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Track Management System for Indian Railways
S.K.Malik, AMCE/RB
Rajiv Dhankher, Dir(TMS)
Management Information System (Asset Management)
Rajiv Dhankher
Director (TMS)
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Track Asset
• 1,13,617 km track on 63,974 km route length
– Formation
– Ballast
– Sleeper
– Rail
– Fastening System
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Track Asset – Special Features
• Turnouts (86,184)
• Other Joints (Welds, Fishplates, etc.) – 30 million (approx.)
• Level crossings – 33,553 (one LC at every 2 km)
• Bridges – 1,31,205 (two bridges in every km)
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Resources Deployed in Track Maintenance
• Officials deployed in track maintenance – Junior Engineers - 3774
– Section Engineers - 2418
– Sub Divisional Engineer - 571
– Superintending Engineers - 368
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Where is the report of this fracture?
Who is responsible for this weld?
What is the utilization of this machine?
Where is the machine to be deployed?
What is the status of this work?
Where is the proposal?
What is the total cost of maintenance?
For maintaining, upgrading, and operating physical assets cost effectively, based on a
continuous physical inventory and condition assessment.
Current Challenges Manual Monitoring of Railway asset is time consuming
No validation checks on data collected
Paper records difficult to maintain and retrieve.
asset maintenance is reactive not proactive
Man hours consumed in manual procedure
Lack of reliable and timely data for the management to make intelligent business decisions
No forecasting possible to maintain spares inventory or deploy resources in a planned manner
Time lag between capturing the data and getting it to the management for decision making
Why asset Management System?
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Managing Physical assets
Asset registry Location, attributes
Condition
Work
Management
Maintenance
and Renewal
Plans
Inspections
Comparison with
thresholds
Updated asset
registry and
condition
information based
on work
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Inventory – What do I own?
Need data on any feature that influences:
• Cost to Replace or Maintain
• Maintenance Treatment Options
• Influences Management Decisions
• Service Life
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Condition– What Shape is it In?
Sustainable : •Can I afford to collect the data?
•Can my staff collect that data or do I have to hire it out? •Can I collect enough data to give me suitable information?
Be descriptive about the asset •Can I make decisions about the asset from the rating? •Can it be understood by staff? •Is the level of data appropriate?
Maintenance State “Good – Fair – Poor”
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Work Management
• “When to do things”
• “What things to do”
• “How did that treatment/design work?”
• “Are things getting better or worse?”
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Management Systems Adoption
In order for a system to be valued and have
longevity it must do the following:
• Be part of the agencies business practice,
AND
• Work to make a necessary business practice easier,
AND
• The time spent supporting the system must be less that
the value it provides.
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Solution Architecture
Netbooks to PWIs and other engineers for conducting Track Inspections
Internet
Java Runtime
Assured
Transactions
Data
synchronization
Device
Management
Enterprise
Enterprise Applications &
Networks
Enterprise
Enterprise Applications &
Networks
TMS
Application
domain
Module N
:
:
Module 3
Module 2
Module 1
J2EE
Application Server
End to End Security
Client-side Server-side
Assured
Transactions
Data
synchronization
Device
Management
TMS Databases
Web
ServicesWeb
Services
PDA, Thin
Client, Kiosks,
Desktop,
Laptop
Java Runtime
Assured
Transactions
Data
synchronization
Device
Management
Enterprise
Enterprise Applications &
Networks
Enterprise
Enterprise Applications &
Networks
TMS
Application
domain
Module N
:
:
Module 3
Module 2
Module 1
J2EE
Application Server
End to End Security
Client-side Server-side
Assured
Transactions
Data
synchronization
Device
Management
TMS Databases
Web
ServicesWeb
Services
PDA, Thin
Client, Kiosks,
Desktop,
Laptop
Internet
Central server at CRIS Data Centre
Zonal/Divisional Offices with Management Users
Dep
loym
ent V
iew
• Field users do track Inspection Online or offline
• Data quality is validated at the source
• Secured & Role based access to the TMS application
TMS Application • Asset Management • Rail & Weld Fracture • Track Monitoring by Machines • Maintenance by Machines & USFD Testing • Engineering Control-Caution Orders and
Traffic Blocks • Track Renewal & Deep screening • Ballast Supply and Insertion • Patrolling & Accidents Reporting • Inventory Management including P-Way
Scrap
• Senior management gets validated linear asset data up to date at all times
• Proactive Maintenance Management can be undertaken
• Faster turn around from data capture to corrective actions taken.
• Transparency in Operations
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Opening Login Page
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SSE/Pway’s Screens
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SSE/Pway’s Screens
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SSE/Pway’s Screens
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SSE/Pway’s Screens
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SSE/Pway’s Screens
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SSE/Pway’s Screens
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Reports
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Innovations & Technical Suggestions
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Statistics based on Condition
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Statistics based on Condition
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Statistics based on Condition
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Fracture Analysis
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Fracture Analysis
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Fracture Analysis
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Fracture Analysis
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Track Diagram
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Track Diagram
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Asset Details : Yard Plans
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TRC Analysis & Reports
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TRC Analysis & Reports
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TRC Analysis & Reports
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OMS Reports & Analysis
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OMS Reports & Analysis
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OMS Reports & Analysis
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OMS Reports & Analysis
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USFD Analysis & Reports
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USFD Analysis & Reports
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USFD Analysis & Reports
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USFD Analysis & Reports
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USFD Analysis & Reports
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USFD Analysis & Reports
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Alerts : Inspection Overdue
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Locations Needing Attention
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Gang Usage
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Track Maintenance Planning
Gang man-days
Machine attentions
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Track Asset Register/Details
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Track Asset Register/Details
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Knowledge Management
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Intelligent Actionable Reports available Anytime Anywhere
No Time lag between data gathering and analysis there off
Better decision making on account of data analysis at different levels of
hierarchy
Prioritization of Works based on inspection results
Defect do not get lost till attended
Quality of inspection vastly improved
Proactive maintenance.
Inventory management – warning of stores falling below critical limit
Benefits
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Environmental impact
• Contribution to the Planet Earth by removing 35-40
files that each
• PWI holds to input the track maintenance data
• Indian Railways has 5000-6000 PWIs across all over
India.
• TMS will help to save close to 200 trees a year.
Cultural Impact
• This is the first time that technology is reaching the
person right at the bottom of the Railway Task
Force hierarchy, i.e., the Section PWI, who is
responsible for the upkeep of the track.
• TMS is being seen as a socially inclusive program
helping to bridge the technology gap in the Railway
Management hierarchy
Social Impact
• The ability to proactively maintain track health which reduces the possibilities of train wreckages attributed to
poor health of the track,
Enhancing passenger safety drastically
• Taxpayers money is protected since track management builds in safe guards for
Rail assets.
Benefits Beyond Business
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Thank You