PLASMA DISPLAY TVChassis : D63A(N)Model : PPM63H3X/XSF
PLASMA DISPLAY TV CONTENTS
1.
2.
3.
4.
5.
Specifications
Alignment and Adjustments
Exploded View and Parts List
Service Item
Schematic Diagrams
SERVICE Manual
This Service Manual is a property of Samsung Electronics Co.,Ltd.Any unauthorized use of Manual can be punished under applicableInternational and/or domestic law.
© Samsung Electronics Co., Ltd. MAY. 2004Printed in KoreaAA82-01672A
ELECTRONICS
Alignment and Adjustments
Samsung Electronics 2-1
2. Alignment and Adjustments2-1 Service Mode2-1-1 SERVICE MODE Entry Method (General Transmitter)
� For the General Transmitter
1. Turn the power off and set to stand-by mode.
2. Press the buttons of the transmitter in this order; Info-Menu-Mute-Power or Mute-1-8-Power
to turn the set on.
3. The set turns on and enters service mode.
* If you fail to enter service mode, repeat steps 1 and 2 above.
2-1-2 Initial DISPLAY State of SERVICE MODE 2-1-2(A) OSD DISPLAY
2-1-2(B) Button Operations in SERVICE MODE
1. VSP9437-1 9. CXA2101
2. VSP9437-2 10. LOGIC
3. FLI2300 11. TP LOG-ASI
4. ASI500-1 12. Option
5. ASI500-2 13. CheckSum 0000
6. DNIe 14. Reset
7. AD9888
8. CXA2151
Release : 2003-07-12 T_NEW63MWW_1001
Menu
UP/DOWN Key
LEFT/RIGHT Key
Displays all menus
Cursor move to select items
Enable to increase and decrease the data of the selected items
SERVICE MAIN
Alignment and Adjustments
2-2 Samsung Electronics
2-1-3 Factory Data Initial Value
VSP9 43 7- 1 ( V IDEO )
V PEAKING 16
HPLL SPEED 00
RGB/YUV CONTRAST 41
RGB/YUV BRIGHTNESS 248
YUV SATCB 26
YUV SATCR 26
PAL B/G 01
PAL D/K 01
PAL I 01
SECAM B/G 27
SECAM D/K 27
SECAM L'/L 27
NTSC M 01
NTSC 4. 43 27
PAL 60 27
PAL M/N 01
PAL 01
SECAM 27
NTSC 01
NTSC 4. 43 27
PAL 60 27
NR 01
VSP9 43 7 - 2
V PEAKING 16
HPLL SPEED 01
PAL 01
SECAM 27
NTSC 01
PAL AV 01
SECAM AV 27
NTSC AV 01
F L I230 0
Y DELAY 05
C DELAY 12
CONTRAST 95
BRIGHTNESS 18 5
SATURATION 11 0
ASI500 I ( VIDEO / PC ,DVI )
R CONTRAST 32/30
G CONTRAST 32/30
B CONTRAST 32/30
R BRIGHTNESS 00
G BRIGHTNESS 00
B BRIGHTNESS 00
TEXT ALPHA 01
TEXT THRESHOLD 07
FILT ER ML 00
FILT ER MR 00
FILT ER FR 00
FILT ER MC 16
FILT ER UC 00
FILT ER LC 00
FILTER YPASS 00
R GAMMA 32
G GAMMA 32
B GAMMA 32
H POSITION 00
V POSITION 00
H SIZE 00
V S IZE 00
OVERSCAN R 50
OVERSCAN G 50
OVERSCAN B 50
ASI 500 II
PIP R CONTRAST 32
PIP G CONTRAST 32
PIP B CONTRAST 32
PIP R BRIGHTNESS 00
PIP G BRIGHTNESS 00
PIP B BRIGHTNESS 00
PIP FILTER IC 00
PIP FILTER ML 00
PIP FILTER MR 00
PIP FILTER UC 00
Alignment and Adjustments
Samsung Electronics 2-3
CXA2 1 0 1
PICT URE 16
HUE 31
COLOR 16
BRIGHT 61
SHARPNESS 28
R-DRIVE 04
G-DRIVE 04
B-DRIVE 04
R-CUTOFF 32
G-CUTOFF 32
B-CUTOFF 32
SUB-BRIGHT 35
CR-OFFSET1 07
CB-OFFSET1 07
SUB-CONT 12
SUB-COL 08
SUB-HUE 08
R-Y/ R 13
R-Y/ B 15
G-Y/ R 12
G-Y/ B 04
DNIe (VIDEO / PC, DVI) AD9 8 8 8 (VIDEO / COMP/ PC)
R GAIN 127/190/127
127/213/127
127/206/127
54/79/54
54/34/54
54/75/54
G GAIN
B GAIN
R, CR OFFSET
G, Y OFFSET
B, CB OFFSET
VIDE O PATH PC
AUTO COLOR OFF
CXA2151
GAIN SEL 01
CB GAIN 07
CR GAIN 07
Y GAI N 01
HFREQ 00
BRIGHT OFFSET
CONTRA OFFSET
SCALE MAX Y
SCALE MIN Y
TH HPF
TH EDGE
NR SEL
CE UPPER
CE CUTOFF
CE GAIN
DCE GAIN
SKIN ON
CTI GAIN
DE NOISE GAIN
Attachment
Attachment
48
16
00
04/05
02
220/240
45
64/75
190/96
00
00/08
08/10
TH CORING
PATT SEL
NOISE TH3
H CONT
V CONT
BLACK GAIN
WHITE GAIN
WTE GAIN
CTE GAIN
H SHARP GAIN
V SHARP GAIN
SHARPNESS
CLK DLY
H POSI
02
00
100
32
32
375
375
300
176
127/48
127/48
100
07
14
Alignment and Adjustments
2-4 Samsung Electronics
LOGIC (PDP DRIVER)
R DRIVE
G DRIVE
B DRIVE
R CUTOFF
G CUTOFF
B CUTOFF
GAMMA 01
GTS SET 01
ERD MODE 01
RANDOM NOISE 01
DIFF FI LTER 01
APC 01
APC SET 00
APC VALUE 127
ACTIVE V POS 12
ACTIVE H POS 19
V SYNC POS 03
H SYNC POS 32
V SYNC WIDTH 02
H SYNC WIDTH 12
TP LOG- ASI (TEST PAT LOGIC /SCALER)
LOG PATTERN 00
LOG HIGH LEVEL 00
LOG LOWLEVEL 00
ASI COLORBAR 00
OPTI ON
PIXEL SHIF T V
SHIFT TEST OFF
PIXEL NMBER 04
SHIFT LINE 04
SHIFT TIME 04
RGB DNIe OFF
DNIe DEMO OFF
DNIe THROUGH OFF
VIDEO MUTE 00
1366x768 ON
MDC ENABLE ON
LAST MEMORY ON
ICW/B Data
Video ,S-VHS Component PC DVI
SNIBright
Contrast
Logic
R Gain
G Gain
B Gain
R Cutof f
G C utof f
B Cutoff
ITEM
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment�
02
247
145
130
120
232
00
252
15
07
125
130
105
02
00
243
00
00
125
130
105
02
00
243
00
00
125
130
97
00
00
254
Alignment and Adjustments
Samsung Electronics 2-5
Alignment and Adjustments
2-2 WHITE Balance Coordinates
2-2-1 White Balance Adjustment
1. W/B Adjustment is required for the following four modes: DVI → DTV → PC → CVBS(VIDEO)→ CVBS(VIDEO PIP)
2. Adjustment Method (DVI, DTV, PC : VG828, CVBS : Adjust RF signals to match the Toshiba pattern (in-house signal)! Adjust the target set by adjusting the panel logic and the video DNIe adjustment register in
register in order to determine the referential W/B of the panel with a DVI input, whichis the full digital path.
@ For DTV adjustment, adjust the adjustment register of ad9888 to align the DTV signalto the DNIe and logic panel value which was fixed with a DVI adjustment so that they arein effect considered to be the same signals. (At this time, do not adjust the gain of AD9888 → the Highlight W/B does not need to be adjusted since its deviation fallswithin valid distribution range.)
# PC adjustment is same as DTV adjustment. (The offset can be applied to the valuesobtained through DTV adjustment. However, additional adjustment is required forY, Cb, and Cr of DTV since PC processes R, G, and B signals.)
$ cvbs adjustment is performed with the Toshiba pattern (in-house signal) and differsfrom the VG828 signals in the above three modes. Hence, it should be performed withthe same method of ! DVI adjustment.
% Finally, activate PIP in video mode, and repeat W/B adjustment.
❈ Thus, Micom saves the W/B data separately for each memory mode of the block(See the block diagram given below) during W/B adjustment.
Micom can memorize the four modesseparately. However, under the currentadjustment guidelines, DTV and PC arememorized with the same value duringDVI adjustment and CVBS is memorizedwith a separate value.
Alignment and Adjustments
2-6 Samsung Electronics
2-2-2 White Balance Coordinates by Mode
DVI DTV COMPONENT(480P, 720P, 1080i )
PC VIDEO
H/L
x 285 285 285 280
y 295
25
295 295 295
Y( fL) 31.5 20.0 31.5
L/L
x 285 285 285 285
y 295 295 295 300
Y( fL) 0.8 0.9 0.8 0.9
Pedestal Level Low Lightmeasure point
High Lightmeasure point
Pattern Used in Adjustment : 10 Steps Gray scale pattern
Alignment and Adjustments
Samsung Electronics 2-7
2-3 Voltage Adjustment
Tuning the variable resistor(VR) adjusts voltage
T : Test Point
VR : Vari able Resistor
SMPS-DC
T
CN830
CN852B
CN851B
CN801CN803CN802
VR8540VE
VR8601VS
CN805
CN804
VR8580VSET
VR8560VSCAN VR8491
D5V
VR8501VA
CN806 CN811
Test Point
VSET VSCAN VE VA VS
OUTPUT Voltage
VSCAN
See the labels
attached on the
base chassis.
VS
VSET
VE
VA
D5V +5V
A6V +6V
D5VA6V
T
Electrical Parts List
4-2 Samsung Electronics
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
AC
CE
SS
OR
YA
CC
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SO
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AC
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Electrical Parts List
Samsung Electronics 4-3
LOC.NO. CODE NO. SPEC Q'TYD0254 AA32-00013B MODULE REMOCON;346HF5,38KHz,940mm,MESH,H 1T0268 3903-000082 CBF-POWER CORD;DT,CN,IP3/YES(A),I(IEC C1 1T0074 BN59-00366A REMOCON;TM76,D61A,42,G6148,PPM42S3,EX 1T0132 BN94-00532D ASSY PCB MISC-DIGITAL;PPM63H3,D63A,NEWTO 1T0145 BN94-00449J ASSY PCB MISC-ANALOG;PPM63H3,D63A,VMB,SH 1T0098 BN94-00494D ASSY PCB MISC-CONTROL;SPD-63P3H,D57A,ALE 1T0046 BN96-00231A ASSY PDP P-SMPS;,D54A,HD,NTSC,PAL,63 INC 1T0046 BN96-00232A ASSY PDP P-SMPS,DC;,D54A,HD,NTSC,PAL,63 1T0008 BN96-00302C ASSY COVER P-BACK SUB;63P3 VMB,AL T1.5,D 1M0003 BN96-00303N ASSY COVER P-FRONT;63P3H(VMB),ASIA,ABS H 1T0001 BN96-00308C ASSY COVER P-BACK;63P3 VMB,AL T1.5,DGM52 1T0096 BN96-00358A ASSY PDP P-Y MAIN BOARD;LJ92-00679A,M3,S 1T0073 BN96-00359A ASSY PDP P-X MAIN BOARD;LJ92-00680A,M3,S 1T0297 BN96-00360A ASSY PDP P-LOGIC SUB R;LJ92-00652A,M3,S6 1T0297 BN96-00361A ASSY PDP P-LOGIC SUB L;LJ92-00653A,M3,S6 1T0118 BN96-00363A ASSY PDP P-J BUFF;LJ92-00688A,M3,S63HW-X 1T0035 BN96-00364A ASSY PDP P-I BUFF;LJ92-00687A,M3,S63HW-X 1T0034 BN96-00365A ASSY PDP P-H BUFF;LJ92-00686A,M3,S63HW-X 1T0033 BN96-00370A ASSY PDP P-G BUFF;LJ92-00685A,M3,S63HW-X 1T0032 BN96-00371A ASSY PDP P-F BUFF;LJ92-00684A,M3,S63HW-X 1T0031 BN96-00372A ASSY PDP P-E BUFF;LJ92-00683A,M3,S63HW-X 1T0047 BN96-00373A ASSY PDP P-Y BUFF DOWN;LJ92-00682A,M3,S6 1T0048 BN96-00374A ASSY PDP P-Y BUFF UP;LJ92-00681A,M3,S63H 1T0044 BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2. 1T0037 BN96-00939A ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 1
Yon can search for the updated part code through ITSELF web site.URL:http://itself.sec.samsung.co.kr
4-2 PPM63H3X/XSF
3. Exploded View & Parts List
3-1 PPM63H3X/XSF
Exploded View & Parts List
Samsung Electronics 3-1
1 BN96-00303N ASSY COVER P-FRONT;63P3H(VMB),ASIA,ABS H 1 M00031-1 BN64-00127N CABINET FRONT;63P3 VMB,ABS,HB,HF-1690H,W 1 T0003 S.N.A1-2 BP64-00179A BADGE-BRAND;ALL,AL,T1.5,83,14,,BLK,SILIV 1 T0057 S.N.A1-3 BP64-00045C KNOB CONTROL;P3,ABS,HB,WP1000 1 T0022 S.N.A1-4 BN64-00074B WINDOW-REMOTE;42P3S,PMMA,,,,,,CLEAR 1 S.N.A2 BN94-00494D ASSY PCB MISC-CONTROL;SPD-63P3H,D57A,ALE 1 T00983 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 3 T0081 S.N.A4 BN67-00077A GLASS;63INCH,T47%,1442*832,T3.8,0.15OHM 1 S.N.A5 BN96-00305B ASSY MISC P-FILTER TOP;SPD-63P3H,AL,T2.0 1 S.N.A6 BN96-00306B ASSY MISC P-FILTER BTM;SPD-63P3H,AL,T2.0 1 S.N.A7 BN96-00307B ASSY MISC P-FILTER SIDE;SPD-63P3H,AL,T2. 2 S.N.A8 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 8 T0081 T00819 AA60-00110L SPACER-FILTER;63P3H,P/U FROM,1420,6.0,9. 2 T0918 S.N.A10 AA60-00110M SPACER-FILTER;63P3H,P/U FROM,1420,6.0,9. 2 T0918 S.N.A11 BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2. 1 T004412 BN72-00345A SPONGE;SPD-63P3H,SHIELD-FORM,14,14,225,P 1 S.N.A13 BN63-00627A SHIELD-FUNCTION;SPD-63P3H,AL,T1.0 1 S.N.A14 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 26 T0081 S.N.A15 BN96-00231A ASSY PDP P-SMPS;,D54A,HD,NTSC,PAL,63 INC 1 T004616 BN96-00232A ASSY PDP P-SMPS,DC;,D54A,HD,NTSC,PAL,63 1 T004617 BN96-00359A ASSY PDP P-X MAIN BOARD;LJ92-00680A,M3,S 1 T007318 BN96-00939A ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 1 T003719 BN96-00358A ASSY PDP P-Y MAIN BOARD;LJ92-00679A,M3,S 1 T009620 BN96-00302C ASSY COVER P-BACK SUB;63P3 VMB,AL T1.5,D 1 T000821 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 3 T0081 S.N.A22 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM1 S.N.A23 BN31-00001A FAN-ASSY;G4020S05B2-RS,PBTP,UL94-Vo,Brac 3 T024324 6006-001132 SCREW-MACHINE;WSP,PH,+,M3,L8,NI PLT,SWRC 8 EL013 S.N.A25 BN94-00532D ASSY PCB MISC-DIGITAL;PPM63H3,D63A,NEWTO 1 T013226 BN94-00449J ASSY PCB MISC-ANALOG;PPM63H3,D63A,VMB,SH 1 T014527 6006-001132 SCREW-MACHINE;WSP,PH,+,M3,L8,NI PLT,SWRC 8 CCM1 S.N.A28 2901-001263 FILTER-EMI AC LINE;250V,10A,-,2200PF,50X 1 FT53229 6006-001112 SCREW-MACHINE;WP,PH,+,M8,L16,ZPC(BLK),SW 2 CCM130 BN96-00308C ASSY COVER P-BACK;63P3 VMB,AL T1.5,DGM52 1 T000131 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 11 T0081 S.N.A32 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 11 CCM1 S.N.A33 6006-001112 SCREW-MACHINE;WP,PH,+,M8,L16,ZPC(BLK),SW 6 CCM134 BN96-00304F ASSY MISC P-BRACKET TERMINAL;63P3,AL,1.5 1 S.N.A35 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 8 CCM1 S.N.A36 BN64-00153B DECORATION;SPD-63P3H,ABS+PC,3.0,5V 1 S.N.A37 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM1 S.N.A38 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 7 T0081 S.N.A
No Code No Description;Specification Q’ty Loc.No. S.N.A
Yon can search for the updated part code through ITSELF web site.URL:http://itself.sec.samsung.co.kr
COMPONENT1
ConnectorAnalog - Digital Board
Video INVideo/S-Video Sound
S-Video
CXA2151QIC103
TP02
TP03TP01
5. Schematic Diagrams
Samsung Electronics
Schematic Diagrams
5-1
5-1 ANALOG 1
TP01
TP02
TP03
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-2 Samsung Electronics
R246 R247
TILT SENSOR
3D COMB FILTER
50"
To DC FAN
FAN PART
5-2 ANALOG 2This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-3
External Speaker
MONITOR OUT SOUND
From SMPS Board
MONITOR OUT VIDEO
TP06 TP07
TP05 TP04
5-3 ANALOG 3
TP04
TP05
TP06
TP07
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-4 Samsung Electronics
5-4 CONTROL
AA32-00013B
This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-5
5-5 SMPS 1This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-6 Samsung Electronics
5-6 SMPS 2This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-7
5-7 SMPS 3This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-8 Samsung Electronics
5-8 SMPS 4This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-9
5-9 SMPS 5This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-10 Samsung Electronics
5-10 SMPS 6This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-11
5-11 SMPS 7This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-12 Samsung Electronics
5-12 DIGITAL 1
50,63 HD
PC(D-SUB&DVI) SOUND
Connector 42 SD
42 HD
Analog - Digital board
TP08
TP10TP09
TP08
TP09
TP10
This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-13
5-13 DIGITAL 2
ANALOG EDID EPROM
From SMPS board
BNC ConnectorPC D-SUB
TP23
TP22
TP20TP21
TP24
TP20
TP21
TP22
TP23
TP24
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
5-14 Samsung Electronics
5-14 DIGITAL 3This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-15
5-15 DIGITAL 4
DVI Connector
DIGITAL EDID EPROM
This Document can not be used without Samsung’s authorization.
Samsung Electronics 5-16
TP11
TP12
TP13
TP14
TP16
TP19
TP17
TP18TP15
Schematic Diagrams
5-16 DIGITAL 5
TP11
TP12
TP13
TP14
TP15
TP16
TP17
TP18
TP19
This Document can not be used without Samsung’s authorization.
5-17
Schematic Diagrams
Samsung Electronics
Flash Memory
USER EPROM (256K)
B12 : 1204-002105
RS232C IN
From Remote Control board
Flash Memory Download
RS232C OUT
TP26
TP25
5-17 DIGITAL 6
TP26
TP25
This Document can not be used without Samsung’s authorization.
Samsung Electronics
Schematic Diagrams
5-18
TP27
TP28
5-18 DIGITAL 7
TP28TP27
This Document can not be used without Samsung’s authorization.
5-19
Schematic Diagrams
Samsung Electronics
LVDS Connector
5-19 DIGITAL 8This Document can not be used without Samsung’s authorization.
Specifications
Samsung Electronics 1-1
1. Specifications
MODEL
Display
Display
Screen Size
Voltage
Power Consumption
Number of Pixels
External Control
AUDIO Input
AUDIO Output
VIDEO Input
VIDEO Output
Dimensions
Weight
PPM63H3
1503.4(W) x 89(D) x 893.8(H) mm / 59.15(W) x 3.5(D) x 35.19(H) inches
69 Kg (without stand)
63 Inches
AC 120V, 60Hz / AC 100-250V, 50/60Hz
630 Watts
1366(H) X 768(V)
RS-232C IN(Mini jack), RS-232C OUT(D-SUB 9P)
VIDEO / S-VIDEOCOMPONENT 1COMPONENT 2RGB(PC) 1/2DVI
External Speaker (10W+10W)
Audio Output (L/R RCA)
VIDEOS-VIDEOCOMPONENT 1 - 480i / 480p / 720p / 1080iCOMPONENT 2/RGB2(PC) IN (BNC, 5P, 480i~1080i, VGA~XGA) RGB1(PC1) - D-SUB 15PDVI
Monitor Output (RCA)