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There is a difference...There is a difference...
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Future Business,Why VEKA?
Future Business,Why VEKA?
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Reasons: Core Capabilities
• For most vinyl window extrusion companies,extrusion is the beginning and the end of their core capabilities.
• Purchase Vinyl Compounds• Purchase Extrusion Tooling• Extrusion - House systems, no custom designs• Lacking in support systems both internally
and externally.
• For most vinyl window extrusion companies,extrusion is the beginning and the end of their core capabilities.
• Purchase Vinyl Compounds• Purchase Extrusion Tooling• Extrusion - House systems, no custom designs• Lacking in support systems both internally
and externally.
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• For VEKA, extrusion is only the beginning of the products and services it provides for its customers in order to help them maintain a competitive edge in their respective markets.
• They begin with...
• For VEKA, extrusion is only the beginning of the products and services it provides for its customers in order to help them maintain a competitive edge in their respective markets.
• They begin with...
Reasons: Core Capabilities
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In-house Design Capability for:
• Replacement & New Construction window and door design
• House & custom systems• Redesign of existing profiles• Rapid Prototyping & Stereo Lithography
In-house Design Capability for:
• Replacement & New Construction window and door design
• House & custom systems• Redesign of existing profiles• Rapid Prototyping & Stereo Lithography
Reason #1 : Engineering
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Computer Aided Design (CAD)
• New tooling• Tooling design modifications• Tooling remakes
- Total remakes- Components
• CMM technology for inspection and design
Computer Aided Design (CAD)
• New tooling• Tooling design modifications• Tooling remakes
- Total remakes- Components
• CMM technology for inspection and design
Reason #2 : Tool & Die Design
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Computer Aided Manufacturing (CAM)
• In-house machining technology to manufacture and fine tune tooling systems
- Wire EDM- CNC Milling- Automated Cell (Robotics)
• New tooling construction & parts fabrication
Computer Aided Manufacturing (CAM)
• In-house machining technology to manufacture and fine tune tooling systems
- Wire EDM- CNC Milling- Automated Cell (Robotics)
• New tooling construction & parts fabrication
Reason #3 : Tool & Die Mfg.
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Research & Development
• Formulation & materials development• Alternate materials development
- Product differentiation- Cost savings
• Advantage: Joint development programs with material suppliers and equipment manufacturers
• New products• NFRC simulations
Research & Development
• Formulation & materials development• Alternate materials development
- Product differentiation- Cost savings
• Advantage: Joint development programs with material suppliers and equipment manufacturers
• New products• NFRC simulations
Reason #4 : R&D Formulation
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Compound Manufacturing
• In-house blending capability- Control Costs- Assure Supply- Ingredient Assurance
• Computer Integrated Manufacturing (CIM)- Scaling Accuracy
• 110 Million pound capacity, 200 Million pound capability
Compound Manufacturing
• In-house blending capability- Control Costs- Assure Supply- Ingredient Assurance
• Computer Integrated Manufacturing (CIM)- Scaling Accuracy
• 110 Million pound capacity, 200 Million pound capability
Reason #5 : Compounding
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Quality Control
• Departments- Raw Materials Lab- Tool & Die CMM Technician- Extrusion Lab- VEKA West Extrusion Lab
• Statistical Process Control (SPC)• Go Gauges• Three Tier Quality Program
Quality Control
• Departments- Raw Materials Lab- Tool & Die CMM Technician- Extrusion Lab- VEKA West Extrusion Lab
• Statistical Process Control (SPC)• Go Gauges• Three Tier Quality Program
Reason #6: Quality Assurance Lab
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Window Fabrication & Testing
• Manufacturing layouts• Bills of materials• Cut formulas• Equipment specifications & vendors• Hardware specifications & vendors• Certification testing lab• Technical account managers
Window Fabrication & Testing
• Manufacturing layouts• Bills of materials• Cut formulas• Equipment specifications & vendors• Hardware specifications & vendors• Certification testing lab• Technical account managers
Reason #7: Technical Manufacturing
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Manufacturing Support
• Start-Ups• Training• Audits• Process enhancements
Manufacturing Support
• Start-Ups• Training• Audits• Process enhancements
Reason #8: Technical Account Mgrs.
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Communication Resources
• Information Systems- Electronic mail (E-mail)
• Order Entry- Bar Coding- Auto Replenishment Program (ARP)- Scheduling Information
Communication Resources
• Information Systems- Electronic mail (E-mail)
• Order Entry- Bar Coding- Auto Replenishment Program (ARP)- Scheduling Information
Reason #9: Information Systems
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Process Engineering
• Manufacturing Support (46 people)- Tool & Die repair- Tool & Die cleaning- Setup
Process Engineering
• Manufacturing Support (46 people)- Tool & Die repair- Tool & Die cleaning- Setup
Reason #10: Tool & Die Maintenance
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Product Enhancements
• Lamination- 5 natural woodgrain foils- 1 Paintable/Stainable woodgrain laminate
• Coated profiles (METREC)- 5 standard colors- Custom Colors
Product Enhancements
• Lamination- 5 natural woodgrain foils- 1 Paintable/Stainable woodgrain laminate
• Coated profiles (METREC)- 5 standard colors- Custom Colors
Reason #11: Post Processing
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Capabilities & Capacities
• Extrusion Plants- VEKA Inc. - VEKA West - VEKA Canada- VEKA South
• Both Plants designed for expansion to support customer growth
Capabilities & Capacities
• Extrusion Plants- VEKA Inc. - VEKA West - VEKA Canada- VEKA South
• Both Plants designed for expansion to support customer growth
Reason #12: Extrusion
VEKA Inc - Fombell, PAVEKA Inc - Fombell, PA
VEKA West - Reno, NVVEKA West - Reno, NV
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Extrusion Technology
• Twin screw extruders (8 sizes)• Dual & quad die extrusion • Calibration & downstream designed for higher
output in order to eliminate the necessity to run multiple dies.
• Post co-extrusion technology (flexibles)• Alternate materials
Extrusion Technology
• Twin screw extruders (8 sizes)• Dual & quad die extrusion • Calibration & downstream designed for higher
output in order to eliminate the necessity to run multiple dies.
• Post co-extrusion technology (flexibles)• Alternate materials
Reason #13: Extrusion (Cont.)
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SHO & UHO Extrusion Technology
• 6 Lines producing the output of 18 lines• Dual head tooling systems • Output rates exceeding 1,300 lbs./hr.
Die & Calibration Systems
• In-house supply capability• Vendor supply (supplement capacity and
technology exchange)
SHO & UHO Extrusion Technology
• 6 Lines producing the output of 18 lines• Dual head tooling systems • Output rates exceeding 1,300 lbs./hr.
Die & Calibration Systems
• In-house supply capability• Vendor supply (supplement capacity and
technology exchange)
Reason #14: Extrusion (Cont.)
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Global Organization
• 13 Extrusion facilities worldwide• 15 Sales offices worldwide
Global Organization
• 13 Extrusion facilities worldwide• 15 Sales offices worldwide
Reason #14: Worldwide
Solid foundation in an industry that is becoming transformed through acquisitions.
Solid foundation in an industry that is becoming transformed through acquisitions.
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Thank You Thank You