Download - Technical Training Program
techNical
cUStoMeR tRaiNiNg
PRogRaM
Training Program /// 1
The correct operation and maintenance of your MTU Detroit Diesel Australia product is imperative to ensuring that you receive all the benefits of lower maintenance costs, minimum down time and
To achieve this, MTU Detroit Diesel Australia provide the highest level of factory backed technical training to ensure that you are kept abreast of advances in technology and that your equipment is operated and maintained to the highest standard.
Our schedule continues to evolve with minor changes reflected in courses to keep in step with updated products.
range of customer courses for operators and maintainers, and
can also provide on site training where required, (please note that additional charges may apply), so contact your MTU Detroit Diesel Australia Training Team for further information.
Please take a moment to view the curriculums, prerequisites and conditions for our standard customer courses within this program and if you require further information please don’t hesitate to contact your MTU Detroit Diesel Australia Technical Training Team.
Regards
foRewoRd
This year will see a
training courses tailored to suit your specific needs.along with these we will continue to provide, where required, new
All courses are conducted at our state of art regional training centres located in Perth, Brisbane, Melbourne and Sydney. We
Bob Akers - National Technical Training Manager
market leading fuel consumption.
2 /// Training Program
Foreword 1
Table of Contents 2
Terms & Conditions 3
Training Request Form 5
ers 6
MechaNical coURSeS Detroit Diesel 8Mercedes-Benz MTU 11
tRaNSMiSSioN coURSeS Allison Transmission 13
electRoNic coURSeS Detroit Diesel 15
16MTU
table of coNteNtS
Regional Train
10
Foreword 1Table of Contents 2Terms & Conditions 3Training Request Form 5Regional Trainers 6
MECHANICAL COURSES Detroit Diesel 8Mercedes-Benz 9MTU 10
TRANSMISSION COURSES Allison Transmissions 12
ELECTRONIC COURSES Detroit Diesel 15Mercedes-Benz 16
Training Program /// 3
1. aPPlicatioNApplications for participation in training courses using the MTU Detroit Diesel Australia Training Centres are to be submitted in writing using the MTU Detroit Diesel Australia application form
Submission of an application indicates recognition of the following conditions.
The applicant is bound by their application until 6 weeks after • its receipt by MTUDDA. The contract is finalised on issue of a written acceptance of • application by MTUDDA. In the case of courses for which the maximum number of participants has already been accepted, the applicant will be informed and given details of the next available course.The data received with the application will be treated • confidentially, in compliance with the current data protection legislation, and recorded for internal administration purposes. The applicant hereby acknowledges and accepts that any personal information received by MTUDDA may be reasonably expected to be used for a secondary purpose associated with the application or conduction of the training course.
2. caNcellatioNThe contract may be cancelled in writing:
By MTUDDAWhen the number of applicants does not allow economical • completion of the courseIn the event of sickness of the instructor or for any other • important reason.Course fees already received in payment will be returned. • No other form of regress is possible.•
By the customerFree of charge up to 4 weeks prior the scheduled commencement • of the course. In the case of cancellations received by MTUDDA later than 4 • weeks but more than 14 days, at the latest, prior the scheduled commencement of the course, 50% of the agreed fees shall be forfeit.In the case of cancellations received by MTUDDA later than 14 • days prior to scheduled commencement of the course, or by non-appearance of the trainee the full amount of fees shall be payable. The customer has the right, with no increase in cost, to send an • alternative trainee to participate in any courses he has reserved and paid for.
3. execUtioN deviatioNSMTUDDA reserves the right to provide a substitute instructor, to slightly modify, or up-date, the course curriculum and, with adequate notice, to change the course schedule and location. If the customer is unable to participate in a course due to modification of the schedule, he is entitled to a course reservation on another schedule.
4. QUalificatioNSThe qualifications listed in the course descriptions are prerequisites for the course participation. In the interests of all concerned, the instructor assigned to a specific course shall decide as to the participation of any trainee whose qualifications are not as specified.
5. coURSe feeSCourse fees are stated in the registration confirmation and are to net prices without discount or other form of rebate. Payments are to be effected as indicated on the registration confirmation. Payment by the due date is a prerequisite for participation in the training.
6. coPyRightMTUDDA reserves all rights to the training documentation, including translation, reprints and copying, either the whole or extracts thereof. No part of the training documentation may be reproduced in any way, in particular by the employment of electronic systems, nor shall it be copied, dispersed or used for open publication, without the prior permission, in writing, of MTUDDA.
7. coPyRight PRotectioNThe software employed during courses of instruction is subject to copyright protection. The software may not be removed from the training areas, nor may it be copied either the whole or part thereof or otherwise rendered useable in any non-approved form. Rights of use of MTUDDA software products, or other third parties, as far as these are required for completion of the course curriculum are included in the course fees for the duration of the course. All kind of documentation from MTUDDA may not be copied without permission. We reserve the right to claim recompense for any damages whatsoever.
teRMS & coNditioNS
included into this training program providing details of the desiredcourse:
of use of MTU Detroit Diesel Australia software products, or other third par-ties, as far as these are required for completion of the course curriculum are included in the course fees for the duration of the course. All kind of documentation from MTU Detroit Diesel Australia may not be copied without permission. The use of cameras within the training centre is not permitted. We reserve the right to claim recompense for any damages whatsoever.
The applicant is bound by their application until 6 weeks afterits receipt by MTU Detroit Diesel Australia.The contract is finalised on issue of a written acceptance of application by MTU Detroit Diesel Australia. In the case of courses, for which the maximum number of participants has already been accepted, the applicant will be informed and given details of the next available course.The data received with the application will be treated confidentially, in compliance with the current data protection legisla-tion, and recorded for internal administration purposes. The applicant hereby acknowledges and accepts that any personal information received by MTU Detroit Diesel Australia may be reasonably expected to be used for a secondary purpose associated with the application, or conduction of the training course.
Free of charge up to four weeks prior the scheduledcommencement of the course. In the case of cancellations received by MTU Detroit Diesel Australia later than four weeks but more than 14 days, at the latest, prior the schedules commencement of the course, 50% of the agreed fees shall be forfeit.In the case of cancellations received by MTU Detroit Diesel Australia later than 14 days prior to schedules commencement of the course, or by non-appearance of the trainee the full amount of fees shall be payable. The customer has the right, with no increase in cost, to send analternative trainee to participate in any courses he has reserved and paid for.
By MTU Detroit Diesel Australia
•
MTU Detroit Diesel Australia reserves the right to provide a substitute instructor, to slightly modify, or up-date, the course curriculum and, with ad-equate notice, to change the course schedule and location. If the customer is unable to participate in a course due to modification of the schedule, he is entitled to a course reservation on another schedule.
MTU Detroit Diesel Australia reserves the rights to the training documentation, including translation, reprints and copying, either the whole or extracts thereof. No part of the training documentation may be reproduced in any way, in particular by the employment of electronic systems, nor shall it be copied, dispersed or used for open publication, without the prior permission, in writing, of MTU Detroit Diesel Australia.
4 /// Training Program
teRMS & coNditioNS
8. liMitS of liabilityThe courses are prepared and executed with great care and expertise by instructors from MTUDDA. Except in cases of gross negligence or serious/wilful misconduct, MTUDDA is not liable to the applicant in anyway whatsoever. MTUDDA shall not be liable for any indirect, special or consequential loss of any kind suffered by the applicant (including loss of profit, revenue or income, production, use, product, business, contracts, investment or other opportunity) arising out of or in connection with the application or the participation in the training course, whether in contract, tort (including negligence) or equity, under statute or otherwise.
No liability is accepted for the loss or damage to course participant’s personal property during courses conducted in buildings and on property owned by MTUDDA. Notwithstanding any other provision in this document, MTUDDA total aggregate liability in connection with the application or the training courses is limited to $100,000
9. Place of jURiSdictioNThe place of jurisdiction for all controversies arising from the contract is the State of New South Wales. The parties hereby accept that the laws of that State shall apply exclusively to this application and the training course in general.
.
The courses are prepared and executed with great care and expertiseby instructors from MTU Detroit Diesel Australia. Except in cases of gross negligence or serious/wilful misconduct, MTU Detroit Diesel Australia is not liable to the applicant in any way whatsoever. MTU Detroit Diesel Australia shall not be liable for any indirect, special or consequential loss of any kind suffered by the applicant (including loss of profit, revenue or income, production, use, product, business, contracts, investment or other opportunity) arising out of or in connection with the application or the participation in the training course, whether in contract, tort (including negligence) or equity, under statute or otherwise.
No liability is accepted for the loss or damage to course participant’s personal property during courses conducted in buildings and on property owned by MTU Detroit Diesel Australia. Notwithstanding any other provi-sion in this document, MTU Detroit Diesel Australia total aggregate liability in connection with the application or the training courses is limited to $100,000.
Training Program /// 5
TRAINING REQUEST FORM
Please complete the t raining Request form below and return it to the nearest MTU Detroit Diesel Australia Training Centre. Once course numbers are confirmed you will receive a Training Offer outlining dates and locations availabe. On acceptance of theTraining Offer your position on the course will be confirmed.
Applicant Name
Employer Name
Employer Address
Suburb/Town Post code
Company Contact
Employer Phone No Fax No
Email Address
Training Program
Preferred Program Location
TRAINING REQUEST FORM
Please complete the Training Request Form below and return it to the nearest MTU Detroit Diesel Australia Training Centre.Once course numbers are confirmed you will receive a Training Offer outlining dates and locations available.On acceptance of the Training Offer your position on course will be confirmed.
Postcode
6 /// Training Program
RegioNal tRaiNeRS
Shaun Davis
Kings Park11-13 Garling RoadKINGS PARK NSW 2148
MTU Detroit Diesel Australia NSW Training Centre
Melbourne488 Blackshaws RoadALTONA NORTH VIC 3025
William Galea
MTU Detroit Diesel Australia VIC Training Centre
Mark Scott
Perth
MTU Detroit Diesel Australia WA Training Centre
Russell Koch
Brisbane147 Archerfield RoadRICHLANDS QLD 4077
MTU Detroit Diesel Australia QLD Training Centre
TRAINERS
Phone: 03 9242 9292Fax: 03 9243 9271
22 Stockyards LaneHAZELMERE WA 6055Phone: 08 9274 7777Fax: 08 9274 5931
Phone: 07 3877 6060Fax: 07 3877 6092
GlendenningUnit 1/7 Kilto CrescentGLENDENNING NSW 2761Phone: 02 8602 6300Fax: 02 8602 6390
Training Program /// 7
MEchANIcAl cOURSES
8 /// Training Program
ESRUOC LACINAHCEM ENIGNE DETROIT DIESEL
COURSE OBJECTIVES
TARGET TRAINEESOperators Maintainers
PREREQUISITEBasic knowledge of diesel engines and course language
CURRICULUMTheory and operation of the Series 60 • engine rangeBasic engine principles for fuel, air, • lube and cooling systemsTroubleshooting•
PRACTICAL WORKSHOP ACTIVITIES• Injector replacement• Camshaft replacement
Camshaft thrust collar seal replacement• Cylinder head replacement• Adjustable idler gear backlash setting • Engine timing verification•
• Tune-up procedures
PARTICIPANTS
DURATION
COURSE FEE$412.50 GST per person, per day with lunch provided
ADR80/02 SERIES DD13/15 60 MAINTENANCECOURSE OBJECTIVESUpdate service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the ADR80/02 on highway Series 60 engine fitted with EGR
TARGET TRAINEESOperators and Maintainers
PREREQUISITESeries 60 Legacy Maintenance
CURRICULUMTheory on the following:
Exhaust emission standards• Series 60 evolution•
• Engine constructionEGR air intake system• Fuel, lube and cooling systems• Tune-up procedure• Troubleshooting• Special ools•
PRACTICAL WORKSHOP ACTIVITIES
Partial engine disassembly/reassembly• Engine timing verification• Engine tune-up•
PARTICIPANTS
DURATION
COURSE FEE$ ncluding GST per person, per day
MAINTENANCECOURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Detroit Diesel DD13/15engines.
TARGET TRAINEESOperators & Maintainers
PREREQUISITEBasic knowledge of diesel engines & course language
CURRICULUMIdentification and External Components • Systems Overview • Fluid and Lubrication requirements•
Engine Walk around • Demonstration of Preventative Maintenance• Demonstration of Code Handling andRegeneration Procedure
•
Preventative Maintenance• Code Handling and Regeneration Procedure•
PARTICIPANTSMin.6 – Max. 10
DURATION4 Hours
COURSE FEE$ plus GST per person
YCAGEL 06 SEIRESMAINTENANCE
and
t
Four to Eight
Three Days Two Days
Four to Eight
with lunch providedincluding 0 i
412.50
412.5
PRACTICAL ACTIVITIES
Provide service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the Series 60 Non EGR Engine
ENGINE MEchANIcAl cOURSEDETROIT DIESEl
SERIES 60 lEGAcYMAjOR REpAIR
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITE
CURRICULUM
PRACTICAL WORKSHOPACTIVITIES
PRACTICAL WORKSHOPACTIVITIES
PARTICIPANTS
DURATION
COURSE FEE COURSE FEE
DURATION
PARTICIPANTS
CURRICULUM
PREREQUISITE
TARGET TRAINEES
COURSE OBJECTIVES
ADR80/02 SERIES60 UpDATE
Training Program /// 9
ENGINE MECHANICAL COURSE MERCEDES BENZ
MBE 4000 MAINTENANCECOURSE OBJECTIVES
TARGET TRAINEESOperators & Maintainers
PREREQUISITEBasic knowledge of diesel engines & course language
CURRICULUMTheory and operation of the Series MBE • 4000 engine rangeBasic engine principles for fuel, air, lube • and cooling systemsTroubleshooting• Tune-up procedures performed on • running engine wherever possible Partial engine disassembly and • reassemblyOverview of upgrade to meet the • requirements of ADR80/02
PARTICIPANTSFour to Eight
DURATIONThree Days
COURSE FEE$415.50 plus GST per person, per day with lunch provided
MAINTENANCEDD13/15
COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Detroit Diesel engines.
TARGET TRAINEESOperators & Maintainers
PREREQUISITEBasic knowledge of diesel engines and course language
CURRICULUMIdentification and External Components • Systems Overview • Fluid and Lubrication requirements•
Engine Walk around • Demonstration of Preventative Maintenance• Demonstration of Code Handling andRegeneration Procedure
•
Preventative Maintenance• Code Handling and Regeneration Procedure•
PARTICIPANTSSix to Ten
DURATIONFour Hours
COURSE FEE$415.50 plus GST per person
PRACTICAL ACTIVITIES
Provide service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the Series MBE 4000 Engine
ESRUOC LACINAHCEM ENIGNE DETROIT DIESEL
COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Detroit Diesel Series 60 Non EGR Engines
TARGET TRAINEESOperators & Maintainers
PREREQUISITEBasic knowledge of diesel engines & course language
CURRICULUMTheory and operation of the Series 60 • engine rangeBasic engine principles for fuel, air, • lube and cooling systemsTroubleshooting•
PRACTICAL WORKSHOP ACTIVITIES
Injector Replacement• Camshaft Replacement• Camshaft thrust collar seal replacement• Cylinder head replacement• Adjustable idler gear backlash setting • Engine timing verification• Tune-up Procedures•
PARTICIPANTSMin.4 – Max. 8
DURATION3 Days
COURSE FEE$300.00 plus GST per person, per day with lunch provided
ADR80/02 SERIES60 MAINTENANCECOURSE OBJECTIVESProvide service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the ADR80/02 on-highway Series 60 engine fitted with EGR.
TARGET TRAINEESOperators & Maintainers
PREREQUISITESeries 60 Non-EGR Engine Familiarisation
CURRICULUMTheory on the following:
Exhaust emission standards• Series 60 evolution• Engine Construction• EGR air intake system• Fuel, lube and cooling systems• Tune-up procedure• Troubleshooting• Special Tools•
PRACTICAL WORKSHOP ACTIVITIES
Partial engine disassembly/reassembly• Engine timing verification• Engine tune-up•
PARTICIPANTSMin.4 – Max. 8
DURATION3 Days
COURSE FEE$300.00 plus GST per person, per day with lunch provided
YCAGEL 06 SEIRESMAINTENANCE
ESRUOC LACINAHCEM ENIGNE DETROIT DIESEL
TARGET TRAINEESOperators and Maintainers
Theory subjects
PREREQUISITEBasic knowledge of diesel engines and course language
CURRICULUM
Engine constructionFuel systemCooling systemAir intake systemLubrication systemPreventative maintenanceEngine tune upTEMIC & Mini-Diag
••
•
••••••
••••••
PRACTICAL WORKSHOP ACTIVITIES
Partially Dismantle OM 900, OM 400 &OM 500 Series enginesDismantle check and reassemble
Cooling systemAir intake systemLubrication systemReassemble engine as per manualPerform engine tune upUse Mini-Diag as per manual
•
PARTICIPANTS
DURATION
SEIRES MO OM 500 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 500 C&I engines
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic knowledge of diesel engines and
CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants•
Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system
PARTICIPANTS
DURATION
COURSE FEE$412.50 including GST per person, per day
OM 900 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 900 C&I engines
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic knowledge of diesel engines and
CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants• specification• Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system
PARTICIPANTS
DURATION
COURSE FEE$ including GST per person, per day
specification
fuel system
Four to ight
Three Days
Three Days
Four to Eight
with lunch provided with lunch provided
Three Days
Four to Eight
course language course language
E
412.50
COURSE FEE$412.50 including GST per person, per day
with lunch provided
COURSE OBJECTIVESProvide service personnel with the skills to diagnose and service OM 400, 500 & 900 Series Mercedes Engines.”
ENGINE MEchANIcAl cOURSEDETROIT DIESEl // MERcEDES-BENz
MBE 4000MAjOR REpAIR
DD13/15MAINTENANcE
COURSE OBJECTIVES COURSE OBJECTIVES
TARGET TRAINEES TARGET TRAINEES
PREREQUISITE PREREQUISITE
CURRICULUM CURRICULUM
PRACTICAL ACTIVITIES
PARTICIPANTSPARTICIPANTS
DURATIONDURATION
COURSE FEECOURSE FEE
ESRUOC LACINAHCEM ENIGNE DETROIT DIESEL
TARGET TRAINEESOperators and Maintainers
Theory subjects
PREREQUISITEBasic knowledge of diesel engines and course language
CURRICULUM
Engine constructionFuel systemCooling systemAir intake systemLubrication systemPreventative maintenanceEngine tune upTEMIC & Mini-Diag
••
•
••••••
••••••
PRACTICAL WORKSHOP ACTIVITIES
Partially Dismantle OM 900, OM 400 &OM 500 Series enginesDismantle check and reassemble
Cooling systemAir intake systemLubrication systemReassemble engine as per manualPerform engine tune upUse Mini-Diag as per manual
•
PARTICIPANTS
DURATION
SEIRES MO OM 500 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 500 C&I engines
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic knowledge of diesel engines and
CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants•
Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system
PARTICIPANTS
DURATION
COURSE FEE$412.50 including GST per person, per day
OM 900 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 900 C&I engines
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic knowledge of diesel engines and
CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants• specification• Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system
PARTICIPANTS
DURATION
COURSE FEE$ including GST per person, per day
specification
fuel system
Four to ight
Three Days
Three Days
Four to Eight
with lunch provided with lunch provided
Three Days
Four to Eight
course language course language
E
412.50
COURSE FEE$412.50 including GST per person, per day
with lunch provided
COURSE OBJECTIVESProvide service personnel with the skills to diagnose and service OM 400, 500 & 900 Series Mercedes Engines.”
OM SERIES cM1/c
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITE
CURRICULUM
PRACTICAL WORKSHOPACTIVITIES
PARTICIPANTS
DURATION
COURSE FEE
ESRUOC LACINAHCEM ENIGNE DETROIT DIESEL
TARGET TRAINEESOperators and Maintainers
Theory subjects
PREREQUISITEBasic knowledge of diesel engines and course language
CURRICULUM
Engine constructionFuel systemCooling systemAir intake systemLubrication systemPreventative maintenanceEngine tune upTEMIC & Mini-Diag
••
•
••••••
••••••
PRACTICAL WORKSHOP ACTIVITIES
Partially Dismantle OM 900, OM 400 &OM 500 Series enginesDismantle check and reassemble
Cooling systemAir intake systemLubrication systemReassemble engine as per manualPerform engine tune upUse Mini-Diag as per manual
•
PARTICIPANTS
DURATION
SEIRES MO OM 500 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 500 C&I engines
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic knowledge of diesel engines and
CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants•
Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system
PARTICIPANTS
DURATION
COURSE FEE$412.50 including GST per person, per day
OM 900 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 900 C&I engines
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic knowledge of diesel engines and
CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants• specification• Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system
PARTICIPANTS
DURATION
COURSE FEE$ including GST per person, per day
specification
fuel system
Four to ight
Three Days
Three Days
Four to Eight
with lunch provided with lunch provided
Three Days
Four to Eight
course language course language
E
412.50
COURSE FEE$412.50 including GST per person, per day
with lunch provided
COURSE OBJECTIVESProvide service personnel with the skills to diagnose and service OM 400, 500 & 900 Series Mercedes Engines.”
10 /// Training Program
COURSE OBJECTIVESUnderstand engine design, structure and •functionUnderstand function and operation of •the engine systemsPerform maintenance tasks to •Qualification Level QL1 (W1-W4)Identify and rectify minor faults•Operate the engine plant•
TARGET TRAINEESOperators and Maintenance Personnel
PREREQUISITESBasic knowledge of diesel engines and
CURRICULUMHandling of documentation•Design and function of the engine•Explanation of the air, fuel, lubrication •
Explanation of the fluids and lubricants •specificationExecution of maintenance tasks up to •and including Qualification Level QL1 (W1-W4 Service Echelons)Troubleshooting•Introduction to engine management •system
PARTICIPANTS
DURATION
COURSE FEE$550.00 including GST per person, per
ENGINE SERIES:• 2000 PLD M1/M (MARINE)• 2000 PLD C
CM1/ C (CON & IND)
• 2000 CR CM1/M (MARINE)• 4000-01 CM1/ C (CON & IND)• 4000-01 CM1/M (MARINE)• 4000-03 CM1/ C (CON & IND)
AVAILABLE UPONREQUEST
Detroit Diesel
Series 53/71/92 Familiarisation
MTU
183 CM1-M Marine Familiarisation
Series 60 CM1/M Marine
VM Motori
D700 Series Engine Familiarisation
The following engine training programs areno longer scheduled, but are available uponcustomer request
PARTICIPANTS
DURATIONAvailable on request
COURSE FEE$ . 0 including GST per person, per day
course language
and cooling systems
Four to Eight
Five Days
day with lunch provided
with lunch provided
Four to Eight
412 5
MTUENGINE MEchANIcAl cOURSE
MTU
ENGINE SERIES:
• 2000 plD cM1/M (MARINE)• 2000 plD cM1/c (cON & IND)• 2000 cR cM1/M (MARINE) • 4000-01 cM1/c (cON & IND)• 4000-01 cM1/M (MARINE)
AVAIlABlE UpONREQUEST
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITES
CURRICULUM
PARTICIPANTS
PARTICIPANTS
DURATION
DURATION
COURSE FEE
COURSE FEE
Training Program /// 11
TRANSMISSION cOURSES
12 /// Training Program
tRaNSMiSSioN coURSeS alliSoN
alliSoN diagNoStic tool (doc) coURSe objectiveSExpose fleet maintenance personnel to the skills necessary to service Allison lectronic control systems using DOC (Diagnostic Optimised Connection).
taRget tRaiNeeSFleet Maintenance Personnel
cURRicUlUMAllison DOC for PC (Diagnostic Optimised • Connection) is the essential tool for use with both MD/HD product lines and the 1000/2000/2400 Series transmissionsUnderstanding of the operations, specific • electronic input/output functions and circuitryMandatory vehicle interface connections• System diagnostics/troubleshooting, and • reprogramming selected parametersNavigating through the tool’s computer • screens; using the demo mode, graphics monitor, and strip chart optionsAccessing specific troubleshooting • manual pages within the tool
PaRticiPaNtS
dURatioN
coURSe fee$ 0 including GST per person, per day
Allison
WT Legacy Allison Familiarisation
Allison M6610A (R) Series Maintenance
The following engine training programs are no longer scheduled, but are available upon customer request
PaRticiPaNtS
coURSe fee$412.50 including GST per person, per day
available oN ReQUeSt
Four to Eight
Two Days
with lunch provided
Four to Eight
with lunch provided
e
412.5
TRANSMISSION cOURSESAllISON TRANSMISSION
AllISON 1000 & 2000 pRODUcT FAMIlIES MAINTENANcE
AllISON 3000 & 4000 pRODUcT FAMIlIES MAINTENANcE
COURSE OBJECTIVESAt the completion of this program, students will be able to carry out maintenance and basic troubleshooting on 1000 & 2000 Series Transmissions fitted with 4th Genera-tion electronic control.
TARGET TRAINEESStudents need to be qualified tradespersons or 3rd / 4th year apprentices
CURRICULUMTheory on the following: y Product Familiarisation y Basic construction y Torque converter operation & stall testing
procedure y Planetary gear set & clutch operation y Hydraulic operation y Basic electrical circuit testing y Operation of the 4th Generation electronic
control system y Troubleshooting of mechanical, hydraulic
and electronic faults y Maintenance requirements / servicing
procedures Practical Activities: y Identifying all external mechanical and
electronic components y Performing a stall test & hydraulic pressure
test y Using Allison DOC diagnostic software y Performing fault finding on the electronic
control system
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
COURSE OBJECTIVESAt the completion of this program, students will be able to carry out maintenance and basic troubleshooting on 3000 & 4000 Series Transmissions fitted with 4th Generation electronic control.
TARGET TRAINEESStudents need to be qualified tradespersons or 3rd / 4th year apprentices
CURRICULUMTheory on the following: y Product Familiarisation y Basic construction y Torque converter operation & stall testing
procedure y Planetary gear set & clutch operation y Hydraulic operation y Basic electrical circuit testing y Operation of the 4th Generation electronic
control system y Troubleshooting of mechanical, hydraulic
and electronic faults y Maintenance requirements / servicing
procedures Practical Activities: y Identifying all external mechanical and
electronic components y Performing a stall test & hydraulic pressure
test y Using the shift selector to retrieve
diagnostic information y Using Allison DOC diagnostic software y Performing fault finding on the electronic
control system
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
Training Program /// 13
tRaNSMiSSioN coURSeS alliSoN
alliSoN diagNoStic tool (doc) coURSe objectiveSExpose fleet maintenance personnel to the skills necessary to service Allison lectronic control systems using DOC (Diagnostic Optimised Connection).
taRget tRaiNeeSFleet Maintenance Personnel
cURRicUlUMAllison DOC for PC (Diagnostic Optimised • Connection) is the essential tool for use with both MD/HD product lines and the 1000/2000/2400 Series transmissionsUnderstanding of the operations, specific • electronic input/output functions and circuitryMandatory vehicle interface connections• System diagnostics/troubleshooting, and • reprogramming selected parametersNavigating through the tool’s computer • screens; using the demo mode, graphics monitor, and strip chart optionsAccessing specific troubleshooting • manual pages within the tool
PaRticiPaNtS
dURatioN
coURSe fee$ 0 including GST per person, per day
Allison
WT Legacy Allison Familiarisation
Allison M6610A (R) Series Maintenance
The following engine training programs are no longer scheduled, but are available upon customer request
PaRticiPaNtS
coURSe fee$412.50 including GST per person, per day
available oN ReQUeSt
Four to Eight
Two Days
with lunch provided
Four to Eight
with lunch provided
e
412.5
TRANSMISSION cOURSESAllISON TRANSMISSION
AllISON 6000 pRODUcT FAMIlIES MAINTENANcE
COURSE OBJECTIVESAt the completion of this program, students will be able to carry out maintenance and ba-sic troubleshooting on 6000 Series transmis-sions fitted with CEC 2 electronic control
TARGET TRAINEESStudents need to be qualified tradespersons or 3rd / 4th year apprentices
CURRICULUMTheory on the following: y Documentation y Model identification y Basic construction y Torque converter operation y Stall testing procedure y Planetary gear set & clutch operation y Hydraulic operation y Operation of the CEC2 electronic control
system y Maintenance requirements / servicing
procedures y Troubleshooting of mechanical, hydraulic
and electronic faultsPractical Activities: y Identifying all external mechanical and
electronic components y Using the shift selector to perform range
attainment and diagnostic data extraction y Utilising Allison DOC software y Performing fault finding on the electronic
control system y
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
AllISONDIAGNOSTIc TOOl(DOc)
COURSE OBJECTIVESExpose fleet maintenance personnel to the skills necessary to service Allison lectronic control systems using DOC (Diagnostic Opti-mised Connection).
TARGET TRAINEESFleet Maintenance Personnel
CURRICULUM y Allison DOC for PC (Diagnostic Optimised
Connection) is the essential tool for use with both MD/HD product lines and the 1000/2000/2400 Series transmissions
y Understanding of the operations, specific electronic input/output functions and circuitry
y Mandatory vehicle interface connections System diagnostics/troubleshooting, and reprogramming selected parameters
y Navigating through the tool’s computer screens; using the demo mode, graphics monitor, and strip chart options
y Accessing specific troubleshooting manual pages within the tool
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
14 /// Training Program
ElEcTRONIc cOURSES
Training Program /// 15
ddec vi diagNoSticS coURSe objectiveSProvide service personnel with the skills and knowledge required to troubleshoot and repair the DDEC VI electronic control system in its ADR80/02 Series 60 application
taRget tRaiNeeSOperators and Maintainers
PReReQUiSiteDDEC III and IV Familiarisation
cURRicUlUMSystem lay-out• Engine controls• Vehicle interfacing• EGR control• Data links• Diagnostics• Wiring schematics• DDDL 7.0 operation•
PRactical activitieSIdentification of components• Circuit identification and testing• Utilisation of special tools• Utilisation of DDDL 7.0•
PaRticiPaNtS
dURatioN
coURSe fee$412.50 including GST per person, per day
ddec foR Mbe 4000 diagNoSticS coURSe objectiveSExpose trades people to the skills necessary to diagnose service and repair the DDEC system
taRget tRaiNeeSService and Workshop Personnel
PReReQUiSite
cURRicUlUMOperational theory and practical • installation/application of the DDEC systemIntroduction to basic electrical principles • and wiring schematicsPractical experience in harness repair• Troubleshooting• Correct use of diagnostic equipment•
PaRticiPaNtS
dURatioN
coURSe fee$ 0 including GST per person, per day
ddec iii & iv diagNoSticS coURSe objectiveSExpose trades people to the skills necessary to diagnose service and repair systems
taRget tRaiNeeSOperators and Maintainers
PReReQUiSiteBasic understanding of computer operating systems and electronic operating principles
cURRicUlUMOperational Theory and Practical • installation/application of the DDEC systemIntroduction to basic electrical • principles and wiring schematicsPractical experience in harness repair• Troubleshooting• Correct use of diagnostic equipment•
PaRticiPaNtS
dURatioN
coURSe fee$412.50 including GST per person, per day
electRoNic coURSeS detRoit dieSel
Four to Eight
with lunch provided
Two Days
Four to Eight
Two Days
with lunch provided
Four to Eight
Two Days
with lunch provided
• Maintenance Course• Basic understanding of computer operating systems and electronic operating principles
412.5
DDEc III & IV SINGlE EcM DIAGNOSTIcS
DDEc VI DIAGNOSTIcS
DDEc FOR MBE 4000 DIAGNOSTIcS
COURSE OBJECTIVESProvide service personnel with the skills and knowledge required to troubleshoot and repair the DDEC VI electronic control system in its ADR80/02 Series 60 application
TARGET TRAINEESOperators and Maintainers
PREREQUISITEDDEC III & IV SINGLE ECM DIAGNOSTICS
CURRICULUM y DDEC system design & function y Diagnostic code evaluation y Detroit Diesel Diagnostic Link (DDDL)
7.XX operation y Handling of documentation y Practical DDEC troubleshooting exercises y Wiring harness repairs
PRACTICAL ACTIVITIES y Identification of components y Circuit identification and testing y Utilisation of special tools y Utilisation of DDDL 7.0
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
COURSE OBJECTIVESTo provide tradespersons with the skills nec-essary to diagnose, service and repair DDEC Single ECM - Engine Control System
TARGET TRAINEESOperators and Maintainers
PREREQUISITEBasic understanding of computer operating systems and electronic operating principles
CURRICULUM y Electrical circuit testing principles y DDEC system design & function y Diagnostic code evaluation y Detroit Diesel Diagnostic Link (DDDL) 6.XX
operation y Handling of documentation y Practical DDEC troubleshooting exercises y Wiring harness repairs y
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
COURSE OBJECTIVESProvide tradespersons with the skills neces-sary to diagnose, service and repair DDEC SYSTEM for MBE 4000
TARGET TRAINEESService and Workshop Personnel
PREREQUISITE y MBE 4000 Major Repair y Basic understanding of computer operating
systems and electronic operating principles
CURRICULUM y Electrical circuit testing principles y DDEC system design & function y Diagnostic code evaluation y Detroit Diesel Diagnostic Link (DDDL) 6.XX
operation y Handling of documentation y Practical DDEC troubleshooting exercises y Wiring harness repairs
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
16 /// Training Program
electRoNic coURSeS MtU
adec ce1/c (coNStRUctioN & iNdUStRial) coURSe objectiveS
Understand the function and design of • the ADEC electronic control system in its 4000-03 C&I engineUtilise Diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system
taRget tRaiNeeSOperators and Maintainers
PReReQUiSiteSSeries 4000-03 CM1/C Update Course
Basic understanding of computer operating systems and electronic operating principles
cURRicUlUMIntroduction to the Motivline® System• Design and Function of the Engine • Control Unit (ECU-7)Design and function of the Power Output • Module (POM)Engine controls• Design and function of the Service and • Application Module (SAM)Vehicle Interface• Handling of Documentation and Drawings• Design and function of diasys • Overview of parameters• Troubleshooting•
PaRticiPaNtS
dURatioN
coURSe fee$550.00 including GST per person, per day
adec ce1/M (MaRiNe) coURSe objectiveS
Understand the function and design of • the ADEC electronic control system in its 4000-03 marine engineUtilise diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system
taRget tRaiNeeSOperators and aintainers
PReReQUiSiteSBasic understanding of computer operating systems and electronic operating principles
cURRicUlUMDesign and function of the engine • Control Unit (ECU-7)Introduction to Blueline• Operation of the LOP• Explanation of engine wiring sensors• Component replacement• Handling of diasys• CAN communication• Download of engine and plant data• Troubleshooting•
PaRticiPaNtS
dURatioN
coURSe fee$ 0.00 including GST per person, per day
Four to Eight
Three Days
with lunch provided
Four to Eight
Three Days
with lunch provided
M
55
electRoNic coURSeS MtU
adec ce1/c (coNStRUctioN & iNdUStRial) coURSe objectiveS
Understand the function and design of • the ADEC electronic control system in its 4000-03 C&I engineUtilise Diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system
taRget tRaiNeeSOperators and Maintainers
PReReQUiSiteSSeries 4000-03 CM1/C Update Course
Basic understanding of computer operating systems and electronic operating principles
cURRicUlUMIntroduction to the Motivline® System• Design and Function of the Engine • Control Unit (ECU-7)Design and function of the Power Output • Module (POM)Engine controls• Design and function of the Service and • Application Module (SAM)Vehicle Interface• Handling of Documentation and Drawings• Design and function of diasys • Overview of parameters• Troubleshooting•
PaRticiPaNtS
dURatioN
coURSe fee$550.00 including GST per person, per day
adec ce1/M (MaRiNe) coURSe objectiveS
Understand the function and design of • the ADEC electronic control system in its 4000-03 marine engineUtilise diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system
taRget tRaiNeeSOperators and aintainers
PReReQUiSiteSBasic understanding of computer operating systems and electronic operating principles
cURRicUlUMDesign and function of the engine • Control Unit (ECU-7)Introduction to Blueline• Operation of the LOP• Explanation of engine wiring sensors• Component replacement• Handling of diasys• CAN communication• Download of engine and plant data• Troubleshooting•
PaRticiPaNtS
dURatioN
coURSe fee$ 0.00 including GST per person, per day
Four to Eight
Three Days
with lunch provided
Four to Eight
Three Days
with lunch provided
M
55
EcU-7 cE1/c (cONSTRUcTION & INDUSTRIAl)
TEMIc cE1/c
COURSE OBJECTIVESProvide tradespersons with the skills neces-sary to diagnose, service and repair the TEMIC engine control system fitted to Mercedes OM series engines
TARGET TRAINEESService and Workshop Personnel
PREREQUISITEBasic understanding of computer operating systems and electronic operating principles
CURRICULUM y Operational theory and practical installation
application of the TEMIC system y Introduction to basic electrical principals
and wiring schematics y Practical experience in harness repair y System troubleshooting techniques y Correct use of diagnostic equipment
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$412.50 including GST per person, per day with lunch provided
COURSE OBJECTIVES y Understand the function and design of the
ECU-7 electronic control system y Utilise Diasys 2.50 to access diagnostic
codes and create, save and view log files y Utilise diagnostic equipment and documen-
tation to troubleshoot the ECU-7 system
TARGET TRAINEESOperators and Maintainers
CURRICULUM y Introduction to the Motivline® System y Design and Function of the Engine Control
Unit (ECU-7) y Design and function of the Power Output
Module (POM) y Engine controls y Design and function of the Service and
Application Module (SAM) y Vehicle Interface y Handling of Documentation and Drawings y Design and function of diasys y Overview of parameters y Troubleshooting
PARTICIPANTSFour to Eight
DURATIONTwo Days
COURSE FEE$550.00 including GST per person, per day with lunch provided
Training Program /// 17
ce1 taRget tRaiNeeSOperators
PReReQUiSiteSKnowledge of the main system functions• Technical comprehension• Good working knowledge of the language • in which the course is to be held
coURSe objectiveSProficiency in system function and set up• Being able to operate the system•
cURRicUlUMIntroduction of scope of electronics• Handling of documentation and drawings• System structure, design and operations• Troubleshooting via “Display Navigation”•
SchedUleTo be agreed
PaRticiPaNtS
locatioNMTU Detroit Diesel Australia Kings Park NSW
coURSe laNgUageEnglish
tRaiNiNg tiMe8:00 am to 4:00 pm
coURSe feeUpon request
ce2 taRget tRaiNeeSOn-Board Maintainer
PReReQUiSiteSMechanics or electronics technicians • with system knowledgeGood working knowledge of the language • in which the course is to be held
coURSe objectiveSSystem maintenance• Troubleshooting and corrective action• Using test/measurement equipment•
cURRicUlUMIntroduction of Scope of electronics• Handling of documentation and drawings• System structure, design and operations• Explanation of sensors and actuators• System configuration• Replacing complete units• Introduction of the dialog unit •
Data recording and error codes• Troubleshooting via “Display Navigation • and Dialog Unit”
SchedUleTo be agreed
PaRticiPaNtS
locatioNMTU Detroit Diesel Australia Kings Park NSW
coURSe laNgUageEnglish
tRaiNiNg tiMe8:00 am to 4:00 pm
coURSe feeUpon request
electRoNic coURSeS MtU
Up to eight persons
Up to eight persons
(basic level)We can also offer tailored courses on site to meet your requirements. Contact your MTU Detroit Diesel Australia Training Team for further information.
Engine Control Systems
ECS 4(MDEC)
ECS 7(ADEC)
E S 8(ADEC for 1600 series)
Engine Monitoring Systems
Smartline
BlueLine
BlueVision
MCS-5 (Type 1&2)
RCS-5
At MTU Detroit Diesel Australia we offer courses to meet both your operators (CE1) & on board maintainers (CE2) needs in the support of the MTU Electronic Engine Control Systems and MTU Engine Monitoring & Control Systems.
Training for the following systems is supported from our Kings Park Training Centre located in Sydney:
C
electRoNic coURSeS MtU
At MTU Detroit Diesel Australia we offer courses to meet both your operators (CE1) and on board maintainers (CE2) needs in the support of the MTU Electronic Engine Control Systems and MTU Engine Monitoring and Control Systems.
Training for the following systems is supported from our Training Centre located in Sydney:
We can also offer tailored courses on site to meet your requirements.
Contact your MTU Detroit Diesel Australia Training Team for further information.
COURSE OBJECTIVES COURSE OBJECTIVES
TARGET TRAINESS TARGET TRAINESS
PREREQUISITES PREREQUISITES
CURRICULUMCURRICULUM
SCHEDULE
SCHEDULE
PARTICIPANTS
PARTICIPANTS
LOCATION
LOCATION
COURSE LANGUAGE
COURSE LANGUAGE
TRAINING TIME
TRAINING TIME
COURSE FEE
COURSE FEE
18 /// Training Program
NoteS
19 /// Training Program
NoteS