Download - SAMAP RF EXPRESS IMPLEMENTATION IN CHINA
SAMAP RF EXPRESS IMPLEMENTATIONIN CHINA
Case StudyTim Wu General Manger, Shanghai Inteva Automotive PartsJohn Chang President/CEO, TSnT
Company Background• Inteva Products Shanghai SAMAP is a joint venture
between Inteva Products and STEC. • SAMAP has the manufacturing operations and design
capacities in Shanghai. • Is a supplier for Volkswagen, SAIC Motors, Great Wall
Motors and General Motors.• Implemented QAD Enterprise Application 2009 SE in
2010
Challenges• Improve production recording accuracy• Improve picking efficiency• Reduce picking errors• Avoid over picking• Present wrong item• Meet compliance requirements of lot traceability• Position for future growth
QAD Application• Lack of inventory accuracy or a single location called
“OT”; that is: • Inventory that’s “Out There” somewhere• Lack of real-time information
• A need to eliminate manual logging of raw materials• Lack of ability to track materials from receiving through
production and then shipping by means of an automated system that provides full lot traceability.
The Right Solution for SAMAP• Chose Eagle’s RF Express™ for QAD Enterprise
Applications with TSnT’s implementation service.
• Chose Intermec CK3 RF handheld devices and Intermec PM4i barcode label printers for the shop floor
Why Eagle and TSnT?•Eagle
• Strategic QAD Partner since 1992• Seamless integration with QAD
EA• Progress based solution• 99% data accuracy or better• Real-time data capture without
changes to QAD code• Personal experience with Eagle’s
solution- Ease of implementation and use- Hardware and device flexibility
•TSnT• Over 12 years experience in
QAD application and barcode system implementation
• Understand our business and culture
• Provides Total Solution both of Application and hardware.
• Local service for quick response• The capability of application
extension and localization
Brief of Project Implementation
1. Discovery
• On-site interviews• Process analysis• Functional design
plan
2. Design
• Detailed requirements spec
• Review and Sign off
3. Development
• Localization• Testing
4. Deployment
• Installation• Acceptance
Testing• Training• Go live• Begin Support
1 Week 3 Weeks 2.5 Weeks 1.5 Weeks
Kick-off at 1st July. 2011Go Live at 5th Sept. 2011
Inventory Management• Receipt by P.O• Unplanned Receipt• Lot Transfer• Physical Counting• ...Work Order Management• Work Order Issue with Label• Work Order Receipt with Label• Operation Move/Complete• ...Shop Floor
•Scrap•Rework•... Localization
Scope of Work
Business & System Process Flow Diagram
ReceivingPORPOMPOB
RM Inventory Locations
PRVIBIIBL
Material Transfer
RM Inventory Locations
PRVIBIIBL
PTRTRN
Production Staging Locations
PTRTRN
PDPTDPTRN
Production Line
Material HandlingReceiving
Business & System Process Flow Diagram
ReceivingPORPOMPOB
RM Inventory Locations
PRVIBIIBL
Material Transfer
RM Inventory Locations
PRVIBIIBL
PTRTRN
Production Staging Locations
PTRTRN
PDPTDPTRN
Production Line
Material HandlingReceiving
Implemented
Implemented
Business & System Process Flow Diagram
Manufacturing Production Scanning
FGSPTMPTR
Material Transfer
Barcode Printing
FG Inventory Locations
PTR
PRVIBIIBL
STKPTPSLBPGN
Order Picking/Shipping
Production/Finish Goods Inventory
PBLLBL
Business & System Process Flow Diagram
Manufacturing Production Scanning
FGSPTMPTR
Material Transfer
Barcode Printing
FG Inventory Locations
PTR
PRVIBIIBL
STKPTPSLBPGN
Order Picking/Shipping
Production/Finish Goods Inventory
PBLLBL
Implemented
RF Express Data Flow
No intermediate hardware or software is needed.
Receiving/ShippingDock
Production/Shop Floor
Warehouse
QADDatabaseOn Premise,Hosted orOn Demand
Transmit datato QAD
Online, real-time update ofQAD database OR batchupdates using Qxtend
Receive validation
RF Express™for QADEnterpriseApplications
.net or telnetconnection
Capturedata
Printlabels
Hardware Network
802.11b/802.11g/802.11nWireless Backbone
Access Point
Barcode PrinterTerminal
Where are we now?
• 75% reduction in time of data collection • Improved the accuracy of data collection to 100%• Items to pick are in FIFO Order• All Materials are traceable by Lot/Serial• ...
Fact Sheet
Operation Before Current
P.O Receipts 6 Steps30s
4 Steps10s
Transfer with Lot/Serial Change 4 Steps30s
3 Steps5s
Backflush 7 Steps50s
1 Steps5s
Issue-UnplannedReceipt-unplanned
4 Steps20s
3 Steps10s
...
100% Accuracy
Key to Success• Service providers have to know your business
Requirements are clear and accurate• Simplify the process for the End User• Provide as many tools as necessary• Reduce keypad entry• Review the process periodically• ...
Q&A