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SIRIUS EVENT.
SINAMICS frekvensomformere
20.03.2015 BJJ
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Page 2 Author / Department
SINAMICS Family of Drives
Target Applications / Categories of Usage
Pumping
Compressing
Ventilating
low SINAMICS Performance high
Type of Application
V-SERIES G-SERIES S-SERIES
V-SERIES G-SERIES S-SERIES
G-SERIES S-SERIES
S-SERIES
BASIC EFFICIENT FLEXIBLE
Moving
Processing
Machining
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SINAMICS G in the TIA Portal
… the optimum solution for each and every application
G110M
Safety Integrated
PROFINET & PROFIenergy
PROFIBUS
Safety Integrated
PROFIsafe PROFIsafe
G120 G120C G120P G120D
0,55 - 18,5 kW 0,37 - 250 kW 0,37 - 400 kW 0,75 - 7,5 kW
IP20 IP65 / IP66 IP20 / IP55
SINAMICS G drives family
0,37 - 4 kW
The compact
drive
The modular drive system to address
specific applications
The specialist for
distributed or
central pump, fan
and the
compressor drives
The distributed
conveyor
technology
specialist
The distributed
conveyor
technology
specialist
integrated in the
motor
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Page 4 Author / Department
Dimensions
Frame size
Width
[mm]
Height
[mm]
Depth
[mm]
Weight**
[kg]
W1 W2 H1 H2 H3 D
FSA** 79 90 - 140 150 145.5 1
FSA 79 90 166 140 150 145.5 1.05
FSB 127 140 160 135 - 164.5 1.8
FSC 170 184 182 140 - 169 2.6
FSD 223 240 206.5 166 - 172.5 4.3
FSE 228 245 264.5 206 - 209 6.6
* without fan
** with integrated line filter
FSA* FSA FSB FSC FSD FSE
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Communication
Wiring diagram User terminal
2 analog inputs
1 analog output
4 digital inputs
2 digital outputs
Communication
Integrated communication interface for USS and MODBUS RTU,
additional modules are not required.
Setpoints can also be specified via the analog input
Integrated communication macros
The automation system can be conveniently set up via the
standardized libraries in the PLC
Easy to use terminal
Simply plug in, no special
tool required
The terminal
designations are
engraved
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Page 6 Author / Department
Customer Benefits
Installation Braking module
Macro approach
Parameter cloning
Communication
Energy reduction during operation
Hibernation mode
Robustness
DC Coupling
Keep running mode Optimized application settings for quick
commissioning and maximum performance. Higher productivity in production by automatic
adaption in the case of unstable line supplies.
Wider voltage range, better cooling design and
coated PCB increase robustness of the drive in
quality.
Easy transfer of parameter settings from one
inverter to another.
Side-by-side, push-through and wall mounting.
Compact design and flexible installation.
Possible to use dynamic braking to increase braking
performance. Simply connect the braking resistor
to the built-in braking module (>=7.5 kWh).
USS and Modbus selectable. Easy integration in existing
systems. Connection macros and standard libraries
support commissioning.
Fine tuning of machine to its application and adaption of
flux to save energy.
Integrated energy saving functions for stand-by.
Re-use regenerative energy with multiple inverters.
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Features and functions
Application
ID controller
BICO function
Hammer start
Super torque mode
Blockage clearing mode
Motor staging
Flexible boost control
Wobble function
Slip compensation
Dual ramp
Adjustable PWM modulation
Ease of use
Connection and application macro
Parameter cloning
Keep Running Mode
USS/MODBUS RTU communication
Customized default value
List of modified parameters
• Inverter status at fault
Automatic restart
Flying start
DC-link voltage control
Imax control
Protection
Frost protection
Condensation protection
Cavitation protection
Kinetic buffering
Load failure detection
Energy saving
ECO mode
Hibernation mode
Energy consumption monitoring
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Page 8 Author / Department
System overview
Comprehensive options…
Robustness
Braking
Easy to use
V20 BOP
(Basic Operator Panel) Braking resistor,,
large
(FSD, FSE)
Braking
module
(FSA, FSB, FSC)
Line
reactor
Line
filter
Output
reactor
Parameter loader
BOP (Basic Operator Panel)
interface
SD/MMC
Memory card
Shield
connection kit
Braking resistor,
small
(FSA, FSB, FSC)
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Easy to save money
Integrated energy saving functions for reduction of the energy
consumption.
ECO Mode Machine setting according to the relevant
application and adjustment of the current flow to
save energy.
DC coupling
Hibernation Mode Integrated energy saving functions for standby
mode.
Re-use regenerative energy across multiple
inverters.
High and low overload for FSE Integrated high overload and low overload mode
for energy save.
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G120C
Overview of functions
Protective functions
• Converter
• Motor
• Drive/load
• Communication monitoring
• Fault message storage
Basic functions
• Setpoint selection, setpoint channel
• Actuation and feedback (PROFIdrive profile)
• Different motor and control data sets
• Macros for quick configuration
• Integrated technology controller (PID)
• Brakes (pending motor holding brake, DC,
integrated chopper, compound brakes)
Safety Integrated
Safe Torque Off (STO)
With activated STO no torque is produced by the
motor and a start of the motor is prevented. .
Hardware
• Inputs / outputs
• Display LEDs
• Slot for Micro Memory Card
• USB interface
Motor control procedures
• Encoderless vector control
• U/f (linear, square)
• Flux Current Control
• ECO Mode
Communication
Optionally:
• RS485 with USS protocol, Modbus/RTU
• Profinet
• PROFIBUS DP
• CANopen
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Page 11 Author / Department
SINAMICS G120C
Motivation and Targets
Motivation
• Product for applications placing low to average
performance requirements
• “Compact” product for convenient sales with
optimum price-performance ratio
• Operation on a small footprint
• Optimum use of standard cabinets
• Reduced cabinet volume
• Up to 40 % increased output and up to 30 %
reduced space requirements compared to the
best competitor
• Max. 50 °C and side-by-side installation
without derating
Targets
• Increase the market share and SINAMICS G120
quantities sold through new customers or markets
• Integration of safety function and fieldbus interface as
standard
• Convenient handling (e.g. reduced parameter set)
• Strenghen the distributor business
• Migration of MM420/MM440 customers to G120C
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Page 12 Author / Department
SINAMICS G120C – comparison with / distinction
from selected G120 modular combinations
G120C
CU
24
0E
-2
G120
PM250
PM240
G120
CU
24
0B
-2
PM230
G120C up to 18,5kW G120 PM230 up to 90kW G120 PM240 up to 250kW
High overload applications
Dynamic / braking behavior
Integrated braking chopper
Smallest frame size: Compact, small
converter, superior output
Side-by-side installation without derating
+
+
+
++
++
Only for low overload applications
For non-dynamic applications (PLK)
No braking chopper
Reduced line reactions
Line reactor no longer necessary
-
-
-
+
+
High overload applications
Dynamic / braking behavior
Output options for long cable lengths
For PM250 up to 90kW:
Energy recovery
Reduced line reactions
Line reactor no longer necessary
+
++
+
+
+
+
Control Unit G120C Control Unit CU240B-2 Control Unit CU240E-2
I/O extension
Basic safety (STO)
No torque control
No free function blocks
No load torque monitoring
Command/drive data set (CDS, DDS)
+
+
-
-
-
2/2
Smallest I/O quantity framework
No safety
Torque control
Free function blocks
Load torque monitoring
Command/drive data set (CDS, DDS)
-
-
+
+
+
4/4
I/O extension
Extended safety functions
Torque control
Free function blocks
Load torque monitoring
Command/drive data set (CDS, DDS)
++
++
+
+
+
4/4
20.03.2015 BJJ
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SINAMICS G120 – the modular inverter
Energy-efficient, reliable, safe and rugged
Modularity
Lower stock inventory and
simple, fast service
+
Simple to Use
When commissioning,
service, maintenance and
diagnostics
+
Technology
Safety technology,
positioning, PFC functions
and many more
+
Interfaces
Full TIA integration, building
systems, third-party systems
+
Ruggedness
Reliable operation and a long
service life
+
Energy efficiency
PROFIenergy, energy
recovery and many more
+
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SINAMICS G120, 1 x 200-240V, 50-60 HZ.
Design
The modular concept
The G120 comprises three function units
Control Unit (CU)
Power Module (PM)
Operator panel
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SINAMICS G120 - Power Module
To address the widest range of drive requirements
Control Unit (CU)
Power Module (PM)
Operator panel
PM230
PM240 / PM240-2
PM250
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Power Module PM230
Overload Capability FSA ... FSC
Low Overload (LO)
• 150% x ILO for 3 seconds
110% x ILO for 57 seconds
• Load cycle 300 seconds
• Rest of time 100% ILO
High Overload (HO)
• 200% x IHO for 3 seconds
150% x IHO for 57 seconds
• Load cycle 300 seconds
• Rest of time 100% IHO
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Power Modules PM240 / PM240-2
Features
Supply voltage / power range
1AC 200 - 240V +/-10% 0.55 - 4kW/0.75 – 5HP1(Low Overload)
0.37 – 3kW/0.5 – 4HP1 (High Overload)
3AC 200 - 240V +/-10% 0.55 – 7.5kW/0.75 – 10HP1 (Low Overload)
0.37 – 5.5kW/0.5 – 4.5HP1 (High Overload)
3AC 380 - 480V +/-10% 0.55 – 250kW/0.75 – 400HP1 (Low Overload)
0.37 – 200kW/0.5 – 300HP1 (High Overload)
Overload capability (load cycle, 300 seconds)
Low Overload: 150% for 3 seconds plus 110% for 57 seconds
High Overload ( 75kW): 200% for 3 seconds plus 150% for 57 seconds
High Overload (>75kW): 160% for 3 seconds plus 136% for 57 seconds
Degree of protection IP20/UL open type for cabinet installation
Ambient temperature 0 ... 40oC, to 60oC with derating
Clock frequency: FSA to FSF (90kW LO) - 4kHz, with derating up to 16kHz
FSF (>90kW LO) - 2kHz, with derating up to 4kHz
Integrated braking chopper to control a braking resistor
Integrated EMC filter up to 90kW LO (Class A filter) to maintain cable-conducted
interference voltages and radiated interference for installations according to EN
61800-3 Category C2
1 Power range from 220 - 240V
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Power Module PM230 IP55
Features
• Connecting voltage 3AC 380 - 480V +/-10%
• Rated power 0.37 ... 90kW/0.5 ... 125HP (Low Overload)
• Overload capability
Frame Size A – C: 150% for 3 seconds, 110% for 57 seconds, load cycle 300
seconds
Frame Size D – F: 110% for 60 seconds, load cycle 300 seconds
• Degree of protection IP55/UL Type 12 for decentralized mounting
• Environmental temperature 0 ... 40oC, with derating up to 60oC
• Switching frequency 4kHz, with derating up to 16kHz
• Converter technology with reduced dc link causes reduced line harmonics and
results in reduced cable diameter due to lower line current
• Integrated EMC filter (filter class A) for installations according EN 61800-3
category C2
• Integrated EMC filter (filter class B) for conducted emissions in installations
according EN 61800-3 category C1
• Pluggable motor and power terminals (up to 18,5kW)
• Removable cable connection plate PM can be quickly replaced without
having to disconnect cables
• The fan can be simply replaced at the heat sink
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SINAMICS G120P Cabinet
Features
• Connecting voltage 3AC 380 - 480V +/-10%
• Power range 110 ... 400kW / 125 ... 500HP (LO)
based on two frame sizes „GX“ and „HX“
• Overload capability (LO)
135 % for 3 seconds, 100% for 297 seconds, load cycle 300 sec.
110 % for 60 seconds, 100% for 240 seconds, load cycle 300 sec.
• Degree of protection IP20 (standard)
degree of protection IP21, IP23, IP43, IP54 (optional)
• Environmental temperature 0 ... 40oC, with derating up to 50oC
can be enhanced with optional anti condensing heaters to - 10oC
• Two cabinet types available:
Type A: Standard type supporting the complete option spectrum
Type C: Compact version covering a reduced spectrum of options
• IOP provided as default panel solution
• Option variety similar to SINAMICS G150 including Line Harmonic
Filter, without special solutions for marine or chemical industry
• Cabinet delivery includes the complete mounted option package as
a ready for connection and type tested system solution
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Page 20 Author / Department
SINAMICS G120 – Control Unit
monitors the PM and the connected motor
Control Unit (CU)
Power Module (PM)
Operator panel
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Control Units
Overview
For sensorless
basic applications
with variable-
speed drives
SLVC control,
high level of user
friendliness.
Basic - I/O
configuration
USS, Modbus,
PROFIBUS
CU240B-2
Special I/O
configuration for
HVAC, pumps and
fans
Special functions
for HVAC, pumps
and fans
USS, BACnet
MS/TP, ModBus,
CANopen,
PROFIBUS
CU230P-2
Advanced I/O
configuration
Vector control
Encoder
connection
EPos
Basic and
extended safety
functions
USS, Modbus,
PROFIBUS,
PROFINET
CU250S-2
For standard
applications in
general
machinery
construction
STO as standard
Optional basic
safety functions
USS, Modbus,
PROFIBUS,
PROFINET
CU240E-2
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SINAMICS operator panels
Overview
Intuitive navigation
using a control wheel
and menu system
Graphic status display
with freely selectable
units
Wizards are used to simply commission
standard applications
Diagnostics based on
plain text display with
help function
Simple and straightforward commissioning
using structured menus and comm. Wizard
Available as handheld
device and for door
mounting
Key operation with
menu structure
Available for door
mounting
2-line display with text
Diagnostics menu for
parameter display
without help texts
SINAMICS IOP SINAMICS BOP-2
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Output components
Sine-wave filter
A sine-wave filter limits the voltage gradient and the
capacitive re-charging currents that generally occur at
the motor terminals for inverter operation.
The sine-wave filter at the inverter output supplies almost
sinusoidal voltage at the motor. As a consequence,
standard motors without special cable can be used.
• Operation permissible at pulse frequencies of 4 kHz
up to 8 kHz (sine-wave filter from 160 kW and higher,
only for 4 kHz)
• A power reduction (derating) of 5 % must be taken
into consideration when selecting a suitable inverter
• The output frequency is limited to 150 Hz
• Sine-wave filters can be used with the following Power
Modules
• PM230 FS D-F
• PM240 FS D-GX
• PM250
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Safety Integrated
Basic Functionality STO, Safe Torque Off
Protection against unintended start of the drive
The drive is safely switched into a non torque condition
A fast continuation of the operation is possible, because the drive has not to be restarted again.
SS1, Safe Stop 1
Fast and safe monitored stop of the drive, especially at high inertias
The drive ramps to speed zero and is then safely switched into a non torque condition
Works without encoder
SBC, Safe Brake Control
Safe control of motor holding brakes which are active during th drive stillstand
Prevents sagging of hanging load
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Safety Integrated
Extended Functionality SLS, Safe Limited Speed
Reduction and monitoring of the drive speed for handling at the machine during operation
No encoder necessary
SDI, Safe Direction
The function guarantees that the drive is only turning into the desired direction
SSM, Safe Speed Monitoring
The drive delivers a safe signal, when the speed is below a defined value
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Page 30 Author / Department
Drive selection
SINAMICS Selector App
• Using this App, you can compile the order numbers for
your SINAMICS G120C, G120P or G120 inverters
• Select your SINAMICS inverter, the rated power as
well as device options and accessories. You can then
save your selection and send it by e-mail.
• The preselection serves as basis when ordering from
a distributor / Siemens.
• iOS and Android platform, optimized for smartphones
(can also be used for tablets, but just not optimized)
• Available in the Apple Store and Google Play
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Drives Engineering
SIZER
• SIZER is used to engineer the complete drive train
including options, accessories and connection
systems
• SIZER supports the user by providing comprehensive
physical and technical background knowledge.
• It can handle everything from basic single-motor
drives up to complex multi-motor (sectional) drives
• Calculation of low frequent line harmonics and
comparison with the standards
• Calculation of energy consumption and comparison to
alternative configurations
• In order to verify the results, characteristics, data
documentation, mounting/installation drawings etc. are
provided
• The parts list can be exported into the ordering
systems (SAP-VSR)
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Drives Commissioning
STARTER
Commissioning
• Wizard-supported first commissioning
Adaption
• Adjustment of the terminals
• Bus configuration
• Setpoint channel
• BiCo connections
• Settings via function-oriented operating masks or
expert list
Optimization
• Automatic identification of the motor data
• Self optimization of the vector mode and the speed
controller
• Trace recording of max. 8 analog and/or digital signals
(from firmware V4.4 on)
Diagnostic
• Monitoring of control and status words and parameter
status, operating and communication conditions
• Comparison of different data sets
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SINAMICS Startdrive on the TIA Portal
… seamless integration of the drive technology
SINAMICS G120P
Economic, energy-efficient and
functionally optimized for pumps, fans
and compressors
… The distributed or central pump, fan
and compressor expert
SINAMICS G110M / G120D
Compact, energy-efficient, with high
degree of protection, its functions have
been especially tailored to conveyor
equipment
… The distributed conveyor technology
specialists
SINAMICS G120C
Compact, economic and functionally
optimized for auxiliary drives in machine
building
… The compact drive
SINAMICS Startdrive on the TIA Portal
… Consistent drive engineering for the perfect interaction
with SIMATIC
in every application
SINAMICS G120
Modular design, can be universally used
in the whole industry and trade sector
… The application-specific, modular
drive system
• User-friendly wizards and screens for the intuitive
configuration, commissioning and diagnostics of
drives
• Consistent network configuration with SIMATIC
components in one project
• Comprehensive drive library concept incl. S7 function
blocks
Reduced engineering expenditure – moving has never been so simple !
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Page 34 Author / Department
SINAMICS G integrated in the TIA Portal
… for perfect interaction with SIMATIC in every
application
Integrated and seamless engineering with SINAMICS Startdrive
G120C G120 G120P G120D
SINAMICS G drive family
G110M
The compact
drive
The modular drive system to address
specific applications
The specialist for
distributed or
central pump, fan
and the
compressor drives
The distributed
conveyor
technology
specialist
The distributed
conveyor
technology
specialist
integrated in the
motor