Manufacturing Group
Shenzhen Shenzhen ·· ChinaChina
Huge manufacturing capacity;Huge manufacturing capacity;Short lead time with quality;Short lead time with quality;
Our value: Made in China with 0 risk.Our value: Made in China with 0 risk.
We have finished 1100 automotive tools, 13 function components (We have finished 1100 automotive tools, 13 function components ( AirventAirvent / / CupholderCupholder), 200 plus part ( Chrome / Double shot) ), 200 plus part ( Chrome / Double shot) projects.projects.
Automotive Tooling/Part & Component SolutionAutomotive Tooling/Part & Component Solution
Business Scope
We focus on automotive tool-based manufacturing.
Stamping & casting partStamping & casting part
Tooling ( Prototype, Production)Tooling ( Prototype, Production)
Plastic & Rubber PartPlastic & Rubber Part
++ ++
Mechanical DesignMechanical Design
Industrial DesignIndustrial Design Process DesignProcess Design
Tool PlanTool Plan
Validation PlanValidation Plan
Manufacturing PlanManufacturing PlanPart/Component ProductionPart/Component Production
Production Tool/Gauge/FixtureProduction Tool/Gauge/FixturePrototypingPrototyping
Prototype ToolPrototype Tool
DesignDesign EngineeringEngineering ManufacturingManufacturing
Business Scope
We focus on automotive tool-based manufacturing.
Success Case—Mold 1
Rear Console - 18 sets
Front Console - 33 sets
D472—Lincoln Crossover Due for 2009MY
3 project managers, 15 project engineers, 90 mold designers, 300 tool workers, 12 tool shops work together to complete the program—71 sets molds.
• Total mold: 71 sets;• T1 lead time: 7 weeks
Short time with qualityShort time with quality
Unlimited manufacturing capacityUnlimited manufacturing capacityOutlet - 20 sets
Console---16 sets
IP TRIM—21 sets
Outlet---32 sets
D385—2008 Lincoln MKS
Short time with qualityShort time with quality
Success Case—Mold 2• Total mold: 69 sets;• T1 lead time: 8 weeks
Unlimited manufacturing capacityUnlimited manufacturing capacity3 project managers, 15 project engineers, 80 mold designers, 250 tool workers, 12 tool shops work together to complete the program—69 sets molds.
D258—2010 Ford Taurus
Console—24 sets
IP TRIM—25 sets
Outlet--18 sets
Short time with qualityShort time with quality
Success Case—Mold 3
Unlimited manufacturing capacityUnlimited manufacturing capacity
• Total mold: 67 sets;• T1 lead time: 35 days
3 project managers, 12 project engineers, 90 mold designers, 230 tool workers, 15 tool shops work together to complete the program—67 sets molds.
D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 Register
GM Pontiac 2007 G6Code Name: GMX381
SGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 1
Ford Flex 2009Code Name: D471
D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 RegisterSGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 2
Lincoln MKSCode Name: D385
D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 RegisterSGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 3
Ford Edge Code Name: U387
D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 RegisterSGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 4
Lincoln MKT Crossover SUVCode Name: D472
D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 RegisterSGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 5
Ford Five HundredD258
D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 Register
SGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 6
Code Name: GMX 354D471 RegisterD471 RegisterD385 RegisterD385 Register
U387 RegisterU387 Register
GMX 381 RegisterGMX 381 Register
D472 RegisterD472 RegisterD258 RegisterD258 RegisterSGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM
Success Case—Function Compnent 7
SGM REGAL
CTR LH/RH Chrome Ring
O/B LH/RH Chrome Ring
CTR LH/RH Chrome Ring
O/B LH/RH Chrome Ring
Shifter Ring mold only (New)
Chrome Shifter Ring (New)
Cluster Tunnel F-door RH
F-door LHR-door RH
R-door LH
Premium OB&CTR Inserts
Base OB&CTR Inserts
BASE IP Trim 6 Gauge Chrome RingsConsole Chrome Inserts
Denali ConsoleChrome Ring
Denali ConsoleChrome Lid Latch Insert
Denali ConsoleChrome Button
Cupholder Ring
Chrome chickletfor TAMBOUR DOOR
Cupholder TrimRing (Heat Stake)
Chrome Ring
Vane Knob Insert OB
Knob Insert CTR
insert
chrome ring plate shifter chrome ring
cupholder chrome ring (with mylar)Latch Paddle
Latch Pawl
Chrome Ring IGNITION SWITCHBZL CHAR
IP FLEX
Success Case—Chrome Part
Thumb Wheel
Tambour Door
Tambour Door
Success Case—Double Shot Part
Success Case—Vacuum Forming
Success Case—Stamping Die
Success Case—Stamping Part
• Business Model• Team• Manufacturing Resources• Standard & Work Flow• Information Technology Power
Why we can ?
Our value: Made in China with ZERO risk.Our value: Made in China with ZERO risk.
Business Model
OperationOperation Marketing & SalesMarketing & Sales
SourcingSourcing
Design & EngineeringDesign & Engineering
Project ManagementProject Management
LogisticsLogistics
QualityQuality
ProductionProductionFacilitiesFacilities
Mold makingMold making
Molding/Stamping/CastingMolding/Stamping/Casting
OEM/ODMOEM/ODM
BusinessBusiness Core TeamCore Team IT IT
Integrating the most experienced & excellent HR all over the world into I-Tooling to build the core team (PM; Engineering; Quality…) to operate the tool making business
Integrating the Various & Plentiful local making sourcing to build our huge making capability.
I-Tooling core team compensates the weakness (Market/Engineering/ Management/ Manufacture/Finance) of the various makers to satisfy customer’s progressive requirement.
Information Technology supports the traditional tool making business
IMGIMG
Design Team
Product and Tool Designer (12 employees):
Didier Hurier Technology & Market Consultant-20 years in the group Sommer Allibert from France (now Faurecia)-10 years in production , injection from 150 tones machines to 6000 tonesmachine 300 people, Mold shop 50 people-3 years technical director of Division , France, UK, Spain-3 years managing director of Plastic parts factory-4 years managing director of division , France, USA, Korea (joint venture)Run own company and mold shop in France, Since 5 years he was Europe President for Yudo with his own agency for France, considered in France as one very good injection and mold expert ; Now become one member of IMG team.
Vig, Iuliu Deputy General Manager of Everwill for Engineering & Manufacturing
12 years of North American professional experience in Air Registers Development, Engineering and Manufacturing. Former PMP Engineering Manager and Manufacturing Director for Air Registers.
Mr.Degen, Rudi Project Manager 40 years of general tooling knowledge and In depth conceptual knowledge of Mold Manufacturing
Hot Runner skills in the container, automotive fields and successful aplications in all engineering resins
Truly global professional working with and within Honda, Toyta, Ford, Chrysler and GM
Proven problem solving skills coupled with R&D ideas for new product enhancements
Mr. Anderson Rod Director of Sales & Marketing Over 20 years experience in Automotive parts manufacturing, part design & engineering, project management and tooling.Mr. Anderson has extensive plastic part design &
Engineering experience with several patents registered in Canada and U.S. Product design
and tooling experience includes plastic injection molding, metal stamping, die casting, and all
aspects of part assembly and finishing.Management and guidance to team of over 100 Engineers, Designers, and Sales persons has
been the main function for the recent past years.History of direct working relationships with,
Honda, Toyota, Mercedes, Ford, GM, Chrysler, Delphi, Magna and other Tier 1 suppliers.
Project Management Team
Open IssuesT-FMEA
Program Team (48 employee):12 Program Managers--- more than 15 years tool making experience24 Program Engineers---more than 6 years tool making experience12Program Assistants ---good communication in English
Timing
Engineering Team2 Tool Design Dep.2 Product Design Dep.40 Tool Designers
Tool Design Dept. Part Design Dept.Tool Design Approval
CAE/ Mold flowCAD/ Mold design Tool Design Standards
R&D Dept.
Quality Control Team
Quality Dep.: Mold: 10 QA/QC: Assure tool making Quality3 Process Engineers: Assure tool Run-rate QualityProduct: 16 QA/QC, 25 QC operators: Assure part Production quality.
CMM Projector
ISO 9001TS 16949Certified
Documents: Steel Certification; CMM Reports; Process Reports; Tool Approval…
Mold Tryout Center: 80T to 660T
Various & plentiful tool making sourcing
Hungry Wolves
40 facilities will get involved in your project.
Tooling Molding Coating Stamping Casting
Fully owned
(1)
JV
(5
)
Contractor
(12
)
Fully owned
(2)
JVt
(3
)
JV
(1
)
Contractor
(10
)
Contractor
(1
)
Fully owned
(1)
Tool Shops
WirecutWirecutCNCCNC EDMEDM
Various machines enable us to complete all kinds of moulds of automotive interior parts in a short lead time.
Capacity can be expanded fast and unlimitedly in our Business Model, while the Quality, Lead Time, Cost are under the control completely.
EDM (double head)EDM (double head)
Working site
Function Component Production
Molding ShopMolding Shop
Mold ShelfMold Shelf MixerMixer CrasherCrasher
Two shot Machine, up to 400TTwo shot Machine, up to 400T
Injection MachineInjection Machine
Molding Machine, up to 400TMolding Machine, up to 400T
Various machines enable us complete all kinds of moulds of automotive interior trim parts in a short lead time.
Capacity can be expanded fast, while the Quality, Lead Time, Cost are under the control completely.
More information please see Machine List.
Founded in 2003
Stamping
Product DesignProduct Design
Process DesignProcess Design
Tool, Gauge, FixtureTool, Gauge, Fixture
DVDV
TeamTeam
Work Flow
Material, Outsourcing partMaterial, Outsourcing part
PV, Pre ProductionPV, Pre Production
SOPSOP
Project ManagementProject Management
From concept design to SOP, 3-4 months.
PlanPlan
DesignDesign
BuildBuild
DeliveryDelivery
TryoutTryout
• IMG’s core competence is TOOL, which is the core for tool-based part production as well;• Prototype part can be work out within 7 days by our fast prototyping technology , which enable customer to put the new product on market in short time.
Work Flow
Project ManagementProject Management
Product DesignProduct Design
Process DesignProcess Design
Tool, Gauge, FixtureTool, Gauge, Fixture
DVDV
TeamTeam
Material, Outsourcing partMaterial, Outsourcing part
PV, Pre ProductionPV, Pre Production
SOPSOP
3D Math Input3D Math Input
Design ReviewDesign Review
3D3D Detailed DesignDetailed Design
Layout DesignLayout Design
Design ReviewDesign Review
Concept DesignConcept Design
ReviewReview
2D Drawing2D Drawing
BOMBOM
MoldflowMoldflow, TFMEA, TFMEA
Detailed design and review, expertise and technology will avoid 95% failures.
Work Flow
Project ManagementProject Management
PlanPlan
DesignDesign
BuildBuild
DeliveryDelivery
TryoutTryout
Product DesignProduct Design
Process DesignProcess Design
Tool, Gauge, FixtureTool, Gauge, Fixture
DVDV
TeamTeam
Material, Outsourcing partMaterial, Outsourcing part
PV, Pre ProductionPV, Pre Production
SOPSOP
Steel PurchaseSteel Purchase
Cavity Polishing
Cavity CNC
Cavity EDM
OTSOTS
Cavity steel IQC
Core steel IQC
More than 40 nodes in the work flow of project management are entirely controlled in real time by IMG’sproprietary information system.
Work Flow
Project ManagementProject Management
PlanPlan
DesignDesign
BuildBuild
DeliveryDelivery
TryoutTryout
Product DesignProduct Design
Process DesignProcess Design
Tool, Gauge, FixtureTool, Gauge, Fixture
DVDV
TeamTeam
Material, Outsourcing partMaterial, Outsourcing part
PV, Pre ProductionPV, Pre Production
SOPSOP
Africa
W. Europe
N.A.
E. Asia
E. Europe
Customer can get the real time data of project by access the internet.
S.E. Asia
Oceania
IT Support
IT SystemIT System
ERP II--M3M3II--M2M2
OC Operation Center
PlantPlant
IMGIMG
DEC Data Exchange CenterCustomerCustomer
IT Platform
ERPERPECSECS
OnlineOnlineEEnterprise nterprise RResources esources PPlan Systemlan System
DData ata EExchange xchange CCenterenterEEngineer ngineer CCollaboration ollaboration SSystemystem
DECDEC Video MeetingVideo MeetingCustomers and project managers registered on the DECcan get the real time data to monitor their projects.
ECS (Engineering Collaboration System) is a an internet instant communication tool, by which parties of project can communicate with each other, while 3D model can be showed and interactively transformed, that’s convenient and efficient for technical discussion.
ERP I-M3/I-M2 is a professional ERP system for mold-making to manage tool shops.
Video Meeting a professional online
service system
Enable running 300 tools at the same time
Why can we save money for you?
15-20% Save! Innovation of SCMZero Risk!+ =
• Save Audit cost:Only audit IMG, We guarantee the quality & timing for you.
• Save communication & travel cost:“One Stop Service”; You touch only with IMG.
• Save purchasing Cost:“Hungry Wolves” -- never care the poor or difficult works.
• Centralized purchasing & Logistics
Competitive
Lead Time(T1): Only 10 weeks
Tryout Times: only 3
Cav.Runner System:Action:
Press (T):Mold Size L-W-SH (mm)
Lead time :
Material Spec.:
Hot to Cold20PP
280010 Weeks:
1:
2133.6x1422.4x1061.6
Tool weight: 25.13Tons
Panel Qtr Trim RH
Mold size: 2133.6X1422X1061.6
We built the large tools in short time
Competitive
Part
Cav.Runner System: Hot
11Dylark603 x 275 x 1731303 Weeks:
1
Action:
Press (T):Mold Size L-W-SH (mm)
Lead time :
Material Spec.:
LOWER RETAINER
Prototype Mold
Lead time is only 21 days
Cav.Runner System: Hot
4ABS1016*711*8954606Weeks:
1
Action:
Press (T):Mold Size L-W-SH (mm)
Lead time :
Material Spec.:
Mold
Part
3D Model
INNER BIN
The most difficult Action
Production Mold
We built the most difficult tools in short time
Cav.Runner System:
NOPC-ABS
4 Weeks:
1
Action:
Press (T):Mold Size L-W-SH (mm)
Lead time :
Material Spec.:
Part
3D Model
Competitve
We made the outlet tools in 30 days; Tuning to PPAP in 40 days
Part
Mold
Cav.Runner System: Cold
NOPOM
80
12
Action:
Press (T):Mold Size L-W-SH (mm)
Lead time :
Material Spec.:
CONSOLE HOUSING
CONSOLE STRIPS & LINKS
Hot:
12021.65"x19.7"x24.37"
17.71"x11.81"x13.85"
4 Weeks
OutletOutlet
Cav.Runner System:
6 Weeks
1+1
Action:
Press (T):Mold Size L-W-SH (mm)
Lead time :
Material Spec.:
Part3D Model
Tambour Door
Cold
200
ABS1524x1079.5x1055.31
No
Double Injection
few shop can build the Tambour Door tool in China
Competitive
GMT900—2007 Chevrolet Silverado
Totally 13 sets tools;Mold making lead time: 5 weeks.2 PM managers, 8 project engineers, 10 tool designers, more than50 workers, 3 tool shops are involved for this project;
Other Success Case
GMX381— Pontiac 2007 G6
• Totally 5 sets tools;• Mold making lead time: 4 weeks.• 1 PM managers, 2 project engineers, 5 tool
designers, more than 30 workers, 1 tool shops are involved the project;
Other Success Case
RT—2008 Chrysler
• Totally 15 sets tools;• Mold making lead time: 7 weeks.• 1 PM managers, 3 project engineers, 18 tool
designers, more than 80 workers, 3 tool shops are involved the project; Mold weight:25T; Molding machine:2800T
Other Success Case
C170 2008-Ford Focus
• Totally 14 sets tools;• Mold making lead time: 5 weeks.• 1 PM managers, 3 project engineers, 15 tool
designers, more than 75 workers, 2 tool shops are involved the project;
Other Success Case
• Failure in Australia, 12 tools have been rebuilt by i-tooling.
• Lead time: 8 weeks
D471D471—Ford-Flex
Export to FORD North America
Outlet—49 tools(5 styles)
Console—12 tools
Other Success Case
Other Success Case
SGM GMX 354 SWB CNSL/EPB
• Totally 4 sets tools.• Mold making lead time: 4 weeks.• 1 PM managers, 3 project engineers, 4 tool designers, more than
30 workers, 2 tool shops are involved the project.
Function component: Cup holder
Customer
CONTACTS
Thank you.Thank you.
Contact : Tony YangContact : Tony YangPosition: General Position: General ManagerManager
Tel: +86 755 61551006Tel: +86 755 61551006Fax:+86 755 81728869Fax:+86 755 81728869Cell phone:+86 Cell phone:+86 1350280395513502803955
EE--mail: mail: [email protected]@i--tooling.comtooling.comWebsite: Website: http://www.ihttp://www.i--tooling.comtooling.comPost Code: 518104Post Code: 518104Add. : Shenzhen, Guangdong, P.R. ChinaAdd. : Shenzhen, Guangdong, P.R. China