax [Nm] 1.7 2.6 4.4
MCS 06I41 MN [Nm] 1.4 1.5 1.5
M0 [Nm] 1.8 2.0 2.0
Mmax n = 0 [Nm] 2.6 4.2 6.2
Mmax [Nm] 2.6 4.2 6.2
MCS 06I60 MN [Nm] 1.0 1.2 1.2
M0 [Nm] 1.5 2.0 2.0
Mmax n = 0 [Nm] 2.1 3.3 5.6
Mmax [Nm] 2.1 3.3 5.6
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller assignment
Servo controller 93òò assignment
Technical dataMCS 06 synchronous servo motors
2-7Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 16 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0
Maximum current > 5 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0
Motor type
MCS 06C41 MN [Nm] 0.5 0.6 0.6
M0 [Nm] 0.7 0.8 0.8
Mmax n = 0 [Nm] 0.9 1.4 2.1
Mmax [Nm] 0.9 1.4 2.1
MCS 06C60 MN [Nm] 0.4 0.5 0.5
M0 [Nm] 0.6 0.8 0.8
Mmax n = 0 [Nm] 0.7 1.1 1.9
Mmax [Nm] 0.7 1.1 1.9
MCS 06F41 MN [Nm] 0.9 1.2 1.2
M0 [Nm] 1.1 1.5 1.5
Mmax n = 0 [Nm] 1.5 2.4 3.8
Mmax [Nm] 1.5 2.4 3.8
MCS 06F60 MN [Nm] 0.6 0.9 0.9
M0 [Nm] 0.9 1.5 1.5
Mmax n = 0 [Nm] 1.2 2.0 3.4
Mmax [Nm] 1.2 2.0 3.4
MCS 06I41 MN [Nm] 1.0 1.5 1.5 1.5
M0 [Nm] 1.3 2.0 2.0 2.0
Mmax n = 0 [Nm] 1.9 3.0 4.8 6.2
Mmax [Nm] 1.9 3.0 4.8 6.2
MCS 06I60 MN [Nm] 1.2 1.2 1.2
M0 [Nm] 1.7 2.0 2.0
Mmax n = 0 [Nm] 2.4 4.3 6.2
Mmax [Nm] 2.4 4.3 6.2
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller 93òò assignment
Technical dataMCS 06 synchronous servo motors
2-8 Servo motors en 3/2005
2
Torque characteristics
MCS 06C60
0
0,5
1
1,5
2
2,5
3
0 1000 2000 3000 4000 5000 6000 7000 8000
0
0,5
1
1,5
2
2,5
3
0 1000 2000 3000 4000 5000 6000 7000
MCS 06C41
Continuous operation S1
Standstill torque: 0.8 Nm
Rated torque S1 operation: 0.55 Nm; 6000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (1 Nm) with ECSxx004 controller; Imax = 4.00 A, 4 kHz
Max. torque (1.9 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (1.3 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (2.4 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (0.7 Nm) with 9322 controller; Imax = 2.70 A, 16 kHz
Max. torque (1.1 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (1.9 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (1 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (1.5 Nm) with 9323 controller; Imax = 5.90 A, 8 kHz
Max. torque (2.4 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 10.8 A
Continuous operation S1
Standstill torque: 0.8 Nm
Rated torque S1 operation: 0.7 Nm; 4050 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (1.9 Nm) with ECSxx004 controller; Imax = 4.00 A, 4 kHz
Max. torque (1.4 Nm) with ECSxx004 controller; Imax = 2.70 A, 8 kHz
Max. torque (2.4 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (0.9 Nm) with 9321 controller; Imax = 1.70 A, 16 kHz
Max. torque (1.4 Nm) with 9322 controller; Imax = 2.70 A, 16 kHz
Max. torque (2.1 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (1.2 Nm) with 9321 controller; Imax = 2.30 A, 8 kHz
Max. torque (1.8 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (2.4 Nm) with 9323 controller; Imax = 5.40 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 5.4 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMC 06 synchronous servo motors
2-9Servo motors en 3/2005
2
MCS 06F60
MCS 06F41
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
0 1000 2000 3000 4000 5000 6000 7000 8000
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
0 1000 2000 3000 4000 5000 6000 7000
Continuous operation S1
Standstill torque: 1.5 Nm
Rated torque S1 operation: 0.9 Nm; 6000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (1.8 Nm) with ECSxx004 controller; Imax = 4.00 A, 4 kHz
Max. torque (3.5 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (2.4 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (4.4 Nm) with ECSxx016 controller; Imax = 10.60 A, 8 kHz
Max. torque (1.2 Nm) with 9322 controller; Imax = 2.70 A, 16 kHz
Max. torque (2 Nm) with 9323 controller; Imax= 4.40 A, 16 kHz
Max. torque (3.4 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (1.7 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (2.6 Nm) with 9323 controller; Imax= 5.90 A, 8 kHz
Max. torque (4.4 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Continuous operation S1
Standstill torque: 1.5 Nm
Rated torque S1 operation: 1.25 Nm; 4050 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (3.5 Nm) with ECSxx004 controller; Imax= 4.00 A, 4 kHz
Max. torque (2.4 Nm) with ECSxx004 controller; Imax= 2.70 A, 8 kHz
Max. torque (4.4 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (1.5 Nm) with 9321 controller; Imax= 1.70 A, 16 kHz
Max. torque (2.4 Nm) with 9322 controller; Imax = 2.70 A, 16 kHz
Max. torque (3.8 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (2 Nm) with 9321 controller; Imax = 2.30 A, 8 kHz
Max. torque (3.3 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (4.4 Nm) with 9323 controller; Imax = 5.30 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed rpm ]Maximum current of limit curve 10.6 A
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm ]Maximum current of limit curve 5.3 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 06 synchronous servo motors
2-10 Servo motors en 3/2005
2
Torque characteristics
MCS 06I60
MCS 06I41
0
1
2
3
4
5
6
7
0 1000 2000 3000 4000 5000 6000 7000 8000
0
1
2
3
4
5
6
7
0 1000 2000 3000 4000 5000 6000
Continuous operation S1
Standstill torque: 2 Nm
Rated torque S1 operation: 1.2 Nm; 6000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (2.2 Nm) with ECSxx004 controller; Imax = 4.00 A, 4 kHz
Max. torque (4.4 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (6.2 Nm) with ECSxx016 controller; Imax = 11.80 A, 4 kHz
Max. torque (3 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (5.7 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (2.4 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (4.3 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (6.2 Nm) with 9325 controller; Imax = 11.80 A, 16 kHz
Max. torque (2.1 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (3.3 Nm) with 9323 controller; Imax = 5.90 A, 8 kHz
Max. torque (5.6 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speeds [rpm]Maximum current of limit curve 11.8 A
Continuous operation S1
Standstill torque: 2 Nm
Rated torque S1 operation: 1.5 Nm; 4050 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (4.4 Nm) with ECSxx004 controller; Imax = 4.00 A, 4 kHz
Max. torque (6.2 Nm) with ECSxx008 controller; Imax = 5.90 A, 4 kHz
Max. torque (3 Nm) with ECSxx004 controller; Imax = 2.70 A, 8 kHz
Max. torque (5.6 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (1.9 Nm) with 9321 controller; Imax = 1.70 A, 16 kHz
Max. torque (3 Nm) with 9322 controller; Imax = 2.70 A, 16 kHz
Max. torque (4.8 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (6.2 Nm) with 9324 controller; Imax = 5.90 A, 16 kHz
Max. torque (2.6 Nm) with 9321 controller; Imax = 2.30 A, 8 kHz
Max. torque (4.2 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (6.2 Nm) with 9323 controller; Imax = 5.90 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm ]Maximum current of limit curve 5.9 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 06 synchronous servo motors
2-11Servo motors en 3/2005
2
Lenze MCS servo motors are designed to be used in dyna-mic applications with high torque peaks. In order to makefull use of this highly dynamic response as simply as possi-
ble, the following diagrams for operating modes S2 and S6illustrate the permissible operating times against the tor-que peaks required.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
MCS06C41
MCS06C60
MCS06F41
MCS06F60
MCS06I41
MCS06I60
Short-time operation mode S2
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [min]
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
MCS06C41
MCS06C60
MCS06F41
MCS06F60
MCS06I41
MCS06I60
Short-time operation mode S6, 1 min. load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
Short-time operation characteristic
Technical dataMCS 06 synchronous servo motors
2-12 Servo motors en 3/2005
2
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
MCS06C41
MCS06C60
MCS06F41
MCS06F60
MCS06I41
MCS06I60
Short-time operation mode S6, 10 min. load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
2-13Servo motors en 3/2005
2
Technical dataMCS 06 synchronous servo motors
2-14 Servo motors en 3/2005
2
Brake assignment
MCS synchronous servo motors can be fitted with integra-ted permanent magnet holding brakes for 24 V DC.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCS 06C41, MCS 06C60MCS 06F41, MCS 06F60MCS 06I41, MCS 06I60
1) Engagement and disengagement times valid for rated voltage (± 0%) andprotective circuit for brakes with varistor for DC-controlled switching. Thetimes may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple < 1%.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm .
Motor Brake type Jmot Permissiblewith Jload / Jmotbrake
kg m2 · 10-4
MCS 06C P1 0.26 22.1
MCS 06F P1 0.34 16.6
MCS 06I P1 0.42 13.3
Permissible moments of inertia
Type Size Holding Holding Average UB3) IB
2) JB Engage- Disen Maximum- Weighttorque torque dynamic ment gage- switching
torque time ment rate per time emergency
M4 M4 M1m +5 % – stop with20 °C 120 °C 120 °C -10 % t1
1) t21) n = 3.000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 04H 2.2 2 0.6 24 0.34 0.12 15 30 29.6 0.27
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account and com-pensated for by applying a higher voltage at the cable input.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Motor type Motor without holding brake Motor with holding brake
k [mm] l [mm] lx [mm] k [mm] l [mm] lx [mm]
MCS 06C 132 155 236.5 150.5 173.5 255
MCS 06F 162 185 266.5 180.5 203.5 285
MCS 06I 192 215 296.5 210.5 233.5 315
Technical dataMCS 06 synchronous servo motors
2-15Servo motors en 3/2005
2
Mechanical dimensions
l Motor length with installation of a resolver as feedbacklx Motor length with installation of an absolute value encoder as feedback
Featherkey 4 x 18 mm(acc. to DIN 6885, Sheet 1)
Technical dataMCS 06 synchronous servo motors
2-16 Servo motors en 3/2005
2
Permissible shaft loads
Forces on the motor shaft
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
0
100
200
300
400
500
600
700
800
900
1000
-400 -300 -200 -100 0 100 200 300
Permissible radial force Fr1 and axial force Fa on shaft
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
The characteristics are valid for all MCS 06 frame sizes
Relationship between radial force and torsional moment onthe shaft.
Technical dataMCS 06 synchronous servo motors
2-17Servo motors en 3/2005
2
0
100
200
300
400
500
600
700
800
900
1000
-400 -300 -200 -100 0 100 200 300
Permissible radial force F r2 and axial force Fa on shaft
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
2
4
6
8
10
12
14
16
18
20
0 200 400 600 800 1000 1200
Without featherkeyTa=f (Fr1) force appliedcentre of shaft journalWithout keywayTa = f (Fr2) application offorceend of shaft journalWith keywayTa=f (Fr1) force appliedcentre of shaft journalWith keywayTa=f (Fr2) force appliedend of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
2-18 Servo motors en 3/2005
2
Technical dataMCS 09 synchronous servo motors
2-19Servo motors en 3/2005
2
Rated data
Motor kELL- RUV RUV Lphase kt0- Type Weight Maximum-factor at at factor connector- without speed
at 150 °C 20 °C 150 °C at 150 °C type brake mech.
V/1000 rpm Ω Ω mH Nm/A kg rpm
MCS 09F38 79.8 5.2 7.0 24.6 1.40 5.2 7000MCS 09F60 39.9 1.3 1.8 6.2 0.70 5.2 7000
MCS 09H41 75.7 3.2 4.3 16.1 1.29EWS0001
6.1 7000MCS 09H60 37.8 0.8 1.1 4.0 0.64 6.1 7000
Motor nN M0 Mmax MN PN I0 IN UN fN � Imax JMotorwithout
brakerpm Nm Nm Nm kW A A V Hz % A kg m2 · 10-4
MCS 09F38 3750 4.2 15 3.1 1.2 3.0 2.5 330 250 90 15 1.50MCS 09F60 6000 4.2 15 2.4 1.5 6.0 4.5 230 400 90 30 1.50
MCS 09H41 4050 5.5 20 3.8 1.6 4.3 3.4 300 270 91 20 1.90MCS 09H60 6000 5.5 20 3.0 1.9 8.5 6.0 190 400 91 40 1.90
MCS 09F MCS 09H
The Operating Instructions for the MCS motors can be found in the
download area of the Lenze Internet site at www.Lenze.de
Technical dataMCS 09 synchronous servo motors
2-20 Servo motors en 3/2005
2
Servo controller assignment
Assignment of ECS servo system – axis modules
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20
Maximum current 0 Hz1)2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz1)2) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
MCS 09F38 MN [Nm] 2.5 3.1 3.1
M0 [Nm] 2.8 4.2 4.2
Mmax n = 04) [Nm] 3.2 6.2 10.8
Mmax [Nm] 5.5 9.8 14.9
MCS 09F60 MN [Nm] 2.1 2.4 2.4
M0 [Nm] 2.8 4.2 4.2
Mmax n = 04) [Nm] 3.2 6.1 10.8
Mmax [Nm] 5.5 9.8 14.9
MCS 09F41 MN [Nm] 3.8 3.8
M0 [Nm] 5.2 5.5
Mmax n = 04) [Nm] 5.9 11.1
Mmax [Nm] 9.9 17.5
MCS 09I60 MN [Nm] 3.0 3.0 3.0
M0 [Nm] 5.2 5.5 5.5
Mmax n = 04) [Nm] 5.9 11.1 15.5
Mmax [Nm] 10.0 17.5 20.5
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e. g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCS 09 synchronous servo motors
2-21Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.4 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz1)2)3) [A] 1.5 3.0 6.0 12.1 18.1 24.2
Maximum current > 5 Hz1)2)3) [A] 2.7 5.3 10.7 21.3 32.0 42.7
Motor type
MCS 09F38 MN [Nm] 3.1 3.1
M0 [Nm] 3.8 4.2
Mmax n = 04) [Nm] 4.1 7.8
Mmax [Nm] 7.0 12.2
MCS 09F60 MN [Nm] 2.4 2.4 2.4
M0 [Nm] 3.7 4.2 4.2
Mmax n = 04) [Nm] 4.1 7.8 10.8
Mmax [Nm] 7.1 12.1 14.9
MCS 09H41 MN [Nm] 3.0 3.8 3.8
M0 [Nm] 3.5 5.5 5.5
Mmax n = 04) [Nm] 3.9 7.6 14.1
Mmax [Nm] 6.8 12.7 20.5
MCS 09H60 MN [Nm] 2.7 3.0 3.0 3.0
M0 [Nm] 3.4 5.5 5.5 5.5
Mmax n = 04) [Nm] 3.9 7.7 11.1 14.1
Mmax [Nm] 6.9 12.7 17.5 20.5
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply3) Caution: On the ECS automatic switching to 4 kHz not taken into account;
when using automatic switching to 4 kHz, the maximum torques and cur-rents apply at 4 kHz
4) The reduction in torque must be taken into account in applications thathave an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e. g. horizontal motion dri-ves) the reduction can usually be ignored.
Assignment of ECS servo system – axis modules
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0
Maximum current > 5 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 35.25 48.0 70.5 88.5 133.5
Motor type
MCS 09F38 MN [Nm] 3.1 3.1 3.1
M0 [Nm] 3.5 4.2 4.2
Mmax n = 0 [Nm] 5.2 7.7 12.0
Mmax [Nm] 5.2 7.7 12.0
MCS 09F60 MN [Nm] 2.4 2.4
M0 [Nm] 4.2 4.2
Mmax n = 0 [Nm] 6.9 11.4
Mmax [Nm] 6.9 11.4
MCS 09H41 MN [Nm] 2.8 3.8 3.8 3.8
M0 [Nm] 3.2 5.0 5.5 5.5
Mmax n = 0 [Nm] 4.9 7.5 12.5 20.1
Mmax [Nm] 4.9 7.5 12.5 20.1
MCS 09H60 MN [Nm] 3.0 3.0 3.0
M0 [Nm] 4.5 5.5 5.5
Mmax n = 0 [Nm] 6.8 11.8 13.8
Mmax [Nm] 6.8 11.8 18.8
Technical dataMCS 09 synchronous servo motors
2-22 Servo motors en 3/2005
2
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller assignment
Servo controller 93òò assignment
Technical dataMCS 09 synchronous servo motors
2-23Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 16 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0
Maximum current > 5 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0
Motor type
MCS 09F38 MN [Nm] 2.2 3.1 3.1 3.1
M0 [Nm] 2.5 4.1 4.2 4.2
Mmax n = 0 [Nm] 3.7 5.9 9.6 14.7
Mmax [Nm] 3.7 5.9 9.6 14.7
MCS 09F60 MN [Nm] 2.4 2.4 2.4
M0 [Nm] 3.6 4.2 4.2
Mmax n = 0 [Nm] 5.3 9.1 9.5
Mmax [Nm] 5.3 9.1 12.8
MCS 09H41 MN [Nm] 3.2 3.8 3.8
M0 [Nm] 3.7 5.5 5.5
Mmax n = 0 [Nm] 5.7 9.7 16.3
Mmax [Nm] 5.7 9.7 16.3
MCS 09H60 MN [Nm] 2.6 3.0 3.0 3.0
M0 [Nm] 3.4 5.5 5.5 5.5
Mmax n = 0 [Nm] 5.1 9.2 9.6 12.5
Mmax [Nm] 5.1 9.2 13.6 17.2
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller 93òò assignment
Technical dataMCS 09 synchronous servo motors
2-24 Servo motors en 3/2005
2
Torque characteristics
MCS 09F60
0
2
4
6
8
10
12
14
16
0 1000 2000 3000 4000 5000 6000 7000 8000
0
2
4
6
8
10
12
14
16
0 1000 2000 3000 4000 5000 6000
MCS 09F38
Continuous operation S1
Standstill torque: 4.2 Nm
Rated torque S1 operation: 2.4 Nm; 6000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (9.8 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (14.9 Nm) with ECSxx032 controller; Imax= 30.00 A, 4 kHz
Max. torque (7 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (12.1 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (14.9 Nm) with ECSxx048 controller; Imax = 30.00 A, 8 kHz
Max. torque (5.3 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (9.1 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (12.8 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (14.9 Nm) with 9327 controller; Imax = 30.00 A, 16 kHz
Max. torque (6.9 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (11.4 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 30.0 A
Continuous operation S1
Standstill torque: 4.2 Nm
Rated torque S1 operation: 3.1 Nm; 3750 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (9.8 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (14.9 Nm) with ECSxx016 controller; Imax = 15.00 A, 4 kHz
Max. torque (7 Nm) with ECSxx008 controller; Imax= 5.30 A, 8 kHz
Max. torque (12.2 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (5.9 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (9.6 Nm) with 9324 controller; Imax= 7.80 A, 16 kHz
Max. torque (14.7 Nm) with 9325 controller; Imax= 14.60 A, 16 kHz
Max. torque (5.2 Nm) with 9322 controller; Imax = 3.80 A, 8 kHz
Max. torque (7.7 Nm) with 9323 controller; Imax= 5.90 A, 8 kHz
Max. torque (12 Nm) with 9324 controller; Imax= 10.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 15.0 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 09 synchronous servo motors
2-25Servo motors en 3/2005
2
MCS 09H60
MCS 09H41
0
5
10
15
20
25
0 1000 2000 3000 4000 5000 6000 7000 8000
0
5
10
15
20
25
0 1000 2000 3000 4000 5000 6000
Continuous operation S1
Standstill torque: 5.5 Nm
Rated torque S1 operation: 3 Nm; 6000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (9.9 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (17.5 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (20.5 Nm) with ECSxx048 controller; Imax = 40.00 A, 4 kHz
Max. torque (6.9 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (12.7 Nm) with ECSxx032 controller; Imax= 21.30 A, 8 kHz
Max. torque (17.5 Nm) with ECSxx048 controller; Imax= 32.00 A, 8 kHz
Max. torque (20.5 Nm) with ECSxx064 controller; Imax = 40.00 A, 8 kHz
Max. torque (5 Nm) with 9324 controller; Imax= 7.80 A, 16 kHz
Max. torque (9.1 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (13.5 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (17.2 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (6.7 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (11.7 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (18.8 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Continuous operation S1
Standstill torque: 5.5 Nm
Rated torque S1 operation: 3.8 Nm; 4050 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (9.9 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (17.5 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (12.7 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (20.5 Nm) with ECSxx032 controller; Imax = 20.00 A, 8 kHz
Max. torque (5.7 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (9.7 Nm) with 9324 controller; Imax= 7.80 A, 16 kHz
Max. torque (16.3 Nm) with 9325 controller; Imax= 14.60 A, 16 kHz
Max. torque (7.5 Nm) with 9323 controller; Imax = 5.90 A, 8 kHz
Max. torque (12.5 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (20.1 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 40.0 A
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 20.0 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 09 synchronous servo motors
2-26 Servo motors en 3/2005
2
Lenze MCS synchronous servo motors are designed to beused in dynamic applications with high torque peaks. Inorder to make full use of this highly dynamic response assimply as possible, the following diagrams for operating
modes S2 and S6 illustrate the permissible operating timesagainst the torque peaks required.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
MCS09F38
MCS09F60
MCS09H41
MCS09H60
Short-time operation mode S2
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [min]
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation operating mode S6, 1 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS09F38
MCS09F60
MCS09H41
MCS09H60
Short-time operation characteristic
Technical dataMCS 09 synchronous servo motors
2-27Servo motors en 3/2005
2
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation operating mode S6, 10 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS09F38
MCS09F60
MCS09H41
MCS09H60
Technical dataMCS 09 synchronous servo motors
2-28 Servo motors en 3/2005
2
Brake assignment
MCS synchronous servo motors can be fitted with integra-ted permanent magnet holding brakes for 24 V DC.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCS 09FMCS 09H
P1 Standard brakeP2 Reinforced brake1) Engagement and disengagement times valid for rated voltage (± 0%) and
protective circuit for brakes with varistor for DC-controlled switching. Thetimes may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple < 1%.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm. -1
Motor Brake Jmot Permissibletype with Jload / Jmot
brakekg m2 · 10-4
MCS 09F P1 2.57 30.5
MCS 09H P1 2.97 26.3
MCS 09F P2 2.57 30.5
MCS 09H P2 2.97 26.3
Permissible moments of inertia
Type Size Holding Holding- Average UB3) IB
2) JB Engage- Disen- Maximum- Weighttorque torque dynamic ment gage- switching
torque time ment rate per time emergency
M4 M4 M1m +5 % – stop with 20 °C 120 °C 120 °C -10 % t1
1) t21) n = 3.000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 07H 8.0 6 4.5 24 0.65 1.07 20 40 400 0.8
P2 07H 12 10 7.0 24 0.65 1.07 20 40 400 0.8
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e. g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account and com-pensated for by applying a higher voltage at the cable input.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Motor type Motor without holding brake Motor with holding brake
k [mm] l [mm] lx [mm] k [mm] l [mm] lx [mm]
MCS 09F 203 233 284 223 253 304
MCS 09H 223 253 304 243 273 324
Technical dataMCS 09 synchronous servo motors
2-29Servo motors en 3/2005
2
Mechanical dimensions
l Motor length with installation of a resolver as feedbacklx Motor length with installation of an absolute value encoder as feedback
Keyway 5 x 25 mm(acc. to DIN 6885, Sheet 1)
Technical dataMCS 09 synchronous servo motors
2-30 Servo motors en 3/2005
2
0
200
400
600
800
1000
1200
-1000 -500 0 500 1000
Permissible radial force Fr1 and axial force Fa on shaft
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
Permissible shaft loads
Forces on the motor shaft
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
The characteristics are valid for all MCS 09 frame sizes
Technical dataMCS 09 synchronous servo motors
2-31Servo motors en 3/2005
2
0
5
10
15
20
25
30
35
40
0 200 400 600 800 1000 1200 1400 1600
Relationship between radial force and torsional moment onthe shaft.
0
200
400
600
800
1000
1200
-1000 -500 0 500 1000
Permissible radial force F r2 and axial force Fa on shaft
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
Without featherkeyTa=f (Fr1) force appliedcentre of shaft journalWithout keywayTa=f (Fr2) force appliedend of shaft journalWith keywayTa=f (Fr1) force appliedcentre of shaft journalWith keywayTa=f (Fr2) force appliedend of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Bearing service life
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
Permissible shaft loading
2-32 Servo motors en 3/2005
2
Technical dataMCS 12 synchronous servo motors
2-33Servo motors en 3/2005
2
Rated data
Motor kELL- RUV RUV Lphase kt0- Type Weight Maximumfactor at at factor connector- without speed
at 150 °C 20 °C 150 °C at 150 °C type brake mech.
V/1000 rpm Ω Ω mH Nm/A kg rpm
MCS 12H15 172.9 5.7 7.7 42.1 2.79 9.5 6000MCS 12H35 86.5 1.4 1.9 10.5 1.40 6000
MCS 12L20 149.2 2.2 3.0 21.8 2.42EWS0001
12.6 6000MCS 12L41 74.6 0.5 0.7 5.5 1.21 6000
Motor nN M0 Mmax MN PN I0 IN UN fN � Imax JMotorwithout
brakerpm Nm Nm Nm kW A A V Hz % A kg m2 · 10-4
MCS 12H15 1500 11.4 29 10.0 1.6 4.1 3.8 300 100 88 12 7.3MCS 12H35 3525 11.4 29 7.5 2.8 8.2 5.7 325 235 91 24 7.3
MCS 12L20 1950 15.0 56 13.5 2.8 6.2 5.9 330 130 90 28 10.6MCS 12L41 4050 15.0 56 11.0 4.7 12.4 10.2 300 270 91 57 10.6
MCS 12LMCS 12H
The Operating Instructions for the MCS motors can be found in the
download area of the Lenze Internet site at www.Lenze.de
Technical dataMCS 12 synchronous servo motors
2-34 Servo motors en 3/2005
2
Servo controller assignment
Assignment of ECS servo system – axis modules
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz1)2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz1)2) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
MCS 12H15 MN [Nm] 10.0 10.0
M0 [Nm] 11.2 11.4
Mmax n = 04) [Nm] 11.9 22.6
Mmax [Nm] 20.1 29.0
MCS 12H35 MN [Nm] 5.3 7.5 7.5
M0 [Nm] 5.6 11.2 11.4
Mmax n = 04) [Nm] 6.0 11.8 22.5
Mmax [Nm] 10.4 20.1 29.0
MCS 12L20 MN [Nm] 13.5 13.5
M0 [Nm] 15.0 15.0
Mmax n = 04) [Nm] 21.4 39.4
Mmax [Nm] 35.5 56.4
MCS 12L41 MN [Nm] 8.6 11.0 11.0 11.0
M0 [Nm] 9.7 15.0 15.0 15.0
Mmax n = 04) [Nm] 10.8 21.3 30.8 39.5
Mmax [Nm] 19.0 35.5 49.6 56.4
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e. g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCS 12 synchronous servo motors
2-35Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.4 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz1)2)3) [A] 1.5 3.0 6.0 12.1 18.1 24.2
Maximum current > 5 Hz1)2)3) [A] 2.7 5.3 10.7 21.3 32.0 42.7
Motor type
MCS 12H15 MN [Nm] 7.1 10.0
M0 [Nm] 7.5 11.4
Mmax n = 04) [Nm] 7.8 15.4
Mmax [Nm] 13.7 26.2
MCS 12H35 MN [Nm] 7.0 7.5 7.5
M0 [Nm] 7.4 11.4 11.4
Mmax n = 04) [Nm] 7.8 15.5 22.5
Mmax [Nm] 13.8 26.1 29.0
MCS 12L20 MN [Nm] 12.1 13.5 13.5
M0 [Nm] 12.8 15.0 15.0
Mmax n = 04) [Nm] 14.3 27.7 39.4
Mmax [Nm] 24.8 45.1 56.4
MCS 12L41 MN [Nm] 9.2 11.0 11.0
M0 [Nm] 10.3 13.7 15.0
Mmax n = 04) [Nm] 14.4 21.3 27.7
Mmax [Nm] 24.7 35.5 45.2
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply3) Caution: On the ECS automatic switching to 4 kHz not taken into account;
when using automatic switching to 4 kHz, the maximum torques and cur-rents apply at 4 kHz
4) The reduction in torque must be taken into account in applications thathave an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e. g. horizontal motion dri-ves) the reduction can usually be ignored.
Assignment of ECS servo system – axis modules
Technical dataMCS 12 synchronous servo motors
2-36 Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0
Maximum current 0 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0
Maximum current > 5 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 35.25 48.0 70.5 88.5 133.5
Motor type
MCS 12H15 MN [Nm] 10.0 10.0
M0 [Nm] 10.9 11.4
Mmax n = 0 [Nm] 15.1 25.8
Mmax [Nm] 15.1 25.8
MCS 12H35 MN [Nm] 7.5 7.5
M0 [Nm] 9.8 11.4
Mmax n = 0 [Nm] 13.6 24.1
Mmax [Nm] 13.6 24.1
MCS 12L20 MN [Nm] 13.5 13.5
M0 [Nm] 15.0 15.0
Mmax n = 0 [Nm] 24.4 41.9
Mmax [Nm] 24.4 41.9
MCS 12L41 MN [Nm] 11.0 11.0 11.0
M0 [Nm] 15.0 15.0 15.0
Mmax n = 0 [Nm] 22.8 27.0 35.5
Mmax [Nm] 22.8 38.5 49.6
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller assignment
Servo controller 93òò assignment
Technical dataMCS 12 synchronous servo motors
2-37Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 16 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0
Maximum current > 5 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0
Motor type
MCS 12H15 MN [Nm] 7.6 10.0 10.0
M0 [Nm] 8.1 11.4 11.4
Mmax n = 0 [Nm] 11.4 19.6 29.0
Mmax [Nm] 11.4 19.6 29.0
MCS 12H35 MN [Nm] 6.8 7.5 7.5
M0 [Nm] 7.3 11.4 11.4
Mmax n = 0 [Nm] 10.1 18.5 19.3
Mmax [Nm] 10.1 18.5 27.9
MCS 12L20 MN [Nm] 11.9 13.5 13.5 13.5
M0 [Nm] 12.6 15.0 15.0 15.0
Mmax n = 0 [Nm] 18.5 32.8 34.1 44.2
Mmax [Nm] 18.5 32.8 47.9 56.4
MCS 12L41 MN [Nm] 10.5 11.0 11.0 11.0
M0 [Nm] 11.7 15.0 15.0 15.0
Mmax n = 0 [Nm] 17.4 18.2 24.2 34.1
Mmax [Nm] 17.4 26.5 34.7 47.8
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller 93òò assignment
Technical dataMCS 12 synchronous servo motors
2-38 Servo motors en 3/2005
2
Torque characteristics
MCS 12H35
MCS 12H15
0
5
10
15
20
25
30
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
0
5
10
15
20
25
30
35
0 500 1000 1500 2000 2500
Continuous operation S1
Standstill torque: 11.4
Rated torque S1 operation: 7.5 Nm; 3525 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (20.1 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (29 Nm) with ECSxx032 controller; Imax= 24.00 A, 4 kHz
Max. torque (13.8 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (26.1 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (29 Nm) with ECSxx048 controller; Imax = 24.00 A, 8 kHz
Max. torque (10.1 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (18.5 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (27.9 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (29 Nm) with 9327 controller; Imax = 24.00 A, 16 kHz
Max. torque (13.5 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (24.1 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 24.0 A
Continuous operation S1
Standstill torque: 11.4 Nm
Rated torque S1 operation: 10 Nm; 1500 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (20.1 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (29 Nm) with ECSxx016 controller; Imax = 12.00 A, 4 kHz
Max. torque (13.7 Nm) with ECSxx008 controller; Imax = 5.30 A, 8 kHz
Max. torque (26.2 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (11.4 Nm) with 9323 controller; Imax = 4.40 A, 16 kHz
Max. torque (19.6 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (29 Nm) with 9325 controller; Imax = 12.00 A, 16 kHz
Max. torque (15.1 Nm) with 9323 controller; Imax = 5.90 A, 8 kHz
Max. torque (25.8 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 12.0 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 12 synchronous servo motors
2-39Servo motors en 3/2005
2
MCS 12L41
MCS 12L20
0
10
20
30
40
50
60
0 1000 2000 3000 4000 5000 6000
0
10
20
30
40
50
60
0 500 1000 1500 2000 2500 3000
Continuous operation S1
Standstill torque: 15 Nm
Rated torque S1 operation: 11 Nm; 4050 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (19 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (35.5 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (49.5 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (56.4 Nm) with ECSxx064 controller; Imax = 57.00 A, 4 kHz
Max. torque (24.7 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (35.5 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (45.2 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (17.4 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (26.5 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (34.7 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (47.8 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (22.8 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (38.5 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (49.5 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Continuous operation S1
Standstill torque: 15 Nm
Rated torque S1 operation: 13.5 Nm; 1950 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (35.5 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (56.4 Nm) with ECSxx032 controller; Imax = 28.50 A, 4 kHz
Max. torque (24.8 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (45.1 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (56.4 Nm) with ECSxx048 controller; Imax = 28.50 A, 8 kHz
Max. torque (18.5 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (32.8 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (47.9 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (56.4 Nm) with 9327 controller; Imax = 28.50 A, 16 kHz
Max. torque (24.4 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (41.9 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 57.0 A
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 28.4 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Maximum and continuous torques
Technical dataMCS 12 synchronous servo motors
2-40 Servo motors en 3/2005
2
Lenze MCS synchronous servo motors are designed to beused in dynamic applications with high torque peaks. Inorder to make full use of this highly dynamic response assimply as possible, the following diagrams for operating
modes S2 and S6 illustrate the permissible operating timesagainst the torque peaks required.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
MCS12H15
MCS12H35
MCS12L20
MCS12L41
Short-time operation mode S2
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [min]
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS12H15
MCS12H35
MCS12L20
MCS12L41
Short-time operation characteristic
Technical dataMCS 12 synchronous servo motors
2-41Servo motors en 3/2005
2
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS12H15
MCS12H35
MCS12L20
MCS12L41
Technical dataMCS 12 synchronous servo motors
2-42 Servo motors en 3/2005
2
Brake assignment
MCS synchronous servo motors can be fitted with integra-ted permanent magnet holding brakes for 24 V DC.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCS 12HMCS 12L
P1 Standard brakeP2 Reinforced brake1) Engagement and disengagement times valid for rated voltage (± 0%) and
protective circuit for brakes with varistor for DC-controlled switching. Thetimes may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple < 1%.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm–1.
Motor Brake type Jmot Permissible with Jload / Jmotbrake
kg m2 · 10-4
MCS 12H P1 8.4 8.7
MCS 12L P1 11.7 6.0
MCS 12H P2 10.4 16.3
MCS 12L P2 13.7 12.1
Permissible moments of inertia
Type Size Holding Holding Average UB3) IB
2) JB Engage- Disen- Maximum- Weighttorque torque dynamic ment gage- switching
torque time ment rate per time emergency
M4 M4 M1m +5 % – stop with20 °C 120 °C 120 °C -10 % t1
1) t21) n = 3000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 07H 12 10 7 24 0.65 1.07 13 43 400 0.9
P2 09H 24 19 12 24 0.71 3.13 16 90 890 1.2
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e. g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account and com-pensated for by applying a higher voltage at the cable input.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Motor type Motor without holding brake Motor with holding brake
k [mm] l [mm] lx [mm] k [mm] l [mm] lx [mm]
MCS 12H 228 268 317 248 288 337
MCS 12L 268 308 357 288 328 377
Technical dataMCS 12 synchronous servo motors
2-43Servo motors en 3/2005
2
Mechanical dimensions
l Motor length with installation of a resolver as feedbacklx Motor length with installation of an absolute value encoder as feedback
Keyway 6 x 32 mm(acc. to DIN 6885, Sheet 1)
Technical dataMCS 12 synchronous servo motors
2-44 Servo motors en 3/2005
2
0
200
400
600
800
1000
1200
1400
-1500 -1000 -500 0 500 1000
Permissible radial force Fr1 and axial force Fa on shaft
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
Permissible shaft loads
Forces on the motor shaft
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
The characteristics are valid for all MCS 12 frame sizes
Technical dataMCS 12 synchronous servo motors
2-45Servo motors en 3/2005
2
0100
300
500
700
900
1100
1300
1500
-1500 -1000 -500 0 500 1000
Permissible radial force F r2 and axial force Fa on shaft
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
10
20
30
40
50
60
70
80
90
0 500 1000 1500 2000 2500 3000
Relationship between radial force and torsional moment onthe shaft.
Without featherkeyTa=f (Fr1) force appliedcentre of shaft journalWithout keywayTa=f (Fr2) force appliedend of shaft journalWith keywayTa=f (Fr1) force appliedcentre of shaft journalWith keywayTa=f (Fr2) force appliedend of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Bearing service life
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
Permissible shaft loading
Technical dataMCS 14 synchronous servo motors
2-46 Servo motors en 3/2005
2
MCS 14D
Technical dataMCS 14 synchronous servo motors
2-47Servo motors en 3/2005
2
Rated data
Motor nN M0 Mmax MN PN I0 IN UN fN � Imax JMotorwithout
brakerpm Nm Nm Nm kW A A V Hz % A kg m2 · 10-4
MCS 14D15 1500 11 29 9.2 1.4 5.0 4.5 305 100 88 17 8.1MCS 14D36 3600 11 29 7.5 2.8 10.0 7.5 295 240 92 33 8.1
MCS 14H15 1500 21 55 16.0 2.5 8.5 6.6 325 100 92 26 14.2MCS 14H32 3225 21 55 14.0 4.7 16.9 11.9 295 215 93 52 14.2
MCS 14L15 1500 28 77 23.0 3.6 12.0 9.7 315 100 90 37 23.4MCS 14L32 3225 28 77 17.2 5.8 24.0 15.0 275 215 93 75 23.4
MCS 14P14 1350 37 105 30.0 4.2 12.2 10.8 340 90 90 46 34.7MCS 14P32 3225 37 105 21.0 7.1 24.3 15.6 315 215 93 92 34.7
Motor kELL- RUV RUV Lphase kt0- Type Weight Maximum-factor at at factor connector- without speed
at 150 °C 20 °C 150 °C at 150 °C type brake mech.
V/1000 rpm Ω Ω mH Nm/A kg rpm
MCS 14D15 128.5 4.00 5.40 49.8 2.19 EWS0001 10.7 6000MCS 14D36 64.2 1.00 1.35 12.5 1.09 10.7 6000
MCS 14H15 152.6 1.94 2.61 34.1 2.48 EWS0001 15.5 6000MCS 14H32 76.3 0.48 0.65 8.5 1.24 15.5 6000
MCS 14L15 152.3 1.21 1.64 22.0 2.33 EWS0001 20.1 6000MCS 14L32 76.2 0.30 0.41 5.5 1.16 EWS0013 20.1 6000
MCS 14P14 178.8 1.10 1.49 23.9 3.04 EWS0001 24.9 6000MCS 14P32 89.4 0.28 0.37 6.0 1.52 EWS0013 24.9 6000
MCS 14LMCS 14H MCS 14P
The Operating Instructions for the MCS motors can be found in the
download area of the Lenze Internet site at www.Lenze.de
Technical dataMCS 14 synchronous servo motors
2-48 Servo motors en 3/2005
2
Servo controller assignment
Assignment of ECS servo system – axis modules
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz1)2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz1)2) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
MCS 14D15 MN [Nm] 8.2 9.2
M0 [Nm] 8.8 11.0
Mmax n = 04) [Nm] 9.6 17.9
Mmax [Nm] 16.0 28.3
MCS 14D36 MN [Nm] 7.5 7.5
M0 [Nm] 8.8 11.0
Mmax n = 04) [Nm] 9.5 17.8
Mmax [Nm] 16.0 28.3
MCS 14H15 MN [Nm] 16.0 16.0
M0 [Nm] 19.8 21.0
Mmax n = 04) [Nm] 22.3 41.2
Mmax [Nm] 37.1 54.8
MCS 14H32 MN [Nm] 14.0 14.0 14.0
M0 [Nm] 15.8 21.0 21.0
Mmax n = 04) [Nm] 22.2 32.1 41.3
Mmax [Nm] 37.1 51.9 54.8
MCS 14L15 MN [Nm] 19.0 23.0 23.0
M0 [Nm] 18.7 28.0 28.0
Mmax n = 04) [Nm] 21.9 42.1 59.9
Mmax [Nm] 37.6 68.5 77.1
MCS 14L32 MN [Nm] 14.6 17.2 17.2
M0 [Nm] 14.8 19.8 23.3
Mmax n = 04) [Nm] 21.8 32.4 42.2
Mmax [Nm] 37.6 53.9 68.5
MCS 14P14 MN [Nm] 30.0 30.0
M0 [Nm] 37.0 37.0
Mmax n = 04) [Nm] 49.1 70.0
Mmax [Nm] 80.0 105.1
MCS 14P32 MN [Nm] 17.1 21.0 21.0
M0 [Nm] 19.3 25.9 30.5
Mmax n = 04) [Nm] 25.4 37.9 49.3
Mmax [Nm] 43.9 63.0 80.0
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e. g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCS 14 synchronous servo motors
2-49Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.4 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz1)2)3) [A] 1.5 3.0 6.0 12.1 18.1 24.2
Maximum current > 5 Hz1)2)3) [A] 2.7 5.3 10.7 21.3 32.0 42.7
Motor type
MCS 14D15 MN [Nm] 9.2 9.2
M0 [Nm] 11.0 11.0
Mmax n = 04) [Nm] 12.3 22.7
Mmax [Nm] 20.5 29.0
MCS 14D36 MN [Nm] 7.5 7.5 7.5
M0 [Nm] 9.3 11.0 11.0
Mmax n = 04) [Nm] 12.4 17.8 22.7
Mmax [Nm] 20.5 28.3 29.0
MCS 14H15 MN [Nm] 12.8 16.0 16.0
M0 [Nm] 13.1 21.0 21.0
Mmax n = 04) [Nm] 14.8 29.0 41.2
Mmax [Nm] 25.9 47.2 54.8
MCS 14H32 MN [Nm] 13.3 14.0
M0 [Nm] 14.0 16.5
Mmax n = 04) [Nm] 22.2 28.9
Mmax [Nm] 37.1 47.3
MCS 14L15 MN [Nm] 20.2 23.0 23.0
M0 [Nm] 19.8 26.4 28.0
Mmax n = 04) [Nm] 29.1 42.1 54.3
Mmax [Nm] 48.6 68.5 77.1
MCS 14L32 MN [Nm] 13.0 15.3
M0 [Nm] 13.2 15.5
Mmax n = 04) [Nm] 21.8 29.1
Mmax [Nm] 37.6 48.7
MCS 14P14 MN [Nm] 23.6 30.0 30.0
M0 [Nm] 25.8 34.3 37.0
Mmax n = 04) [Nm] 34.0 49.1 63.4
Mmax [Nm] 56.8 80.0 99.7
MCS 14P32 MN [Nm] 17.9
M0 [Nm] 20.3
Mmax n = 0 4) [Nm] 34.0
Mmax [Nm] 56.9
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply3) Caution: On the ECS automatic switching to 4 kHz not taken into account;
when using automatic switching to 4 kHz, the maximum torques and cur-rents apply at 4 kHz
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Assignment of ECS servo system – axis modules
Technical dataMCS 14 synchronous servo motors
2-50 Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0
Maximum current 0 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0
Maximum current > 5 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 35.25 48.0 70.5 88.5 133.5
Motor type
MCS 14D15 MN [Nm] 8.0 9.2 9.2
M0 [Nm] 8.5 11.0 11.0
Mmax n = 0 [Nm] 12.1 20.2 29.0
Mmax [Nm] 12.1 20.2 29.0
MCS 14D36 MN [Nm] 7.0 7.5 7.5
M0 [Nm] 7.7 11.0 11.0
Mmax n = 0 [Nm] 10.9 19.0 22.2
Mmax [Nm] 10.9 19.0 29.0
MCS 14H15 MN [Nm] 16.0 16.0
M0 [Nm] 17.3 21.0
Mmax n = 0 [Nm] 25.4 43.9
Mmax [Nm] 25.4 43.9
MCS 14H32 MN [Nm] 14.0 14.0 14.0
M0 [Nm] 16.2 21.0 21.0
Mmax n = 0 [Nm] 23.8 28.2 37.1
Mmax [Nm] 23.8 40.3 51.9
MCS 14L15 MN [Nm] 23.0 23.0
M0 [Nm] 28.0 28.0
Mmax n = 0 [Nm] 45.0 52.9
Mmax [Nm] 45.0 73.9
MCS 14L32 MN [Nm] 14.9 17.2 17.2 17.2
M0 [Nm] 15.2 27.4 28.0 28.0
Mmax n = 0 [Nm] 23.5 28.3 37.6 52.9
Mmax [Nm] 23.5 41.1 53.9 73.9
MCS 14P14 MN [Nm] 30.0 30.0 30.0
M0 [Nm] 37.0 37.0 37.0
Mmax n = 0 [Nm] 52.5 61.8 80.0
Mmax [Nm] 52.5 86.4 105.1
MCS 14P32 MN [Nm] 17.5 21.0 21.0 21.0
M0 [Nm] 19.8 35.8 37.0 37.0
Mmax n = 0 [Nm] 27.4 33.0 43.9 61.8
Mmax [Nm] 27.4 48.0 63.0 86.4
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply
Servo controller assignment
Servo controller 93òò assignment
Technical dataMCS 14 synchronous servo motors
2-51Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 16 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0
Maximum current > 5 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0
Motor type
MCS 14D15 MN [Nm] 9.2 9.2 9.2
M0 [Nm] 11.0 11.0 11.0
Mmax n = 0 [Nm] 15.6 26.4 27.4
Mmax [Nm] 15.6 26.4 29.0
MCS 14D36 MN [Nm] 7.5 7.5 7.5
M0 [Nm] 10.6 11.0 11.0
Mmax n = 0 [Nm] 14.7 15.3 20.0
Mmax [Nm] 14.7 21.8 27.8
MCS 14H15 MN [Nm] 12.6 16.0 16.0 16.0
M0 [Nm] 12.8 21.0 21.0 21.0
Mmax n = 0 [Nm] 19.2 34.2 35.7 46.3
Mmax [Nm] 19.2 34.2 50.2 54.8
MCS 14H32 MN [Nm] 11.4 14.0 14.0 14.0 14.0
M04) [Nm] 12.1 19.0 21.0 21.0 21.0
Mmax n = 0 [Nm] 18.0 18.8 25.2 35.7 38.1
Mmax [Nm] 18.0 27.6 36.3 50.1 54.8
MCS 14L15 MN [Nm] 23.0 23.0 23.0 23.0
M04) [Nm] 22.6 28.0 28.0 28.0
Mmax n = 0 [Nm] 34.6 36.1 47.6 66.0
Mmax [Nm] 34.6 52.0 67.1 77.1
MCS 14L32 MN [Nm] 17.2 17.2 17.2 17.2
M04) [Nm] 17.9 24.3 28.0 28.0
Mmax n = 0 [Nm] 18.4 25.0 36.1 38.7
Mmax [Nm] 27.7 36.8 51.9 62.3
MCS 14P14 MN [Nm] 26.9 30.0 30.0 30.0
M04) [Nm] 29.4 37.0 37.0 37.0
Mmax n = 0 [Nm] 40.4 42.2 55.6 77.2
Mmax [Nm] 40.4 60.7 78.4 104.9
MCS 14P32 MN [Nm] 20.6 21.0 21.0 21.0
M04) [Nm] 23.3 31.7 37.0 37.0
Mmax n = 0 [Nm] 21.5 29.2 42.2 45.2
Mmax [Nm] 32.3 42.9 60.6 72.8
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) On the 9329 and 9330 at frequencies > 5 Hz, derating below 5 Hz
Servo controller 93òò assignment
Technical dataMCS 14 synchronous servo motors
2-52 Servo motors en 3/2005
2
Torque characteristics
MCS 14D36
MCS 14D15
0
5
10
15
20
25
30
35
0 1000 2000 3000 4000 5000 6000
0
5
10
15
20
25
30
35
0 500 1000 1500 2000 2500 3000
Continuous operation S1
Standstill torque: 11 Nm
Rated torque S1 operation: 7.5 Nm; 3600 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (15.9 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (28.4 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (20.5 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (28.4 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (14.7 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (21.8 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (27.8 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (10.9 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (19 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (29 Nm) with 9326 controller; Imax = 33.00 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 33.0 A
Continuous operation S1
Standstill torque: 11 Nm
Rated torque S1 operation: 9.2 Nm; 1500 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (16 Nm) with ECSxx008 controller; Imax = 8.00 A, 4 kHz
Max. torque (28.4 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (20.5 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (29 Nm) with ECSxx032 controller; Imax = 16.50 A, 8 kHz
Max. torque (15.6 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (26.5 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (29 Nm) with 9326 controller; Imax = 16.50 A, 16 kHz
Max. torque (12.1 Nm) with 9323 controller; Imax = 5.90 A, 8 kHz
Max. torque (20.2 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (29 Nm) with 9325 controller; Imax = 16.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 17 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 14 synchronous servo motors
2-53Servo motors en 3/2005
2
MCS 14H32
MCS 14H15
0
10
20
30
40
50
60
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
0
10
20
30
40
50
60
0 500 1000 1500 2000 2500
Continuous operation S1
Standstill torque: 21 Nm
Rated torque S1 operation: 14 Nm; 3225 rpm-1
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (37.1 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (51.9 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (54.8 Nm) with ECSxx064 controller; Imax = 51.50 A, 4 kHz
Max. torque (25.8 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (37.1 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (47.2 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (18 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (27.6 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (36.2 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (50.1 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (54.8 Nm) with 9329 controller; Imax = 51.50 A, 16 kHz
Max. torque (23.8 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (40.3 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (51.9 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Continuous operation S1
Standstill torque: 21 Nm
Rated torque S1 operation: 16 Nm; 1500 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (37.1 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (54.8 Nm) with ECSxx032 controller; Imax = 25.75 A, 4 kHz
Max. torque (25.9 Nm) with ECSxx016 controller; Imax = 10.70 A, 8 kHz
Max. torque (47.1 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (54.8 Nm) with ECSxx048 controller; Imax = 25.75 A, 8 kHz
Max. torque (19.2 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (34.2 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (50.1 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (54.8 Nm) with 9327 controller; Imax = 25.75 A, 16 kHz
Max. torque (25.4 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (43.8 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 51.5 A
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 25.8 A
Maximum and continuous torques
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 14 synchronous servo motors
2-54 Servo motors en 3/2005
2
Torque characteristics
MCS 14L32
MCS 14L15
0
10
20
30
40
50
60
70
80
90
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
0
10
20
30
40
50
60
70
80
90
0 500 1000 1500 2000 2500
Continuous operation S1
Standstill torque: 28 Nm
Rated torque S1 operation: 17.2 Nm; 3225 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (37.6 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (53.9 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (68.5 Nm) with ECSxx064 controller; Imax = 64.00 A, 4 kHz
Max. torque (37.6 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (48.7 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (27.7 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (36.8 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (51.9 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (62.3 Nm) with 9329 controller; Imax = 57.00 A, 16 kHz
Max. torque (23.5 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (41.1 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (53.9 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Max. torque (73.9 Nm) with 9328 controller; Imax = 70.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 74.5 A
Continuous operation S1
Standstill torque: 28 Nm
Rated torque S1 operation: 23 Nm; 1500 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (15.9 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (28.4 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (20.5 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (28.4 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (14.7 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (21.8 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (27.8 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (10.9 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (67.1 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (77.1 Nm) with 9328 controller; Imax = 37.25 A, 16 kHz
Max. torque (45 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (73.9 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 37.3 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 14 synchronous servo motors
2-55Servo motors en 3/2005
2
MCS 14P32
MCS 14P14
0
20
40
60
80
100
120
0 500 1000 1500 2000 2500 3000 3500 4000 4500
0
20
40
60
80
100
120
0 500 1000 1500 2000 2500
Continuous operation S1
Standstill torque: 37 Nm
Rated torque S1 operation: 21 Nm; 3225 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (43.9 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (63 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (80 Nm) with ECSxx064 controller; Imax = 64.00 A, 4 kHz
Max. torque (56.9 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (32.3 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (42.9 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (60.6 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (72.8 Nm) with 9329 controller; Imax = 57.00 A, 16 kHz
Max. torque (27.4 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (48 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (63 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Max. torque (86.4 Nm) with 9328 controller; Imax = 70.50 A, 8 kHz
Max. torque (102.3 Nm) with 9329 controller; Imax = 88.50 A, 8 kHz
Continuous operation S1
Standstill torque: 37 Nm
Rated torque S1 operation: 30 Nm; 1350 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (80 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (105.1 Nm) with ECSxx048 controller; Imax = 46.00 A, 4 kHz
Max. torque (56.8 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (80 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (99.7 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (40.4 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (60.7 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (78.4 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (104.9 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (52.5 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (86.4 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (105.1 Nm) with 9327 controller; Imax = 46.00 A, 8 kHz
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 92.0 A
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 46.0 A
Maximum and continuous torques
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 14 synchronous servo motors
2-56 Servo motors en 3/2005
2
Lenze MCS synchronous servo motors are designed to beused in dynamic applications with high torque peaks. Inorder to make full use of this highly dynamic response assimply as possible, the following diagrams for operating
modes S2 and S6 illustrate the permissible operating timesagainst the torque peaks required.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
MCS14D15MCS14D36MCS14H15MCS14H32MCS14L15MCS14L32MCS14P14MCS14P32
Short-time operation mode S2
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [min]
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS14D15MCS14D36MCS14H15MCS14H32MCS14L15MCS14L32MCS14P14MCS14P32
Short-time operation characteristic
Technical dataMCS 14 synchronous servo motors
2-57Servo motors en 3/2005
2
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS14D15MCS14D36MCS14H15MCS14H32MCS14L15MCS14L32MCS14P14MCS14P32
Technical dataMCS 14 synchronous servo motors
2-58 Servo motors en 3/2005
2
Brake assignment
MCS synchronous servo motors can be fitted with integra-ted permanent magnet holding brakes for 24 V DC.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
P1 Standard brakeP2 Reinforced brake1) Engagement and disengagement times valid for rated voltage (± 0%) and
protective circuit for brakes with varistor for DC-controlled switching. Thetimes may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple < 1%.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
Motor Brake type Jmot Permissible with Jload / Jmotbrake
kg m2 · 10-4
MCS 14D P1 11.3 10.5
MCS 14H P1 17.4 6.5
MCS 14L P1 26.6 3.9
MCS 14P P1 37.9 2.4
MCS 14D P2 20.5 22.2
MCS 14H P2 26.6 16.9
MCS 14L P2 35.8 12.3
MCS 14P P2 47.1 9.1
Permissible moments of inertia
Type Size Holding Holding Average UB3) IB
2) JB Engage- Disen- Maximum Weighttorque torque dynamic ment gage- switching
torque time ment range per time emergency
M4 M4 M1m +5 % – stop with 20 °C 120 °C 120 °C -10 % t1
1) t21) n = 3000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 09H 22 18 8 24 0.88 3.20 15 150 640 1.9
P2 11H 37 32 15 24 0.93 12.4 96 113 2350 3.1
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account and com-pensated for by applying a higher voltage at the cable input.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
MCS 14D36, MCS 14D15MCS 14H32, MCS 14H15MCS 14L32, MCS 14L15MCS 14P32, MCS 14P14
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCS 14 synchronous servo motors
2-59Servo motors en 3/2005
2
Mechanical dimensions
l Motor length with installation of a resolver as feedbacklx Motor length with installation of an absolute value encoder as feedbacki Package length
Motor type Motor without holding brake Motor with holding brake
i [mm] k [mm] l [mm] lx [mm] i [mm] k [mm] l [mm] lx [mm]
MCS 14D 40 201 251 301 40 229 279 329
MCS 14H 80 241 291 341 80 269 319 369
MCS 14L 120 281 331 381 120 309 359 409
MCS 14P 160 321 371 421 160 349 399 449
Connector dimensions on MCS 14D, H, L15, P14
Connector dimensions on MCS 14L32, P32
Keyway 8 x 40 mm(acc. to DIN 6885, Sheet 1)
Technical dataMCS 14 synchronous servo motors
2-60 Servo motors en 3/2005
2
0
500
1000
1500
2000
2500
-1500 -1000 -500 0 500 1000 1500
Permissible radial force Fr1 and axial force Fa on shaft
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
Permissible shaft loads
Forces on the motor shaft
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
The characteristics are valid for all MCS 14 frame sizes
0
20
40
60
80
100
120
140
160
0 500 1000 1500 2000 2500 3000 3500 4000
Technical dataMCS 14 synchronous servo motors
2-61Servo motors en 3/2005
2
Relationship between radial force and torsional moment onthe shaft.
0
500
1000
1500
2000
2500
-1500 -900 -300 300 900 1500
Permissible radial force F r2 and axial force Fa on shaft
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
Without featherkeyTa=f (Fr1) force appliedcentre of shaft journalWithout keywayTa=f (Fr2) force appliedend of shaft journalWith keywayTa=f (Fr1) force appliedcentre of shaft journalWith keywayTa=f (Fr2) force appliedend of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Bearing service life
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
Permissible shaft loading
2-62 Servo motors en 3/2005
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Technical dataMCS 19 synchronous servo motors
2-63Servo motors en 3/2005
2
Rated data
Motor nN M0 Mmax MN PN I0 IN UN fN � Imax JMotorwithout
brakerpm Nm Nm Nm kW A A V Hz % A kg m2 · 10-4
MCS 19F14 1425 32 86 27 4.0 9.9 8.6 335 95 92 31 65.0MCS 19F30 3000 32 86 21 6.6 19.8 14.0 300 200 93 63 65.0
MCS 19J14 1425 51 129 40 6.0 15.2 12.3 330 95 92 45 105.0MCS 19J30 3000 51 129 29 9.1 30.5 18.5 300 200 93 90 105.0
MCS 19P14 1350 64 190 51 7.2 17.5 14.3 330 90 92 60 160.0MCS 19P30 3000 64 190 32 10.0 34.9 19.0 320 200 93 120 160.0
Motor kELL- RUV RUV Lphase kt0- Power Weight Maximumfactor at at factor connector without speed
at 150 °C 20 °C 150 °C at 150 °C type brake mech.
V/1000 rpm Ω Ω mH Nm/A kg rpm
MCS 19F14 194.5 1.30 1.75 20.8 3.23 EWS0001 23 4000MCS 19F30 97.2 0.32 0.44 5.2 1.62 EWS0012 23 4000
MCS 19J14 199.1 0.65 0.88 12.8 3.31 EWS0001 30 4000MCS 19J30 99.5 0.16 0.22 3.2 1.65 EWS0013 30 4000
MCS 19P14 216.4 0.54 0.73 9.6 3.66 EWS0001 40 4000MCS 19P30 108.2 0.14 0.18 2.4 1.83 EWS0013 40 4000
MCS 19JMCS 19F MCS 19P
The Operating Instructions for the MCS motors can be found in the
download area of the Lenze Internet site at www.Lenze.de
Technical dataMCS 19 synchronous servo motors
2-64 Servo motors en 3/2005
2
Servo controller assignment
Assignment of ECS servo system – axis modules
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz1)2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz1)2) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
MCS 19F14 MN [Nm] 25.1 27.0
M0 [Nm] 25.9 32.0
Mmax n = 04) [Nm] 28.6 54.6
Mmax [Nm] 48.9 86.0
MCS 19F30 MN [Nm] 19.1 21.0 21.0
M0 [Nm] 20.5 27.5 32.0
Mmax n = 04) [Nm] 27.2 40.5 53.0
Mmax [Nm] 47.2 68.3 86.0
MCS 19J14 MN [Nm] 40.0 40.0
M0 [Nm] 42.6 51.0
Mmax n = 04) [Nm] 58.9 85.0
Mmax [Nm] 97.9 129.0
MCS 19J30 MN [Nm] 26.6 29.0
M0 [Nm] 28.4 33.4
Mmax n = 04) [Nm] 42.6 56.9
Mmax [Nm] 73.9 96.1
MCS 19P14 MN [Nm] 45.3 51.0 51.0
M0 [Nm] 46.4 62.2 64.0
Mmax n = 04) [Nm] 64.6 95.3 123.8
Mmax [Nm] 110.5 157.9 190.0
MCS 19P30 MN [Nm] 28.6 32.0
M0 [Nm] 31.2 36.7
Mmax n = 04) [Nm] 45.8 61.1
Mmax [Nm] 80.5 106.0
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCS 19 synchronous servo motors
2-65Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.4 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz1)2)3) [A] 1.5 3.0 6.0 12.1 18.1 24.2
Maximum current > 5 Hz1)2)3) [A] 2.7 5.3 10.7 21.3 32.0 42.7
Motor type
MCS 19F14 MN [Nm] 26.7 27.0
M0 [Nm] 27.5 32.0
Mmax n = 04) [Nm] 37.9 54.6
Mmax [Nm] 62.9 86.0
MCS 19F30 MN [Nm] 17.0 20.0
M0 [Nm] 18.3 21.5
Mmax n = 04) [Nm] 27.2 36.3
Mmax [Nm] 47.2 61.5
MCS 19J14 MN [Nm] 36.7 40.0
M0 [Nm] 37.9 44.6
Mmax n = 04) [Nm] 58.9 76.7
Mmax [Nm] 97.9 124.2
MCS 19J30 MN [Nm]
M0 [Nm]
Mmax n = 04) [Nm]
Mmax [Nm]
MCS 19P14 MN [Nm] 40.3 47.4
M0 [Nm] 41.3 48.6
Mmax n = 04) [Nm] 64.6 85.5
Mmax [Nm] 110.5 142.8
MCS 19P30 MN [Nm]
M0 [Nm]
Mmax n = 04) [Nm]
Mmax [Nm]
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply.3) Caution: On the ECS automatic switching to 4 kHz not taken into account;
when using automatic switching to 4 kHz, the maximum torques and cur-rents apply at 4 kHz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Assignment of ECS servo system – axis modules
Technical dataMCS 19 synchronous servo motors
2-66 Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0
Maximum current 0 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0
Maximum current > 5 Hz1)2) [A] 2.3 3.8 5.9 10.5 19.5 35.25 48.0 70.5 88.5 133.5
Motor type
MCS 19F14 MN [Nm] 22.0 27.0 27.0
M0 [Nm] 22.6 32.0 32.0
Mmax n = 0 [Nm] 33.0 58.2 68.3
Mmax [Nm] 33.0 58.2 86.0
MCS 19F30 MN [Nm] 19.5 21.0 21.0
M0 [Nm] 21.0 32.0 32.0
Mmax n = 0 [Nm] 29.3 35.3 47.2
Mmax [Nm] 29.3 51.6 68.3
MCS 19J14 MN [Nm] 40.0 40.0 40.0
M0 [Nm] 43.6 51.0 51.0
Mmax n = 0 [Nm] 63.1 74.7 97.9
Mmax [Nm] 63.1 106.2 129.0
MCS 19J30 MN [Nm] 29.0 29.0 29.0 29.0
M04) [Nm] 39.3 51.0 51.0 51.0
Mmax n = 0 [Nm] 36.8 50.2 72.5 79.6
Mmax [Nm] 55.3 73.9 104.7 127.7
MCS 19P14 MN [Nm] 46.4 51.0 51.0
M04) [Nm] 47.5 64.0 64.0
Mmax n = 0 [Nm] 69.5 83.2 110.5
Mmax [Nm] 69.5 120.6 157.9
MCS 19P30 MN [Nm] 32.0 32.0 32.0 32.0
M04) [Nm] 43.1 58.7 64.0 64.0
Mmax n = 0 [Nm] 39.6 53.9 78.8 86.9
Mmax [Nm] 59.4 80.5 116.1 143.7
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) On the 9329 and 9330 at frequencies > 5 Hz, derating below 5 Hz.
Servo controller assignment
Servo controller 93òò assignment
Technical dataMCS 19 synchronous servo motors
2-67Servo motors en 3/2005
2
Rated and maximum torques at a chopper frequency of 16 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0
Maximum current > 5 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0
Motor type
MCS 19F14 MN [Nm] 27.0 27.0 27.0
M0 [Nm] 31.4 32.0 32.0
Mmax n = 0 [Nm] 45.0 47.0 61.6
Mmax [Nm] 45.0 67.1 85.9
MCS 19F30 MN [Nm] 21.0 21.0 21.0 21.0
M04) [Nm] 24.7 32.0 32.0 32.0
Mmax n = 0 [Nm] 23.0 31.2 45.2 48.5
Mmax [Nm] 34.5 46.1 65.6 79.4
MCS 19J14 MN [Nm] 31.5 40.0 40.0 40.0
M04) [Nm] 32.5 51.0 51.0 51.0
Mmax n = 0 [Nm] 47.5 49.8 66.9 94.2
Mmax [Nm] 47.5 73.3 95.8 129.0
MCS 19J30 MN [Nm] 24.0 29.0 29.0 29.0 29.0
M04) [Nm] 25.6 34.8 51.0 51.0 51.0
Mmax n = 0 [Nm] 24.0 32.6 48.0 51.7 69.6
Mmax [Nm] 36.1 48.9 70.9 86.5 125.8
MCS 19P14 MN [Nm] 51.0 51.0 51.0 51.0
M04) [Nm] 56.0 64.0 64.0 64.0
Mmax n = 0 [Nm] 54.6 74.2 106.1 113.6
Mmax [Nm] 81.6 108.0 152.0 182.3
MCS 19P30 MN [Nm] 25.8 32.0 32.0 32.0 32.0
M04) [Nm] 28.1 38.1 56.1 64.0 64.0
Mmax n = 0 [Nm] 25.8 35.0 51.5 55.6 75.6
Mmax [Nm] 38.7 52.5 77.1 94.9 141.5
1) Caution: Limit Imax controller to Imax motor2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C
and 400 V mains supply4) On the 9329 and 9330 at frequencies > 5 Hz, derating below 5 Hz
Servo controller 93òò assignment
Technical dataMCS 19 synchronous servo motors
2-68 Servo motors en 3/2005
2
Torque characteristics
MCS 19F30
MCS 19F14
0
10
20
30
40
50
60
70
80
90
100
0 500 1000 1500 2000 2500 3000 3500 4000 4500
10
20
30
40
50
60
70
80
90
100
0 500 1000 1500 2000 25000
Continuous operation S1
Standstill torque: 32 Nm
Rated torque S1 operation: 21 Nm; 3000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (47.2 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (68.3 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (86 Nm) with ECSxx064 controller; Imax = 62.54 A, 4 kHz
Max. torque (47.2 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (61.5 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (34.5 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (46.1 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (65.6 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (79.4 Nm) with 9329 controller; Imax = 57.00 A, 16 kHz
Max. torque (29.3 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (51.6 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (68.3 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 63 A
Continuous operation S1
Standstill torque: 32 Nm
Rated torque S1 operation: 27 Nm; 1425 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (48.9 Nm) with ECSxx016 controller; Imax = 16.00 A, 4 kHz
Max. torque (86 Nm) with ECSxx032 controller; Imax = 31.27 A, 4 kHz
Max. torque (62.8 Nm) with ECSxx032 controller; Imax = 21.30 A, 8 kHz
Max. torque (86 Nm) with ECSxx048 controller; Imax = 31.27 A, 8 kHz
Max. torque (24.5 Nm) with 9324 controller; Imax = 7.80 A, 16 kHz
Max. torque (45 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (67.1 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (85.8 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (33 Nm) with 9324 controller; Imax = 10.50 A, 8 kHz
Max. torque (58.2 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (86 Nm) with 9326 controller; Imax = 31.27 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 31 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 19 synchronous servo motors
2-69Servo motors en 3/2005
2
MCS 19J30
MCS 19J14
0
20
40
60
80
100
120
140
0 500 1000 1500 2000 2500 3000 3500 4000 4500
0
20
40
60
80
100
120
140
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Continuous operation S1
Standstill torque: 51 Nm
Rated torque S1 operation: 29 Nm; 3000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (74 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (96.1 Nm) with ECSxx064 controller; Imax = 64.00 A, 4 kHz
Max. torque (36.1 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (48.9 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (71 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (86.6 Nm) with 9329 controller; Imax = 57.00 A, 16 kHz
Max. torque (125.8 Nm) with 9330 controller; Imax = 87.00 A, 16 kHz
Max. torque (55.3 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (74 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Max. torque (104.7 Nm) with 9328 controller; Imax = 70.50 A, 8 kHz
Max. torque (127.6 Nm) with 9329 controller; Imax = 88.50 A, 8 kHz
Continuous operation S1
Standstill torque: 51 Nm
Rated torque S1 operation: 40 Nm; 1425 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (97.9 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (129 Nm) with ECSxx048 controller; Imax = 44.83 A, 4 kHz
Max. torque (97.9 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (124.1 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (47.5 Nm) with 9325 controller; Imax = 14.60 A, 16 kHz
Max. torque (73.3 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (95.8 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (129 Nm) with 9328 controller; Imax = 44.83 A, 16 kHz
Max. torque (63.1 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (106.2 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (129 Nm) with 9327 controller; Imax = 44.83 A, 8 kHz
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 90.0 A
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 90.0 A
Maximum and continuous torques
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 19 synchronous servo motors
2-70 Servo motors en 3/2005
2
Torque characteristics
MCS 19P30
MCS 19P14
0
20
40
60
80
100
120
140
160
180
200
0 500 1000 1500 2000 2500 3000 3500 4000
0
20
40
60
80
100
120
140
160
180
200
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Continuous operation S1
Standstill torque: 64 Nm
Rated torque S1 operation: 32 Nm; 3000 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (80.5 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (106 Nm) with ECSxx064 controller; Imax = 64.00 A, 4 kHz
Max. torque (38.7 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (52.5 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (77.1 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (94.9 Nm) with 9329 controller; Imax = 57.00 A, 16 kHz
Max. torque (141.4 Nm) with 9330 controller; Imax = 87.00 A, 16 kHz
Max. torque (59.4 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (80.5 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Max. torque (116.1 Nm) with 9328 controller; Imax = 70.50 A, 8 kHz
Max. torque (143.7 Nm) with 9329 controller; Imax = 88.50 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 120.0 A
Continuous operation S1
Standstill torque: 64 Nm
Rated torque S1 operation: 51 Nm; 1350 rpm
Limit curve 360 V mains voltage
Limit curve 400 V mains voltage
Limit curve 440 V mains voltage
Max. torque (110.6 Nm) with ECSxx032 controller; Imax = 32.00 A, 4 kHz
Max. torque (157.9 Nm) with ECSxx048 controller; Imax = 48.00 A, 4 kHz
Max. torque (190 Nm) with ECSxx064 controller; Imax = 60.00 A, 4 kHz
Max. torque (110.6 Nm) with ECSxx048 controller; Imax = 32.00 A, 8 kHz
Max. torque (142.8 Nm) with ECSxx064 controller; Imax = 42.70 A, 8 kHz
Max. torque (81.6 Nm) with 9326 controller; Imax = 23.00 A, 16 kHz
Max. torque (108.1 Nm) with 9327 controller; Imax = 31.20 A, 16 kHz
Max. torque (152 Nm) with 9328 controller; Imax = 45.90 A, 16 kHz
Max. torque (182.2 Nm) with 9329 controller; Imax = 57.00 A, 16 kHz
Max. torque (69.5 Nm) with 9325 controller; Imax = 19.50 A, 8 kHz
Max. torque (120.6 Nm) with 9326 controller; Imax = 35.25 A, 8 kHz
Max. torque (157.9 Nm) with 9327 controller; Imax = 48.00 A, 8 kHz
Maximum and continuous torques
Torq
ue
[Nm
]
Speed [rpm]Maximum current of limit curve 60.0 A
At speeds < 75 rpm servo controller derating may need to be taken intoaccount. See "Servo controller assignment" tables.
Technical dataMCS 19 synchronous servo motors
2-71Servo motors en 3/2005
2
Lenze MCS synchronous servo motors are designed to beused in dynamic applications with high torque peaks. Inorder to make full use of this highly dynamic response assimply as possible, the following diagrams for operating
modes S2 and S6 illustrate the permissible operating timesagainst the torque peaks required.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [min]
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS19F14
MCS19F30
MCS19J14
MCS19J30
MCS19F14
MCS19P30
MCS19F14
MCS19F30
MCS19J14
MCS19J30
MCS19F14
MCS19P30
Short-time operation characteristic
Technical dataMCS 19 synchronous servo motors
2-72 Servo motors en 3/2005
2
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Perm
issi
ble
tor
qu
e M
per
m/
Mr
Operating time [%]
MCS19F14
MCS19F30
MCS19J14
MCS19J30
MCS19F14
MCS19P30
Technical dataMCS 19 synchronous servo motors
2-73Servo motors en 3/2005
2MCS 19F30, MCS 19F14
1) Engagement and disengagement times valid for rated voltage (± 0%) andprotective circuit for brakes with varistor for DC-controlled switching. Thetimes may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3)Smoothed DC voltage, ripple < 1%.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
Motor Brake type JMotor Permissiblewith Jload / JMotorbrake
kg m2 · 10-4
MCS 19F P1 77.4 5.2
Permissible moments of inertia
Type Size Holding Holding Average UB3) IB
2) JB Engage- Disen- Maximum Weighttorque torque dynamic ment gage- switching
torque time ment rate per time emergency
M4 M4 M1m +5 % – stop with20 °C 120 °C 120 °C -10 % t1
1) t21) n = 3.000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 11H 37 32 15 24 0.93 12.4 96 113 2350 1.5
Brake assignment
MCS synchronous servo motors can be fitted with integra-ted permanent magnet holding brakes for 24 V DC.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account and com-pensated for by applying a higher voltage at the cable input.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
BrakeMotor P1 P2
MCS 19Fòò ö
MCS 19Jòò ö
MCS 19Pòò ö
Brake assignment MCS 19
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCS 19 synchronous servo motors
2-74 Servo motors en 3/2005
2
Brake assignment
MCS 19J30, MCS 19J14MCS 19P30, MCS 19P14
P2 Standard brake1) Engagement and disengagement times valid for rated voltage (± 0%) and
protective circuit for brakes with varistor for DC-controlled switching. Thetimes may increase without a protective circuit.
2)The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3)Smoothed DC voltage, ripple < 1%.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
Motor Brake type JMotor Permissiblewith Jload / JMotorbrake
kg m2 · 10-4
MCS 19J P2 135 2.2
MCS 19P P2 190 1.2
Permissible moments of inertia
Type Size Holding Holding Average UB3) IB
2) JB Engage- Disen- Maximum Weighttorque torque dynamic ment gage- switching
torque time ment rate per time emergency
M4 M4 M1m +5 % – stop with 20 °C 120 °C 120 °C -10 % t1
1) t21) n = 3000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P2 14H 100 80 43 24 1.29 30 30 90 2100 4.3
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account and com-pensated for by applying a higher voltage at the cable input.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail andthe continuing rotation of the motor could cause it tooverheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference sup-pression and to increase the service life of the relay contac-ts.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCS 19 synchronous servo motors
2-75Servo motors en 3/2005
2
Mechanical dimensions
36
l Motor length with installation of a resolver as feedbacklx Motor length with installation of an absolute value encoder as feedbacki Package length
Motor type Motor without holding brake Motor with holding brake
i [mm] k [mm] l [mm] lx [mm] i [mm] k [mm] l [mm] lx [mm]
MCS 19F 60 220 280 329 60 254 314 363
MCS 19J 100 260 320 369 100 304 364 413
MCS 19P 160 320 380 429 160 364 424 473
Connector dimensions on MCS 19F14, J14, P14
Connector dimensions on MCS 19J30, F30
Keyway 8 x 50 mm(acc. to DIN 6885, Sheet 1)
Technical dataMCS 19 synchronous servo motors
2-76 Servo motors en 3/2005
2
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
-3000 -2500 -2000 -1500 -1000 -500 0 500 1000 1500 2000
-1000
Permissible radial force Fr1 and axial force Fa on shaft
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
Permissible shaft loads
Forces on the motor shaft
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
The characteristics are valid for all MCS 19 frame sizes
Technical dataMCS 19 synchronous servo motors
2-77Servo motors en 3/2005
2
0
50
100
150
200
250
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Relationship between radial force and torsional moment onthe shaft.
-1000
0
1000
2000
3000
4000
5000
-3000 -2000 -1000 0 1000 2000
Permissible radial force F r2 and axial force Fa on shaft
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
1.2E09 revolutions(5000 h at 4000 rpm)2.4E09 revolutions(10000 h at 4000 rpm)4.8E09 revolutions(20000 h at 4000 rpm)7.2E09 revolutions(30000 h at 4000 rpm)1.2E10 revolutions(50000 h at 4000 rpm)
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
Without featherkeyTa=f (Fr1) force appliedcentre of shaft journalWithout keywayTa=f (Fr2) force appliedend of shaft journalWith keywayTa=f (Fr1) force appliedcentre of shaft journalWith keywayTa=f (Fr2) force appliedend of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
Bearing service life
Permissible shaft loading
Technical dataTerminal box
2-78 Servo motors en 3/2005
2
If an MCS servo motor is to be connected to an existingcable or plug connectors are not to be used for other reasons, the connection can also be made via a terminalbox. In order to ensure the required long term vibrationresistance of the cable connectors with sufficient contactpressure, tension spring terminals are used. The terminal box features sufficient space for customerwiring and large shield contact surfaces for a safe EMC-
compliant connection. The outgoing cable can be routed tothe right or left-hand side according to requirements.
Sensor connection KTY connection
Power terminalBrake terminal
Internal view of terminal box
Openings for cable connectors:˘ 2xM20, 2xM25, 2xM32˘ Openings are cast-closed and can be
knocked through the customer if required
76 mm154 mm
128
mm
◊
◊
◊
◊
View from above of the MCS 14D with terminal box
◊
◊
Side view of the MCS 14D with terminal box
12 mm
◊
◊
PE connection
PE connection
ö ö ö
ööö
Large shieldconnection
surfaces
Terminal Connections
U Motor phase
V Motor phase
W Motor phase
PE PE conductor
Y1 Brake
Y2 Brake
Technical dataTerminal box
2-79Servo motors en 3/2005
2
Terminal assignment for power terminal
Permissible cable cross-sections for power connection ter-minals
Motor 2.5 mm2 4 mm2 10 mm2
MCS 09(all frame sizes) ˚ ˚*)
MCS 12(all frame sizes) ˚ ˚*)
MCS 14D, H ö ö*)
MCS 14 L15 ö ö*)
MCS 14L32 ö
MCS 14P14 ö ö*)
MCS 14P32 ö
MCS 19F15 ö ö*)
MCS 19F30 ö
MCS 19J15 ö ö*)
MCS 19J30 ö
MCS 19P ö
*) If wire end ferrules are not used
Terminal assignment feedback and temperature monito-ring
Resolver Absolute value encoder (SRX50) Cross-section
Terminal Connection Wire colour Terminal Connection Wire colour mm2
S1 Thermostat S1 Thermostat 0.14/0.21
S2 Thermostat S2 Thermostat 0.14/0.21
T1 KTY thermal detector (+) T1 KTY thermal detector (+) 0.14/0.21
T2 KTY thermal detector (-) T2 KTY thermal detector (-) 0.14/0.21
P1 PTC thermistor P1 PTC thermistor 0.14/0.21
P2 PTC thermistor P2 PTC thermistor 0.14/0.21
B1 +REF red/white B1 VDC power supply red 0.14/0.21
B2 -REF yellow/white B2 Earth GND blue 0.14/0.21
B3 – – B3 +COS pink 0.14/0.21
B4 + COS red B4 -COS black 0.14/0.21
B5 - COS black B5 +SIN white 0.14/0.21
B6 + SIN yellow B6 -SIN brown 0.14/0.21
B7 - SIN blue B7 Data+ RS485 grey 0.14/0.21
– – – B8 Data- RS485 green 0.14/0.21
Technical dataTemperature sensors
2-80 Servo motors en 3/2005
2
The thermal sensors used in the MCS motors continuallymonitor the motor temperature. The temperature informa-tion is passed to the servo controller via the system cable ofthe feedback system. Due to the varying physical conditi-ons, two different types of temperature monitoring mecha-nisms are used with the MCS motors (neither provide fullmotor protection).
MCS 06In this motor, the winding temperature of a winding phaseis monitored by a KTY 83-110 thermal sensor.
MCS 09-MCS 19These motors are monitored by three thermal sensorsconnected in series (1x KTY 83-110 + 2x PTC 150 °C ).This enables the normal operating temperature of themotor to be measured very accurately and also, in the eventof an overtemperature in one of the winding phases, allowsthe controller to carry out the appropriate action.
If the sensor is supplied with a measured current of 1 mA,the above relationship between the temperature and theresistance applies.
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
0 20 40 60 80 100 120 140 160 180
Note: To ensure trouble-free operation, the thermal sensor mustbe connected to the servo controller with the correctpolarity.
Temperature sensors characteristic
Resi
stan
ce [o
hm
s]
Temperature [°C] MCS09...19 (KTY 83-110 + 2x PTC150 °C
MCS06 (KTY 83-110)
Technical dataNotes regarding accessories
2-81Servo motors en 3/2005
2
Details concerning
Phase angle sensors and tacho generatorsPin assignmentSystem cablesSystem connectors
for the MCS synchronous servo motors can be found inChapter 5.
3
3-1Servo motors en 3/2005
Technical data MCA asynchronousservo motors
Asynchronous servo motorsMCA 10/13
Rated data ______________ 3-3Servo controller assignment______ 3-4Torque characteristics _________ 3-8Brake assignment___________ 3-12Mechanical dimensions ________3-13Permissible shaft loads ________ 3-16
Asynchronous servo motorsMCA 14
Rated data ______________ 3-21Servo controller assignment______ 3-22Torque characteristics _________3-26Brake assignment___________ 3-30Mechanical dimensions ________ 3-31Permissible shaft loads ________ 3-32
Asynchronous servo motorsMCA 17
Rated data ______________ 3-35Servo controller assignment ______3-36Torque characteristics _________3-40Brake assignment___________ 3-44Mechanical dimensions ________ 3-45Permissible shaft loads ________ 3-46
Asynchronous servo motorsMCA 19
Rated data ______________ 3-49Servo controller assignment______ 3-50Torque characteristics_________ 3-54Brake assignment___________ 3-58Mechanical dimensions ________ 3-59Permissible shaft loads ________ 3-60
Asynchronous servo motorsMCA 21
Rated data ______________ 3-63Servo controller assignment______ 3-64Torque characteristics_________ 3-68Brake assignment___________ 3-72Mechanical dimensions ________ 3-73Permissible shaft loads ________ 3-74
Terminal box
Terminal box _____________ 3-76
3
3-2 Servo motors en 3/2005
3
Technical dataMCA 10/13 asynchronous servo motors
3-3Servo motors en 3/2005
3
Motor nN M0 Mmax MN PN I0 IN UN fN cos f Jmotwithout
brakerpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
natural ventilation
MCA 10I40-...S00 3950 2.3 10 2.0 0.8 2.6 2.4 390 140 0.70 2.4
MCA 13I41-...S00 4050 4.6 32 4.0 1.7 4.6 4.4 390 140 0.76 8.3
forced ventilated
MCA 13I34-...F10 3410 7.0 32 6.3 2.2 6.3 6.0 390 120 0.75 8.3
Rated data
Motor h RUV RUV R1 L1σ Lh R2’ L2σ’ Power Weight Maximumat at connector without speed
20 °C 150 °C type brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
natural ventilation
MCA 10I40-...S00 70 9.40 12.7 4.7 9.8 167.8 8.20 10.0 EWS0001 6.4 8000
MCA 13I41-...S00 75 3.40 4.6 1.7 5.4 98.1 2.22 4.9 EWS0001 10.4 8000
forced ventilated
MCA 13I34-...F10 72 3.40 4.6 1.7 4.9 81.9 2.23 4.4 EWS0001 12.0 8000
MCA 10 asynchronous servo motor
MCA 13 asynchronous servomotor with fan and shaft end for mounting directly on LenzeG-motion gearboxes.
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 10I40-...S00 MN [Nm] 2.0
M0 [Nm] 2.3
Mmax n = 0 4) [Nm] 5.6
Mmax [Nm] 8.1
MCA 13I41-...S00 MN [Nm] 3.0 4.0
M0 [Nm] 3.0 4.6
Mmax n = 0 4) [Nm] 4.3 11.0
Mmax [Nm] 9.4 18.2
With blower
MCA 13I34-...F10 MN [Nm] 6.3
M0 [Nm] 7.0
Mmax n = 0 4) [Nm] 10.7
Mmax [Nm] 20.8
Technical dataMCA 10/13 asynchronous servo motors
3-4 Servo motors en 3/2005
3
Servo controller assignment
Assignment of ECS servo system – axis modules
1) Caution: Limit max controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 10/13 asynchronous servo motors
3-5Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.35 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1, 3) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 10I40-...S00 MN [Nm] 2.0
M0 [Nm] 2.3
Mmax n = 0 4) [Nm] 5.6
Mmax [Nm] 8.1
MCA 13I41-...S00 MN [Nm] 4.0
M0 [Nm] 4.6
Mmax n = 0 4) [Nm] 11.0
Mmax [Nm] 18.2
With blower
MCA 13I34-...F10 MN [Nm] 4.8
M0 [Nm] 4.8
Mmax n = 0 4) [Nm] 10.7
Mmax [Nm] 20.8
Assignment of ECS servo system – axis modules
1) Caution: Limit max controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply3) Caution: If Imax > Ir controller in an ECS system, there is an automatic
switchover to 4 kHz.4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 10/13 asynchronous servo motors
3-6 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 10I40-...S00 MN [Nm] 2.0 2.0
M0 [Nm] 2.2 2.3
Mmax n = 0 [Nm] 4.4 7.3
Mmax [Nm] 4.4 7.3
MCA 13I41-...S00 MN [Nm] 4.0 4.0
M0 [Nm] 4.6 4.6
Mmax n = 0 [Nm] 12.6 19.5
Mmax [Nm] 12.6 19.5
With blower
MCA 13I34-...F10 MN [Nm] 6.3 6.3
M0 [Nm] 7.0 7.0
Mmax n = 0 [Nm] 13.0 25.0
Mmax [Nm] 13.0 25.0
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
Technical dataMCA 10/13 asynchronous servo motors
3-7Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 16 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 10I40-...S00 MN [Nm] 2.0
M0 [Nm] 2.3
Mmax n = 0 [Nm] 5.3
Mmax [Nm] 5.3
MCA 13I41-...S00 MN [Nm] 4.0 4.0
M0 [Nm] 4.6 4.6
Mmax n = 0 [Nm] 9.2 17.3
Mmax [Nm] 9.2 17.3
With blower
MCA 13I34-...F10 MN [Nm] 6.3 6.3
M0 [Nm] 7.0 7.0
Mmax n = 0 [Nm] 19.0 19.8
Mmax [Nm] 19.0 26.3
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit max controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
Technical dataMCA 10 asynchronous servo motors
3-8 Servo motors en 3/2005
3
Torque characteristics
MCA 10I40...S00
0
1
2
3
4
5
6
7
8
9
0 1000 2000 3000 4000 6000 70005000 8000
Continuous operation S1
Standstill torque: 2.3 Nm
Rated torque S1 operation: 2.0 Nm; 3950 rpm
Max. torque (8.1 Nm) with ECSxx008 controller; Imax = 8.0 A, 4/8 kHz
Max. torque (4.4 Nm) with 9322 controller; Imax = 3.8 A, 8 kHz
Max. torque (5.3 Nm) with 9323 controller; Imax = 4.4 A, 16 kHz
Max. torque (7.3 Nm) with 9323 controller; Imax = 5.9 A, 8 kHz
Maximum and continuous torquesMCA asynchronous servo motor 10I40... S00, 140 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 13 asynchronous servo motors
3-9Servo motors en 3/2005
3
Torque characteristics
MCA 13I41...S00
MCA 13I34...F10
Maximum and continuous torquesMCA asynchronous servo motor 13I41 ... S00, 140 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS!
0
5
10
15
20
25
30
0 1000 2000 3000 4000 6000 70005000 8000
Continuous operation S1
Standstill torque: 7.0 Nm
Rated torque S1 operation: 6.3 Nm; 3410 rpm
Max. torque (20.8 Nm) with ECSxx016 controller; Imax = 8.0 A, 4/8 kHz
Max. torque (13.0 Nm) with 9324 controller; Imax = 10.5 A, 8 kHz
Max. torque (19.0 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (25.0 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (26.3 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Maximum and continuous torquesMCA asynchronous servo motor 13I34 ... F10, 120 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
0
5
10
15
20
25
0 1000 2000 3000 4000 6000 70005000 8000
Continuous operation S1
Standstill torque: 4.6 Nm
Rated torque S1 operation: 4.0 Nm; 4050 rpm
Max. torque (9.4 Nm) with ECSxx008 controller; Imax = 8.0 A, 4/8 kHz
Max. torque (19.3 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (9.2 Nm) with 9324 controller; Imax = 7.8 A, 16 kHz
Max. torque (12.6 Nm) with 9324 controller; Imax = 10.5 A, 8 kHz
Max. torque (17.3 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (19.5 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Technical dataMCA 10 asynchronous servo motors
3-10 Servo motors en 3/2005
3
Lenze MCA servo motors have high torque peaks. In orderto make full use of this highly dynamic response as simplyas possible, the following diagrams for operating modes S2
and S6 illustrate the permissible operating times againstthe torque peaks required.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
M/MN MCA 10I40-...S00
M/MN MCA 13I41-...S00
M/MN MCA 13I34-...F10
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m/M
r
Short-time operation characteristic
Technical dataMCA 10 asynchronous servo motors
3-11Servo motors en 3/2005
3
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
M/MN MCA 10I40-...S00
M/MN MCA 13I41-...S00
M/MN MCA 13I34-...F10
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
M/MN MCA 10I40-...S00
M/MN MCA 13I41-...S00
M/MN MCA 13I34-...F10
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
Technical dataMCA 10/13 asynchronous servo motors
3-12 Servo motors en 3/2005
3
Brake assignment
The MCA asynchronous servo motors can be fitted withintegral permanent magnet holding brakes. Voltages of 24 V DC and 205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
ö Combination possibleCombination not possible
MCA 10MCA 13
1) Engagement and disengagement times valid for rated voltage (± 0%) and protective circuit for brakes with varistor for DC-controlledswitching. The times may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple 1%.4) UR not possible in the case of a brake with 205 V supply voltage.
Permissible moments of inertia
Motor Brake Jmot Permissiblewith brake Jload/Jmotkg m2 · 10-4
MCA 10 P1 2.78 24.5
MCA 10 P5 2.78 24.5
MCA 13 P1 9.36 7.7
MCA 13 P5 9.36 7.7
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Type MCA10 MCA13 Size Holding Holding Average UB IBR2) JBR Engage- Diseng. Maximum Weight
B5/B14 B5/B14 torque torque dynam. +5 % – ment time switching rateM4 M4 M1m -10 %
3) time emergency stop20 °C 120 °C 120 °C t1
1) t21) with n = 3000 rpm
Nm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 ö 06E 3.25 2.50 1.20 24 0.50 0.38 5 7 350 0.85
P54) ö 06E 3.25 2.50 1.20 205 0.06 0.38 5 7 350 0.85
P1 ö 07H 12.0 11.0 5.50 24 0.67 1.06 20 29 400 0.83
P54) ö 07H 12.0 11.0 5.50 205 0.08 1.06 20 29 400 0.83
Technical dataMCA 10 asynchronous servo motors
3-13Servo motors en 3/2005
3
Mechanical dimensions
MCA 10
B5A120/FF100
B14C105/FT85
B14C105/FT85
B5A120/FF100
Encoder/ventilationSXX S00EXX S00TXX S00
Encoder/ventilationRS0 S00
Technical dataMCA 13 asynchronous servo motors
3-14 Servo motors en 3/2005
3
Mechanical dimensions
MCA 13
B5A160/FF13
B14C160/FT130
B14C160/FT130
B5A160/FF100
Encoder/ventilationSXX F10EXX F10TXX F10
SXX S00EXX S00TXX S00
Encoder/ventilationRS0 F10
RS0 S00
UN fN IN PN
[V] [Hz] [A] [W]
210...240, 1 ph. 50/60 0.12 19
Blower data
3-15Servo motors en 3/2005
Technical dataMCA 10 asynchronous servo motors
3-16 Servo motors en 3/2005
3
Permissible shaft loads
Forces on the motor shaft
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to MCA 10
0
100
200
300
400
500
600
700
800
-600 -500 -400 -300 -200 -100 0 100 200
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
Technical dataMCA 10 asynchronous servo motors
3-17Servo motors en 3/2005
3
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
100
200
300
400
500
600
700
800
-600 -500 -400 -300 -200 -100 0 100 200
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
2
4
6
8
10
12
0 100 200 300 400 500 600 700 800 900
Without featherkeyTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
Technical dataMCA 13 asynchronous servo motors
3-18 Servo motors en 3/2005
3
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to MCA 13
0
200
400
600
800
1000
1200
-1000 -800 -600 -400 -200 0 200 400 600
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMCA 13 asynchronous servo motors
3-19Servo motors en 3/2005
3
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
200
400
600
800
1000
1200
-1000 -800 -600 -400 -200 0 200 400 600
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
5
10
15
20
25
30
35
0 200 400 600 800 1000 1200 1400 1600
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
3-20 Servo motors en 3/2005
3
Technical dataMCA 14 asynchronous servo motors
3-21Servo motors en 3/2005
3
Motor nN M0 Mmax MN PN I0 IN UN fN cos f Jmotwithout
brakerpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
natural ventilation
MCA 14L20-...S00 2000 8.0 60.0 6.7 1.4 3.9 3.3 390 70 0.75 19.2
MCA 14L41-...S00 4100 8.0 60.0 5.4 2.3 7.7 5.8 390 140 0.75 19.2
forced ventilated
MCA 14L16-...F10 1635 13.5 60.0 12.0 2.1 5.3 4.8 390 60 0.81 19.2
MCA 14L35-...F10 3455 13.5 60.0 10.8 3.9 10.5 9.1 390 120 0.80 19.2
Rated data
Motor h RUV RUV R1 L1σ Lh R2’ L2σ’ Power Weight Maximum@ @ connector without speed
20 °C 150 °C type brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
natural ventilation
MCA 14L20-...S00 84 6.00 8.1 3.0 10.0 268.9 4.93 10.0 EWS0001 15.1 8000
MCA 14L41-...S00 78 1.50 2.0 0.8 2.5 66.6 1.23 2.5 EWS0001 15.1 8000
forced ventilated
MCA 14L16-...F10 80 6.00 8.1 3.0 9.5 251.5 4.93 9.3 EWS0001 16.9 8000
MCA 14L35-...F10 79 1.50 2.0 0.8 2.4 56.8 1.23 2.3 EWS0001 16.9 8000
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
MCA 14 asynchronous servo motorwith blower and special flangeand shaft end for mounting directly on Lenze G-motion gearboxes.
Technical dataMCA 14 asynchronous servo motors
3-22 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17 20.0
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 14L20-...S00 MN [Nm] 6.7 6.7
M0 [Nm] 8.0 8.0
Mmax n = 0 4) [Nm] 10.7 25.3
Mmax [Nm] 21.6 42.8
MCA 14L41-...S00 MN [Nm] 5.4 5.4
M0 [Nm] 8.0 8.0
Mmax n = 0 4) [Nm] 11.0 24.0
Mmax [Nm] 20.7 29.1
With blower
MCA 14L16-...F10 MN [Nm] 8.9 12.0
M0 [Nm] 8.9 13.5
Mmax n = 0 4) [Nm] 11.5 25.4
Mmax [Nm] 21.6 46.7
MCA 14L35-...F10 MN [Nm] 8.3 10.8 10.8
M0 [Nm] 8.3 13.5 13.5
Mmax n = 0 4) [Nm] 11.0 27.0 41.0
Mmax [Nm] 22.2 42.0 60.0
Servo controller assignment
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 14 asynchronous servo motors
3-23Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.35 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1)3) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 14L20-...S00 MN [Nm] 4.9 6.7
M0 [Nm] 4.9 8.0
Mmax n = 0 4) [Nm] 10.7 25.3
Mmax [Nm] 21.6 42.8
MCA 14L41-...S00 MN [Nm] 4.4 5.4
M0 [Nm] 4.4 8.0
Mmax n = 0 4) [Nm] 11.0 24.0
Mmax [Nm] 20.7 29.1
With blower
MCA 14L16-...F10 MN [Nm] 12.0
M0 [Nm] 13.5
Mmax n = 0 4) [Nm] 25.4
Mmax [Nm] 46.7
MCA 13L35-...F10 MN [Nm] 9.5 10.8
M0 [Nm] 9.5 13.5
Mmax n = 0 4) [Nm] 27.0 41.0
Mmax [Nm] 42.0 60.0
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply3) Caution: If Imax > Ir controller in an ECS system, there is an automatic
switchover to 4 kHz.4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 14 asynchronous servo motors
3-24 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 14L20-...S00 MN [Nm] 6.7 6.7
M0 [Nm] 8.0 8.0
Mmax n = 0 [Nm] 15.1 29.3
Mmax [Nm] 15.1 29.3
MCA 14L41-...S00 MN [Nm] 5.4 5.4
M0 [Nm] 7.0 8.0
Mmax n = 0 [Nm] 13.2 26.0
Mmax [Nm] 13.2 26.0
With blower
MCA 14L16-...F10 MN [Nm] 12.0
M0 [Nm] 13.5
Mmax n = 0 [Nm] 29.6
Mmax [Nm] 29.6
MCA 14L35-...F10 MN [Nm] 10.8 10.8
M0 [Nm] 13.5 13.5
Mmax n = 0 [Nm] 29.3 47.0
Mmax [Nm] 29.3 53.8
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
Technical dataMCA 14 asynchronous servo motors
3-25Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 16 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 14L20-...S00 MN [Nm] 6.7
M0 [Nm] 8.0
Mmax n = 0 [Nm] 21.2
Mmax [Nm] 21.2
MCA 14L41-...S00 MN [Nm] 4.5 5.4 5.4
M0 [Nm] 4.5 8.0 8.0
Mmax n = 0 [Nm] 9.1 19.1 20.0
Mmax [Nm] 9.1 19.1 30.8
With blower
MCA 14L16-...F10 MN [Nm] 12.0 12.0
M0 [Nm] 13.4 13.5
Mmax n = 0 [Nm] 21.5 41.6
Mmax [Nm] 21.5 41.3
MCA 14L35-...F10 MN [Nm] 10.8 10.8 10.8
M0 [Nm] 12.0 13.5 13.5
Mmax n = 0 [Nm] 21.2 22.5 32.0
Mmax [Nm] 21.2 34.9 47.7
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
Technical dataMCA 14 asynchronous servo motors
3-26 Servo motors en 3/2005
3
Torque characteristics
MCA 14L41...S00
MCA 14L20...S00
00 1000 2000 3000 4000 6000 70005000 8000
5
10
15
20
25
30
35
Continuous operation S1
Standstill torque: 8.0 Nm
Rated torque S1 operation: 5.4 Nm; 4100 rpm
Max. torque (20.7 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (29.1 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (9.1 Nm) with 9324 controller; Imax = 7.8 A, 16 kHz
Max. torque (13.2 Nm) with 9324 controller; Imax = 10.5 A, 8 kHz
Max. torque (19.1 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (26.0 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (30.8 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 14L41... S00, 140 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
00 500 1000 1500 2000 3000 35002500 4000
5
10
15
20
25
30
35
40
45
50
Continuous operation S1
Standstill torque: 8.0 Nm
Rated torque S1 operation: 6.7 Nm; 2000 rpm
Max. torque (21.6 Nm) with ECSxx008 controller; Imax = 8.0 A, 4/8 kHz
Max. torque (42.8 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (15.1 Nm) with 9323 controller; Imax = 5.9 A, 8 kHz
Max. torque (21.2 Nm) with 9324 controller; Imax = 7.8 A, 16 kHz
Max. torque (29.3 Nm) with 9324 controller; Imax = 10.5 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 14L20... S00, 70 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 14 asynchronous servo motors
3-27Servo motors en 3/2005
3
Torque characteristics
MCA 14L35...F10
MCA 14L16...F10
00 1000 2000 3000 4000 6000 70005000 8000
10
20
30
40
50
60
70
80
Continuous operation S1
Standstill torque: 13.5 Nm
Rated torque S1 operation: 10.8 Nm; 3455 rpm
Max. torque (22.2 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (42.0 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (60.0 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (21.2 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (29.3 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (34.9 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (47.7 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (53.8 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 14L35 ... F10, 120 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
00 500 1000 1500 2000 3000 35002500 4000
5
10
15
20
25
30
35
40
45
50
Continuous operation S1
Standstill torque: 13.5 Nm
Rated torque S1 operation: 12.0 Nm; 1635 rpm
Max. torque (21.6 Nm) with ECSxx008 controller; Imax = 8.0 A, 4/8 kHz
Max. torque (46.7 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (21.5 Nm) with 9324 controller; Imax = 7.8 A, 16 kHz
Max. torque (29.6 Nm) with 9324 controller; Imax = 10.5 A, 8 kHz
Max. torque (41.3 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 14L16 ... F10, 60 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 14 asynchronous servo motors
3-28 Servo motors en 3/2005
3
Lenze MCA servo motors have high torque peaks. In orderto make full use of this highly dynamic response as simplyas possible, the following diagrams for operating modes S2
and S6 illustrate the permissible operating times againstthe torque peaks required.
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 14L20-...S00
M/MN MCA 14L41-...S00
M/MN MCA 14L16-...F10
M/MN MCA 14L35-...F10
Short-time operation characteristic
Technical dataMCA 14 asynchronous servo motors
3-29Servo motors en 3/2005
3
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
M/MN MCA 14L20-...S00
M/MN MCA 14L41-...S00
M/MN MCA 14L16-...F10
M/MN MCA 14L35-...F10
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 14L20-...S00
M/MN MCA 14L41-...S00
M/MN MCA 14L16-...F10
M/MN MCA 14L35-...F10
Technical dataMCA 14 asynchronous servo motors
3-30 Servo motors en 3/2005
3
Type Size Holding Holding Average UB IBR2) JBR Engage- Diseng. Maximum Weight
torque torque dynam. +5 % – ment time switching rateM4 M4 M1m -10 %
3) t11) t2
1) per emergency stop20 °C 120 °C 120 °C with n = 3000 rpmNm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 09E 15.0 12.0 6.0 24 0.75 3.60 13 30 700 1.45
P54) 09E 15.0 12.0 6.0 205 0.09 3.60 13 30 700 1.45
Brake assignment
The MCA asynchronous servo motors can be fitted withintegral permanent magnet holding brakes. Voltages of 24V DC and 205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCA 14
1) Engagement and disengagement times valid for rated voltage (± 0%) and protective circuit for brakes with varistor for DC-controlledswitching. The times may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple 1%.4) UR not possible in the case of a brake with 205 V supply voltage
Permissible moments of inertia
Motor Brake Jmot Permissiblewith brake Jload/Jmotkg m2 · 10-4
MCA 14 P1 22.80 5.2
MCA 14 P5 22.80 5.2
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease reand the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCA 14 asynchronous servo motors
3-31Servo motors en 3/2005
3
Mechanical dimensions
B5A200/FF165
B14C160/FT130
B5A200/FF165
Encoder/ventilationSXX F10EXX F10TXX F10
SXX S00EXX S00TXX S00
Encoder/ventilationRS0 F10
RS0 S00
B14C160/FT130
UN fN IN PN
[V] [Hz] [A] [W]
210...240, 1 ph. 50/60 0.12 19
Fan data
Technical dataMCA 14 asynchronous servo motors
3-32 Servo motors en 3/2005
3
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to MCA 14
0
200
400
600
800
1000
1200
1400
1600
1800
-1500 -1000 -500 0 500 1000
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMCA 14 asynchronous servo motors
3-33Servo motors en 3/2005
3
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
200
400
600
800
1000
1200
1400
1600
1800
-1500 -1000 -500 0 500 1000
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
10
20
30
40
50
60
70
0 500 1000 1500 2000 2500 3000 3500
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
3-34 Servo motors en 3/2005
3
Technical dataMCA 17 asynchronous servo motors
3-35Servo motors en 3/2005
3
Motor nN M0 Mmax MN PN I0 IN UN fN cos f Jmotwithout
brakerpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
natural ventilation
MCA 17N23-...S00 2300 12.8 100.0 10.8 2.6 6.0 5.5 390 80 0.81 36.0
MCA 17N41-...S00 4110 12.8 100.0 9.5 4.1 12.0 10.2 350 140 0.80 36.0
forced ventilated
MCA 17N17-...F10 1680 23.9 100.0 21.5 3.8 9.1 8.5 390 60 0.80 36.0
MCA 17N35-...F10 3480 23.9 100.0 19.0 6.9 18.1 15.8 390 120 0.80 36.0
Rated data
Motor h RUV RUV R1 L1σ Lh R2’ L2σ’ Power Weight Maximumat at connector without speed
20 °C 150 °C type brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
natural ventilation
MCA 17N23-...S00 86 3.04 4.1 1.5 6.2 176.3 2.16 6.8 EWS0001 22.9 8000
MCA 17N41-...S00 83 0.76 1.0 0.4 1.5 43.5 0.54 1.7 EWS0001 22.9 8000
forced ventilated
MCA 17N17-...F10 83 3.04 4.1 1.5 5.6 142.6 2.16 6.0 EWS0001 25.5 8000
MCA 17N35-...F10 81 0.76 1.0 0.4 1.4 33.1 0.54 1.5 EWS0001 25.5 8000
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
Asynchronous servo motor MCA 17
Technical dataMCA 17 asynchronous servo motors
3-36 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 17N23-...S00 MN [Nm] 10.8 10.8
M0 [Nm] 12.8 12.8
Mmax n = 0 4) [Nm] 20.5 43.5
Mmax [Nm] 40.2 63.7
MCA 17N41-...S00 MN [Nm] 6.1 9.5 9.5
M0 [Nm] 6.1 12.8 12.8
Mmax n = 0 4) [Nm] 7.8 21.5 33.5
Mmax [Nm] 17.4 29.6 57.7
With blower
MCA 17N17-...F10 MN [Nm] 19.5 21.5
M0 [Nm] 19.5 23.9
Mmax n = 0 4) [Nm] 23.0 53.0
Mmax [Nm] 44.8 80.0
MCA 17N35-...F10 MN [Nm] 12.7 19.0
M0 [Nm] 12.7 23.0
Mmax n = 0 4) [Nm] 23.0 37.5
Mmax [Nm] 37.7 64.4
Servo controller assignment
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 17 asynchronous servo motors
3-37Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.35 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) 3) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 17N23-...S00 MN [Nm] 9.9 10.8
M0 [Nm] 9.9 12.8
Mmax n = 0 4) [Nm] 20.5 43.5
Mmax [Nm] 40.2 63.7
MCA 17N41-...S00 MN [Nm] 7.0 9.5
M0 [Nm] 7.0 11.3
Mmax n = 0 4) [Nm] 21.5 33.5
Mmax [Nm] 29.6 57.7
With blower
MCA 17N17-...F10 MN [Nm] 21.5
M0 [Nm] 21.5
Mmax n = 0 4) [Nm] 53.0
Mmax [Nm] 72.0
MCA 17N35-...F10 MN [Nm]
M0 [Nm]
Mmax n = 0 4) [Nm]
Mmax [Nm]
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply3) Caution: If Imax > Ir controller in an ECS system, there is an automatic
switchover to 4 kHz.4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 17 asynchronous servo motors
3-38 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 17N23-...S00 MN [Nm] 10.8 10.8
M0 [Nm] 12.8 12.8
Mmax n = 0 4) [Nm] 24.4 46.2
Mmax [Nm] 24.4 46.2
MCA 17N41-...S00 MN [Nm] 9.5 9.5 9.5
M0 [Nm] 12.8 12.8 12.8
Mmax n = 0 4) [Nm] 23.4 37.0 54.0
Mmax [Nm] 23.4 43.7 59.4
With blower
MCA 17N17-...F10 MN [Nm] 21.5
M0 [Nm] 23.9
Mmax n = 0 4) [Nm] 57.2
Mmax [Nm] 57.2
MCA 17N35-...F10 MN [Nm] 19.0 19.0 19.0
M0 [Nm] 23.9 23.9 23.9
Mmax n = 0 4) [Nm] 27.5 57.0 89.0
Mmax [Nm] 50.7 69.2 100.2
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 17 asynchronous servo motors
3-39Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 16 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 17N23-...S00 MN [Nm] 9.5 10.8 10.8
M03) [Nm] 9.5 12.8 12.8
Mmax n = 0 4) [Nm] 17.5 34.5 36.0
Mmax [Nm] 17.5 34.5 50.0
MCA 17N41-...S00 MN [Nm] 8.5 9.5 9.5 9.5
M03) [Nm] 8.5 12.8 12.8 12.8
Mmax n = 0 4) [Nm] 16.9 17.5 25.0 38.0
Mmax [Nm] 16.9 28.0 38.6 56.9
With blower
MCA 17N17-...F10 MN [Nm] 21.5 21.5
M03) [Nm] 23.9 23.9
Mmax n = 0 4) [Nm] 42.0 44.5
Mmax [Nm] 42.0 67.9
MCA 17N35-...F10 MN [Nm] 18.4 19.0 19.0 19.0
M03) [Nm] 18.4 23.9 23.9 23.9
Mmax n = 0 4) [Nm] 18.4 27.5 39.5 48.0
Mmax [Nm] 32.2 44.6 66.1 81.7
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
3) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 17 asynchronous servo motors
3-40 Servo motors en 3/2005
3
Torque characteristics
MCA 17N41...S00
MCA 17N23...S00
00 1000 2000 3000 4000 6000 70005000 8000
10
20
30
40
50
60
70
Continuous operation S1
Standstill torque: 12.8 Nm
Rated torque S1 operation: 9.5 Nm; 4110 rpm
Max. torque (17.4 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (29.6 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (57.7 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (16.9 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (23.4 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (28.0 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (38.6 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (43.7 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (56.9 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (59.4 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 17N41... S00, 140 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
00 500 1000 1500 2000 3000 35002500 4000
10
20
30
40
50
60
70Continuous operation S1
Standstill torque: 12.8 Nm
Rated torque S1 operation: 10.8 Nm; 2300 rpm
Max. torque (40.2 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (63.7 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (17.5 Nm) with 9324 controller; Imax = 7.8 A, 16 kHz
Max. torque (24.4 Nm) with 9324 controller; Imax = 10.5 A, 8 kHz
Max. torque (34.5 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (46.2 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (50.0 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 17N23... S00, 80 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 17 asynchronous servo motors
3-41Servo motors en 3/2005
3
Torque characteristics
MCA 17N35...F10
MCA 17N17...F10
00 1000 2000 3000 4000 6000 70005000 8000
20
40
60
80
100
120
Continuous operation S1
Standstill torque: 23.9 Nm
Rated torque S1 operation: 19.0 Nm; 3480 rpm
Max. torque (37.7 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (64.4 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (32.2 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (44.6 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (50.7 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (66.1 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (69.2 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Max. torque (81.7 Nm) with 9329 controller; Imax = 57.0 A, 16 kHz
Max. torque (100.2 Nm) with 9328 controller; Imax = 70.5 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 17N35 ... F10, 120 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
00 500 1000 1500 2000 3000 35002500 4000
20
10
50
40
30
60
70
80
90
Continuous operation S1
Standstill torque: 23.9 Nm
Rated torque S1 operation: 21.5 Nm; 1680 rpm
Max. torque (44.8 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (72.0 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (57.2 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (67.9 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (42.0 Nm) with 9325 controller; Imax= 14.6 A, 16 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 17N17 ... F10, 60 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 17 asynchronous servo motors
3-42 Servo motors en 3/2005
3
Lenze MCA servo motors have high torque peaks. In orderto make full use of this highly dynamic response as simplyas possible, the following diagrams for operating modes S2
and S6 illustrate the permissible operating times againstthe torque peaks required.
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 17N23-...S00
M/MN MCA 17N41-...S00
M/MN MCA 17N17-...F10
M/MN MCA 17N35-...F10
Short-time operation characteristic
Technical dataMCA 17 asynchronous servo motors
3-43Servo motors en 3/2005
3
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 17N23-...S00
M/MN MCA 17N41-...S00
M/MN MCA 17N17-...F10
M/MN MCA 17N35-...F10
M/MN MCA 17N23-...S00
M/MN MCA 17N41-...S00
M/MN MCA 17N17-...F10
M/MN MCA 17N35-...F10
Technical dataMCA 17 asynchronous servo motors
3-44 Servo motors en 3/2005
3
Type Size Holding Holding Average UB IBR2) JBR Engage- Diseng. Maximum Weight
torque torque dynam. +5 % – ment time switching rateM4 M4 M1m -10 %
3) t11) t2
1) per emergency stop20 °C 120 °C 120 °C with n = 3000 rpmNm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 09H 24.0 22.0 11.0 24 0.75 3.60 25 50 550 1.54
P54) 09H 24.0 22.0 11.0 205 0.09 3.60 25 50 550 1.54
Brake assignment
The MCA asynchronous servo motors can be fitted withintegral permanent magnet holding brakes. Voltages of 24V DC and 205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCA 17
1) Engagement and disengagement times valid for rated voltage (± 0%) and protective circuit for brakes with varistor for DC-controlledswitching. The times may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple 1%.4) UR not possible in the case of a brake with 205 V supply voltage.
Permissible moments of inertia
Motor Brake Jmot Permissiblewith brake Jload/Jmotkg m2 · 10-4
MCA 17 P1 39.60 5.1
MCA 17 P5 39.60 5.1
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCA 17 asynchronous servo motors
3-45Servo motors en 3/2005
3
Mechanical dimensions
B5A200/FF165
B14C160/FT130
B5A200/FF165
Encoder/ventilationSXX F10EXX F10TXX F10
SXX S00EXX S00TXX S00
Encoder/ventilationRS0 F10
RS0 S00
B14C160/FT130
UN fN IN PN
[V] [Hz] [A] [W]
210...240, 1 ph. 50/60 0.32 46
Blower data
Technical dataMCA 17 asynchronous servo motors
3-46 Servo motors en 3/2005
3
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to MCA 17
0
200
400
600
800
1000
1200
1400
1600
1800
-2000 -1500 -1000 -500 0 500
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMCA 17 asynchronous servo motors
3-47Servo motors en 3/2005
3
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
200
400
600
800
1000
1200
1400
1600
1800
-2000 -1500 -1000 -500 0 500
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
20
40
60
80
100
120
0 500 1000 1500 2000 2500 3000 3500
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
3-48 Servo motors en 3/2005
3
Technical dataMCA 19 asynchronous servo motors
3-49Servo motors en 3/2005
3
Motor nN M0 Mmax MN PN I0 IN UN fN cos f Jmotwithout
brakerpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
natural ventilation
MCA 19S23-...S00 2340 22.5 180 16.3 4.0 9.9 8.2 390 80 0.80 72.0
MCA 19S42-...S00 4150 22.5 180 12.0 5.2 19.7 14.0 330 140 0.78 72.0
forced ventilated
MCA 19S17-...F10 1700 40.0 180 36.3 6.4 15.4 13.9 390 60 0.83 72.0
MCA 19S35-...F10 3510 40.0 180 36.0 13.2 30.8 28.7 390 120 0.80 72.0
Rated data
Motor h RUV RUV R1 L1σ Lh R2’ L2σ’ Power Weight Maximumat at connector without speed
20 °C 150 °C type brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
natural ventilation
MCA 19S23-...S00 90 1.38 1.9 0.7 3.2 101.5 0.97 3.9 EWS0012 44.7 8000
MCA 19S42-...S00 83 0.35 0.5 0.2 0.8 25.8 0.24 1.0 EWS0012/13 44.7 8000
forced ventilated
MCA 19S17-...F10 82 1.38 1.9 0.7 2.6 56.1 0.97 3.1 EWS0012 48.2 8000
MCA 19S35-...F10 85 0.35 0.5 0.2 0.7 13.0 0.24 0.8 EWS0013 48.2 8000
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
Asynchronous servo motor MCA 19
Technical dataMCA 19 asynchronous servo motors
3-50 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 19S23-...S00 MN [Nm] 15.1 16.3
M0 [Nm] 15.1 22.5
Mmax n = 0 4) [Nm] 18.7 43.5
Mmax [Nm] 38.5 67.9
MCA 19S42-...S00 MN [Nm] 9.8 12.0
M0 [Nm] 9.8 16.7
Mmax n = 0 4) [Nm] 18.4 31.9
Mmax [Nm] 29.9 58.2
With blower
MCA 19S17-...F10 MN [Nm] 28.3 36.3 36.3
M0 [Nm] 28.3 40.0 40.0
Mmax n = 0 4) [Nm] 46.5 72.0 98.0
Mmax [Nm] 75.4 130.8 158.9
MCA 19S35-...F10 MN [Nm]
M0 [Nm]
Mmax n = 0 4) [Nm]
Mmax [Nm]
Servo controller assignment
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 19 asynchronous servo motors
3-51Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.35 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1)3) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 19S23-...S00 MN [Nm] 16.3
M0 [Nm] 17.0
Mmax n = 0 4) [Nm] 43.5
Mmax [Nm] 67.9
MCA 19S42-...S00 MN [Nm] 7.5 10.8
M0 [Nm] 7.5 11.0
Mmax n = 0 4) [Nm] 31.9 44.5
Mmax [Nm] 58.2 80.4
With blower
MCA 19S17-...F10 MN [Nm] 32.3
M0 [Nm] 32.3
Mmax n = 0 4) [Nm] 98.0
Mmax [Nm] 158.9
MCA 19S35-...F10 MN [Nm]
M0 [Nm]
Mmax n = 0 4) [Nm]
Mmax [Nm]
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply3) Caution: If Imax > Ir controller in an ECS system, there is an automatic swit-
chover to 4 kHz.4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 19 asynchronous servo motors
3-52 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 19S23-...S00 MN [Nm] 16.3 16.3
M0 [Nm] 22.5 22.5
Mmax n = 0 4) [Nm] 47.2 78.0
Mmax [Nm] 47.2 88.2
MCA 19S42-...S00 MN [Nm] 10.0 12.0 12.0
M0 [Nm] 10.0 22.5 22.5
Mmax n = 0 4) [Nm] 20.7 33.5 51.0
Mmax [Nm] 20.7 43.3 60.7
With blower
MCA 19S17-...F10 MN [Nm] 34.0 36.3 36.3
M0 [Nm] 34.0 40.0 40.0
Mmax n = 0 4) [Nm] 50.1 76.0 112.0
Mmax [Nm] 50.1 95.9 130.8
MCA 19S35-...F10 MN [Nm] 21.0 36.0 36.0 36.0 36.0
M03) [Nm] 21.0 39.0 40.0 40.0 40.0
Mmax n = 0 4) [Nm] 21.0 39.0 73.0 80.0 161.5
Mmax [Nm] 45.7 67.6 104.3 132.9 180.0
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
3) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 19 asynchronous servo motors
3-53Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 16 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 19S23-...S00 MN [Nm] 16.3 16.3 16.3
M0 [Nm] 20.5 22.5 22.5
Mmax n = 0 4) [Nm] 33.8 35.5 50.5
Mmax [Nm] 33.8 56.7 78.1
MCA 19S42-...S00 MN [Nm] 12.0 12.0 12.0
M03) [Nm] 14.4 22.5 22.5
Mmax n = 0 4) [Nm] 14.4 26.0 37.0
Mmax [Nm] 25.8 37.6 57.9
With blower
MCA 19S17-...F10 MN [Nm] 36.3 36.3 36.3 36.3
M03) [Nm] 40.0 40.0 40.0 40.0
Mmax n = 0 4) [Nm] 40.0 54.0 83.0 89.0
Mmax [Nm] 60.5 84.3 125.2 150.7
MCA 19S35-...F10 MN [Nm] 36.0 36.0 36.0 36.0
M03) [Nm] 39.7 40.0 40.0 40.0
Mmax n = 0 4) [Nm] 39.7 43.0 63.0 105.0
Mmax [Nm] 64.0 82.4 130.5 158.3
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
3) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 19 asynchronous servo motors
3-54 Servo motors en 3/2005
3
Torque characteristics
MCA 19S42...S00
MCA 19S40...S00
00 1000 2000 3000 4000 6000 70005000 8000
20
10
50
40
30
60
70
80
90
Continuous operation S1
Standstill torque: 22.5 Nm
Rated torque S1 operation: 12.0 Nm; 4150 rpm
Max. torque (29.9 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (58.2 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (80.4 Nm) with ECSxx064 controller; Imax = 64.0 A, 4/8 kHz
Max. torque (20.7 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (25.8 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (37.6 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (43.3 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (57.9 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (60.7 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 19S42... S00, 140 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
0
10
20
30
50
40
60
70
80
90
100
0 500 1000 1500 2000 2500 3000 3500 4000
Continuous operation S1
Standstill torque: 22.5 Nm
Rated torque S1 operation: 16.3 Nm; 2340 rpm
Max. torque (38.5 Nm) with ECSxx016 controller; Imax = 16.0 A, 4/8 kHz
Max. torque (67.9 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (33.8 Nm) with 9325 controller; Imax = 14.6 A, 16 kHz
Max. torque (47.2 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (56.7 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (78.1 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (88.2 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 19S23... S00, 80 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 19 asynchronous servo motors
3-55Servo motors en 3/2005
3
Torque characteristics
MCA 19S35...F10
MCA 19S17...F10
0
50
100
150
200
250
0 1000 2000 3000 4000 5000 6000 7000 8000
Continuous operation S1
Standstill torque: 40 Nm
Rated torque S1 operation: 36.0 Nm; 3510 rpm
Max. torque (45.7 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (64.0 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (67.6 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Max. torque (82.4 Nm) with 9329 controller; Imax = 57.0 A, 16 kHz
Max. torque (104.3 Nm) with 9328 controller; Imax = 70.5 A, 8 kHz
Max. torque (130.5 Nm) with 9330 controller; Imax = 87.0 A, 16 kHz
Max. torque (132.9 Nm) with 9329 controller; Imax = 88.5 A, 8 kHz
Max. torque (158.3 Nm) with 9331 controller; Imax = 105.0 A, 16 kHz
Max. torque (180.0 Nm) with 9330 controller; Imax = 133.5 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 19S35 ... F10, 120 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
0
20
40
60
80
100
120
140
160
180
0 500 1000 1500 2000 2500 3000 3500 4000
Continuous operation S1
Standstill torque: 40.0 Nm
Rated torque S1 operation: 36.3 Nm; 1700 rpm
Max. torque (75.4 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (130.8 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (158.9 Nm) with ECSxx064 controller; Imax = 64.0 A, 4/8 kHz
Max. torque (50.1 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (60.5 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (84.3 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (95.9 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (125.2 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (130.8 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Max. torque (150.7 Nm) with 9329 controller; Imax = 57.0 A, 16 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 19S17 ... F10, 60 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 19 asynchronous servo motors
3-56 Servo motors en 3/2005
3
Lenze MCA servo motors have high torque peaks. In orderto make full use of this highly dynamic response as simplyas possible, the following diagrams for operating modes S2
and S6 illustrate the permissible operating times againstthe torque peaks required.
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 19S23-...S00
M/MN MCA 19S42-...S00
M/MN MCA 19S17-...F10
M/MN MCA 19S35-...F10
Short-time operation characteristic
Technical dataMCA 19 asynchronous servo motors
3-57Servo motors en 3/2005
3
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
M/MN MCA 19S23-...S00
M/MN MCA 19S42-...S00
M/MN MCA 19S17-...F10
M/MN MCA 19S35-...F10
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 19S23-...S00
M/MN MCA 19S42-...S00
M/MN MCA 19S17-...F10
M/MN MCA 19S35-...F10
Technical dataMCA 19 asynchronous servo motors
3-58 Servo motors en 3/2005
3
Type Size Holding Holding Average UB IBR2) JBR Engage- Diseng. Maximum Weight
torque torque dynam. +5 % – ment time switching rateM4 M4 M1m -10 %
3) t11) t2
1) per emergency stop20 °C 120 °C 120 °C with n = 3000 rpmNm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 11H 46.0 40.0 18.0 24 1.0 9.50 25 73 1.900 2.72
P54) 11H 46.0 40.0 18.0 205 0.12 9.50 25 73 1.900 2.72
Brake assignment
The MCA asynchronous servo motors can be fitted withintegral permanent magnet holding brakes. Voltages of 24V DC and 205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCA 19
1) Engagement and disengagement times valid for rated voltage (± 0%) and protective circuit for brakes with varistor for DC-controlledswitching. The times may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple 1%. 4) UR not possible in the case of a brake with 205 V supply voltage
Permissible moments of inertia
Motor Brake Jmot Permissiblewith brake Jload/Jmotkg m2 · 10-4
MCA 19 P1 81.50 3.7
MCA 19 P5 81.50 3.7
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCA 19 asynchronous servo motors
3-59Servo motors en 3/2005
3
Mechanical dimensions
B5A250/FF215
B14C160/FT130
B5A200/FF165
Encoder/ventilationSXX F10EXX F10TXX F10
SXX S00EXX S00TXX S00
Encoder/ventilationRS0 F10
RS0 S00
B14C160/FT130
UN fN IN PN
[V] [Hz] [A] [W]
210...240, 1 ph. 50/60 0.32 46
Blower data
Technical dataMCA 19 asynchronous servo motors
3-60 Servo motors en 3/2005
3
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to MCA 19
0
500
1000
1500
2000
2500
-3000 -2500 -2000 -1500 -1000 -500 0 500 1000 1500
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMCA 19 asynchronous servo motors
3-61Servo motors en 3/2005
3
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
500
1000
1500
2000
2500
-3000 -2500 -2000 -1500 -1000 -500 0 500 1000 1500
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
20
40
60
80
100
120
140
160
180
200
0 500 1000 1500 2000 2500 3000
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
3-62 Servo motors en 3/2005
3
Technical dataMCA 21 asynchronous servo motors
3-63Servo motors en 3/2005
3
Motor nN M0 Mmax MN PN I0 IN UN fN cos f Jmotwithout
brakerpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
natural ventilation
MCA 21X25-...S00 2490 39.0 300 24.6 6.4 15.9 13.5 390 85 0.83 180.0
MCA 21X42-...S00 4160 39.0 300 17.0 7.4 31.8 19.8 320 140 0.80 180.0
forced ventilated
MCA 21X17-...F10 1710 75.0 300 61.4 11.0 25.8 22.5 390 60 0.85 180.0
MCA 21X35-...F10 3520 75.0 300 55.0 20.3 49.5 42.5 390 120 0.80 180.0
Rated data
Motor h RUV RUV R1 L1σ Lh R2’ L2σ’ Power Weight Maximumat at connector without speed
20 °C 150 °C type brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
natural ventilation
MCA 21X25-...S00 85 0.72 1.0 0.4 2.3 78.8 0.56 2.8 EWS0012/13 60.0 8000
MCA 21X42-...S00 84 0.18 0.2 0.1 0.6 19.5 0.14 0.7 EWS0012/13 60.0 8000
forced ventilated
MCA 21X17-...F10 85 0.72 1.0 0.4 2.1 68.7 0.56 2.6 EWS0012/13 63.5 8000
MCA 21X35-...F10 88 0.18 0.2 0.1 0.5 16.6 0.14 0.6 EWS0012/13 63.5 8000
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
MCA 21 asynchronous servomotor with terminal boxes forpower, brake and encoder
Technical dataMCA 21 asynchronous servo motors
3-64 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 4 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 2.0 4.0 8.0 12.7 17.0 20.0
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 21X25-...S00 MN [Nm] 21.0 24.6
M0 [Nm] 21.0 39.0
Mmax n = 0 4) [Nm] 41.0 64.5
Mmax [Nm] 64.4 120.5
MCA 21X42-...S00 MN [Nm] 13.0 17.0
M0 [Nm] 13.0 17.0
Mmax n = 0 4) [Nm] 30.0 45.0
Mmax [Nm] 59.4 83.0
With blower
MCA 21X17-...F10 MN [Nm] 52.5
M0 [Nm] 52.5
Mmax n = 0 4) [Nm] 107.0
Mmax [Nm] 190.0
MCA 21X35-...F10 MN [Nm]
M0 [Nm]
Mmax n = 0 4) [Nm]
Mmax [Nm]
Servo controller assignment
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 21 asynchronous servo motors
3-65Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type ECSòò004 ECSòò008 ECSòò016 ECSòò032 ECSòò048 ECSòò064
Continuous current [A] 1.35 2.7 5.3 8.5 11.3 13.3
Maximum current 0 Hz 1) 2) [A] 2.3 4.6 9.1 18.1 27.2 36.3
Maximum current > 5 Hz 1) 3) [A] 4.0 8.0 16.0 32.0 48.0 64.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 21X25-...S00 MN [Nm] 19.0
M0 [Nm] 19.0
Mmax n = 0 4) [Nm] 64.5
Mmax [Nm] 120.5
MCA 21X42-...S00 MN [Nm]
M0 [Nm]
Mmax n = 0 [Nm]
Mmax [Nm]
With blower
MCA 21X17-...F10 MN [Nm]
M0 [Nm]
Mmax n = 0 [Nm]
Mmax [Nm]
MCA 21X35-...F10 MN [Nm]
M0 [Nm]
Mmax n = 0 [Nm]
Mmax [Nm]
Assignment of ECS servo system – axis modules
1) Caution: Limit Imax controller to Imax motor.2) Caution: Max. heatsink temperature 9300 = 80°C/ECS = 90°C and 400 V
mains supply3) Caution: If Imax > Ir controller in an ECS system, there is an automatic
switchover to 4 kHz.4) The reduction in torque must be taken into account in applications that
have an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 21 asynchronous servo motors
3-66 Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 8 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) 2) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 21X25-...S00 MN [Nm] 23.7 24.6 24.6
M0 [Nm] 23.7 39.0 39.0
Mmax n = 0 4) [Nm] 46.2 66.0 84.0
Mmax [Nm] 46.2 78.0 92.4
MCA 21X42-...S00 MN [Nm] 17.0 17.0 17.0 17.0
M03) [Nm] 24.0 39.0 39.0 39.0
Mmax n = 0 4) [Nm] 24.0 47.0 84.0 94.0
Mmax [Nm] 43.9 63.3 96.8 123.0
With blower
MCA 21X17-...F10 MN [Nm] 61.4 61.4 61.4 61.4
M03) [Nm] 65.5 75.0 75.0 75.0
Mmax n = 0 4) [Nm] 65.5 102.0 178.0 200.0
Mmax [Nm] 104.1 143.3 210.7 257.3
MCA 21X35-...F10 MN [Nm] 55.0 55.0 55.0 55.0
M03) [Nm] 68.0 75.0 75.0 75.0
Mmax n = 0 4) [Nm] 68.0 88.0 156.0 219.0
Mmax [Nm] 107.7 135.9 205.0 250.4
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
3) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 21 asynchronous servo motors
3-67Servo motors en 3/2005
3
Rated and maximum torques at a chopper frequency of 16 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) 2) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Totally enclosed fan-cooled asynchronous servo motors
Without fan
MCA 21X25-...S00 MN [Nm] 24.6 24.6 24.6 24.6
M0 [Nm] 37.0 39.0 39.0 39.0
Mmax n = 0 4) [Nm] 37.0 50.0 72.0 76.0
Mmax [Nm] 55.8 71.4 90.3 97.5
MCA 21X42-...S00 MN [Nm] 17.0 17.0 17.0 17.0
M03) [Nm] 18.0 36.0 39.0 39.0
Mmax n = 0 4) [Nm] 18.0 36.0 40.0 59.0
Mmax [Nm] 37.5 60.1 76.8 120.8
With blower
MCA 21X17-...F10 MN [Nm] 52.0 61.4 61.4 61.4
M03) [Nm] 52.0 75.0 75.0 75.0
Mmax n = 0 4) [Nm] 52.0 89.0 96.0 134.0
Mmax [Nm] 91.2 136.9 170.4 253.7
MCA 21X35-...F10 MN [Nm] 55.0 55.0 55.0
M03) [Nm] 75.0 75.0 75.0
Mmax n = 0 4) [Nm] 69.0 108.0 110.0
Mmax [Nm] 133.6 161.1 206.4
Servo controller assignment
Servo system assignment 93òò
1) Caution: Limit Imax controller to Imax motor.2) Caution: Values for heatsink temperature 9300 = 80 °C/ECS = 90 °C and
400 V mains supply; 9300: at heatsink temperatures < 80 °C the permissi-ble maximum current increases at a chopper frequency of 8 kHz.
3) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMCA 21 asynchronous servo motors
3-68 Servo motors en 3/2005
3
Torque characteristics
MCA 21X42...S00
MCA 21X25...S00
0
20
40
60
80
100
120
140
1000 2000 3000 5000 6000 7000 80000 4000
Continuous operation S1
Standstill torque: 39.0 Nm
Rated torque S1 operation: 17.0 Nm; 4160 rpm
Max. torque (59.4 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (83.0 Nm) with ECSxx064 controller; Imax = 64.0 A, 4/8 kHz
Max. torque (37.5 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (43.9 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (60.1 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (63.3 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Max. torque (76.8 Nm) with 9329 controller; Imax = 57.0 A, 16 kHz
Max. torque (96.8 Nm) with 9328 controller; Imax = 70.5 A, 8 kHz
Max. torque (120.8 Nm) with 9330 controller; Imax = 88.5 A, 16 kHz
Max. torque (123.0 Nm) with 9329 controller; Imax = 88.5 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 21X42... S00, 140 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
0
20
40
60
80
100
120
140
500 1000 1500 2500 3000 3500 40000 2000
Continuous operation S1
Standstill torque: 39.0 Nm
Rated torque S1 operation: 24.6 Nm; 2490 rpm
Max. torque (64.4 Nm) with ECSxx032 controller; Imax = 32.0 A, 4/8 kHz
Max. torque (120.5 Nm) with ECSxx048 controller; Imax = 48.0 A, 4/8 kHz
Max. torque (46.2 Nm) with 9325 controller; Imax = 19.5 A, 8 kHz
Max. torque (55.8 Nm) with 9326 controller; Imax = 23.0 A, 16 kHz
Max. torque (71.4 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (78.0 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (90.3 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (92.4 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Max. torque (97.5 Nm) with 9329 controller; Imax = 57.0 A, 16 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 21X25... S00, 85 Hz, without fan
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 21 asynchronous servo motors
3-69Servo motors en 3/2005
3
Torque characteristics
MCA 21X35...F10
MCA 21X17...F10
1000 2000 3000 5000 6000 7000 80000 40000
50
100
150
200
250
300
Continuous operation S1
Standstill torque 75.0 Nm
Rated torque S1 operation: 55 Nm; 3520 rpm
Max. torque (107.7 Nm) with 9328 controller; Imax = 70.5 A, 8 kHz
Max. torque (133.6 Nm) with 9330 controller; Imax = 87.0 A, 16 kHz
Max. torque (135.9 Nm) with 9329 controller; Imax = 88.5 A, 8 kHz
Max. torque (161.1 Nm) with 9331 controller; Imax = 105.0 A, 16 kHz
Max. torque (205.0 Nm) with 9330 controller; Imax = 133.5 A, 8 kHz
Max. torque (206.4 Nm) with 9332 controller; Imax = 135.0 A, 16 kHz
Max. torque (250.1 Nm) with 9331 controller; Imax = 165.0 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 21X35 ... F10, 120 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
500 1000 1500 2500 3000 3500 40000 20000
50
100
150
200
250
300
Continuous operation S1
Standstill torque: 75.0 Nm
Rated torque S1 operation: 61.4 Nm; 1710 rpm
Max. torque (190.0 Nm) with ECSxx064 controller; Imax = 64.0 A, 4/8 kHz
Max. torque (91.2 Nm) with 9327 controller; Imax = 31.2 A, 16 kHz
Max. torque (104.1 Nm) with 9326 controller; Imax = 35.3 A, 8 kHz
Max. torque (136.9 Nm) with 9328 controller; Imax = 45.9 A, 16 kHz
Max. torque (143.3 Nm) with 9327 controller; Imax = 48.0 A, 8 kHz
Max. torque (170.4 Nm) with 9329 controller; Imax = 57.0 A, 16 kHz
Max. torque (210.7 Nm) with 9328 controller; Imax = 70.5 A, 8 kHz
Max. torque (253.7 Nm) with 9330 controller; Imax = 87.0 A, 16 kHz
Max. torque (257.3 Nm) with 9329 controller; Imax = 88.5 A, 8 kHz
Maximum and continuous torquesAsynchronous servo motor MCA 21X17 ... F10, 60 Hz, with blower
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.
Take account of derating at frequencies <5 Hz with ECS and 9326...9332!
Technical dataMCA 21 asynchronous servo motors
3-70 Servo motors en 3/2005
3
Lenze MCA servo motors have high torque peaks. In orderto make full use of this highly dynamic response as simplyas possible, the following diagrams for operating modes S2
and S6 illustrate the permissible operating times againstthe torque peaks required.
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 21X25-...S00
M/MN MCA 21X42-...S00
M/MN MCA 21X17-...F10
M/MN MCA 21X35-...F10
Short-time operation characteristic
Technical dataMCA 21 asynchronous servo motors
3-71Servo motors en 3/2005
3
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
M/MN MCA 21X25-...S00
M/MN MCA 21X42-...S00
M/MN MCA 21X17-...F10
M/MN MCA 21X35-...F10
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m/M
r
M/MN MCA 21X25-...S00
M/MN MCA 21X42-...S00
M/MN MCA 21X17-...F10
M/MN MCA 21X35-...F10
Technical dataMCA 21 asynchronous servo motors
3-72 Servo motors en 3/2005
3
Type Size Holding Holding Average UB IBR2) JBR Engage- Diseng. Maximum Weight
torque torque dynam. +5 % – ment time switching rateM4 M4 M1m -10 %
3) t11) t2
1) per emergency stop20 °C 120 °C 120 °C with n = 3000 rpmNm Nm Nm V A kg m2 · 10-4 ms ms J kg
P1 14H 88.0 80.0 35.0 24 1.46 31.80 53 97 2.800 4.98
P54) 14H 88.0 80.0 35.0 205 0.18 31.80 53 97 2.800 4.98
Brake assignment
The MCA asynchronous servo motors can be fitted withintegral permanent magnet holding brakes. Voltages of 24V DC and 205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are used purely as holding brakes, there willbe virtually no evidence of wear on the friction surfaces. Aslong as the permissible switching rate is not exceeded, atleast 2000 emergency stop functions will be possible.
MCA 21
1) Engagement and disengagement times valid for rated voltage (± 0%) and protective circuit for brakes with varistor for DC-controlledswitching. The times may increase without a protective circuit.
2) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
3) Smoothed DC voltage, ripple 1%.4) UR not possible in the case of a brake with 205 V supply voltage.
Permissible moments of inertia
Motor Brake Jmot Permissiblewith brake Jload/Jmotkg m2 · 10-4
MCA 21 P1 211.80 1.7
MCA 21 P5 211.80 1.7
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
If the permissible moments of inertia opposite are adheredto, the permissible maximum switching rate of the brakewill not be exceeded and up to 2000 emergency stop func-tions will be possible at a speed of 3000 rpm.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMCA 21 asynchronous servo motors
3-73Servo motors en 3/2005
3
Mechanical dimensions
B5A250/FF215
B14C160/FT130
B5A250/FF215
Encoder/ventilationSXX F10EXX F10TXX F10
SXX S00EXX S00TXX S00
Encoder/ventilationRS0 F10
RS0 S00
B14C160/FT130
B5A300/FF265
UN fN IN PN
[V] [Hz] [A] [W]
210...240, 1 ph. 50/60 0.26 60
Blower data
Technical dataMCA 21 asynchronous servo motors
3-74 Servo motors en 3/2005
3
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to MCA 21
0
500
1000
1500
2000
2500
3000
3500
4000
-3000 -2500 -2000 -1500 -1000 -500 0 500 1000 1500
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMCA 21 asynchronous servo motors
3-75Servo motors en 3/2005
3
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
500
1000
1500
2000
2500
3000
3500
4000
-3000 -2500 -2000 -1500 -1000 -500 0 500 1000 1500
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E09 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
50
100
150
200
250
300
350
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
Technical dataTerminal box
3-76 Servo motors en 3/2005
3
Terminal box
If an MCA servo motor is to be connected to an existingcable or plug connectors are not to be used for other reasons, the connection can also be made via terminal box.
The motor can either be fitted with a terminal box forthe power connection and motor holding brake or a secondterminal box provided to connect the motor feedback andfan (if applicable).
Terminal box for power connection and motor holding brake
Motor type Cable terminal box Feedback
Cable glands Terminals Cable glands
MCA 10 1x M20 x 1.5, 1x M16 x 1.5 0.08...2.5 mm2 1x M20 x 1.5, 1x M16 x 1.5
MCA 13 1x M20 x 1.5, 1x M16 x 1.5 0.08...2.5 mm2 1x M20 x 1.5, 1x M16 x 1.5
MCA 14 1x M20 x 1.5, 1x M16 x 1.5 0.08...2.5 mm2 1x M20 x 1.5, 1x M16 x 1.5
MCA 17 1x M20 x 1.5, 1x M16 x 1.5 0.08...2.5 mm2 1x M20 x 1.5, 1x M16 x 1.5
MCA 19 1x M32 x 1.5, 1x M25 x 1.5 0.02...10 mm2 1x M20 x 1.5, 1x M16 x 1.5
MCA 21 1x M32 x 1.5, 1x M25 x 1.5 0.02...10 mm2 1x M20 x 1.5, 1x M16 x 1.5
Cable glands
Terminal diagramTerminals
Pin no. Terminal assignment
Brake UB + 5 Y1
Brake UB - 6 Y2
PE conductor PE PE
Motor phase 1 U
Motor phase 2 V
Motor phase 3 W
Module 100, 112.Separate terminalfor thermal detector
The following are required to ensure wiring is EMC-compli-ant:
˘ Shielded cables˘ Metal EMC cable glands with shield connection
Technical dataTerminal box
3-77Servo motors en 3/2005
3
B8
U1
U2
B7
B6
B5
B4
B3
B2
B1
T2T1
Terminal diagram – resolver
B8
B9
B10B7
B6
B5
B4
B3
B2
B1
T2
T1 U1
U2
B11
Terminal diagram – SinCos/incremental encoder
Resolver SinCos absolute value encoder Incremental encoder Cross-
SRx 50, SCx 70 ITD 21 / 22 CDD 50section
Terminal Connection Wire colour Connection Wire colour Connection Wire colour Wire colour mm2
T1/P1/S1 Thermal detector KTY + 0.14 / 0.21
T2/P1/S1 Thermal detector KTY - 0.14 / 0.21
B1 + Ref red/white Supply VCC red Supply VCC red red 0.14 / 0.21
B2 - Ref yellow/white Ground GND blue Ground GND blue blue 0.14 / 0.21
B3 - - + COS pink A green white 0.14 / 0.21
B4 + COS red COS black - A brown brown 0.14 / 0.21
B5 - COS black + SIN white B grey pink 0.14 / 0.21
B6 + SIN yellow - SIN brown - B black black 0.14 / 0.21
B7 - SIN blue Data + RS 485 grey N pink white/yellow 0.14 / 0.21
B8 - - Data - RS 485 green - N white white/blue 0.14 / 0.21
B10 - - - - - - - 0.14 / 0.21
U1 Blower / L1 1.0 / 1.5
U2 Blower / N 1.0 / 1.5
Terminal assignment – feedback and temperature monitoring
T1 T2 B1 B2 B3 B4 B5 B6 B7 B8 U1 U2 T1 T2 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 U1 U2
4
4-1Servo motors en 3/2005
Technical data MDFQA asynchronousservo motors
Asynchronous servo motorsMDFQA 100/112
Rated data ______________ 4-3Servo controller assignment______ 4-4Torque characteristics _________ 4-6Brake assignment ___________ 4-11Mechanical dimensions ________ 4-12Permissible shaft loads_________4-14
Asynchronous servo motorsMDFQA 132/160
Rated data ______________ 4-19Servo controller assignment______ 4-20Torque characteristics _________ 4-24Brake assignment ___________ 4-30Mechanical dimensions ________ 4-31Permissible shaft loads_________4-34
Motor connection
Terminal box _____________ 4-38
4
4-2 Servo motors en 3/2005
4
Technical dataMDFQA 100/112 asynchronous servo motors
4-3Servo motors en 3/2005
4
Motor Circuit nN M0 Mmax MN PN I0 IN UN fN cos f Momentof inertia
motorw/o brake
rpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
MDFQA 100-22, 50 Y 1420 76 250 71.3 10.6 27 26.5 360 50 0.84 180
MDFQA 100-22, 100 Y 2930 76 250 66.2 20.3 54 46.9 360 100 0.80 180
MDFQA 112-22, 50 Y 760 156 500 145 11.5 29.5 27.2 360 28 0.87 470
MDFQA 112-22, 50 Δ 1425 156 500 135 20.1 51.0 43.7 360 50 0.86 470
MDFQA 112-22, 100 Y 1670 156 500 130 22.7 59.0 49.1 360 58 0.85 470
MDFQA 112-22, 100 Δ 2935 156 500 125 38.4 102.0 81.9 360 100 0.83 470
Rated data
Motor Circuit h RUV RUV R1 L1σ Lh R2’ L2σ’ Weight Maximumat at without speed
20 °C 150 °C brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
MDFQA 100-22, 50 Y 76 0.691 0.933 0.346 1.90 59.8 0.560 2.40 65 5000*
MDFQA 100-22, 100 Y 87 0.173 0.234 0.260 0.48 14.3 0.140 0.60 65 5000*
MDFQA 112-22, 50 Y 78 1.070 1.445 0.535 3.81 118.4 0.750 5.09 115 5000
MDFQA 112-22, 50 Δ 86 0.357 0.482 0.536 3.89 116.0 0.750 5.18 115 5000
MDFQA 112-22, 100 Y 87 0.268 0.362 0.134 0.98 28.9 0.189 1.30 115 5000
MDFQA 112-22, 100 Δ 90 0.089 0.120 0.134 0.97 28.1 0.189 1.30 115 5000
* Short term up to 8000 rpm.
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
MDFQA 100 asynchronousservo motor with blowerand holding brake
MDFQA 112 asynchronousservo motor with blower
1) Caution: Specified torques for max. heatsink temperature 9300 = 80 °C and 400 V mains supply; at heatsink temperatures < 80 °Cthe permissible maximum current increases on the 9300 and a chopperfrequency of 8 kHz.
2) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMDFQA 100/112 asynchronous servo motors
4-4 Servo motors en 3/2005
4
Rated and maximum torques at a chopper frequency of 8 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Asynchronous servo motors enclosed-ventilated
MDFQA 100-22, 50 Y MN [Nm] 61.0 71.3 71.3 71.3
M02) [Nm] 61.0 76.0 76.0 76.0
Mmaxn = 0 4) [Nm] 61.0 93.0 153.0 168.0
Mmax [Nm] 109.3 156.7 232.0 253.0
MDFQA 100-22, 100 Y MN [Nm] 66.2 66.2 66.2 66.2
M02) [Nm] 66.3 76.0 76.0 76.0
Mmaxn = 0 4) [Nm] 66.3 72.0 129.0 190.0
Mmax [Nm] 112.5 146.4 227.0 257.0
MDFQA 112-22, 50 Y MN [Nm] 145.0 145.0 145.0
M02) [Nm] 156.0 156.0 156.0
Mmaxn = 0 4) [Nm] 166.0 242.0 267.0
Mmax [Nm] 247.0 339.0 346.0
MDFQA 112-22, 50 Δ MN [Nm] 135.0 135.0 135.0
M02) [Nm] 146.0 156.0 156.0
Mmaxn = 0 4) [Nm] 146.0 160.0 264.0
Mmax [Nm] 230.1 292.9 341.8
MDFQA 112-22, 100 Y MN [Nm] 124.0 130.0 130.0 130.0
M02) [Nm] 124.0 156.0 156.0 156.0
Mmaxn = 0 4) [Nm] 124.0 135.0 204.0 287.0
Mmax [Nm] 180.5 228.0 342.0 378.0
MDFQA 112-22, 100 Δ MN [Nm] 125.0 125.0 125.0
M02) [Nm] 135.5 156.0 156.0
Mmaxn = 0 4) [Nm] 122.0 171.0 200.0
Mmax [Nm] 216.0 273.0 355.0
Servo controller assignment
Servo system assignment 93òò
1) Caution: Specified torques for max. heatsink temperature 9300 = 80 °C and 400 V mains supply; at heatsink temperatures < 80 °C the permissible maximum current increases on the 9300 and achopper frequency of 8 kHz.
2) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Technical dataMDFQA 100/112 asynchronous servo motors
4-5Servo motors en 3/2005
4
Rated and maximum torques at a chopper frequency of 16 kHz
Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Asynchronous servo motors enclosed-ventilated
MDFQA 100-22, 50 Y MN [Nm] 71.3 71.3 71.3
M02) [Nm] 76.0 76.0 76.0
Mmaxn = 0 4) [Nm] 87.0 95.0 146.0
Mmax [Nm] 149.0 189.2 250.2
MDFQA 100-22, 100 Y MN [Nm] 66.2 66.2 66.2
M02) [Nm] 76.0 76.0 76.0
Mmaxn = 0 4) [Nm] 62.0 110.0 115.0
Mmax [Nm] 143.6 175.2 227.2
MDFQA 112-22, 50 Y MN [Nm] 145.0 145.0 145.0
M02) [Nm] 156.0 156.0 156.0
Mmaxn = 0 4) [Nm] 154.0 167.0 232.0
Mmax [Nm] 236.4 292.2 346.0
MDFQA 112-22. 50 Δ MN [Nm] 135.0 135.0
M02) [Nm] 156.0 156.0
Mmaxn = 0 4) [Nm] 140.0 224.0
Mmax [Nm] 288.5 314.3
MDFQA 112-22, 100 Y MN [Nm] 130.0 130.0 130.0
M02) [Nm] 156.0 156.0 156.0
Mmaxn = 0 4) [Nm] 123.0 180.0 185.0
Mmax [Nm] 224.0 269.0 343.0
MDFQA 112-22. 100 Δ MN [Nm] 102.0 125.0
M02) [Nm] 102.0 138.0
Mmaxn = 0 4) [Nm] 102.0 110.0
Mmax [Nm] 159.4 217.0
Servo controller assignment
Servo system assignment 93òò
Technical dataMDFQA 100/112 asynchronous servo motors
4-6 Servo motors en 3/2005
4
00 500 1000 1500 2000 3000 35002500 4000
50
100
150
200
250
300
Torque characteristics
MDFQA 100-22, 50, Star connection with blower
00 1000 2000 3000 50004000 6000
50
100
150
200
250
300
MDFQA 100-22, 100, Star connection with blower
Maximum torque with 9329 controller; 8 kHz; 88.5 A
Maximum torque with 9330 controller; 16 kHz; 87 A
Maximum torque with 9328 controller; 8 kHz; 70.5 A
Maximum torque with 9329 controller; 16 kHz; 57 A
Maximum torque with 9327 controller; 8 kHz; 48 A
Maximum torque with 9328 controller; 16 kHz; 45.9 A
Maximum torque with 9326 controller; 8 kHz; 35.3 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Maximum torque with 9331 controller; 8 kHz; 165 A
Maximum torque with 9332 controller; 16 kHz; 135 A
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Maximum torque with 9331 controller; 16 kHz; 105 A
Maximum torque with 9329 controller; 8 kHz; 88.5 A
Maximum torque with 9330 controller; 16 kHz; 87 A
Maximum torque with 9328 controller; 8 kHz; 70.5 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Technical dataMDFQA 100/112 asynchronous servo motors
4-7Servo motors en 3/2005
4
Torque characteristics
MDFQA 112-22, 50, Star connection with blower
MDFQA 112-22, 50, Delta connection with blower
00 400200 600 1000800 160014001200 20001800
50
100
150
200
250
300
350
00 500 1000 1500 2000 3000 35002500 4000
50
100
150
200
250
300
350
Maximum torque with 9329 controller; 8 kHz; 88.5 A
Maximum torque with 9330 controller; 16 kHz; 87 A
Maximum torque with 9328 controller; 8 kHz; 70.5 A
Maximum torque with 9329 controller; 16 kHz; 57 A
Maximum torque with 9327 controller; 8 kHz; 48 A
Maximum torque with 9328 controller; 16 kHz; 45.9 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Maximum torque with 9331 controller; 16 kHz; 105 A
Maximum torque with 9329 controller; 8 kHz; 88.5 A
Maximum torque with 9330 controller; 16 kHz; 87 A
Maximum torque with 9328 controller; 8 kHz; 70.5 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Technical dataMDFQA 100/112 asynchronous servo motors
4-8 Servo motors en 3/2005
4
Torque characteristics
MDFQA 112-22, 100, Star connection with blower
00 500 1000 1500 2000 3000 35002500 4000
50
100
150
200
250
300
400
350
00 1000 2000 3000 50004000
50
100
150
200
250
300
350
400
MDFQA 112-22, 100, Delta connection with blower
Maximum torque with 9331 controller; 8 kHz; 165 A
Maximum torque with 9332 controller; 16 kHz; 135 A
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Maximum torque with 9331 controller; 16 kHz; 105 A
Maximum torque with 9329 controller; 8 kHz; 88.5 A
Maximum torque with 9330 controller; 16 kHz; 87 A
Maximum torque with 9328 controller; 8 kHz; 70.5 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Maximum torque with 9332 controller; 8 kHz; 217.5 A
Maximum torque with 9331 controller; 8 kHz; 165 A
Maximum torque with 9332 controller; 16 kHz; 135 A
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Maximum torque with 9331 controller; 16 kHz; 105 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Technical dataMDFQA 100/112 asynchronous servo motors
4-9Servo motors en 3/2005
4
Lenze MDFQA servo motors can generate high torque peaks.In order to make full use of this highly dynamic response assimply as possible, without overloading the motor, the fol-
lowing diagrams for operating modes S2 and S6 illustratethe permissible operating times against the torque peaksrequired.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
M/MN MDFQA 100-22, 50, Y
M/MN MDFQA 100-22, 100, Y
M/MN MDFQA 112-22, 50, Y
M/MN MDFQA 112-22, 50, Δ
M/MN MDFQA 112-22, 100, Y
M/MN MDFQA 112-22, 100, Δ
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m /
Mr
Short-time operation characteristic
Technical dataMDFQA 100/112 asynchronous servo motors
4-10 Servo motors en 3/2005
4
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m /
Mr
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m /
Mr
M/MN MDFQA 100-22, 50, Y
M/MN MDFQA 100-22, 100, Y
M/MN MDFQA 112-22, 50, Y
M/MN MDFQA 112-22, 50, Δ
M/MN MDFQA 112-22, 100, Y
M/MN MDFQA 112-22, 100, Δ
M/MN MDFQA 100-22, 50, Y
M/MN MDFQA 100-22, 100, Y
M/MN MDFQA 112-22, 50, Y
M/MN MDFQA 112-22, 50, Δ
M/MN MDFQA 112-22, 100, Y
M/MN MDFQA 112-22, 100, Δ
Technical dataMDFQA 100/112 asynchronous servo motors
4-11Servo motors en 3/2005
4
1) Characteristic torques are with reference to the relative speed Dn = 100 rpm.
2) Engagement and disengagement times valid for rated voltage (±0 %) andprotective circuit for brakes with spark suppressors. The times may increase without a protective circuit. The operating timesare mean values. The leakage depends on the type of rectifier, the air pathand the coil current.
2) Engagement times with DC side switching, in the case of AC side swit-ching t1 increases by a factor of about 6.
4) The currents are maximum values for a cold brake (data for dimensioningthe power supply). The values for a motor at operating temperature areconsiderably lower.
Type MDFQA MDFQA Size Characte- UB IBr4) JBr Engage- Diseng. Max. switching Transition Weight
100 112 ristic +5 % – ment time rate per circuit operatingtorque -10 % time at n = 3000 rpm frequency
MB1) t1
2, 3) t22, 3) QE Shü
Nm V A kg m2 · 10-4 ms ms kJ 1/h kg
F1 ö BFK460-16N 80 24 2.29 15.0 92 220 36 27 13.5
F2 ö BFK460-18N 150 24 3.54 29.0 125 270 60 20 20.0
F5 ö BFK460-16N 80 205 0.27 15.0 92 220 36 27 13.5
F6 ö BFK460-18N 150 205 0.41 29.0 125 270 60 20 20.0
F1 ö BFK460-18N 150 24 3.54 29.0 125 270 60 20 21.5
F2 ö BFK460-20N 260 24 4.17 73.0 265 340 80 19 31.0
F5 ö BFK460-18N 150 205 0.41 29.0 125 270 60 20 21.5
F6 ö BFK460-20N 260 205 0.49 73.0 265 340 80 19 31.0
Brake assignment
MDFQA asynchronous servo motors can be fitted with inte-gral spring-applied holding brakes. Voltages of 24 V DC and205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are being used as pure holding brakes, thenthere will be practically no wear on the friction surfaces.
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.
The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMDFQA 100 asynchronous servo motors
4-12 Servo motors en 3/2005
4
Fan type k1 k2 k4
G2D120 484 452 300
G2D140 filter 489 452 241
DGN 3-4.5 widerange 486 452 275
DNG 3-4.5 filter 486 452 273
Mechanical dimensions
MDFQA 100-22 B5 A300 / B35 A250
DNG 3-4.5 filter
G2D 140 filter
DNG 3-4.5 widerange
DNG 3-4.5 filter
G2D 140 filter
DNG 3-4.5 widerange
Protective capwithout moun-ting
Resolveror ITD21
SinCos
Protective capwithout moun-ting
Resolveror ITD21
Fan type UN fN IN PN
[V] [Hz] [A] [W]
120 380 ...460, 3 ph. 50/60 0.11 60
G2D 140 with or without filter 380 ... 460, 3 ph. 50/60 0.25 150
DNG 3-4.5 with or without filter 350 ... 540, 3 ph. 50/60 0.25 100with wide voltage range
Blower data
Accessories Overall length k
None 484
Resolver or ITD21 572
SinCos 588
Brake 666
Brake with resolver or ITD21 698
Brake with SinCos 714
SinCos
Technical dataMDFQA 112 asynchronous servo motors
4-13Servo motors en 3/2005
4
Fan type k1 k2 k4
G2D160 601.5 554.5 353.5
G2D160 filter 601.5 554.5 353.5
DGN 5-12.5 widerange 590 554.5 323
DNG 5-12.5 filter 590 554.5 312.5
Mechanical dimensions
MDFQA 112-22 B35 A300
DNG 5-12.5 filter
G2D 160 filter
Protective capwithout moun-ting
Resolveror ITD21
SinCos
Protective capwithout moun-ting
Resolveror ITD21
SinCos
DNG 5-12.5 filter
G2D 160 filter
DNG 5-12.5 widerange
Accessories Overall length k
None 660
Resolver or ITD21 692
SinCos 708
Brake 786
Brake with resolver or ITD21 818
Brake with SinCos 834
Fan type UN fN IN PN
[V] [Hz] [A] [W]
G2D 160 with or without filter 380 ... 460, 3 ph. 50/60 0.5 320
DNG 5 -12.5 with or without filter 350 ... 540, 3 ph. 50/60 0.75 390with wide voltage range
Blower data
DNG 5-12.5 widerange
Technical dataMDFQA 100 asynchronous servo motors
4-14 Servo motors en 3/2005
4
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to all MDFQA 100 versions
0
500
1000
1500
2000
2500
3000
3500
4000
4500
-2000 -1500 -1000 -500 0 500 1000 1500
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMDFQA 100 asynchronous servo motors
4-15Servo motors en 3/2005
4
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
500
1000
1500
2000
2500
3000
3500
4000
4500
-1800 -1200 -600 0 600 1200
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
50
100
150
200
250
300
0 1000 2000 3000 4000 5000 6000 7000
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
Technical dataMDFQA 112 asynchronous servo motors
4-16 Servo motors en 3/2005
4
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to all MDFQA 112 versions
0
500
1000
1500
2000
2500
3000
3500
4000
4500
-4000 -3000 -2000 -1000 0 1000 2000 3000
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMDFQA 112 asynchronous servo motors
4-17Servo motors en 3/2005
4
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
500
1000
1500
2000
2500
3000
3500
4000
4500
-4000 -3000 -2000 -1000 0 1000 2000 3000
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
100
200
300
400
500
600
700
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
4-18 Servo motors en 3/2005
4
4-19Servo motors en 3/2005
4
Motor Circuit nN M0 Mmax MN PN I0 IN UN fN cos f Momentof inertia
motorw/o brake
rpm Nm Nm Nm kW A A V Hz kg m2 · 10-4
MDFQA 132-32, 36 Y 550 325 1100 296 17.0 52.6 45.2 360 20 0.81 1310
MDFQA 132-32, 36 Δ 1030 325 1100 288 31.1 90.2 77.4 360 36 0.77 1310
MDFQA 132-32, 76 Y 1200 325 1100 282 35.4 109.0 88.8 360 42 0.78 1310
MDFQA 132-32, 76 Δ 2235 325 1100 257 60.1 196.5 144.8 340 76 0.80 1310
MDFQA 160-32, 31 Y 498 480 1400 433 22.6 56 51.5 360 18 0.87 2900
MDFQA 160-32, 31 Δ 890 480 1400 434 40.5 95 87.0 355 31 0.86 2900
MDFQA 160-32, 78 Y 1280 470 1400 410 55.0 130 115.5 340 44 0.89 2900
MDFQA 160-32, 78 Δ 2295 470 1400 395 95.0 230 195.5 340 78 0.88 2900
Rated data
Motor Circuit h RUV RUV R1 L1σ Lh R2’ L2σ’ Weight Maximumat at without speed
20 °C 150 °C brake mech.% Ω Ω Ω mH mH Ω mH kg rpm
MDFQA 132-32, 36 Y 74 0.620 0.837 0.310 2.69 78.4 0.394 4.97 170 4.500
MDFQA 132-32, 36 Δ 84 0.207 0.279 0.311 2.76 80.2 0.394 5.08 170 4.500
MDFQA 132-32, 76 Y 82 0.155 0.209 0.078 0.69 20.3 0.098 1.28 170 4.500
MDFQA 132-32, 76 Δ 88 0.052 0.070 0.078 0.74 24.3 0.098 1.35 170 4.500
MDFQA 160-32, 31 Y 81 0.446 0.602 0.223 2.65 73.8 0.202 2.23 300 6.500
MDFQA 160-32, 31 Δ 89 0.149 0.201 0.223 2.65 76.1 0.202 2.23 300 6.500
MDFQA 160-32, 78 Y 91 0.078 0.105 0.039 0.47 15.6 0.036 0.39 300 6.500
MDFQA 160-32, 78 Δ 93 0.026 0.035 0.039 0.48 16.2 0.036 0.38 300 6.500
* Short term up to 8000 rpm.
Technical dataMDFQA 132/160 asynchronous servo motors
[ö
ö
R1 L1σ L2σ’ R2’s
LhU1
The figures in columns R1, L1σ, Lh, R2’ and L2σ’ refer to a single-phase equivalent circuit diagram at 20 °C (Y-circuit).
Equivalent circuit diagram
MDFQA 132 asynchronousservo motor with blower,shaft with keyway
Technical dataMDFQA 132 asynchronous servo motors
4-20 Servo motors en 3/2005
4
1) Caution: Specified torques for max. heatsink temperature 9300 = 80 °C and 400 V mains supply; at heatsink temperatures < 80 °C the permissible maximum current increases on the 9300 and achopper frequency of 8 kHz.
2) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.5 2.5 3.9 7.0 13.0 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Maximum current 0 Hz 1) [A] 2.3 3.8 5.9 10.5 19.5 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Maximum current > 5 Hz [A] 2.3 3.8 5.9 10.5 19.5 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Motor type
Asynchronous servo motors enclosed-ventilated
MDFQA 132-32, 36 Y MN [Nm] 296.0 296.0 296.0
M02) [Nm] 303.0 325.0 325.0
Mmaxn = 0 4) [Nm] 303.0 333.0 615.0
Mmax [Nm] 482.0 612.0 751.0
MDFQA 132-32, 36 Δ MN [Nm] 288.0 288.0
M02) [Nm] 319.0 325.0
Mmaxn = 0 4) [Nm] 300.0 440.0
Mmax [Nm] 552.0 671.0
MDFQA 132-32, 76 Y MN [Nm] 282.0 282.0 282.0
M02) [Nm] 284.0 325.0 325.0
Mmaxn = 0 4) [Nm] 258.0 327.0 397.0
Mmax [Nm] 424.0 512.0 663.0
MDFQA 132-32, 76 Δ MN [Nm] 203.0 257.0
M02) [Nm] 203.0 257.0
Mmaxn = 0 4) [Nm] 203.0 220.0
Mmax [Nm] 344.0 458.0
Servo controller assignment
Servo controller 93òò assignment
Technical dataMDFQA 132 asynchronous servo motors
4-21Servo motors en 3/2005
4
Servo controller assignment
Servo controller 93òò assignment
1) Caution: Specified torques for max. heatsink temperature 9300 = 80 °C and 400 V mains supply; at heatsink temperatures < 80 °C the permissible maximum current increases on the 9300 and achopper frequency of 8 kHz.
2) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Rated and maximum torques at a chopper frequency of 16 kHz
Controller type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332
Continuous current [A] 1.1 1.8 2.9 5.2 9.7 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Maximum current 0 Hz 1) [A] 1.7 2.7 4.4 7.8 14.6 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Maximum current > 5 Hz [A] 1.7 2.7 4.4 7.8 14.6 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Motor type
Asynchronous servo motors enclosed-ventilated
MDFQA 132-32, 36 Y MN [Nm] 296.0 296.0 296.0
M02) [Nm] 325.0 325.0 325.0
Mmaxn = 0 4) [Nm] 295.0 480.0 495.0
Mmax [Nm] 605.0 681.0 753.0
MDFQA 132-32, 36 Δ MN [Nm] 210.0 288.0
M02) [Nm] 210.0 325.0
Mmaxn = 0 4) [Nm] 210.0 220.0
Mmax [Nm] 440.0 556.0
MDFQA 132-32, 76 Y MN [Nm] 282.0
M02) [Nm] 285.0
Mmaxn = 0 4) [Nm] 215.0
Mmax [Nm] 428.0
MDFQA 132-32, 76 Δ MN [Nm]
M02) [Nm]
Mmaxn = 0 4) [Nm]
Mmax [Nm]
Technical dataMDFQA 160 asynchronous servo motors
4-22 Servo motors en 3/2005
4
1) Caution: Specified torques for max. heatsink temperature 9300 = 80 °C and 400 V mains supply; at heatsink temperatures < 80 °C the permissible maximum current increases on the 9300 and a chopper frequency of 8 kHz.
2) Caution: Maximum device currents on the 9300 servo apply at frequen-cies > 5 Hz
3) On the 9329, 9330, 9331 and 9332 at frequencies > 5 Hz, derating below 5 Hz.
4) The reduction in torque must be taken into account in applications thathave an active load (e.g. vertical motion drives, hoists, test benches,unwinders). In applications with passive loads (e.g. horizontal motion dri-ves) the reduction can usually be ignored.
Rated and maximum torques at a chopper frequency of 8 kHz
Controller type 9328 9329 9330 9331 9332
Continuous current [A] 47 59 89 110 145
Maximum current 0 Hz 1) [A] 47 52 80 110 126
Maximum current > 5 Hz 2) [A] 70.5 88.5 133.5 165 217.5
Motor type
Asynchronous servo motors enclosed-ventilated
MDFQA 160-32, 31 Y MN [Nm] 395.0 433.0 433.0
M03) [Nm] 395.0 435.0 480.0
Mmaxn = 0 4) [Nm] 395.0 435.0 680.0
Mmax [Nm] 615.0 795.0 1260.0
MDFQA 160-32, 31 Δ MN [Nm] 434.0 434.0 434.0
M03) [Nm] 435.0 480.0 480.0
Mmaxn = 0 4) [Nm] 385.0 585.0 731.0
Mmax [Nm] 668.0 850.0 1140.0
MDFQA 160-32, 78 Y MN [Nm] 365.0 410.0
M03) [Nm] 365.0 470.0
Mmaxn = 0 4) [Nm] 365.0 455.0
Mmax [Nm] 630.0 850.0
MDFQA 160-32, 78 Δ MN [Nm]
M03) [Nm]
Mmaxn = 0 4) [Nm]
Mmax [Nm]
Controller assignment
Servo controller 93òò
Technical dataMDFQA 160 asynchronous servo motors
4-23Servo motors en 3/2005
4
1) Caution: Specified torques for max. heatsink temperature 9300 = 80 °C and 400 V mains supply; at heatsink temperatures < 80 °C the permissible maximum current increases on the 9300 and a chopper frequency of 8 kHz.
2) Caution: Maximum device currents in the case of the 9300 Vector apply topower-optimised operation with automatic change-over to lower chopperfrequencies; 9329...9333 change-over 8/2 kHz; 9335...9337 change-over4/2 kHz.
Rated and maximum torques at chopper frequency fchopp = 8/2 kHz (9329...9333) and fchopp = 4/2 kHz (9335...9337)
Controller type 9328 9329 9330 9331 9332 9333 9335 9336 9337
Continuous current [A] 47 59 89 110 150 180 210 250 270
Maximum current 0 Hz 1) [A] 70.5 89 134 165 225 270 315 375 450
Maximum current > 5 Hz 2) [A] 70.5 89 134 165 225 270 315 375 450
Motor type
Asynchronous servo motors enclosed-ventilated
MDFQA 160-32, 31 Y MN [Nm] 433.0 433.0 433.0
M0 [Nm] 480.0 480.0 480.0
Mmax n = 0 [Nm] 550.0 740.0 1165.0
Mmax [Nm] 550.0 740.0 1165.0
MDFQA 160-32, 31 Δ MN [Nm] 434.0 434.0 434.0 434.0
M0 [Nm] 434.0 480.0 480.0 480.0
Mmax n = 0 [Nm] 625.0 815.0 910.0 1100.0
Mmax [Nm] 625.0 815.0 910.0 1100.0
MDFQA 160-32, 78 Y MN [Nm] 365.0 410.0 410.0 410.0
M0 [Nm] 365.0 470.0 470.0 470.0
Mmax n = 0 [Nm] 630.0 834.0 1045.0 1255.0
Mmax [Nm] 630.0 834.0 1045.0 1255.0
MDFQA 160-32, 78 Δ MN [Nm] 336.0 395.0 395.0 395.0
M0 [Nm] 336.0 430.0 470.0 470.0
Mmax n = 0 [Nm] 563.0 671.0 802.0 984.0
Mmax [Nm] 563.0 671.0 802.0 984.0
Controller assignment
Controller 93òò Vector
Technical dataMDFQA 132 asynchronous servo motors
4-24 Servo motors en 3/2005
4
Torque characteristics
MDFQA 132-32, 36, star connection with blower
00 400200 600 800 1000 1600 18001200 1400 2000
100
200
300
400
500
600
700
800
00 400200 600 800 1000 1600 18001200 1400 2000
100
200
300
400
500
600
700
MDFQA 132-32, 36, delta connection with blower
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Maximum torque with 9332 controller; 16 kHz; 135 A
Maximum torque with 9331 controller; 16 kHz; 105 A
Maximum torque with 9329 controller; 8 kHz; 88.5 A
Maximum torque with 9330 controller; 16 kHz; 87 A
Maximum torque with 9328 controller; 8 kHz; 70.5 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Maximum torque with 9331 controller; 8 kHz; 165 A
Maximum torque with 9332 controller; 16 kHz; 135 A
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Maximum torque with 9331 controller; 16 kHz; 105 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Technical dataMDFQA 132 asynchronous servo motors
4-25Servo motors en 3/2005
4
Torque characteristics
MDFQA 132-32, 76, star connection with blower
MDFQA 132-32, 76, delta connection with blower
00 1000500 1500 2000 35002500 3000
100
200
300
400
500
600
700
00 20001000 3000 4000 5000
50
100
150
200
250
300
350
400
450
500
Maximum torque with 9332 controller; 8 kHz; 217.5 A
Maximum torque with 9331 controller; 8 kHz; 165 A
Maximum torque with 9332 controller; 16 kHz; 135 A
Maximum torque with 9330 controller; 8 kHz; 133.5 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Maximum torque with 9332 controller; 8 kHz; 217.5 A
Maximum torque with 9331 controller; 8 kHz; 165 A
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.At speeds below the derating limit, the current reduces in line with the deviceutilisation.
Technical dataMDFQA 160 asynchronous servo motors
4-26 Servo motors en 3/2005
4
Torque characteristics
MDFQA 160-32, 31, star connection with blower
MDFQA 160-32, 31, delta connection with blower
0 500 1000 15000
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Max. torque (1165 Nm) with 9330 Vector controller; Imax = 134 A, 8/2 kHz
Max. torque (1260 Nm) with 9330 Vector controller; Imax = 133.5 A, 8 kHz
Max. torque (740 Nm) with 9329 Vector controller; Imax = 89 A, 8/2 kHz
Max. torque (795 Nm) with 9330 Vector controller; Imax = 88.5 A, 8 kHz
Max. torque (550 Nm) with 9328 Vector controller; Imax = 71 A, 8/2 kHz
Max. torque (615 Nm) with 9328 Vector controller; Imax = 70.5 A, 8 kHz
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.Take account of derating at frequencies <5 Hz!
0 1000500 20001500 30002500 0
100
200
300
400
500
600
700
800
900
1000
1100
1200
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.Take account of derating at frequencies <5 Hz!
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Max. torque (1100 Nm) with 9333 Vector controller; Imax = 270 A, 8/2 kHz
Max. torque (1140 Nm) with 9332 Vector controller; Imax = 217.5 A, 8 kHz
Max. torque (910 Nm) with 9332 Vector controller; Imax = 225 A, 8/2 kHz
Max. torque (815 Nm) with 9331 Vector controller; Imax = 165 A, 8/2 kHz
Max. torque (850 Nm) with 9331 Vector controller; Imax = 165 A, 8 kHz
Max. torque (625 Nm) with 9330 Vector controller; Imax = 134 A, 8/2 kHz
Max. torque (668 Nm) with 9330 Vector controller; Imax = 133.5 A, 8 kHz
Technical dataMDFQA 160 asynchronous servo motors
4-27Servo motors en 3/2005
4
Torque characteristics
MDFQA 160-32, 78, star connection with blower
MDFQA 160-32, 78, delta connection with blower
0 500 1000 2000 1500 25000
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.Take account of derating at frequencies <5 Hz!
0 500 15001000 35003000 25002000 40000
100
200
300
400
500
600
700
800
900
1000
Speed [rpm]
Torq
ue
[Nm
]
Characteristics apply to speed and temperature feedback and Umains = 400 V.Take account of derating at frequencies <5 Hz!
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Max. torque (630 Nm) with 9331 Vector controller; Imax = 165 A, 8/2 kHz
Max. torque (834 Nm) with 9332 Vector controller; Imax = 225 A, 8/2 kHz
Max. torque (1045 Nm) with 9333 Vector controller; Imax = 270 A, 8/2 kHz
Max. torque (1255 Nm) with 9335 Vector controller; Imax = 315 A, 4/2 kHz
Max. torque (630 Nm) with 9331 Vector controller; Imax = 165 A, 8 kHz
Max. torque (850 Nm) with 9332 Vector controller; Imax = 217.5 A, 8 kHz
Continuous operation S1
Standstill torque
Rated torque, S1 operation
Max. torque (563 Nm) 9333 with 9333 Vector controller; Imax = 270 A, 8/2 kHz
Max. torque (671 Nm) with 9335 Vector controller; Imax = 315 A, 4/2 kHz
Max. torque (802 Nm) with 9336 Vector controller; Imax = 375 A, 4/2 kHz
Max. torque (984 Nm) with 9337 Vector controller; Imax = 450 A, 4/2 kHz
Technical dataMDFQA 132/160 asynchronous servo motors
4-28 Servo motors en 3/2005
4
Lenze MDFQA servo motors can generate high torque peaks.In order to make full use of this highly dynamic response assimply as possible, without overloading the motor, the fol-
lowing diagrams for operating modes S2 and S6 illustratethe permissible operating times against the torque peaksrequired.
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S2
M/MN MDFQA 132-32, 36, Y
M/MN MDFQA 132-32, 36, Δ
M/MN MDFQA 132-32, 76, Y
M/MN MDFQA 160-32, 78 Δ
M/MN MDFQA 160-32, 31, Y
M/MN MDFQA 160-32, 31, Δ
M/MN MDFQA 160-32, 78, Y
M/MN MDFQA 160-32, 78 Δ
Operating time [min]
Perm
issi
ble
tor
qu
e M
per
m /
Mr
Short-time operation characteristic
Technical dataMDFQA 132/160 asynchronous servo motors
4-29Servo motors en 3/2005
4
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 1 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m /
Mr
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 10 20 30 40 50 60 70 80 90 100
Short-time operation mode S6, 10 min load cycle duration
Operating time [%]
Perm
issi
ble
tor
qu
e M
per
m /
Mr
M/MN MDFQA 132-32, 36, Y
M/MN MDFQA 132-32, 36, Δ
M/MN MDFQA 132-32, 76, Y
M/MN MDFQA 160-32, 78 Δ
M/MN MDFQA 160-32, 31, Y
M/MN MDFQA 160-32, 31, Δ
M/MN MDFQA 160-32, 78, Y
M/MN MDFQA 160-32, 78 Δ
M/MN MDFQA 132-32, 36, Y
M/MN MDFQA 132-32, 36, Δ
M/MN MDFQA 132-32, 76, Y
M/MN MDFQA 160-32, 78 Δ
M/MN MDFQA 160-32, 31, Y
M/MN MDFQA 160-32, 31, Δ
M/MN MDFQA 160-32, 78, Y
M/MN MDFQA 160-32, 78 Δ
Technical dataMDFQA 132/160 asynchronous servo motors
4-30 Servo motors en 3/2005
4
1) Characteristic torques are with reference to the relative speed Dn = 100 rpm.
2) Engagement and disengagement times valid for rated voltage (±0 %) andprotective circuit for brakes with spark suppressors. The times may increase without a protective circuit. The operating timesare mean values. The leakage depends on the type of rectifier, the air pathand the coil current.
3) Engagement times with DC side switching, in the case of AC side swit-ching t1 increases by a factor of about 6.
4) For 24V DC brake: smoothed DC voltage, ripple 1 %.4) The currents are maximum values for a cold brake (data for dimensioning
the power supply). The values for a motor at operating temperature areconsiderably lower.
Type MDFQA MDFQA Size Characte- UB IBr4) JBr Engage- Diseng. Max. switching Transition Weight
132 160 ristic +5 % – ment time rate per circuit operatingtorque -10 % time t2
2) at n = 1500 rpm frequencyMB
1) t12, 3) QE Shü
Nm V A kg m2 · 10-4 ms ms kJ 1/h kg
F1 ö BFK460-20N 260 24 4.17 73.0 265 340 80 19 32.50
F2 ö BFK460-25N 400 24 4.58 200.0 370 390 120 15 46.00
F5 ö BFK460-20N 260 205 0.49 73.0 265 340 80 19 32.50
F6 ö BFK460-25N 400 205 0.54 200.0 370 390 120 15 46.00
F1 ö BFK458-20E 260 24 4.17 73.0 265 340 80 19 25.40
F2 ö BFK458-25E 400 24 4.58 200.0 370 390 120 15 37.20
F5 ö BFK458-20E 260 205 0.49 73.0 265 340 80 19 25.40
F6 ö BFK458-25E 400 205 0.54 200.0 370 390 120 15 37.20
Brake assignment
MDFQA asynchronous servo motors can be fitted with inte-gral spring-applied holding brakes. Voltages of 24 V DC and205 V DC are available for this purpose.
The brakes are activated when the supply voltage is dis-connected (closed-circuit current principle).
If the brakes are being used as pure holding brakes, thenthere will be practically no wear on the friction surfaces.
Caution:The brakes used are not fail-safe brakes in the true sensebecause certain types of fault, e.g. oil leakage, will cause aloss of torque.
If long motor cables are being used, the ohmic voltagedrop along the cable should be taken into account andcompensated for by applying a higher voltage at the cableinput.
The following applies to Lenze system cables:
If an appropriate voltage is not supplied to the brake (incor-rect dimension, incorrect polarity), the brake will fail torelease and the continuing rotation of the motor couldcause it to overheat, leading to irreparable damage.
DC voltage switching helps to minimise brake responsetimes. A spark suppressor is required for interference suppression and to increase the service life of the relaycontacts.
U*[V] = UB [V] + 0.08 V x lcable [m] x IB [A]A · m
Technical dataMDFQA 132 asynchronous servo motors
4-31Servo motors en 3/2005
4
Mechanical dimensions
MDFQA 132-32 B35 A300
Fan type k1 k2 k4
G2D180 730 673 450
G2D180 Filter 730 673 450
DGN 8-12 widerange 708 673 413
DNG 8-12 filter 708 673 406
DNG 8-12 filter DNG 8-12 widerange
DNG 8-12 filter DNG 8-12 widerange
Protective capwithout mounting
Resolveror ITD21
SinCos
Protective capwithout mounting
Resolveror ITD21
SinCos
Accessories Overall length k
none 790
Resolver or ITD21 822
SinCos 838
Brake 931
Brake with resolver or ITD21 963
Brake with SinCos 979
Fan type UN fN IN PN
[V] [Hz] [A] [W]
180 380 ...460, 3 ph. 50/60 0.66 415
DNG 8-12 with or without filter 50 ... 60, 3 ph. 1.4/60 0.75 660with wide voltage range
Blower data
Technical dataMDFQA 160 asynchronous servo motors
4-32 Servo motors en 3/2005
4
Mechanical dimensions
MDFQA 160-32 B35 A400
Fan type Enclosure
DNG 6-35 IP23
AccessoriesBrake Encoder
BFK 458-20 Resolver ITD21 SinCos
Fan with filterconfiguration A
Fan without filterconfiguration A
Brakeconnector
Encoderconnector
Fan with filterconfiguration B
Fan without filterconfiguration B
Fan type UN fN IN PN
[V] [Hz] [A] [W]
DNG 6-35 with or without filter 50 ... 60, 3 ph. 1.4/60 0.75 650with wide voltage range
Blower data
Technical dataMDFQA asynchronous servo motors
4-33Servo motors en 3/2005
4
Technical dataMDFQA 132 asynchronous servo motors
4-34 Servo motors en 3/2005
4
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to all MDFQA 132 versions
0
1000
2000
3000
4000
5000
6000
7000
8000
-4000 -3000 -2000 -1000 0 1000 2000 3000
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMDFQA 132 asynchronous servo motors
4-35Servo motors en 3/2005
4
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
1000
2000
3000
4000
5000
6000
7000
8000
-4000 -3000 -2000 -1000 0 1000 2000 3000
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
200
400
600
800
1000
1200
0 2000 4000 6000 8000 10000 12000 14000 16000 18000
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
Technical dataMDFQA 160 asynchronous servo motors
4-36 Servo motors en 3/2005
4
Permissible shaft loads
Forces on the motor shaft
Permissible radial force Fr1 and axial force Fa on shaft
The curves apply to all MDFQA 160 versions
0
1000
2000
3000
4000
5000
6000
-5000 -4000 -3000 -2000 -1000 0 1000 2000 3000 4000
Axial force Fa [N]
Rad
ial f
orce
Fr1
[N]
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
The following diagrams provide a simple means of determi-ning:a) the service life of the roller bearings on the basis of the
forces and torques calculated.Service life is calculated as follows:Number of bearing revolutions
= bearing service life [h]n [rpm] x 60
b) the maximum permissible radial force and the associa-ted maximum permissible torsional moment on themotor shaft. Depending on the ambient temperatures,the service life of the bearings is also reduced by thegrease lifetime.
Technical dataMDFQA 160 asynchronous servo motors
4-37Servo motors en 3/2005
4
Relationship between radial force and torsional moment onthe shaft.
Permissible radial force F r2 and axial force Fa on shaft
Relationship between the number of total bearing revoluti-ons, bearing service life and the average speed of the drive.
The bearing runtime L10 indicates that 90% of the bearingswill still be intact at the end of this period.
0
1000
2000
3000
4000
5000
6000
-5000 -4000 -3000 -2000 -1000 0 1000 2000 3000 4000
1.2E09 revolutions(5000 hr at 4000 rpm)
2.4E09 revolutions(10000 hr at 4000 rpm)
4.8E09 revolutions(20000 hr at 4000 rpm)
7.2E09 revolutions(30000 hr at 4000 rpm)
1.2E10 revolutions(50000 hr at 4000 rpm)
Axial force Fa [N]
Rad
ial f
orce
Fr2
[N]
Bearing service life
1000
10000
100000
1000000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
1.2E+09 revolutions2.4E+09 revolutions4.8E+09 revolutions7.2E+09 revolutions1.2E+10 revolutions
Speed n [rpm]
Bea
rin
g ru
nti
me
L 10
[h]
0
200
400
600
800
1000
1200
1400
1600
0 2000 4000 6000 8000 10000 12000 14000 16000 18000
Without keywayTa=f (Fr1) force appliedCentre of shaft journal
Without keywayTa=f (Fr2) force appliedEnd of shaft journal
With keywayTa=f (Fr1) force appliedCentre of shaft journal
With keywayTa=f (Fr2) force appliedEnd of shaft journal
Radial force Fr [N]
Tors
ion
al m
omen
tT a
[Nm
]
Permissible shaft loading
Technical dataMDFQA asynchronous servo motors
4-38 Servo motors en 3/2005
4
Terminals
Terminal designation
Protective earth PE
Motor phase U
Motor phase V
Motor phase W
Thermostat, terminal T1 on 9300 S1
Thermostat, connection T2 on 9300 S2
Thermal detector*, KTY, connected via encoder T1
Thermal detector*, KTY, connected via encoder T2
Terminal diagram
Motor type Power connection Fan connection
MDFQ 1001x M40 x 1.5 + 1x M20 x 1.5 + M61x M16 x 1.5
MDFQ 1121x M50 x 1.5 + 1x M20 x 1.5 + M6 1x M16 x 1.51x M16 x 1.5
MDFQ 1321x M63 x 1.5 + 1x M50 x 1.5 + M122x M16 x 1.5
MDFQ 1602x M63 x 1.5 + M12 M20 x 1.51x M16 x 1.5
PG cable glands and terminal studs
T2
T1
S2
S1
(W2) (U2) (V2)
(U1) (V1) (W1)
4 5 6
1 2 3
L1 L2 L3
(W2) (U2) (V2)
(U1) (V1) (W1)
4 5 6
1 2 3
L1 L2 L3
MDFQA 100
Star connection
Delta connection
*On motors with feedback, the thermal detector is connected to the encoder.
(U1) (V1) (W1)
4 5 6
1 2 3
L1 L2 L3
MDFQA 112/132/160
Motor connection
Terminal box for power connection
The power and fan connections on the MDFQA asynchro-nous servo motors are always made to separate terminalboxes.
If the motors have feedback and/or holding brakes, theencoder and/or the holding brake are connected using sepa-rate connectors.
S1
S2
T1
T2
4-39Servo motors en 3/2005
4
5
5-1Servo motors en 3/2005
Options and accessories Servo motors
Phase-angle sensor andtacho generator
5-2
Fan5-4
Overview System cables
5-5
Motor cables5-10
Resolver andencoder cables
5-13
Fan cables5-13
System connectors5-14
5
Options and accessoriesPhase-angle sensor and tacho generator
5-2 Servo motors Eng 12/2004
5
Phase-angle sensor and tacho generator
The following feedback systems for Lenze servo motors are available. All systems are adjusted for the various applications and required accuracy.
Encoder type TTL incremental Incremental SinCos absolute value encoder
SinCos
Type ITD21 CDD50 ITD22 EQI1329 SRS50 SRM50 SCS70 SCM70 ECN1313 EQN1325
Vibration characteristic Good Good Good Good Good Good Good Very good Very good
Multi-turn ö ö ö ö
Design Brushless Brushless Brushless Brushless Brushless Brushless Brushless Brushless Brushless Brushless
hollow shaft incremental hollow shaft inductive sinewave sinewave hollow shaft hollow shaft sinewave sinewave
incremental encoder with rotary encoder sinewave encoder with encoder with sinwave sinwave encoder with encoder with
encoder conical shaft encoder with conical shaft conical shaft encoder encoder conical shaft conical shaft
conical shaft
Connection Metal spring, Rubber spring Metal spring Metal spring Rubber spring Rubber spring Rubber spring Rubber spring Metal spring Metal spring
hollow shaft
Number of increments 2048 TTL 2048 Sin 32 Sin 1024 Sin 1024 Sin 512 Sin 512 Sin 2048 Sin 2048 Sin
Resolution 2.6 min 0.4 min 0.4 min 0.4 min 0.4 min 0.4 min 0.4 min 0.4 min 0.4 min
(depends on device)
Accuracy ± 2 min ± 0.8 min ± 5 min ± 0.8 min ± 0.8 min ± 0.8 min ± 0.8 min ± 0.6 min ± 0.6 min
(reference value)
Absolute revolutions 0 0 4096 1 4096 1 4096 1 4096
Interface - - - Endat Hiperface Hiperface Hiperface Hiperface Endat Endat
Maximum speed 8,000 min–1 9,000 min–1 8,000 min–1 12,000 min–1 12,000 min–1 12,000 min–1 12,000 min–1 12,000 min–1 15,000 min–1 12,000 min–1
Limiting frequency 300 kHz 300 kHz 180 kHz 6 kHz 200 kHz 200 kHz 100 kHz 100 kHz 200 kHz 200 kHz
Output signals TTL 5V TTL 5V ~ 1Vss ~ 1Vss ~ 1Vss ~ 1Vss ~ 1Vss ~ 1Vss ~ 1Vss ~ 1Vss
5 V ± 5% 5 V ± 10% 5 V ± 10% 5 V ± 5% 7...12 V 7...12 V 7...12 V 7...12 V 5 V ± 5% 5 V ± 5%
Current consumption 150 mA 50 mA 100 mA 130 mA 80 mA 80 mA 100...130 mA 100...130 mA 150 mA 250 mA
Can be used with motor 94xx 93xx 93xx 94xx 94xx 94xx 94xx
type MCS ECS ECS
Can be used with motor 93xx 93xx 93xx 94xx 93xx 93xx 93xx 93xx 94xx 94xx
type MCA ECS ECS ECS ECS ECS ECS ECS
Can be used with motor 93xx 93xx 93xx 94xx 93xx 93xx 93xx 93xx 94xx 94xx
type MDFQA ECS ECS ECS ECS ECS ECS ECS
Order code T20 CDD S20 EQI SRS SRM SCS SCM ECN EQN
Connector type EWS0010 EWS0010 EWS0010 EWS0017 EWS0010 EWS0010 EWS0010 EWS0010 EWS0017 EWS0017
Incremental and SinCos absolute value encoder
AccessoriesPhase-angle sensor and tacho generator
5-3Servo motors en 3/2005
5
Resolver
Stator-fed resolver with two 90° stator windings and onerotor winding with transformer winding.
Abbreviation RS0
Resolution 0.8‘
Accuracy ±10‘
Absolute position control 1 revolution
Design Brushless hollow shaft "pancake" resolver
Max. speed (continuous) 8000 rpm
Max. speed (short-time) 10000 rpm
Input voltage 10 V amplitude
Input frequency 4 kHz
Stator/rotor ratio 0.3 ± 5%
Rotor impedance Zro 51 Ω + j90 Ω
Stator impedance Zs0 102 Ω + j150 Ω
Impedance Zrs 44 Ω + j76 Ω
Insulation resistance >10 MΩ at 500 V DC
Number of pole pairs 1
Max. phase-angle error ±10 angular minutes
Connector type EWS0006
AccessoriesBlower
5-4 Servo motors en 3/2005
5
Motor type Blower type Perm. ambient - UN fN IN PN
temperature
[V] [Hz] [A] [W]
MCA 13 < 75 °C 210...240, 1~ 50/60 0.12 19
MCA 14 < 75 °C 210...240, 1~ 50/60 0.12 19
MCA 17 < 55 °C 210...240, 1~ 50/60 0.32 46
MCA 19 < 55 °C 210...240, 1~ 50/60 0.32 46
MCA 21 < 70 °C 210...240, 1~ 50/60 0.26 60
MDFQA 100 G2D 120 380...460, 3~ 50/60 0.11 60
G2D 140 with filter 380...460, 3~ 50/60 0.25 150
DNG 3-4.5
with or without filter 350...540, 3~ 50/60 0.25 100
with wide range mains
MDFQA 112 G2D 160 with or without filter 380...460, 3~ 50/60 0.5 320
DNG 5-12.5
with or without filter 350...540, 3~ 50/60 0.75 390
with wide range mains
MDFQA 132 G2D 180 380...460, 3~ 50/60 0.66 415
DNG 8-12
with or without filter 350...540, 3~ 50/60 1.4 660
with wide range mains
MDFQA 160 DNG 6-35
with or without filter 350...540, 3~ 50/60 1.4 650
with wide range mains
Blower
Installation:
the motors are suitable for all mounting positions but the protec-
tion type requirements are only met with horizontal installation
(connector / terminal box position on top).
Asynchronous servo motor MCA 14 with built-on blowerand shaft end for direct gear-box attachment.
AccessoriesOverview of system cables
5-5Servo motors en 1/2005
5
Overview of system cables
An extensive selection of connecting cables for the powerconnection, the various encoder systems and the fanconnection is available for all Lenze servo motors.
All cables are available for ixed installation or as trailingcables.
The length of all cable types can be freely selected in linewith the application in steps of 0.1 m from 0.5 m upwards.Please note that certain cable lengths should not be excee-ded depending on the controller and feedback system thatis being used.
The cables can be assembled in line with your individualrequirements in accordance with the following:
˘ Connection on motor – cable type – connectionon controller
All cable types can be arranged as required. The followingarrangements are therefore possible :
˘ Motor – Cable – Controller
˘ Motor – Cable 1 – Cable 2 – ... – Cable n – Controller
This applies for permanently installed cables and trailingcables. Both versions can also be combined as required.
All connectors are designed application-specific (power,fan, resolver, encoder) thus ensuring that the possibility ofan incorrect connection can be practically excluded duringassembly and when servicing.
Further detailed information relating to the requiredcable assembly can be found in the tables below.
Here, your cable can be freely assembled from the following components.
Connection on motor
Connector (socket)orfree cable end for terminal box connection
Cable type
Power cable with wire cross sections of 1 mm2 to 16 mm2 (motor), as well as encoder cables, optimised for the various feedback systems andfan cables
Connection on controller
Connector (encoder cable) as well asfree cable end (power) for connection on servo controllerorconnector (pin) for the connection of various cable types
(e.g. trailing cable to permanently installed cable)
All cables* available for permanent installation or as trailing cable.
* Exception: the trailing cable for SinCos and incremental encoder (type 0019) can only be used as an intermediate cable.
AccessoriesOverview of system cables
5-6 Servo motors en 1/2005
5
Example:
˘ Connecting cable for motor, 4x 2.5 mm2, Length 17.6 m,fixed installation, for connection to servo controller,plug-in connection on motorOrder no.: EYP 0005 A 0176 M02 A00
˘ A resolver should be connected to a servo controller.Depending on the system, it may be necessary to use atrailing cable for the connection on the motor side,otherwise the cable can be permanently installed.Connectors are provided on the controller and on themotor.Length of trailing cable: 12.5 m, Length for permanent installation: 15.9 m
Hence, there are two different cables:trailing cable:order no .: EYF 0020 V 0125 F01 G01permanently installed:order no.: EYF 0017 A 0159 F01 S01
a a a b b b b c l l l l m m m r r rCable type
Motor cable EYPEncoder cable EYFBlower cable EYL
Code for cable type
Please select from tables “Cable codes“ and “Assignment of motor cable/connector“
Utilisation type
Connecting cable AExtension VCable without connector Y
Cable length [dm]
Minimum length 0.5 m B 5 dm
Examples:Length [m] “l l l l“
0.7 m 000714.5m 0145
Connection on motor please select from tables pages 5-10 to 5-13
Connection on controller please select from tables pages 5-10 to 5-13
Type code for system cables
AccessoriesOverview of system cables
5-7Servo motors en 1/2005
5
Intermediate cable
Standard cable
Overview of connecting cables for motor
Motor cable
EYP 0003 A LLLL M01 A00to to
0009 A M03
EYP 0003 V LLLL M01 P01to to to
0009 V M03 P03
Standard cableTerminal boxes
EYP 0003 Y LLLL A00 A00to
0009
Cable suitable for trailing
EYP 0010 A LLLL M01 A00to to
0016 M03
Intermediate cable suitable for trailing
EYP 0010 V LLLL M01 P01to to to
0016 M03 P03
Cable suitable for trailingTerminal boxes
EYP 0010 Y LLLL A00 A00to
0016
Feed-back
Feed-back
X7Feed-back
X8
Feed-back
Resolver and encoder cable
Standard cable EYF 0017 A LLLL F01 S010018 F02 S040021 W02
Intermediate cable EYF 0017 V LLLL F01 G010018 F02 G020021
Cable suitable forIntermediate cable
EYF 0020 V LLLL F01 G010019 F02 G020022
Standard cableTerminal boxes
EYF 0017 V LLLL F01 A000018 F020021
“Standard cable“
“Standard cable“
“Standard cable“
“Standard cable“
AccessoriesOverview of system cables
5-8 Servo motors en 1/2005
5
Blower cable
Standard cable EYL 0001 A LLLL L02 A00
Intermediate cable EYL 0001 V LLLL L02 J02
Standard cableTerminal boxes
EYL 0001 Y LLLL A00 A00
Cable suitable forfor trailing
EYL 0002 A LLLL L02 A00
Cable suitable forIntermediate cable
EYL 0002 V LLLL L02 J02
“Standard cable“
“Standard cable“
AccessoriesOverview of system cables
5-9Servo motors en 1/2005
5
Cable type Structure* Diam- Sheath UL CSA Core- suitable Bending radiuseter structure for trail-
Code ing cables fixed TrailingFor connection bbbb (…) = shield [mm] RAL (colour) Material File no. installation cable
Blower 0001 5x1.0 7.8 7031 (grey) PVC 1)E172204 yes flexible
no 7.5xd --
0002 5x1.0 9.1 9005 (black) PUR 2) yes 5xd 7.5xd
0003 (4x1.0+(2x0.5)) 11.4
0004 (4x1.5+(2x0.5)) 12.3
0005 (4x2.5+(2x0.5)) 13.6
0006 (4x4.0+(2x1.0)) 16.2 7031 (grey) PVC 1) no 7.5xd --
0007 (4x6.0+(2x1.0)) 17.6
0008 (4x10.0+(2x1.0)) 24.1
0009 (4x16.0+(2x1.0)) 24.3E172204 yes flexible
0010 (4x1.0+(2x0.5)) 11.7 7.5xd
0011 (4x1.5+(2x0.5)) 12.8
0012 (4x2.5+(2x0.5)) 14.2
0013 (4x4.0+(2x1.0)) 15.6 2003 (orange) PUR 2) yes 5xd 10xd
0014 (4x6.0+(2x1.0)) 17.8
0015 (4x10.0+(2x1.0)) 19.7
0016 (4x16.0+(2x1.0)) 24.3
Resolver 0017 3(2x0.14)+(3x0.14) 9.4 9005 (black) PVC 1)E47543 yes flexible
no 7.5xd --
0020 3(2x0.14)+(3x0.14) 10.3 6018 (green) PUR 2) yes 5xd 7.5xd
0018 4(2x0.14)+(2x1.0) 11.4 9005 (black) PVC 1)E47543 yes flexible
no 7.5xd --
0019 4(2x0.14)+2(1.0) 11.7 6018 (green) PUR 2) yes 5xd 10xd
Encoder with EnDat- 00213(2x0.14)+(4x0.14)
Interface +2(2x0.5)12,0 9005 (black) PVC 1)
E47543 yes flexibleno 7.5xd --
00223(2x0.14)+(4x0.14)
+2(2x0.5)12.2 6018 (green) PUR 2) yes 5xd 10xd
Code for cable type bbbb
Encoder with Hiperface interfaceor incremental encoder
Motor andholding brake
1) PVC cables are silicone-free.2) PUR cables are silicone and halogen-free.
*Examples for column structure. 3(2x0.14)+(2x0.5) 3 core pairs 2x0.14 each with shield, 1 core pair 2x0.5 in shield(4x1.0+(2x0.5)) 1 core pair 2x0.5 in shield, all cores in common shield
AccessoriesMotor cables
5-10 Servo motors en 1/2005
5
MCS synchronous servo motors
Motor type Connection on motor Permissible cable types 4) Connection on controller“mmm“ “bbbb“ Core cross section “r r r“
Plug-in connection Terminal box [mm2 Plug-in connection Terminal(cf: trailing cable) for extension
MCS 06C41…S00
MCS 06C60…S00
MCS 06F41…S00not possible
MCS 06F60…S00 0003 4x 1.0 mm2
MCS 06I41…S00 0004 4x 1.5 mm2
MCS 06I60…S00 0005 4x 2.5 mm2
MCS 09F38…S00 M01 0010 4x 1.0 mm2 (s) P01 A00
MCS 09F60…S00 0011 4x 1.5 mm2 (s)
MCS 09H41…S00 0012 4x 2.5 mm2 (s)
MCS 09H60…S00 A00
MCS 12H15…S00
MCS 12H35…S00
MCS 12L20…S00
0004 4x 1.5 mm2
MCS 12L41…S00 M01 A000005 4x 2.5 mm2
P01 A000011 4x 1.5 mm2 (s)0012 4x 2.5 mm2 (s)
MCS 14D15…S000003 4x 1.0 mm2
0004 4x 1.5 mm2
MCS 14D36…S00 M01 A000005 4x 2.5 mm2
P01 A000010 4x 1.0 mm2 (s)
MCS 14H15…S000011 4x 1.5 mm2 (s)0012 4x 2.5 mm2 (s)
MCS 14H32…S00 1) M01 A000005 4x 2.5 mm2
P01 A000012 4x 2.5 mm2 (s)
0004 4x 1.5 mm2
MCS 14L15…S00 M01 A000005 4x 2.5 mm2
P01 A000011 4x 1.5 mm2 (s)0012 4x 2.5 mm2 (s)
M020006 4x 4.0 mm2
P02MCS 14L32…S00 2) A00
0013 4x 4.0 mm2 (s)A00
M030007 4x 6.0 mm2
P030014 4x 6.0 mm2 (s)
0004 4x 1.5 mm2
MCS 14P14…S00 M01 A000005 4x 2.5 mm2
P01 A000011 4x 1.5 mm2 (s)0012 4x 2.5 mm2 (s)
M020006 4x 4.0 mm2
P02MCS 14P32…S00 2) A00
0013 4x 4.0 mm2 (s)A00
M030007 4x 6.0 mm2
P030014 4x 6.0 mm2 (s)
Assignment of motor – cable / connector
1) When connecting via a terminal box, core cross section 4.0 mm2 is also possible, cable types 0006, 0013 (trailing cable).2) When using a plug-in connection core cross section 10.0 mm2 is also possible, cable types 0008, 0015 (trailing cable).3) When using a plug-in connection core cross section 16.0 mm2 is also possible, cable types 0009, 0016 (trailing cable).4) The motor cable assignments have been dimensioned according to the current capacities specified in IEC 60204-1, laying system C, for continuous operation
conditions with motor standstill current (I0) at an ambient air temperature of 40°C for PVC-insulated cables. Should conditions differ (laying system, ambientconditions, cable type, motor load), it is the responsibility of the user to install a cable set which is appropriate for the prevailing conditions and the applica-ble standards and legislation.
AccessoriesMotor cables
5-11Servo motors en 1/2005
5
MCS synchronous servo motors
Motor type Connection on motor Permissible cable types 4) Connection on controller“mmm“ “bbbb“ Core cross section “r r r“
Plug-in connection Terminal box [mm2] Plug-in connection Terminal box(cf. trailing cable) for extension
0003 4x 1.0 mm2
0004 4x 1.5 mm2
MCS 19F14…S00 M01 A000005 4x 2.5 mm2
P01 A000010 4x 1.0 mm2 (s)0011 4x 1.5 mm2 (s)0012 4x 2.5 mm2 (s)
0012 4x 2.5 mm2 (s)M02 0006 4x 4.0 mm2
P02MCS 19F30…S00 2) A00 0013 4x 4.0 mm2 (s) A00
M030007 4x 6.0 mm2
P030014 4x 6.0 mm2 (s)
0004 4x 1.5 mm2
MCS 19J14…S00 M01 A000005 4x 2.5 mm2
P01 A000011 4x 1.5 mm2 (s)0012 4x 2.5 mm2 (s)
0007 4x 6.0 mm2
0008 4x 10.0 mm2
MCS 19J30…S00 3) M03 A00 0013 4x 4.0 mm2 (s) P03 A000014 4x 6.0 mm2 (s)0015 4x 10.0 mm2 (s)
MCS 19P14…S00 1) M01 A000005 4x 2.5mm2
P01 A000012 4x 2.5mm2 (s)
0008 4x 10.0mm2
MCS 19P30…S00 3) M03 A00 0014 4x 6.0mm2 (s) P03 A000015 4x 10.0mm2 (s)
1) When connecting via a terminal box, core cross section 4.0 mm2 is also possible, cable types 0006, 0013 (trailing cable).2) When using a plug-in connection core cross section 10.0 mm2 is also possible, cable types 0008, 0015 (trailing cable).3) When using a plug-in connection core cross section 16.0 mm2 is also possible, cable types 0009, 0016 (trailing cable).4) The motor cable assignments have been dimensioned according to the current capacities specified in IEC 60204-1, laying system C, for continuous operation
conditions with motor standstill current (I0) at an ambient air temperature of 40°C for PVC-insulated cables. Should conditions differ (laying system, ambientconditions, cable type, motor load), it is the responsibility of the user to install a cable set which is appropriate for the prevailing conditions and the applica-ble standards and legislation.
Assignment of motor – cable / connector
AccessoriesMotor cables
5-12 Servo motors en 1/2005
5
Asynchronous servo motors MCA
Motor type Connection on motor Permissible cable types 4) Connection on controller“mmm“ “bbbb“ Core cross section “r r r“
Plug-in connection Terminal box [mm2] Plug-in connection Terminal(cf: trailing cable) for extension
Motors with natural ventilation
MCA 10I40…S00 1)0003 4x 1.0 mm2
MCA 13I40…S00 1)0004 4x 1.5 mm2
MCA 14L20…S00 1) M01 A000010 4x 1.0 mm2 (s)
P01 A00MCA 14L41…S00 1)
0011 4x 1.5 mm2 (s)MCA 17N23…S00 1)
MCA 17N41…S00 1) M01 A000004 4x 1.5 mm2
P01 A000011 4x 1.5 mm2 (s)
MCA 19S23…S00 2) M02 A000005 4x 2.5 mm2
P02 A000012 4x 2.5 mm2 (s)
0006 4x 4.0 mm2
M02 0012 4x 2.5 mm2 (s) P02MCA 19S42…S00 A00 0013 4x 4.0 mm2 (s) A00
M030007 4x 6.0 mm2
P030014 4x 6.0 mm2 (s)
M02 A00 0005 4x 2.5 mm2
0006 4x 4.0 mm2 P02
MCA 21X25…S000012 4x 2.5 mm2 (s) A000013 4x 4.0 mm2 (s)
M03 A00 0007 4x 6.0 mm2 P03 A000014 4x 6.0 mm2 (s)
M02 A00 0013 4x 4.0 mm2 (s) P02 A00
0007 4x 6.0 mm2
A00 0014 4x 6.0 mm2 (s)
MCA 21X42…S00 M030015 4x 10.0 mm2 (s)
P03 A000008 4x 10.0 mm2
not possible 0009 4x 16.0 mm2
0016 4x 16.0 mm2 (s)
Motors with forced ventilation
MCA 13I34…F10 1) 0003 4x 1.0 mm2
MCA 14L16…F10 1)M01 A00
0004 4x 1.5 mm2P01 A00
MCA 14L35…F10 1) 0010 4x 1.0 mm2 (s)MCA 17N17…F10 1) 0011 4x 1.5 mm2 (s)
MCA 17N35…F10 M01 not possible0005 4x 2.5 mm2
P01 A000012 4x 2.5 mm2 (s)
MCA 19S17…F10 3) M02 A000005 4x 2.5 mm2
P02 A000012 4x 2.5 mm2 (s)
0007 4x 6.0 mm2
A00 0014 4x 6.0 mm2 (s)MCA 19S35…F10 M03 0015 4x 10.0 mm2 (s) P03 A00
not possible0009 4x 16.0 mm2
0016 4x 16.0 mm2 (s)
M02 A00 0013 4x 4.0 mm2 (s) P02 A00
0007 4x 6.0 mm2
MCA 21X17…F10A00 0014 4x 6.0 mm2 (s)
MCA 21X35…F100015 4x 10.0 mm2 (s)
P03 A00M03 0008 4x 10.0 mm2
not possible 0009 4x 16.0 mm2 (s)M02 0016 4x 16.0 mm2 (s)
1) When connecting via a terminal box, core cross section 4.0 mm2 is also possible, cable types 0006, 0013 (trailing cable).2) When using a plug-in connection core cross section 10.0 mm2 is also possible, cable types 0008, 0015 (trailing cable).3) When using a plug-in connection core cross section 16.0 mm2 is also possible, cable types 0009, 0016 (trailing cable).4) The motor power assignments were designed to correspond with the permissible current loads in accordance with IEC 60204-1, installation method C, for
continuous operation with motor standstill current (I0) with an ambient air temperature of 40 °C for PVC insulated cable. In the case of deviating conditions(installation method, ambient conditions, cable design, motor load), the responsibility for installing a connecting cable that corresponds with the actual con-ditions and the applicable standards and regulations lies with the user.
Assignment of motor – cable / connector
AccessoriesResolver and encoder cables / fan cables
5-13Servo motors en 1/2005
5
Connection on Cable Connection with Connection onencoder motor or interm. interm. cable on controller
cable on motor side Install. method Type controller side
OrderType code “mmm“ “bbbb“ “r r r“ “r r r“
ResolverRS0 F01
permanent 0017G01
S01trailing cable 0020 S04
TTL incremental encoderT20
ITD21
TTL incremental encoder CDD
CDD50
SinCos absolute value encoder ITD
ITD22
SinCos absolute value encoderSRS
SRS50 (Hiperface)
SinCos absolute value encoder SRM
SRM50 (Hiperface)
SinCos absolute value encoder SCS
SCS70 (Hiperface)
SinCos absolute value encoder SCM
SCM70 (Hiperface)
permanent 0018 W02F02 G02
trailing cable 0019 -- 1)
1) When using trailing cable connection should always be made with intermediate cable
Assignment of encoder – cable / connector
Motor type Connection on motor Cable Connection in control cabinet
“mmm“ “bbbb“ “r r r“
Plug-in connection Terminal box Laying system Plug-in connection Terminal
all motorsL02 A00
permanent 0001J02 A00
MCA …F10 trailing cable 0002
all motors L02 1) A00
permanent 0001J02 A00
MDFQA trailing cable 0002
Assignment of blower cables for forced ventilated motors – cable / connector
1) Plug-in connection only possible for intermediate cable, connection to motor only via terminal box.
AccessoriesSystem connectors
5-14 Servo motors en 1/2005
5
System connectors
For applications in which Lenze system cables cannot beused but motors with plug connectors are to be used, Lenzecan provide appropriate connectors for the assembly ofcable sets by the customer.
Various connectors with pin or socket contacts that corre-spond with the power requirements of the motor and theconnection type (power, fan, encoder) are available.
Details relating to the assignment of the connector type tothe frame sizes can be found in the table to the right.Details relating to the connection assignments can follow.
AccessoriesSystem connectors
5-15Servo motors en 1/2005
5
Motor connection Encoder connection Blower connectionConnector Connector Connector Connector Connector Connector
Motor type Socket Pin Socket Pin Socket Pin(for (for extension (for (for extension (for (for extension
motor connection) etc.) encoder connection) etc.) blower connection) etc.)
Synchronous motors with natural ventilation
MCS 06C40…S00MCS 06C60…S00MCS 06F40…S00MCS 06F60…S00MCS 06I40…S00MCS 06I60…S00MCS 09F38…S00MCS 09F60…S00MCS 09H40…S00MCS 09H60…S00 EWS0001 EWS0016MCS 12H15…S00MCS 12H35…S00 Resolver ResolverMCS 12L20…S00 EWS0006 EWS0007MCS 12L40…S00MCS 14D15…S00MCS 14D36…S00 SinCos encoder SinCos encoderMCS 14H15…S00 Hiperface HiperfaceMCS 14H32…S00 EWS0010 EWS0011MCS 14L15…S00
MCS 14L32…S00 EWS0012 EWS0014 EnDat EnDatEWS0013 EWS0015 EWS0017 EWS0018
MCS 14P14…S00 EWS0001 EWS0016 No No
MCS 14P32…S00 EWS0012 EWS0014 blower connection blower connectionEWS0013 EWS0015 required required
MCS 19F14…S00 EWS0001 EWS0016
MCS 19F30…S00 EWS0012 EWS0014EWS0013 EWS0015
MCS 19J14…S00 EWS0001 EWS0016MCS 19J30…S00 EWS0013 EWS0015MCS 19P14…S00 EWS0001 EWS0016MCS 19P30…S00 EWS0013 EWS0015
Asynchronous motors with natural ventilationMCA 10I40…S00MCA 13I40…S00MCA 14L20…S00 EWS0001 EWS0016MCA 14L41…S00MCA 17N23…S00MCA 17N41…S00MCA 19S23…S00 EWS0012 EWS0014 Resolver ResolverMCA 19S42…S00
EWS0012 EWS0014 EWS0006 EWS0007MCA 21X25…S00
EWS0013 EWS0015MCA 21X42…S00
Asynchronous motor with forced ventilation Incremental encoder Incremental encoderMCA 13I34…F10 and andMCA 14L16…F10 SinCos encoder SinCos encoderMCA 14L35…F10 EWS0001 EWS0016 Hiperface HiperfaceMCA 17N17…F10 EWS0010 EWS0011 EWS0021 EWS0022MCA 17N35…F10
Incremental encoder Incremental encoderMCA 19S17…F10 EWS0012 EWS0014
and andMCA 19S35…F10 EWS0013 EWS0015
SinCos encoder SinCos encoderMCA 21X17…F10 EWS0012 EWS0014
EnDat EnDatMCA 21X35…F10 EWS0013 EWS0015EWS0017 EWS0018
MDFQA Power connection only via Blower connection only viaall frame sizes terminal box terminal box
AccessoriesSystem connectors
5-16 Servo motors en 1/2005
5
Connector for power terminal
SW41
95
45,
8
SW41
Main dimensionsConnector EWS0012, EWS0013
Pin diagram EWS0001View from connector side
View of poles EWS0012, EWS0013View from connector side
Pin no. Terminal assignment
Holding brake +UB 1 Y1/BD1
Holding brake -UB 2 Y2/BD2
Earth PE k k
Motor phase U 4 U
Motor phase V 5 V
Motor phase W 6 W
Pin no. Terminal assignment
Holding brake +UB + Y1/BD1
Holding brake -UB - Y2/BD2
Earth PE k k
Motor phase U U U
Motor phase V V V
Motor phase W W W
Main dimensionsConnector EWS0001
6
Power connector EWS0012,EWS0013
Contact assignment EWS0012, EWS0013
Order number: EWS0012 (for 2.5-4 mm2)EWS0013 (for 6-16 mm2)
Contact assignment EWS0001
Order number: EWS0001
Power connector EWS0001
SW = Width across flatsSW = Width across flats
AccessoriesSystem connectors
5-17Servo motors en 1/2005
5
Connectors for feedback systems
Main dimensionsConnector
Main dimensionsConnector
View of poles EWS0010View from connector side
View of poles EWS0006View from connector side
Pin no. Terminal designation Meaning
1 +Ref Transformer windings2 -Ref (reference windings)
3 Not used
4 +Cos Stator windings5 -Cos Cosine
6 +Sin Stator windings 7 -Sin Sine
89 Not used
10
11 +KTY Thermal detector +12 -KTY Thermal detector -
Pin no. Terminal designation Meaning
1 B Track B/+Sin
2 A Track A inverse/-COS3 A Track A/+COS
4 +5 V Power supply +5 V/+8 V5 GND Earth
6 Z Zero track inverse/-RS4857 Z Zero track/+RS485
8 Not used
9 B Track B inverse/-SIN
10 Not used
11 +KTY Thermal detector +12 -KTY Thermal detector -
Connector for resolverEWS0006
Resolver SinCos absolute value encoder
Contact assignment EWS0006
Order number: EWS0006
Contact assignment EWS0010
Order number: EWS0010
Connector for SinCos enco-der and incremental enco-der EWS0010
SW = Width across flats SW = Width across flats
Pin no. Terminal designation Meaning
1 L1 Connection for blower
2 N
3
4 Y1 (+)
5 Y2 (-)
� PE PE conductor
AccessoriesSystem connectors
5-18 Servo motors en 1/2005
5
Connector for blower connection
View of poles EWS0021View from connector side
Main dimensionsConnector EWS0021
Order number: EWS0021
21
51,9
Sw19 Sw19
20,5
Power connector EWS0021
SW = Width across flats
AccessoriesSystem connectors
5-19Servo motors en 1/2005
5
Connector Replacement contactlarge small
Order no. Brief description Code Order no. Order no.
EWS0001 Connector 6-pole 630 V 1 – 2.5 mm2 socket M01 EWZ0054
EWS0006 Connector 12-pole 125 V Socket F01 EWZ0053
EWS0010 Connector 12-pole 125 V 20DEC socket F02 EWZ0053
EWS0012 Connector 8-pole 630 V 2.5 – 4 mm2 socket M02 EWZ0055EWZ0054
EWS0013 Connector 8-pole 630 V 6 – 16 mm2 socket M03 EWZ0056
EWS0017 Connector 17-pole 125 V Socket F03 EWZ0053
EWS0021 Connector 7-pole 630 V 1 mm2 5 assigned socket L02 EWZ0053
Replacement contacts
If contacts are damaged when crimping the connector,replacement contacts are available for all connector types.
Pack size: 10 pins per pack
6
6-1Servo motors en 3/2005
Services Synchronous servo motors
Services6-2
Relateddocumentation
6-3
Product codes6-4
Fax order form6-6
Lenze worldwide6-10
6
ServicesServices
6-2 Servo motors en 3/2005
6
For us, service is more than just supporting the use of ourdrives. The Lenze system approach begins with your enquiry. Next you get technical information and advicefrom a network of sales outlets staffed by knowledgeableengineers. If you want, we follow up with training, commissioning, maintenance and repair. Our service isalways at your disposal.
With passionThe Lenze team does not just offer the necessary manpower and technical know-how – we are passionateand meticulous about what we do. We will only be happyonce you are entirely satisfied with our work. Our team ofprofessionals provides assistance over the telephone or onsite, ensures the express delivery of spare parts and carriesout repairs with incredible urgency. We’re fast and reliable.
Someone to talk to Expert advice is available for all your technical queries viaour helpline. In cases of urgent need, call 008000 24 hours(008000 24 46877), Lenze’s worldwide expert helpline – 24 hours a day, 365 days a year. For more direct assistance,you can of course contact your local Lenze service supportcentre. We can tell you where it is – or you can find out foryourself by visiting us on the Internet at www.Lenze.com.
Around the worldOur products are available for speedy delivery worldwide.Lenze companies, Lenze factories and sales agencies arebased in major industrial countries around the world.Contact them through our website www.Lenze.com, whichalso gives you 24-hour access to technical instructions andproduct manuals. Local support, on site if you need it, isavailable.
ServicesRelated documentation
6-3Servo motors en 3/2005
6
Documentation Contents Target group Available languages
Mounting Instructions Safety instructions, Installation personnel In three languages: German,handling and installation English, French
System manual Extensive and Planning engineers, Single-language version:Communication manual comprehensive information design engineers German, EnglishOperating instructions for design, construction, and developers of or French
development and machines and systemsprogramming
User’s manual Safety instructions, Operators and users Single-language versionhandling, of machines and systems German, English ortroubleshooting and French. Otherfault elimination languages will shortly
be available on request
Technical documentation
The technical documentation provides more detailed information about our products:˘ Mounting Instructions in three languages are supplied
with our products.˘ Our System Manuals for controllers, our Communication
Manuals for bus systems and our Operating Instructionsfor electromechanical products and accessories providethe information required for planning, designing anddeveloping machines and systems. System Manuals andCommunication Manuals are supplied in loose-leaf format. Operating Instructions are bound.
˘ Our User's Manuals for our controllers are designed forthe operators and users of machines and systems. Theinformation in User's Manuals has been put together sothat it can be integrated directly into the machine orsystem documentation.
All our technical documentation is available free of chargein PDF format˘ Via Internet download from "www.lenze.de",
"Downloads" area˘ On the "Lenze Library" CD
System Manuals and Communication Manuals can also besupplied in ring binder format for a nominal fee.
Technical documentation at a glance
ServicesProduct codes
6-4 Servo motors en 3/2005
6
Motor principle ò
Synchronous motor SAsynchronous motor A
Square dimensions, motor length and winding òò ò òò
Square dimensionsSquare dimension 62 mm 1) 06Square dimension 89 mm 1) 09Square dimension 102 mm 2) 10Square dimension 116 mm 1) 12Square dimension 130 mm 2) 13Square dimension 142 mm 14Square dimension 165 mm 2) 17Square dimension 192 mm 19Square dimension 214 mm 2) 21
Overall length: length of coil module as letter30 mm 1) C40 mm 1) D60 mm 1) F80 mm 1) H90 mm I100 mm 1) J120 mm L140 mm 2) N160 mm 1) P190 mm 2) S240 mm 2) X
Rated speed in 100 rpmExample: 1500 rpm 15
Speed encoder/angle sensor òòò
Resolver p = 1 RS0Single-turn absolute value encoder SRS 50with SinCos signals, Hiperface SRSMulti-turn absolute value encoder SRM 50with SinCos signals, Hiperface SRMSingle-turn absolute value encoder SCS 70with SinCos signals, Hiperface SCSMulti-turn absolute value encoder SCM 70with SinCos signals, Hiperface SCMSingle-turn absolute value encoder ECN 1313with SinCos signals, EnDat ECNMulti-turn absolute value encoder EQN 1325with SinCos signals, EnDat EQNIncremental encoder ITD 21 2)TTL, 2048 T20Incremental encoder CDD 50 2)TTL, 2048 CDDIncremental encoder ITD 22 2)SinCos, 2048 S20Incremental encoder EQI 1329 2)SinCos, 32 EQI
Brake òò
No brake B0PM brake 24 V DC P1PM brake 24 V DC, higher torque 1) P2PM brake 205 V DC 2) 3) P5
MCò òò ò òò - òòò òò -
ServicesProduct codes
6-5Servo motors en 3/2005
6
ò òò ò - òò ò òòò ò - ò ò ò ò
Temperature protection, electronic nameplate, nameplate, colour, ò ò ò ò specification
Temperature protectionR KTY sensor
Nameplate0 international nameplate2 second nameplate, supplied loose
Colour blackS blackX other colours
ò Load flywheel
N WithoutJ With additional mass inertia
òòò Cooling/Ventilation
S00 Natural ventilation/without fanF10 Blower axial, 1 ph. 230 V 2)
ò Enclosure
5 IP54 without shaft sealing ring (except for direct mounting on the gearbox)6 IP65 with shaft sealing ring
òò Electrical connection
Separate circular connector for power/brake, ST encoder/temperature, fan
Terminal box for power/brake, KK encoder/temperature, fan
Terminal box for power/brake, fan 2)KS Plug connectors for encoder, temperature
ò òò ò Design and shaft
Standard designStandard flange form A / FF with through holes, parallel shaft
A without keyway: AStandard flange form A / FF with through holes, parallel shaft
B with keyway: B
11 Shaft 11 x 23 (MCS06)14 Shaft 14 x 30 (MCS 09, MCA 10)19 Shaft 19 x 40 (MCS 12, MCA 13)24 Shaft 24 x 50 (MCS 14, MCA 14, MCA 17)28 Shaft 28 x 60 (MCS19, MCA 19)38 Shaft 38 x 80 (MCA 21)
N Concentricity/vibration level – normalR Concentricity/vibration level – reduced
1) motor type MCS only.2) motor type MCA only.3) no -certification.
Examples:Synchronous motor 14 Nm, 3000 rpm, resolver, PM standard brake, B5, standard shaft without keyway,connector, IP54, no blower, no load flywheel
MCS 14H30-RS0P1-A24N-ST5S0-R0S0
Synchronous motor 30 Nm, 4000 rpm, SRM multi-turnencoder, no brake, B5, standard shaft with keyway, connector, IP65, no blower, no load flywheel, with 2nd nameplate MCS
14P40-SRMB0-B24N-ST6S0-R2S0
®
Fax order formMCS synchronous servo motors
6-6 Servo motors en 3/2005
6
Fax no.
From Customer no.
Company
Street/PO Box Order no.
Postcode/City Name
Department
Date Signature Tel. no.
Delivery address (if different)
Street
Postcode City
Invoice to (if different)
Street/PO Box
Postcode/City
Requested delivery date
Despatch information
To the Lenze sales office Page __ of __
ò Order
ò Quotation
Fax order formMCS synchronous servo motors
6-7Servo motors en 3/2005
6
MCS synchronous servo motors
òMCS 06C41 òMCS 06F41 òMCS 06I41
0.6 Nm/0.25 kW 1.2 Nm/0.51 kW 1.5 Nm/0.64 kW
4050 rpm 4050 rpm 4050 rpm
òMCS 06C60 òMCS 06F60 òMCS 06I60
0.5 Nm/0.31 kW 0.9 Nm/0.57 kW 1.2 Nm/0.75 kW
6000 rpm 6000 rpm 6000 rpm
òMCS 09F38 òMCS 09H41 òMCS 12H15 òMCS 12L20
3.1 Nm/1.2 kW 3.8 Nm/1.6 kW 10.0 Nm/1.6 kW 14.0 Nm/4.9 kW
3750 rpm 4050 rpm 1500 rpm 1950 rpm
òMCS 09F60 òMCS 09H60 òMCS 12H35 òMCS 12L41
2.4 Nm/1.5 kW 3.0 Nm/1.9 kW 8.0 Nm/3.0 kW 11.5 kW/4.9 Nm
6000 rpm 6000 rpm 3525 rpm 4050 rpm
òMCS 14D15 òMCS 14H15 òMCS 14L15 òMCS 14P14
9.2 Nm/1.45 kW 16.0 Nm/2.5 kW 23.0 Nm/3.6 kW 30.0 Nm/4.2 kW
1500 rpm 1500 rpm 1500 rpm 1350 rpm
òMCS 14D36 òMCS 14H32 òMCS 14L32 òMCS 14P32
7.5 Nm/2.8 kW 14.0 Nm/4.7 kW 17.2 Nm/5.8 kW 21.0 Nm/7.1 kW
3600 rpm 3225 rpm 3225 rpm 3225 rpm
òMCS 19F14 òMCS 19J14 òMCS 19P14
27.0 Nm / kW 40.0 Nm / 6.0 kW 51.0 Nm / 7.2 kW
1425 rpm 14250 rpm 1350 rpm
òMCS 19F30 òMCS 19J30 òMCS 19P30
21.0 Nm/6.6 kW 29.0 Nm/9.1 kW 32.0 Nm/10.0 kW
3000 rpm 3000 rpm 3000 rpm
Encoder
òResolver
òSinCos encoder òSinCos encoder
Single-turn Multi-turn
SRS 50 SRM 50 (SinCos encoder SCS70/SCM70 for 93òò on request)
Brake
òno brake òwith PM brake òwith PM brake, reinforced
24 V DC 24 V DC (not on MCS 06, MCS 19)
Flange and shaft
òB5 standard flange form A/FF òB5 standard flange form A/FF
Shaft without featherkey Shaft with featherkey
Electrical connection
òSeparate plug connectors for òTerminal box for
power/brake power/brake/encoder/temperature
encoder/temperature (not on MCS 06)
Enclosure
òIP54 without shaft sealing ring òIP65 with shaft sealing ring
Thermal protection
òKTY sensor
Nameplate
òinternational nameplate òsecond nameplate,
supplied loose
Customer no. Page __ of __
Order no.
ô
Fax order formMCA asynchronous servo motors
6-8 Servo motors en 3/2005
6
MCA asynchronous servo motorswithout fan with fan
òMCA 10I40...S00
2.0 Nm / 0.8 kW
3950 rpm
òMCA 13I41…S00 òMCA 13I34…F10
4.0 Nm / 1.7 kW 6.3 Nm / 2.2 kW
4050 rpm 3410 rpm
òMCA 14L20...S00 òMCA 14L21...S00 òMCA 14L16...F10 òMCA 14L35...F10
6.7 Nm / 1.4 kW 5.4 Nm / 2.3 kW 12.0 Nm / 2.1 kW 10.8 Nm / 3.9 kW
2000 rpm 4100 rpm 1635 rpm 34550 rpm
òMCA 17N23...S00 òMCA 17N41...S00 òMCA 17N17...F10 òMCA 17N35...F10
10.8 Nm / 2.6 kW 9.5 Nm / 4.1 kW 21.5 Nm / 3.8 kW 19.0 kW / 6.9 Nm
6000 rpm 4110 rpm 1680 rpm 3480 rpm
òMCA 19S23...S00 òMCA 19S42...S00 òMCA 19S17...F10 òMCA 19S35...F10
16.3 Nm / 4.0 kW 12.0 Nm / 5.2 kW 36.3 Nm / 6.4 kW 36.0 Nm / 13.2 kW
2340 rpm 4150 rpm 1700 rpm 3510 rpm
òMCA 21X25...S00 òMCA 21X42...S00 òMCA 21X17...F10 òMCA 21X35...F10
24.6 Nm / 6.4 kW 17.0 Nm / 7.4 kW 61.4 Nm / 11.0 kW 55.0 Nm / 20.3 kW
2490 rpm 4160 rpm 1710 rpm 3520 rpm
Encoder
òResolver
òSinCos encoder òSinCos encoder SinCos encoder SinCos encoder
Single-turn Multi-turn Single-turn Multi-turn
SRS 50 SRM 50 SCS 70 SCM 70
òIncremental encoder òIncremental encoder òIncremental encoder
TTL, 2048 TTL, 2048 SinCos, 2048
ITD21 CDD 50 ITD22
Brake
òno brake òwith PM brake òwith PM brake, reinforced
24 V DC 24 V DC
Flange and shaft
òStandard flange B5 òStandard flange B5 òStandard flange B14 òStandard flange B14
Form A / FF Form A / FF Form A / FF Form A / FF
Shaft without featherkey Shaft with featherkey Shaft without featherkey Shaft with featherkey
Electrical connection
òSeparate circular connector for òTerminal box for òTerminal box
power/brake power/brake for power/brake/fan
encoder/temperature encoder/temperature Circular connector
for encoder/temperature
Enclosure
òIP54 without shaft sealing ring òIP65 with shaft sealing ring
Thermal protection
òKTY sensor
Nameplate
òinternational nameplate òsecond nameplate,
separate
Customer no. Page __ of __
Order no.
ô
Fax order formMDFQA asynchronous servo motors
6-9Servo motors en 3/2005
6
MDFQA asynchronous servo motors
MDFQAxx 100-22ò 10.6/20.3 kW
1420/2930 rpm360 V, 50 Hz
MDFQAxx 112-22, 50 MDFQAxx 112-22, 100ò 20.1/11.5 kW ò 38.4/22.7 kW
1425/760 rpm 2935/1670 rpm360 V, 50/28 Hz 360 V, 100/58 Hz
MDFQAxx 132-32, 36 MDFQAxx 132-32, 76ò 31.1/17.0 kW ò 60.1/35.4 kW
1030/550 rpm 2235/1200 rpm360 V, 36/20 Hz 340/360 V, 76/42 Hz
MDFQAxx 160-32, 31 MDFQAxx 160-32, 78ò 40.5/22.6 kW ò 95.0/55.0 kW
890/498 rpm 2295/1280 rpm355/360 V, 31/18 Hz 340/340 V, 78/44 Hz
Operating modeò S1 continuous operation
Design òB3/B5 òB6/B5 òB7/B5 òB8/B5 òV1/V5 òV3/V6Combined flange designs: MDFQA100 = A250 MDFQA112 = A300 MDFQA132 = A300
òB5 òV1 òV3 Forms B5, V1, V3 not possible with frame size 112.Single flange designs: MDFQA100 = A300 MDFQA132 = A400
A-side òwith keyway òwithout keyway
B-side òmotor for encoder mounting ò motor for brake and encoder mounting
Temperature monitoring ò Tk NC contact + KTY cont. sensor
Enclosure ò IP23s
Terminal box position ò -2- (top) in relation to form B3 *view of motor output
Brakes òno brake ò 14.450___
ò 24 V DC ò 205 V DC ò 230 V AC incl. rectifier
Encoder òno encoder ò Resolver ò ITD21 TTL ò ITD21 TTL ò SinCos encoder ò SinCos encoder4096 pulses 2048 pulses Single-turn Multi-turn
Fitting only (all motors can be equipped as standard with A4 tachos (with hollow shaft)).
Blower with: 380 ... 460 V 350 ... 540 Vwithout filter with filter without filter with filter
Frame size 100 òG2D120 òG2D140 òDNG 3-4.5 òDNG 3-4.5
Frame size 112 òG2D160 òG2D160 òDNG 5-12.5 òDNG 5-12.5
Frame size 132/160 òG2D180 òDNG 8-12 òDNG 8-12
Blower position ò -2- top ò -1- right ò -3- left ò -4- bottom (only with òwithout
Worm position ò front ò backdirect mounting on gearbox) blower
Gearbox mounting
òno gearbox òwith old gearbox òKKL-1- (right) òKKL-2- (top) òKKL-3- (left) òKKL-4- (bottom)
òwith GnG gearbox òKKL-5- (right) òKKL-2- (top) òKKL-3- (left) òKKL-4- (bottom)
Colour ò RAL9005 òRAL6011 ò RAL2000 ò primed ò RAL9018black copper green orange signal grey papyrus white
ò2nd nameplatesupplied in terminal box
Customer no. Page __ of __
Order no.
ô
ô
ô
ô
Lenze worldwide
6-10 Servo motors en 3/2005
6
Lenze AGPostfach 10 13 52D-31763 HamelnTelefon +49 (0)51 54/82-0Telefax +49 (0)51 54/82-28 00E-Mail: [email protected]: www.Lenze.com
Lenze Drive Systems GmbH
Postfach 10 13 52, D-31763 HamelnTelefon +49 (0)51 54 / 82-0Telefax +49 (0)51 54 / 82-28 00
Lenze GmbH & Co KG Anlagenbau
Buchenweg 1D-31855 AerzenTelefon +49 (0)51 54 / 82-0Telefax +49 (0)51 54 / 82-21 00
Lenze GmbH & Co KG Kleinantriebe
Hans-Lenze-Straße 1D-32699 ExtertalTelefon +49 (0)51 54 / 82-0Telefax +49 (0)51 54 / 82-14 85
Lenze Service GmbH
Breslauer Straße 3D-32699 Extertal
Mechanical DrivesTelefon +49 (0)51 54 / 82-16 26Telefax +49 (0)51 54 / 82-13 96
Electronic DrivesTelefon +49 (0)51 54 / 82-11 11Telefax +49 (0)51 54 / 82-11 12
Service Helpline +49 (0)180 5 20 24 26
Lenze Verbindungstechnik GmbHI
Ipf-Landesstraße 1A-4481 ASTENPhone +43 (0)72 24 / 21 1-0Telefax +43 (0)72 24 / 21 19 98
Lenze DETO Drive Systems GmbH & Co KG
Gewerbepark Süd 11A-6330 KufsteinTelefon +43 (0)53 72 / 6 53 15-200Telefax +43 (0)53 72 / 6 53 15-299
LS Automation GmbH & Co KG
Jakob-Stadler-Platz 11D-78467 KonstanzTelefon +49 (0)75 31 /9 42 19-0Telefax +49 (0)75 31 /9 42 19 20
encoway GmbH
Universitätsallee 21-23D-28359 BremenTelefon +49 (0)4 21 /2 46 77-0Telefax +49 (0)4 21 /2 46 77-10
DEUTSCHLAND/GERMANY
Lenze Vertrieb GmbH
Ludwig-Erhard-Straße 52-56D-72760 ReutlingenTelefon +49 (0)71 21 / 9 39 39-0Telefax +49 (0)71 21 / 9 39 39-29
Region NordDornenpark 131840 Hessisch OldendorfTelefon (0 51 52) 90 36-0Telefax (0 51 52) 90 36-33/44/55
Region WestPostfach 10 12 2047497 Neukirchen-VluynKelvinstraße 747506 Neukirchen-VluynTelefon (0 28 45) 95 93-0Telefax (0 28 45) 95 93 93
Region Mitte/OstPostfach 146335724 HerbornAustraße 8135745 HerbornTelefon (0 27 72) 95 94-0Telefax (0 27 72) 5 30 79
Region SüdwestPostfach 14 3371304 WaiblingenSchänzle 871332 WaiblingenTelefon (0 71 51) 9 59 81 - 0Telefax (0 71 51) 9 59 81 50
Region SüdFraunhoferstraße 1682152 MartinsriedTelefon (0 89) 89 56 14-0Telefax (0 89) 89 56 14 14
WELTWEIT/WORLDWIDE
ALGERIA
see FRANCE
ARGENTINA *
E.R.H.S.A.Girardot 1368, 1427 BUENOS AIRESPhone +54 (0)11 / 45 54 32 32Telefax +54 (0)11 / 45 52 36 11
AUSTRALIA *
FCR Motion Technology Pty. Ltd.Unit 6, Automation Place38-40 Little Boundary Rd.LAVERTON NORTH, Vic. 3026 Phone +61 (3) 9362 6800 Telefax +61 (3) 9314 3744
AUSTRIA *
Lenze Antriebstechnik GmbHIpf-Landesstraße 14481 ASTENPhone +43 (0)7224 / 21 0-0Telefax +43 (0)7224 / 21 09 99
Office Dornbirn:Lustenauer Straße 646850 DORNBIRN Phone +43 (0)5572 / 26 789-0Telefax +43 (0)5572 / 26 789-66
Office Wr. Neudorf:Triester Straße 14/1092351 WR. NEUDORFPhone +43 (0)2236 / 2 53 33-0Telefax +43 (0)2236 / 2 53 33-66
Office Graz:Seering 88141 UNTERPREMSTÄTTENPhone +43 (0)3135 / 56 900-0Telefax +43 (0)3135 / 56 900 999
Lenze Verbindungstechnik GmbHIpf-Landesstraße 14481 ASTENPhone +43 (0)7224 / 21 1-0Telefax +43 (0)7224 / 21 19 98
Lenze Anlagentechnik GmbHMühlenstraße 34470 ENNSPhone +43 (0)7223 / 886-0Telefax +43 (0)7223 / 886-997
BELGIUM *
Lenze b.v.b.aNoorderlaan 133bus 152030 ANTWERPENPhone +32 (0)3 / 54 26 20 0Telefax +32 (0)3 / 54 13 75 4
BOSNIA-HERZEGOVINA
see AUSTRIA
BRAZIL *
AC Control LtdaRua Gustavo da Silveira 1199 Vila Sta. CatarinaSÃO PAULO – S.P.04376-000Phone +55 (11) 55 64 65 79 ramal: 214Telefax +55 (11) 56 79 75 10
BULGARIA
see MACEDONIA
CANADA *
see USA
CHILE
Sargent S.A.Tecnica Thomas C. SargentS.A.C.é.l.Casilla 166-DSANTIAGO DE CHILEPhone +56 (0)2 / 51 03 000Telefax +56 (0)2 / 69 83 989
CHINA *
Lenze Mechatronic Drives (Shanghai) Co. Ltd., Section B, 50# building,No.199 North Ri Ying Road,Waigaoqiao Free Trade ZoneSHANGHAI, 200131Phone +86-21-5046 0848Telefax +86-21-5046 0850
Beijing OfficeRm. 401, Huaxin MansionNo. 33 An Ding RoadChaoyang DistrictBEIJING 100029Phone +86-10-6441 1470Telefax +86-10-6441 1467
CROATIA
Lenze Antriebstechnik GmbHPredstavnista ZagrebUlica Grada Gospica 3HR-1000 ZAGREBPhone +385-1-2 49 80 56Telefax +385-1-2 49 80 57
CZECH REPUBLIC
Lenze, s.r.o.Central Trade Park D1396 01 HUMPOLECPhone +420 565 507-111Telefax +420 565 507-399
Büro âerven˘ Kostelec:17. listopadu 510 549 41 âERVEN¯ KOSTELECPhone +420 491 467-111Telefax +420 491 467-166
DENMARK *
Lenze A/SVallensbækvej 18A2605 BRØNDBYPhone +45 / 46 96 66 66Telefax +45 / 46 96 66 6024 stunde service +45 / 40 93 04 11
Buero Jylland:Lenze A/SLanghøjvej 18381 TILSTPhone +45 / 46 96 66 66Telefax +45 / 46 96 66 80
EGYPT
WADI Co. for technologies and developmentP.O.Box 209, new center Ramses11794 CAIRO, Egypt11 Syria St., MohandessinGIZA, EgyptPhone +20 (2) 347 6842Telefax +20 (2) 347 6843
ESTONIA
see FINLAND
FINLAND *
Lenze DrivesRykmentintie 2 b20810 TURKUPhone +358 2 2748 180Telefax +358 2 2748 189
FRANCE *
Lenze S.A.SiegeZ.A. de ChanteloupRue Albert Einstein93603 AULNAY-SOUS-BOIS CEDEX
Services CommerciauxTel. 0 825 086 036Fax 0 825 086 346
Centre de formationE-Mail : [email protected]
Questions générales / DocumentationE-Mail : [email protected]
Service Après-vente / assistance en ligneHelpline 24/24 : 0 825 826 117 E-Mail : [email protected]
Agences en FranceRégion France Nord :Z.A. de ChanteloupRue Albert Einstein93603 AULNAY-SOUS-BOIS CEDEX
Lille59420 MOUVAUX
Strasbourg67960 ENTZHEIM
Rouen76500 ELBEUF
Région France Sud :Rond point du sans souci69578 LIMONEST Cedex
Toulouse31400 TOULOUSE
Agen47270 SAINT-PIERRE DE CLAIRAC
GREECE
George P. Alexandris S.A.12K. Mavromichali Str.185 45 PIRAEUSPhone +30 (0)210 / 41 11 84 15Telefax +30 (0)210 / 4 11 81 71
4 12 70 58183 Monastiriou Str. 546 27 THESSALONIKIPhone +30 (0)310 / 5 56 65 04Telefax +30 (0)310 / 51 18 15
HUNGARY *
Lenze AntriebstechnikHandelsgesellschaft mbH2040 BUDAÖRSGyár utca 2., P.O.Box 322.Phone +36 (0)23 / 501-320Telefax +36 (0)23 / 501-339
ICELAND
see DENMARK
INDIA
Electronic Service:National Power Systems,10, Saibaba Shopping CentreKeshav Rao Kadam Marg,Off Lamington Rd,MUMBAI 400 008Phone +91 22 / 2300 5667, 2301 3712 Telefax +91 22 / 2300 5668
V3 Controls Pvt. Ltd.1, “Devyani”, Next to SBI, Baner ITI Road,Sanewadi, Aundh,PUNE 411 007, MSPhone +91 20 / 25 88 68 62Telefax +91 20 / 25 88 03 50
Mechanical Service:Emco Lenze Pvt. Ltd.1st Floor, Sita MauliMadanlal Dhingra RoadPanch Pakhadi, Thane (West)MAHARASHATRA 400 602Phone +91 22 / 25 40 54 88
+91 22 / 25 45 22 44Telefax +91 22 / 25 45 22 33
Lenze worldwide
6-11Servo motors en 3/2005
6
INDONESIA
P.T. Futurindo GlobalsatyaJl.: Prof. Dr. Latumenten No. 18Kompleks PerkantoranKota Grogol Permai Blok A 35JAKARTA 11460Buero 1:Phone +62 (0)21 / 766 42 34
765 86 23Telefax +62 (0)21 / 766 44 20Buero 2:Phone +62 (0)21 / 567 96 31
567 96 32Telefax +62 (0)21 / 566 87 50
IRAN
Tavan Ressan Co. Ltd.P.O.Box. 19395-5177No. 44, Habibi St.,South Dastour St.,Sadr EXP’Way,TEHRAN 19396Phone +98 21 / 260 26 55
260 67 66260 92 99
Telefax +98 21 / 200 28 83
ISRAEL *
Greenshpon Engineering Works LTDBar-Lev Industrial ParkMISGAV 20179Phone +972 4 99 13 18 1Telefax +972 4 99 13 47 7
ITALY *
Gerit Trasmissioni S.p.A.Viale Monza 33820128 MILANOPhone +39 02 / 270 98.1Telefax +39 02 / 270 98 290
JAPAN *
Miki Pulley Co., Ltd.1-39-7 Komatsubara, Zama-cityKANAGAWA 228-8577Phone +81 (0)462 / 58 16 61Telefax +81 (0)462 / 58 17 04
LATVIA
see LITHUANIA
LITHUANIA
Lenze UABBreslaujos g.344403 KAUNASPhone +370 37 407174Telefax +370 37 407175
LUXEMBOURG *
see BELGIUM
MACEDONIA
Lenze Antriebstechnik GmbHPretstavnistvo Skopjeul. Nikola Rusinski 3/A/21000 SKOPJEPhone +389 2 30 90 090Telefax +389 2 30 90 091
MALAYSIA
D.S.C. Engineering SDN BHD3A & 3B, Jalan SS21/56BDamansara Utama47400, PETALING JAYA, SELANGOR Phone +60 (0)3 / 77 25 62 43
77 25 62 4677 28 65 30
Telefax +60 (0)3 / 77 29 50 31
Lenze S.E.A. Sdn BhdDamansara Technology ParkNo. 28, Jalan PJU 3/4747810, PETALING JAYA, SELANGOR
MAURITIUS
Automation & Controls Engineering Ltd3, Royal Road, Le Hochet, Terre RougeMAURITIUSPhone +230 248 8211Telefax +230 248 8968
MEXICO
Automatización y Control de Energía S.A. de C.V.Av. 2 No. 89 Esq Calle 13Col. San Pedro de los PinosC.P. 03800 MEXICO D.F.Phone +52 (55)5277/5998Telefax +52 (55)5277/5937
MOROCCO
GUORFET G.T.D.R Automatisation IndustrielleBd Chefchaouni Route 110 km, 11.500No. 353-Aîn-SabaâCASABLANCAPhone +212/22-35 70 78Telefax +212/22-35 71 04
NETHERLANDS *
Lenze B.V., Postbus 31 015203 DC`S-HERTOGENBOSCHPloegweg 155232 BR`S-HERTOGENBOSCHPhone +31 (0)73 / 64 56 50 0Telefax +31 (0)73 / 64 56 51 0
NEW ZEALAND *
Tranz Corporation343 Church StreetP.O. Box 12-320, PenroseAUCKLANDPhone +64 (0)9 / 63 45 51 1Telefax +64 (0)9 / 63 45 51 8
NORWAY *
Dtc- Lenze asStallbakken 5, 2005 RAELINGENPhone +47 / 64 80 25 10Telefax +47 / 64 80 25 11
PHILIPPINES
Jupp & Company Inc.Unit 224 Cityland Pioneer Bldg.,Pioneer StreetMANDALUYONG CITYPhone +63 2 / 687 7423
683 0042683 0047
Telefax +63 2 / 687 7421
POLAND
Lenze-Rotiw Sp. z o.o.ul. Ro˝dzieƒskiego 188b40-203 KATOWICEPhone +48 (0)32 / 2 03 97 73Telefax +48 (0)32 / 7 81 01 80
Lenze Systemy Automatyki Sp. z o.o.Ul. Rydygiera 4787-100 TORU¡Phone +48 (0)56 / 6 58 28 00
6 45 34 606 45 35 70
Telefax +48 (0)56 / 6 45 33 56
PORTUGAL *
Costa Leal el VictorElectronica-Pneumatica, Lda.Rua Prof. Augusto Lessa, 269,Apart. 520534202-801 PORTOPhone +351-22 / 5 50 85 20Telefax +351-22 / 5 02 40 05
ROMANIA
see AUSTRIA
RUSSIA
Inteldrive1-st Buhvostova Street 12/11Korpus 18 Office 213MOSCOW 107258Phone +7 (0) 095 / 748 78 27Telefax +7 (0) 095 / 963 96 86
SERBIA-MONTENEGRO
see MACEDONIA
SINGAPORE *
see MALAYSIA
SLOVAC REPUBLIC
ECS Sluzby spol. s.r.o.Staromlynska 2982106 BRATISLAVAPhone +421 2 45 25 96 06
+421 2 45 64 31 47+421 2 45 64 31 48
Telefax +421 2 45 25 96 06
SLOVENIA
Lenze pogonska tehnika GmbHZbiljska Cesta 41215 MEDVODEPhone +386 (0)1 361 61 41Telefax +386 (0)1 361 22 88
SOUTH AFRICA *
S.A. Power Services (Pty.) Ltd.Unit 14, Meadowbrook Business EstatesJacaranda Ave, OlivedaleRandburg 2158P.O.Box 1137RANDBURG 2125Phone +27(11) 462-8810Telefax +27(11) 704-5775
SOUTH KOREA *
Hankuk Mechatro Ltd.Room# 1409 Samhwan officetel 830-295Beomil-dong, Dong-GuPUSANPhone +82 (0)51-635-6663Telefax +82 (0)51-635-6632
SPAIN *
Lenze Transmisiones, S.A. (Headquarter)Milà i Fontanals, 135-13908205 SABADELLBarcelona Phone +34 937 207 680Telefax +34 937 120 215
Lenze Delegación BilbaoP.I. Ibarrabarri. Ed. METRO 2º-E48940 LEJONAVizcayaPhone +34 944 630 510/ 507Telefax +34 944 314 196
Lenze Delegación LevanteCullera, 73 – 4ºD46035 BENIMAMET ValenciaPhone +34 963 905 220/335Telefax +34 963 900 647
Lenze Delegación MadridArturo Soria, 187 – Of. 828043 MADRID Phone +34 915 103 341Telefax +34 915 102 061
SWEDEN *
Lenze Transmissioner ABP.O.Box 10 74, Attorpsgatan, Tornby Ind.58110 LINKÖPINGPhone +46 (0)13 / 35 58 00Telefax +46 (0)13 / 10 36 23
SWITZERLAND *
Lenze Bachofen AGAckerstrasse 458610 USTERPhone +41 (0) 43 399 14 14Telefax +41 (0) 43 399 14 24
Vente Suisse Romande:Route de Prilly 251023 CRISSIERPhone +41 (0)21 / 63 72 19 0Telefax +41 (0)21 / 63 72 19 9
SYRIA
Zahabi Co.8/5 Shouhadaa StreetP.O.Box 8262ALEPPO-SYRIAPhone +963 21 21 22 23 5Telefax +963 21 21 22 23 7
TAIWAN *
ACE Pillar Co. Ltd.No.12, Lane 61, Sec. 1, Kuanfu RoadSan-Chung CityTAIPEI HSIENPhone +886 (0)2 / 299 58 40 0Telefax +886 (0)2 / 299 53 46 6
THAILAND
PackSys Global (Thailand) Ltd.429 Moo 7Theparak Road, Tambol TheparakAmphur MuangSAMUTPRAKARN 10270Phone +66 2 383 5633Telefax +66 2 383 5637
TUNESIA
AMF Industrielle SarlRoute de Gremda - Km 0,2Immeuble El Madina,Centre Bloc B - 5 ème - appt 523002 SFAXPhone +216 74 403 514Telefax +216 74 402 516
TURKEY
LSE Elektrik Elektronik MakinaOtomasyon Mühendislik San. Ve Tic. Ltd. Ωti.Atatürk mah. Cumhuriyet cad.Yurt sok. No:7ÜMRANIYE/∑STANBULPhone +90 (0)216 / 316 5138 pbxTelefax +90 (0)216 / 443 4277
Bursa Address:Demirtaspasa Mh.Ata Sk. Petek Bozkaya Is MerkeziD Blok No :5 / A OSMANGAZI / BURSAPhone +90 (0)224-2733232 pbx
+90 (0)224-2734151+90 (0)224-2733238
Telefax +90 (0)224-2734150
UKRAINE
SV Altera, Ltd.Lepse ave., 4 KIEV, 03067Phone +38 044 496 18 88Telefax +38 044 496 18-18
UNITED KINGDOM/EIRE *
Lenze Ltd.Caxton RoadBEDFORD MK 41 OHTPhone +44 (0)1234 / 32 13 21Telefax +44 (0)1234 / 26 18 15
USA *
AC Technology Corp.630 Douglas StreetUXBRIDGE, MA 01569Phone +1 508 / 278-9100Telefax +1 508 / 278-7873
Lenze Corporation1730 East Logan AvenueEMPORIA, KS 66 801 Phone +1 620 / 343-8401
+1 888 / 269-2381Telefax +1 620 / 342-2595
+1 800 / 469-0931
Lenze DETO Drive Systems USA, LLC5912 Sterling DriveHOWELL, MI 48843 Phone +1 517 / 586-4057Telefax +1 517 / 586-4058
œ* Countries connected to the free expert helpline 008000 24 hours (008000 24 46877)
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“Our customers come first. Customer satisfaction is what motivates us.
By thinking in terms of how we can add value for our customers we can
increase productivity through reliability.”
“We will provide you with exactly what you need – perfectly co-ordinated
products and solutions with the right functions for your machines and
installations. That is what we mean by ‘quality’.”
“Take advantage of our wealth of expertise. For more than 50 years
we have been gathering experience in various fields and implementing
it consistently and rigorously in our products, motion functions and
preprepared solutions for industry.”
“We identify with your targets and strive towards a long-term partner-
ship which benefits both sides. Our competent support and consultation
process means that we can provide you with tailor-made solutions.
We are there for you and can offer assistance in all of the key processes.”
You can rely on our service. Expert advice is available 24 hours a day,
365 days a year, in more than 30 countries via our international
helpline: 008000 24 Hours (008000 2446877).
“The world is our marketplace. We develop and manufacture
internationally. Wherever you are in the world, we are nearby.”
www.Lenze.com
It’s good to know why we are there for you