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Dyneo® solutions
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• Energy saving challenges
• The Dyneo® drive system offer for the process’ optimization
• Dyneo® Range portfolio
• Support and Service
• The Dyneo® solutions within the applications
Dyneo® solutions
Energy saving challenges Worldwide energy consumption Global cost of an electric motor over 10
years
SERVICES SECTOR INDUSTRY SECTOR
Energy
Maintenance 3% Initial cost 2%
Electric motors
Leroy-Somer's strengths: technology and a solution approach
European standards focus on the efficiency of the whole system Impossible d'afficher l'image. Votre ordinateur manque peut-être de mémoire pour ouvrir l'image ou l'image est endommagée. Redémarrez l'ordinateur, puis ouvrez à nouveau le fichier. Si le x rouge est toujours affiché, vous devrez peut-être supprimer l'image avant de la réinsérer.
IE2 IE3 IE1 IE4 and IES
Motor efficiency classes
Energy efficiency and variable speed
Energy optimization: High-efficiency fixed speed and variable speed solutions
kWh: electricity consumption
Leroy-Somer’s strengths: technology and system approach
Energy saving and environment
• Energy saving challenges
• The Dyneo® drive system offer for the process’ optimization
• Dyneo® Range portfolio
• Support and Service
• The Dyneo® solutions within the applications
Dyneo® solutions
Dyneo®: the concept Our high efficiency Dyneo® solution combine together permanent magnet motors and variable speed technologies. l Proven high efficiency exceeding IE4 and NEMA Super Premium
requirements l Robust design based on Induction Motor components
l Unrivalled expertise with the world largest installed base
l Quick return on investment and reduced Total Cost of Ownership
l Express availability as an answer to uninterrupted production concerns
Dyneo®: the concept Drive system combining Permanent Magnet motors with variable speed drives
2001
Leroy-Somer, world-leader for high power industrial Permanent Magnet drive system
Permanent Magnet motors LSRPM-
PLSRPM 0,75 kW to 500 kW
2008
Powerdrive Sensorless mode
2006 2013
Unidrive M range 0,25 kW to 2800 kW
2014
Express availability of our Drive Systems
Unidrive M600 Sensorless mode
Powerdrive range 45 kW to 2800 kW
2005 2007
Dyneo®
Patent
2015
Powerdrive MD2 Ready to use solution
Powerdrive F300 Fan, pump and
compressor
1500 rpm motors range with standard IEC
mechanics
Dyneo® : The assets
Optimized and qualified drive system solutions l Lower servicing and
maintenance costs l Optimum performances
Integration l Interchangeability with the new
range 1500rpm, IEC mechanics l Compacity l Low weight l Adaptability
Higher performance • Energy savings / Energy
efficiency / ROI • Torque guaranteed on an
extended speed range • Higher maximum speed
Easier maintenance • Reduced maintenance
costs • Higher lubrication intervals
Higher efficiency than induction motors
Shorter Return On Investment compared with Induction Motors used in Variable Speed
LSRPM
Saving energy
Performances
Constant efficiency over the whole speed range
Motor efficiency 4poles, Nominal torque, 1500 min-1 on drive
Speed Induction Variable speed Dyneo®
300 79% 91,30%
750 88% 93,90%
1500 91,50% 94,80%
0,00% 10,00% 20,00% 30,00% 40,00% 50,00% 60,00% 70,00% 80,00% 90,00%
100,00%
150
300
450
600
750
900
1050
12
00
1350
15
00
Induction VS
DYNEO
Dyneo® motors = Guaranteed torque over the whole speed range
Dyneo® motors = simple and efficient product for high torque values at a higher speed
Torque performance
Performances
Gamme 3000 - De 0 à 3000 min¯¹
Gamme 1500 - De 0 à 1500 min ¯¹
Thermal curves in continuous duty S1 without forced ventilation
For a fixed torque, the Dyneo® motors are designed for operating at higher speed compared to the equivalent AC frame size.
- To match motor speed to machine speed.
- To increase the machine performances.
High maximum Speed
Performances
The range is available in two variants in order to meet the needs of customers, whether users or manufacturers: - Interchangeable: the 1500 range is available with an standard IEC dimensions
identical to asynchronous motors with the same power rating - Compact range: Permanent magnet technology also makes it possible to offer
significantly lighter and smaller compact versions, that are particularly beneficial to OEMs.
The range in two variants
Performances
1500 rpm range with standard IEC mechanics
Easy upgrade of the existing installations towards high efficiency drive systems
- Enhancement of the range with the standard mechanics
dimensions (frame size, shaft) - Easy replacement of an induction motor - Short delivery time proposed
Interchangeability
Performances
355 frame size cast iron housing 2 poles / 250 kW
1400 kg LSRPM 280 SC
3000 series 220 kW 330 kg
High Power to Weight ratio of PM technology Wide power range with aluminium housing
For an equivalent torque value, the Dyneo® motor is 3 times lighter than the Induction Motor
Savings on machine costs
Savings on transportation costs
3 times lighter!
Compacity
Performances
Thanks to a mechanical design identical to the LS standard range, Dyneo® range can be fitted with all the STD options (speed feedback, protection etc.).
Thanks to its compactness, Dyneo® motors can be easily integrated into the machine : - gain on the overall assembly frame size
Flexibility
Performances
• With the higher speeds available with the Dyneo® motors, speed increasing interfaces are no longer needed (multiplier, pulleys and belts, …) therefore making more savings in terms of maintenance. • Compared with induction technology, the Dyneo® motors design guarantees extended lubrication intervals.
hours
Re-lubrication interval comparisons
Lower maintenance costs
Performances
Induction
LSRPM
Dyneo® :
Extended lubrication
intervals
Optimized and qualified Dyneo® solution
LSRPM • IEC Standard • IP55 aluminium housing and frame • Simple to mount and integrate in a wide variety of machines
PLSRPM • IEC Standard • IP23 • Highest Power to Weight ratio of the market
Powerdrive MD2 • Suitable for all environments and processes • Includes compact drive modules for integration into a system, as wall mount drives or as a pre-engineered cabinet drive.
• Free standing
Unidrive M • Designed for demanding industrial applications • High level of functionality, flexibility and performance • Easy integration into cabinets
Sensorless mode : the advantages Save wiring time and cost - No encoder connection - Cable cost saving - Easier installation on site and set-up
Better reliability - Elimination of noise disturbance related to the encoder
- No sensitiveness to the vibration constraints of the machine
- Less cable connection
Targeted applications LSRPM – F300 sensorless - Quadratic torque applications, ventilation and centrifugal pump
Pump Ventilation
• Energy saving challenges
• The Dyneo® drive system offer for the process’ optimization
• Dyneo® Range portfolio
• Support and Service
• The Dyneo® solutions within the applications
Dyneo® solutions
Self-locking Structure rotor without glue or lacing: LS Patent
Radial assembly Ideal to minimize any risk of demagnetization
High Power to Weight ratio using Permanent Magnets rotor
Patented design Reduction of the rotor losses Decrease the bearing temperature rise for a longer lifecycle
• IEC motor for use with standard Induction Motors interfaces • Aluminium housing with cast iron shields
• Frame 90 to 315
• Based upon an IP55 design as LSES or LSMV IE3 ranges
6000 min-1
LSRPM : range of permanent magnet motor 0.75 à 350 kW
The PLSRPM Range
• IEC motor for direct replacement with standard induction motors • Aluminium or steel housing with cast iron shields
• Frame 315
• Based upon an IP23 design as PLSES ranges
375 min-1 6000 min-1
The PLSRPM Range PLSRPM : range of permanent magnet motor
325 to 500 kW
• Energy saving challenges
• The Dyneo® drive system offer for the process’ optimization
• Dyneo® Range portfolio
• Support and Service
• The Dyneo® solutions within the applications
Dyneo® solutions
Optimising Energy
> Customer benefits - Single contact for all operations - Energy optimisation experts - Advanced technology portfolio - Performances guarantee - Compliance with standards
> Customer service - Diagnostic - Advice & recommendations - Turnkey installation program - Commissioning - Performance contract
Energy saving certificate
Depending on the countries
Energy savings advisor Evaluate now your Energy Savings! A simple but powerful and interactive app that allows to quickly evaluate the energy savings achievable thanks to our high efficiency motors and drives solutions. Energy Savings Advisor app enables to compare various scenarios taking into account specific requirements and visualize the expected savings for your applications. To access the Energy Savings Advisor app, go to www.emersonindustrial.com/esa or scan the QR-code.
Configurator
Express availability • Delivery times ex works: 5, 10 or 15
working days
• Uninterrupted security of supply • Well-ordered scheduling of installation
upgrades
Documentation Available documentation • Dyneo® Express availability
• Dyneo® Solutions (ref. 4979)
• Technical catalogue LSRPM – Powerdrive MD2 (ref. 5006)
•Technical catalogue LSRPM – Powerdrive F300 (ref. 5268)
• Technical catalogue LSRPM - Unidrive M (ref. 5034)
The Swedish Energy Agency, a government agency, has conducted some tests on different manufacturers motors, in various efficiency classes, when used with variable speed. Results are : l The agency’s test laboratory ranked Dyneo® motors & drives solutions as the best in
class of high efficiency category l It highlighted the energy saving benefits of using our optimized motor & drive solutions
as they have been engineered specifically to work together. (Better results when choosing our motors + drives package than our motor + drive from competitors).
l It also proved how Dyneo® improves efficiency by an equivalent of more than one entire class better than its best competitor’s products and close to three efficiency classes above IE3 induction motors in the pump example
l Higher differences in compressors applications as it keeps its superior efficiency across the full speed and load ranges.
More details on http://www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/News/press-releases/Pages/EMERSON-DRIVE-AND-MOTOR-TECHNOLOGY-COMMENDED-BY-SWEDISH-ENERGY-AGENCY.aspx
Dyneo® recognized as best in class by the Swedish Energy Agency
Press
• Energy saving challenges
• The Dyneo® drive system offer for the process’ optimization
• Dyneo® Range portfolio
• Support and Service
• The Dyneo® solutions within the applications
Dyneo® solutions
Motor technology is becoming a real differentiating factor within the application
Refrigeration
Industry Sector Energy used for Refrigeration
Cold Storage 85%
Frozen food 60%
Chiled ready meals 50%
Confectionery 40%
Breweries 35%
Liquid milk processing 25%
Energy consumption is by far the largest cost Centre of a refrigeration plant
Very High Efficiency Variable Speed Solution : thanks to PM motor to save tons of C0²
Seasons influence the refrigeration need (outside temperature & activity)
Winter Spring Summer Autumn
• Improve the COP* with high-performance solutions
• Integrate intelligent control to reduce electricity consumption
*Coefficient Of Performance
Refrigeration
Total cooling capacity of 1300 kW Before changing the process
With Dyneo® solution
LSRPM 315 / 390 kW / 3600 min-1 Powerdrive Type MD2 470T
• Fixed speed control operation by the controller via drawers • Motors IP23 - 3000 min-1
Annual energy savings • 23% of the power output : 800 000 kWh / year
Other gains
• Less wear drawers compressors • Reduction of reactive power consumption • Gain on the use of the auxiliaries such as pumps and fans • Increased COP���• Reduced electrical Subscription
l Gain on energy consumption: 800,000 kWh / year
hence € 40,000 and ROI <12 months
l CO2 saving: 80 Tons / year
Cold storage and freezing
• Constant torque • High efficiency • High speed
4500 min-1
See how Torque remains constant over a large speed range
See how Efficiency remains high over a large speed range
Compressor
Thermal curves in continuous duty S1 without forced ventilation
• Optimize electricity consumption according to the demand for compressed air
• Offer the most compact products to reduce the size of the equipment
Compressors
• Avoid starting up an additional compressor (Cascades M / Es)
• Increased of the compressor efficiency from 5 à 10% compare to Variable Speed Asynchronous solution
• Compatibility in frame size
• Energy saving / INCREASE COP
• Less wear of the drawer and the overall compressor
Refrigeration compressors
4 LSRPM 250 SE 190 kW / 3600 min-1
Cold Compressors
Plastic extrusion
Ex : Typical blown film extrusion line
The extrusion is a continuous process for shaping the material into a section of constant cross-section
Around 1/3 of the energy consumed on a site where main activity is plastic extrusion
is assigned to the main motor of the extruder.
Energy use distribution at the machine levelSource : Film & Sheet extrusion magazine, Sept.2013
Energy distribution across a typical extrusion siteSource : Film & Sheet extrusion magazine, Sept.2013
Plastic film extruder
Power: 15 HP to 400 HP, 1800 min-1
More than 30 installations completed: new lines & modernization of DC motor equipment Continuous 24/7 operation Speed and load depend on the product to be manufactured: - Average load: 60% rated load - Average speed: 60% rated speed
Compare to an AC solution AC on drive
ROI <12 months
Dyneo® solution • significant energy gains • Reduced maintenance • Increased productivity • Protection of the machine mechanics • Interchangeability
Rubber extruder New installation, Dyneo ® user prescription to OEM
Energy savings for the user, ROI <12 months
Gain on weight & compactness for the same HA
Overload capacity adapted
Dyneo® solution
1500-1 LSRPM 315 220kW Powerdrive MD2 270T
Proposed solution by the OEM AC Motor with drive
4P HA315 200kW IP55 with Forced Ventilation
Water treatment
• Optimize the cost of water treatment through constant adaptation of Speed/Power consumption
• Get rid of energy-intensive control components (valves, etc.)