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EGR System Global TOP Leader
KORENS
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
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1. Company Overview
▶ Headquarter :
: Yangsan-city, Gyungnam, KOREA
▶ Local Office
: Frankfurt, Germany
▶ Established
: Nov. 2012
▶ Plant in China
: Zhangjiagang, China
▶ Established : 2008
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
▶ Local Office
: Troy, MI, US
▶ Established
: Oct. 2013
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1. Company Overview
Headquarter
: EGR Cooler, Tube, Oil Cooler, ATF Warmer
: USD 162M (2013)
: 4% of Sales Amount (2013)
: 620
• Major Business
• Annual Sales Amount
• R&D Investment
• Employees
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
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1. Company Overview
Plant in CHINA
•
•
•
•
•
: Zhangjiagang, China
: 2008
: EGR Coolers (1M), EGR Pipe (2M)
: SAIC, CUMMINS, SOGEFI, HAUTAI, OED, FAW
: EGR Cooler & Tube Assembly Line
Vacuum Furnace / Leak Tester
Location
Established
Production Capacity
Major Customers
Facilities
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
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2. History
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
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3. Certificate
Nov. 2009
Dec. 2006 Ford Q1 Award
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
Quality Certificate Award
Patent
Mar. 2006 Patent : EGR Cooler
Nov. 2006 Patent : Exhaust Gas Recirculation for vehicle
Patent : Exhaust Gas Heat Exchanger
for vehicle
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KORENS 4. Organization
Finance
Auditor
R&D Center Korens
China
Korens
Europe
Korens
USA
Sales Div. Production
Division Quality Div.
Management
Support Div.
Asia
Development
Europe
Development
Domestic
Development
Q.A Team
Q.C Team
SQE Team
Domestic
Sales Team
Overseas
Sales Team
Production
Team
Production
Management
Maintenance
Team
Purchasing
Team
Supplier
Development
Management
Planning
HR Team
Accounting
Team
Strategy
Planning
Finance
Team
CEO
Chairman
CSO
(Chief Security Officer)
Purchasing
Division
CTO COO
(Chief Operating Officer)
Finance Div. Production
Tech. Division
Production
Tech. Team #1
Production
Tech. Team #2
N.A Developed
Analyze
Test Team
Oil Cooler /
Proto Team
Global
Sourcing Team
I.T
Team
P.M Team Environment
Team
Planning
Coordination
Development
Cost
New Tech
Development
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4. Organization : R & D Center
CEO
Pre- Develop -ment
C A E Reliability
Test Proto Team
R&D Director
More than 10yrs
5 ~ 10 yrs
3 ~ 5 yrs
1 ~ 3 yrs
10
12
18
10
Experience Man
Total 50
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
C A D
7 members 6 members 17 members 7 members 13 members
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5. Sales : Annual Turnover
(USD Million)
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
51
102
140 162
240
365
410 Euro-6 Emission Start
2010yr 2011yr 2012yr 2013yr 2014yr 2015yr 2016yr
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6. Sales : Composition
BY PRODUCTS BY CUSTOMER
52%
30%
9% 7% 2%
EGR Module
OIL Cooler
EGR Pipe
Others
40%
7% 4%
38%
4%
3% 2% 1% 1% 0
51% 49% EGR Cooler
Domestic
Oversea
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
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7. Customer Distribution
▶ France
▶ Korea
▶ Germany
▶ China
▶ Turkey
▶ Italy
Customer
▶ Germany
Customer ( 1st Tier )
▶ Italy
▶ Austria
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
▶ North America
Potential Customer
▶ North America
▶ Japan
▶ UK
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OIL COOLER
8. Product Line Up
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
EGR Module
ATF Warmer
EGR PIPE
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9. Products – Mass Product
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
2.2L Diesel
2.5L Diesel
1.7L Diesel
3.0L Diesel
3.0L LP
EGR Cooler (Passenger)
Wavy Fin Type
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EGR Cooler (Commercial)
Wavy Fin Type
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
Heavy Duty 12L
9. Products – Mass Product
Heavy Duty 5L
Heavy Duty 9L
Heavy Duty 12L
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EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
2L Diesel
3L Diesel 2L Diesel
1.9L Diesel
EGR Module
Wavy Fin Type
9. Products – Mass Product
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EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
2.2L Diesel
Gasoline 4.6L 1.6L Gasoline
Diesel 2.5L
Diesel 2.0L
OIL Cooler
9. Products – Mass Product
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9. Products – the others
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
EGR Pipe & Tube
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Layered Core Type
-1.2L
-Can core type
-95*62
-1.5L
-Layered core type
-113.2*177.2
AT Oil Cooler & ATF Warmer
-1.5L
-Layered core type
-113.2*177.2
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
9. Products - Developed
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Batch Type (11 Furnaces)
Continuous Type (5 Chambers)
10. Main Facilities
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
Vacuum Brazing Furnace
2 Cab Brazing
Furnaces
EGR Cooler Module Line
Pipe Line
Wavy Fin forming M/C
EGR Cooler Brazing
Line
Others
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EGR Tube
Oil Cooler
Tube & Fittings
Oil
Return
Tube
2.5M
4M
4M
1M
Annual Capacity
11. Production Capacity
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
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12. Technical Capability : CAD
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
I-DEAS / PRO-Engineer
CATIA / UG
3D CAD Software
All Commercial CAD System is
available
Interface
Check
2D Drawing
3D Modeling
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KORENS
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
FLUENT
Performance analysis
CHT
Analysis
Boiling Analysis
Flow distribution
ANSYS
Thermal Stress
Structural Analysis
Vibration Analysis
FEMFAT
LCF / HCF
Analysis
CFD Analysis : FLUENT
FEA Analysis : ANSYS W/B, FEMFAT
Analysis Software
KORENS has a lot of experience of Fluid – Structure
interface analysis
12. Technical Capability : CAE
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KORENS
Cooler
Test Bench # 1
(Max. Temp. 850℃)
Cooler
Test Bench # 3
Performance Test only
(Max. temp. 550℃)
Cooler Test Bench # 2
(Max. Temp. 650℃)
Cooler
Test Bench # 4
Thermal Shock Test Only
(Max. temp. 550℃)
EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise
Performance Test Bench & Thermal Shock Test Bench
Pressure Fatigue
Test Bench #1
( Water side: 10bar,
Gas side: 50bar,
1.25Hz )
Pressure Fatigue
Test Bench #2
( Water side: 7bar,
Gas side: 7bar,
1.25Hz )
Pressure Fatigue
Test Bench
12. Technical Capability : Test Facilities
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KORENS
Max. Pressure : 5bar
Salt Spray Test Bench
Max. Frequency : 2000Hz
Max. Acceleration : 5bar
Vibration Test Bench
Max. Pressure : 1.5 bar
Max. Flow : 50 lpm
Internal Corrosion Test Bench
Max. Temp : 550 ˚C
Corrosion Test Bench
Temp Range : -40˚C ~ 120˚C
Actuator operating : 1Hz
Environment Test Bench
Engine Application :
Medium duty ~ Heavy duty /
Fouling Validation
Engine Dynamometer
12. Technical Capability : Test Facilities