SUSTAINABLE DEVELOPMENT AND GREEN PRODUCT INNOVATION AT SABICMatthew GrayDirector, Consumer Electronics MarketingInnovative Plastics
T.S WuSenior Manager, Industry MarketingInnovative Plastics
No. 2
AGENDA
• SABIC and Innovative Plastics Business
• Sustainability Matters
• Sustainability Solutions and Product Innovation
• Q&A
SABIC AND ITS INNOVATIVE PLASTICS BUSINESS
No. 4
SABIC IN NUMBERS
1976, our beginning38 years of growth
2nd largest global diversified chemical company* 98th largest public company in the world*
90 B$ total assets50 B$ annual revenue6.7 B$ net income
40,000 employees45 countries6 Strategic Business Units
63 world-class plants worldwide19 Technology and Innovation Centers150 new products each year10,000 global patent filings
* Forbes 2014
No. 5
PRODUCTION HAS MULTIPLIED BY 5 IN 20 YEARS
A high rate of growth…
Pro
duct
ion
(mill
ion
tons
)
…reaching 68.5M metric tons in 2013
Metals
5.890
Fertilizers
6.531
Chemicals
42.845
Polymers
11.540
Performance Chemicals
0.441
Innovative Plastics
1.343
0
10
20
30
40
50
60
70
80
1985 1990 1995 2000 2005 2010 2011 2012 2013
22
13
28
47
6970.5
6
67 68.5
No. 6
SABIC INNOVATIVE PLASTICS IN THE SABIC PORTFOLIO
Chemicals PolymersFertilizersMetalsPerformance Chemicals
Innovative Plastics
Olefins, oxygenates and aromatics
Chemical intermediates & industrial gases
Specialtyautomotive
CatalystsRubber chemicals
Specialty polymers
Polymer additives
Engineered thermoplastics:PC, ABS, PBT, PPO, PEI
LNP™ specialty Compounds
Specialty Film & Sheet
EXATEC™ glazing
SABIC® PP compounds and STAMAX ™ long glass fiber-filled resin(PP)
Specialty Additives and Intermediates
Polyolefins
PVC and polyesterrubber chemicals
Specialty polymersand polymer additives
Long steel and flat steel
Aluminum joint ventures
Ammonia
Urea compounds
Phosphate
Liquid fertilizers
SB(IP4
投影片 6投影片 6投影片 6投影片 6
SB(IP4 SB(IP4 SB(IP4 SB(IP4 Please change "SABIC STAMAX(TM) long glass fiber-filled PP" to "STAMAX(TM) long glass fiber-filled compound (PP)" ...if it isn't compound (e.g., if it is better described as a resin) please change to "resin" accordingly.Strauss, Benjamin (SABIC Innovative Plastics), 2014/9/30
No. 7
INNOVATIVE PLASTICS: INDUSTRY-RELEVANT PORTFOLIOS
Consumer Electronics Electrical and Lighting Mass Tra nsportation
Automotive Healthcare Others
SUSTAINABILITY MATTERS
No. 9
GLOBAL ENVIRONMENTAL ACTIVITIES
Non-GovernmentOrganizations †
Voluntary Eco Labels †
Legislation, Regulation &
Industry Standards †
To Address Issues of:
•Climate Change
•Resource Depletion
•Food and Water Shortage
•Toxicity Health Risk
•Energy Demand
•Ecological Destruction
Social, Environmental and Economic Pressures Drive Sustainability
Global Corporate Citizens
No. 10
SABIC’S SUSTAINABILITY AMBITIONS
• Minimize our own environmental impact
• Provide solutions that help enable our customers to meet their sustainability goals
• Focus community investments where they will make the greatest positive impact on local economies and communities
• SABIC’S focus on sustainability is central to its business strategy
• Assessments improve insights to the sustainability impacts in our value chain
• Assessments improve our value proposition with quantified sustainability benefits
No. 11
CHG EMISSION
S INTENSITY
3%
ENERGY INTENSITY
4%
WATER INTENSITY
2%
MATERIALLOSS
INTENSITY
9%
• Renewables• Local sourcing
• New processes• Down gauging• Green chemistry
• Light weighting• Enhanced life• Energy efficiency
• (Chemical)recycling
• Energy recovery
END OF LIFE
FEEDSTOCK MANUFACTURINGPROCESSES
APPLICATIONUSE
INNOVATING VIA SUSTAINABILITY ACROSS THE LIFE CYCLE
Some stages of the lifecycle offer more sustainability opportunities than others
No. 12
SUSTAINABILITY + INNOVATIONS DECISIONS
SUSTAINABILITY ASSESSMENT
Competitiveness
Sus
tain
abili
ty
I. Nomination:
SBU/PRODUCT OWNERProposes candidates
Corp
Sustain.
Dept.
LCA /
Green
chem
SBU
EXPERT TEAMSupports quantification
Ext.
insight
Others
(as
needed)
Prod stew.
/ green
chem
LCA
experts
Corp
Sust.
Dept.
SBU
II. Quantification of benefits :
ADVISORY PANELAdvises the SBU
External
Insight
LegalCS&P
BusinessBranding
Corp
Sustainability
III. Approve:
PRODUCT QUALIFICATION PROCESS
SABIC evaluates every innovation project to substantiate the sustainability benefits
No. 13
EXPANDED RELATIONSHIPS † & ENGAGEMENT FOR SUSTAINABILITY
We advance sustainability through relationships with global business organizations…
…and innovation partnerships with universities and scientific institutes.
No. 14
SHARING OUR JOURNEY
Goals, Life Cycle
2011 2012 2013
Value CreationTransparency,Performance Metrics
SUSTAINABILITY SOLUTIONS AND PRODUCT INNOVATION
HELPING CUSTOMERS ACHIEVE THEIR SUSTAINABILITY GOALS
No. 16
DESIGN FOR SUSTAINABILITY FRAMEWORK
IMPROVE MATERIALS
MAKE THINGS MORE EFFICIENTLY
USE THINGS MORE EFFICIENTLY
MAKE THINGS LAST LONGER
RECYCLE MORE
Adapted from the UNEP D4S Manual and the IDSA Okala Design Guide
DESIGN FOR SUSTAINABILITY FRAMEWORK
IMPROVING MATERIALSHALOGEN FREE FLAME RETARDANT MATERIALS
SUSTAINABILITY SOLUTIONS AND PRODUCT INNOVATION
IMPROVE MATERIALS
•Recycled resin•Bio-based resins•Halogen Free FR resins
No. 18
HALOGEN FREE FR SOLUTION: NON-CL, NON-BR FR
VALOX™ENH resin series
• Heat resistant• Impact Modulus balance• Wide range of products
Flexible NORYL™ resin series
• Insulation & jacketing• Non halogenated FR• Alternative to PVC• Range of products
LEXAN™ FR resin series
• Thin wall FR• Excellent flow• Low temp. impact
Wide range of new products for diverse applications
MAKING THINGS MORE EFFICIENTLY
SUSTAINABILITY SOLUTIONS AND PRODUCT INNOVATION
MAKE THINGS MORE EFFICIENTLY•Thin-wall design•Yield improvement•Process elimination
No. 20
A family of Electro Magnetic Interference (EMI) Sol utions. Uses stainless steel fiber.
Key Value Proposition vs. Die Cast Aluminum:•Improved productivity
•Weight saving
•Lower environmental footprint
FARADEX resin Enclosure Custom colors
LCA RESULTS:
FARADEXTM RESIN EMI SHIELDING AND ELECTROSTATICDISSIPATING COMPOUNDS
Cost-effective, environmentally sensitive EMI solutions
No. 21
LEXAN™ HFD RESINS: ENABLES THIN WALL MOLDING
LEXAN HFD resin may enable 30-50% thinner walls over traditional polycarbonate.
-40
-30
-20
-10
0
10
5 10 15 20 25 30 35 40 45
MFR (g/10min, 300C/1.2kg)
D/
B t
rans
ition
tem
p (
C)
Standard PC
LEXAN HFD resin
Same impact w/ higher flow
Same flow w/ higher impact
30-50% wall thickness reductions
30% thickness reductions = at least 30% reduction in
environmental impact.
Thinner walls equal less material, cost-savings potential and overall lower environmental impact
USE THINGS MORE EFFICIENTLYMAKE THINGS LAST LONGER
SUSTAINABILITY SOLUTIONS AND PRODUCT INNOVATION
MAKE THINGS LAST LONGER
•Durability•Upgradeability•Reusability
USE THINGS MORE EFFICIENTLY
•Fuel economy•Energy efficiency•Solar, LED, EV
No. 23
ENABLE PV AND EV APPLICATIONS WITH HIGH DURABILITY
PV Junction Boxes- NORYLTM resins
PV Connectors- LEXANTM EXL resins
Charging System- LEXAN EXL resins
Coupler- VALOX™ Resins
RECYCLESUSTAINABILITY SOLUTIONS AND PRODUCT INNOVATION
RECYCLE MORE
•Close the loop•Design for Recycle•Fewer materials
IMPROVE MATERIALS
•Recycled resin•Bio-based resins•Halogen Free FR resins
No. 25
POST CONSUMER RECYCLE DRIVING FORCES
Comply with regulation & voluntary eco label
Pursue internal sustainability goals
Adopt PCR as product differentiated strategy
Acquire green image along with cost saving
opportunity
“Do the right things” with innovative ways
Fulfill customer green requirements
• Sustainability as differentiators:
• Respective sustainability ambitions
• Product differentiations
• New WEEE target cannot be met without
plastic recycling:
• New WEEE Directive: From 2018, 80% shall be
recycled.
• PCR usage shifts from “nice to have” to
“must to have:”
• EPEAT new standard lists PCR as one of
“required” criteria
• Closed loop concept prevails:
• EPEAT plans to require manufacturers shall
declare the % of PCR content derived from
WEEE
No. 26
OUR VISION
A global supplier of choice for recycled products and services
No. 27
VALUE CHAIN COLLABORATIONS
Customer
CLOSED/CONTROLLED LOOP
(NORYL™, CYCOLOY™ resins)
OPEN LOOP
(VALOX iQ™, XENOY iQ™LEXAN™, CYCOLOY™ &
NORYL™ resins)
RecyclingPartners Use
Customer
Customer
SABIC
No. 28
CHEMICAL UP-CYCLING RECYCLE
VALOX iQTM & XENOY iQTM Resins based on Open source Post Consumer Recycles
Post-consumer PET
CompoundRe-Polymerization
PBT
PET waste is chemically converted , or up-cycled , into a higher
performance engineering resin.
Award Winning Technology:2006 SAE Environmental Excellence in Transportation (E2T) Award
2007 Society of Plastics Engineers (SPE) Environmental Award
2009 Responsible Care Award by Association of Dutch Chemical Industry (VNCI)
2012 PLASTPOL Best Material Ingenuity award
2012 Plastics Technology (China) Green Material Innovative Application Award
EcoMark certified by the Japan Environmental Association
Cradle to Cradle certification from MBDC for Valox iQ8280SF resin
40% fossil derived input upgrades
PET to PBT
Chemical up-cycle…virgin resin properties
No. 29
VALOX iQ™ & XENOY iQ™ RESINS
PCR PETBottle
Re-Synthesis
(PET->PBT)
CompoundingInto:
VALOX iQXENOY iQ
End-useApplications
Value PropositionsChemical Up-cycling Process
• Up-cycle from Post Consumer PET Bottles to PBT Resin (Valox iQ) & PC/PBT blends (XenoyiQ)
– 0.87 kg of PCR PET � 1kg of iQ-PBT
– Up to 60% of PCR% (in iQ-PBT base resin)
• Virgin-like properties including colors
• CO2 & energy reduction vs. common engineering plastics:
– CO2: up to 30-70% reduction
– Energy: up to 30-65% reduction
0,
50,
100,
150,
200,
250,
300,
350,
400,
Valox 195 ValoxiQ 195
mP
t
Fossil fuelsMineralsLand useAcidif ication/ EutrophicationEcotoxicityOzone layerRadiation
Std PBT iQ PBT
No. 30
MECHANICAL RECYCLING
Virgin NORYL resins
• Up to > 35% post-consumer recycle contents
• Meeting EPEAT, RoHS guide lines• Non-chlorinated, non-brominated FR
systems for flame retardant product grades• Drop-in solution for existing tools• Property performance close to virgin
product grades
Example: NORYLTM Resin (PPE/PS) based on Open source Post-Consumer Recycles
Post-Consumer Polystyrene is Mechanically recycled
ISO Certified Sources & Processes
3rd party certifications on select products
No. 31
LIFE CYCLE ANALYSES OF PCR NORYL™ RESINS
Preliminary results
CO2 foot print= Green house gas (GHG)Energy foot print = Cumulative energy demand (CED)
Significant environmental benefits for PCR-based NORYL resin vs. virgin equivalents
No. 32
10 20 30 40 50
RCM6123 resinPC/ABS+MF; PCR 30%V0 @1.2mm, FM=4 GPa
Potential Applications
iQNH4550 resiniQ PBT+GF; PCR 31%; V0@ 0.8mm, HDT 190C; FM=9 GPa, NII 49
iQ1103U resinPC/iQ PBT; PCR 22%
HB@ 1.5mm, HDT 75CFM=2 GPa, MI=13
iQNH 2900 resinPC/iQ PBT; PCR 12%
V0@ 1.6mm, HDT ~78C
iQ420 resiniQ PBT+GF; PCR 42%HB@ 0.84mm, HDT 203CFM=9 GPa, NII 82
PCR Content (%)
Enclosures for Laptops, Business
equipment, TV
Cooling Fans forPC & Laptops
PC Accessories:
Decorative parts, Chargers &
Adaptors
RCM6134 resinPC/ABS+MF; PCR 35%V0 @1.0mm, MI=10;FM=3 GPa
RCY6214 resinPC/ABS; PCR 35%V0 @1.5mm, HDT 88C; MI=20
RCY6113 resinPC/ABS; PCR 30%
V0@ 1.5mm & 5VB @2mm; HDT=80C; MI=20
RCY6013 resinPC/ABS; PCR 30%
V0@ 1.5 mm; MI=35
RN0206 resinPPE/PS; PCR 10%V0@ 0.8mm, HDT 120C
R9453 resinPC; PCR 30%V0@ 1.1mm; HDT 126C
RCY6713 resinPC/ABS; PCR 30%V0 @1.5mm; HDT 115C
RN0712 resinPPE/PS; PCR 38%V1 @1.5mm, HDT 120C
EXAMPLES OF PCR PRODUCT OFFERING - COMPUTING
No. 33
CLOSED LOOP OPPORTUNITY
• > 10 years of track record on various customer programs• Design-for-recycling & Cradle-to-cradle possible• Recycling collaboration assisting customers to meet recycle needs
Prime resin
PCR Feed StocksClosed
Loop Customers
PCR containing Compounds
Customer engagement and collaboration for success
No. 34
• Sustainability is a growth initiative at SABIC
• Our sustainability solutions provide benefits across the value chain
• Partnerships and innovating with customers will make us all successful!
SUMMARY
RECYCLE MORE
MAKE THINGS LAST LONGER
USE THINGS MORE EFFICIENTLY
IMPROVE MATERIALS
MAKE THINGS MORE EFFICIENTLY
No. 35
CONTACT
T.S. WuSenior Business ManagerConsumer ElectronicInnovative Plastics, SABICT: +886 2 2183 1899E: [email protected]
Matthew Gray DirectorConsumer Electronic MarketingInnovative Plastic, SABICT: +65 6210 4195E: [email protected]
Thank You!
No. 36
SABIC GLOBAL DISCLAIMER
DISCLAIMER: THE MATERIALS, PRODUCTS AND SERVICES OF SAUDI BASIC INDUSTRIES CORPORATION(SABIC) OR ITS SUBSIDIARIES OR AFFILIATES (“SELLER”) ARE SOLD SUBJECT TO SELLER’S STANDARDCONDITIONS OF SALE, WHICH ARE AVAILABLE UPON REQUEST. INFORMATION AND RECOMMENDATIONSCONTAINED IN THIS DOCUMENT ARE GIVEN IN GOOD FAITH. HOWEVER, SELLER MAKES NO EXPRESS ORIMPLIED REPRESENTATION, WARRANTY OR GUARANTEE (i) THAT ANY RESULTS DESCRIBED IN THISDOCUMENT WILL BE OBTAINED UNDER END-USE CONDITIONS, OR (ii) AS TO THE EFFECTIVENESS OR SAFETYOF ANY DESIGN OR APPLICATION INCORPORATING SELLER’S MATERIALS, PRODUCTS, SERVICES ORRECOMMENDATIONS. UNLESS OTHERWISE PROVIDED IN SELLER’S STANDARD CONDITIONS OF SALE,SELLER SHALL NOT BE RESPONSIBLE FOR ANY LOSS RESULTING FROM ANY USE OF ITS MATERIALS,PRODUCTS, SERVICES OR RECOMMENDATIONS DESCRIBED IN THIS DOCUMENT. Each user is responsible formaking its own determination as to the suitability of Seller’s materials, products, services or recommendations for the user’sparticular use through appropriate end-use and other testing and analysis. Nothing in any document or oral statement shallbe deemed to alter or waive any provision of Seller’s Standard Conditions of Sale or this Disclaimer, unless it is specificallyagreed to in a writing signed by Seller. Statements by Seller concerning a possible use of any material, product, service ordesign do not, are not intended to, and should not be construed to grant any license under any patent or other intellectualproperty right of Seller or as a recommendation for the use of any material, product, service or design in a manner thatinfringes any patent or other intellectual property right.
SABIC and brands marked with ™ are trademarks of SABIC or its subsidiaries or affiliates.© 2014 Saudi Basic Industries Corporation (SABIC). All Rights Reserved.
† Any brands, products or services of other companies referenced in this document are the trademarks, service marks and/or trade names of their respective holders.