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PUSHING LITHOGRAPHYTO ENABLE ULTIMATE NANO-ELECTRONICS
LUC VAN DEN HOVEPresident & CEO imec
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© imec 2010
OUTLINE
! Industry drivers
! Roadmap extension
! Lithography options
! Innovation through global collaboration
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Experience the world wherever you are
Always connected Virtual Social Networks(Facebook, LinkedIn, Twitter, You Tube...)
Computer
ComputerCommunication
Consumer
ConnectedWorld
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0
1,000,000
500,000
1,500,000
2,000,000
2008 2009E 2010E 2011E 2012E 2013E
Tota
l mob
ile d
ata
traf
fic (T
etab
yte
per m
onth
)
Data
P2P
Video
Voice
19%
64%
10%
7%
Global mobile data traffic, by type
Video to dominate mobile data traffic
© NVIDIASource: Morgan Stanley
Ubiquitous ConnectivityVideo + Ultimate Graphics
3D
Experience the world wherever you are
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Computing
Communication Consumer
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Computing
Communication Consumer
LifestyleHealthcare
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BUSY LIFESTYLE
1 billion overweight people 300 million of those are obese
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AGING POPULATION
600 million persons 60+Expected to double by 2025
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RISE IN CHRONIC DISEASES
600 million people worldwide$500 billion a year (US) $685 billion by 2020 (US)
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MEDICINE GOES DIGITALPERSONALIZED - PREDICTIVE - PREVENTIVE
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Anywhere, anytimeConnected healthHealth and lifestyle
WEARABLE HEALTH AND COMFORT MONITORING
internetdoctorhospital
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ECG NECKLACE FOR AMBULATORY APPLICATIONS
WEARABLE HEALTH AND COMFORT MONITORING
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WEARABLE HEALTH AND COMFORT MONITORING
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BOOSTING CHIP PERFORMANCEAND SYSTEM FUNCTIONALITY
TERAFLOPTERABIT
MORE FUNCTIONALITY
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BOOSTING CHIP PERFORMANCEAND SYSTEM FUNCTIONALITY
TERAFLOPTERABIT
MORE FUNCTIONALITY
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RELENTLESS SCALING
Lithography Enabled Scaling STOP
Geometric(Dennard’s Law) Scale: tox, Lg, xj, ...
1965 2002-2003~ 90 nm
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RELENTLESS SCALING
Lithography Enabled Scaling
Geometric(Dennard’s Law) Scale: tox, Lg, xj, ...
Materials Enabled Scaling
1965 2002-2003~ 90 nm
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RELENTLESS SCALING
IntelHigh mobility SiGe channel
Metal gateHigh-k
1965 2002-2003~ 90 nm
Lithography Enabled Scaling
Materials Enabled Scaling
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RELENTLESS SCALING
poly-SiFin
FINFET
Fin
1965 2002-2003~ 90 nm
Strained SiHigh-k
Metal GateMulti Gate
Lithography Enabled Scaling
Materials Enabled Scaling
~ 15nm
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RELENTLESS SCALING
~ 15nm1965 2002-2003
~ 90 nm
Lithography Enabled Scaling
Materials Enabled Scaling
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EXTREME HIGH MOBILITY CHANNELS
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EXTREME HIGH MOBILITY CHANNELS
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RELENTLESS SCALING
Lithography Enabled Scaling
Materials Enabled Scaling
3D Enabled Scaling
From Plane to Cube
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3D STACKED ICs CONNECTED THROUGH TSVs
10um
5um
Bottom tier
Top tier
25um
Cu - Cu bonding
10um
5um
Bottom die
Top die
25um
Cu - Cu bonding
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COMPUTE SYSTEMSE.g., Routers, Severs
Performance, Power efficiency,heat dissipation, Reliability
MOBILE SYSTEMSE.g., Netbooks
Cost, Power, Form factor, Performance
CONSUMER
E.g., micro-servers
Power, Cost, Performance,Form factor, ...
HEALTHCAREE.g., sensor nodes
Form-factor, power, bio-compatibility,reliability
3D Integration & advanced packaging
REUSEPERFORMANCE
MODULARITY FORMFACTOR
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Memory
Multi-core logic
Photonics
3D STACKED ICs CONNECTED THROUGH TSVs
Optical interconnects
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ExploreMarc Heyns !imec 2009
GdAlSiOx
Si3N4
NEW MEMORY CONCEPTS
BiCS (ref. Toshiba)
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ExploreMarc Heyns !imec 2009
GdAlSiOx
Si3N4
Cross-bar memory
NEW MEMORY CONCEPTS
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GdAlSiOx
LIKELY FLASH ROADMAP
2 bit FG
3 bit FG 4 bit FG1F2
2F2
<1F2
RRAM
3D NAND
2010 2011 2012 2013 2014 >2015
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GdAlSiOx
LIKELY DRAM ROADMAP
4x nm6F2
8F2
4F2
5x nm6x nm
2x nm3x nm
1x nmRRAM
2010 2011 2012 2013 2014 >2015
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RELENTLESS SCALING
Lithography Enabled Scaling
Materials Enabled Scaling
3D Enabled Scaling
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Surname + Name ! IMEC restricted 2009 36
Final CD < 10%CD
First exposure
Spacer making
EtchFinal CD < 10% CD
First exposure
Etch
Second exposure
Etch
Litho-Etch-Litho-Etch Spacer defined DP
32nm Lines/32nm Spaces
DOUBLE PATTERNING
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Surname + Name ! IMEC restricted 2009 37
SOURCE MASK OPTIMIZATION22NM SRAM PROCESS WINDOW WITH DOUBLE PATTERNING
0!
2!
4!
6!
8!
10!
0 20 40 60 80 100 120 Depth of Focus (nm)
Exp
osur
e La
titud
e (%
)!
MEEF = 4.4
MEEF = 3.0
!48 nm defocus
Best focus best dose
+40 nm defocus
!56 nm defocus
+48 nm defocus Mask
Process window
limiting feature
Contact layer design split
k1=0.384
Freeform illumination
Standard illumination
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EUV LITHOGRAPHY
28 nm 30 nm
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EUV TOOL OUTPUT
0
500
1000
1500
2000
2500
1 6 11 16 21 26 31 36 41 46 51
# go
od w
afer
s
Weeks
2010 cumulative wafer output
0
500
1000
1500
2000
2500
1 6 11 16 21 26 31 36 41 46 51
Weeks
2009 cumulative wafer output
~ 2200
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40
0.089 µm2
0.22µm!
0.406µm!
22nm NODE SRAM PATTERNING WITH EUV
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IMEC PARTNER EXPOSURES
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Surname + Name ! IMEC restricted 2009 42
Sensitivity
Line
Wid
th
Roug
hnes
s
Acid
Diff
usio
n Le
ngth
= P
ixel
Size
Acid Diffusion Length
Shot Noise Statistics = Photons/
Pixel
Resolution
RESIST MATERIALS
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Surname + Name ! IMEC restricted 2009 43
RESIST MATERIALS
SEVR-59
10-02
09-58
10-05
09-4609-45
10-03
10.04
09-48
10-01
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© imec 2010
EUV ROADMAP TOWARDS 10nm
NXE:3100
NXE:3300
ADT
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LUC VAN DEN HOVE / © IMEC 2010
ML2 LITHO DEVELOPMENT
Meeting the 3 key targets (resolution, overlay, throughput) for direct write on Si is extremely challenging! Targets are rapidly moving according to Moore’s law. Missing the targeted
insertion node can have major impact on the ROI
Focusing on mask writing as intermediate milestone! Reduces the risk: any throughput improvement is welcome
Both 193nm and EUVL can use this
45
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© imec 2010
OUTLINE
! Industry drivers
! Roadmap extension
! Lithography options
! Innovation through global collaboration
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© imec 2010
BRINGING TOGETHER FULL ECO SYSTEM
Foundries
FablessFablite
Logic IDMMemory IDM
System
SuppliersEquipmentSuppliers
MaterialSuppliers
EDA SAT
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© imec 2010
BRINGING TOGETHER FULL ECO SYSTEM
Foundries
FablessFablite
Logic IDMMemory IDM
System
SuppliersEquipmentSuppliers
MaterialSuppliers
EDA SAT
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LUC VAN DEN HOVE / © IMEC 2010
CONCLUSIONS
!Nano-electronics will continue to bring innovation into many converging application fields
!Concurrent scaling enabled by • lithography• materials innovations• 3D
!Momentum on EUV has increased tremendously during last year
!Global collaboration (including entire value chain) is required to address the huge R&D challenges
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ASPIREINVENT
ACHIEVE