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Smart Safety – Using Industry 4.0 Solutions
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1969
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� Safety Mobile App
� EHS MAT – Environment health & safety management audit tool1
� Safety Training Kiosk (STK)
� Global Positioning System (GPS)
2
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4
5
� E- permit
� Global Positioning System (GPS)
� Closed Circuit Television (CCTV)
� Use of technology for Mass Responsiveness
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7
� Learning from Incident
8
� Social Networking
9
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Lead
• Open to all
• No restriction on upload
• Close monitoring
• Paperless
• Data Storage
• Line walk
Approach
• Online format to record observation.
• Text & Photos can be uploaded.
• Final closure by Chief Safety Officer after verifying evidences
• Line walk
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Lead
• Extended tool for EHS MAT
• For personnel who don’t have computer.
• Instant recording of observations
Approach
• Online format to record observation through smart mobile.
• Access given to 328 employees
• Text & Photos can be uploaded.
• MIS generation.
• Final closure by Chief Safety Officer after verifying evidences.after verifying evidences.
• 73 observations/suggestions received.
MIS data -01.11.2018
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Detailed observation Department Wise
Plant Wise Monthly MIS report- can be generated in .pdf or .xls
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Lead
• Approximately not less than 40 permits are issued per day consuming lot of time to get approved from department to department.
• Tracking of permit was difficult.
• Paperless requirement
• Data was missing.
Approach
• Online format for e-permit was made
• Notification on any approval is there.
• Time saving
• MIS generation
• Easy tracking & open to all concerns.
• Data was missing.
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Lead
• Smart training
• Paperless work
• Data keeping for future
Approach
• Two kiosk installed for entrants
• Automatic, efficient & quick training
• Audio-Video visuals
• Questionnaire
• Records photo & finger print. (Entrants can be tracked later)
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Lead
• Road safety
• Tracking of company vehicle
• Misuse of company asset
Approach
• Every company vehicle is GPS activated.
• Speed monitoring
• Buzzer initiates if speed • Misuse of company asset
• Safety of Drivers
• Close monitoring
• Data Storage
• Buzzer initiates if speed exceeds 80 km/hr
• Helps the driver to locate destination
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Lead
• Close monitoring inside & outside factory premise.
• Increase employees productivity
• Aids for any mishap
• Protecting property
• First action
• Data Storage
Approach
• CCTV installed at strategic locations at plant & township
• Data Storage
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Lead
• Awareness & close monitoring
• Use social networking platform for firm connectivity 24 X 7
Approach
• District crisis whatsapp group
• Local crisis group
• Safety buddies whatsapp group
• Facebook pages & posts
• Daily safety tips sharing• Daily safety tips sharing
• New updates on safety
• Instant notification of any mishap
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Lead
• Awareness reach to remote
• Reach to massive gathering
• Efficient practical training
• Save money & time
Approach
• Mass Safety Responsiveness, an interaction session between senior management, employees, contract labours & contractors is continuously organised since 7 months on 3rd Thursday of every month.
• More than 1800 personnel have participated so far & 64 suggestions have been received . Token of appreciation given to personnel who gives suggestion.
• Intranet use for daily safety news to all
• Behaviour based safety training given both online & • Behaviour based safety training given both online & offline
• Audio/video recording for critical jobs to increase awareness.
• Online quiz competition for all.
Mass Safety ResponsivenessBehaviour Based Safety Training
Video Clip-1 Video Clip-2
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Audio /Video recording started for critical jobs to increase the awareness amongst the contract workers for
repeated /critical jobsrepeated /critical jobs
Online quiz for employees, contractors, workers & ladies
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Cooling vestsCooling vestsDummy man with PPEs
DiphoterineFall protection
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Junction Red LightJunction Red LightDelineators
Convsex MirrorsSP’s Letter on rising road accidents
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Thank YouThank You