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Slide 1
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WW OPS-01 Consistent and FlexibleBatch Execution with WonderwareInBatch
Dirk KozianProduct Manager
Michael SchwarzProduct Marketing
@InvensysOpsMgmt / #SoftwareRevolution
/InvensysVideos
social.invensys.com
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
Dirk KozianProduct Manager
Michael SchwarzProduct Marketing
/Wonderware
/company/Wonderware
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What is Wonderware InBatch?
InBatch is control system independent Batch Management Software,designed to effectively Model and Automate Batch Processes
Successfully used, globally for nearly two decades:
• 1000+ installations globally• Verticals: Pharmaceutical, Life Science, Healthcare, Chemical,
Petrochemical, Food & Beverage, Construction materials etc.• Long term domain expertise in Ecosystem and Employees• Used with all major PLC brands and Foxboro I/A Series DCS• Area of continuous Investment and Industry Standard Support
Slide 3
InBatch is control system independent Batch Management Software,designed to effectively Model and Automate Batch Processes
Successfully used, globally for nearly two decades:
• 1000+ installations globally• Verticals: Pharmaceutical, Life Science, Healthcare, Chemical,
Petrochemical, Food & Beverage, Construction materials etc.• Long term domain expertise in Ecosystem and Employees• Used with all major PLC brands and Foxboro I/A Series DCS• Area of continuous Investment and Industry Standard Support
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Wonderware InBatch StrengthsInBatch software excels at automating the simplest to the most complex
batch processes or when demanding high flexibility in recipe creationand modification.
• Empowers Process engineersto rapidly implement recipe changes ornew product recipes
• Maximizes production throughputthrough its multi-stream, multi-productbatch execution and automation capabilities
• Reduces compliance costwith a comprehensive electronic batch record,material genealogy, security system event trailand large set of reports
Slide 4
InBatch software excels at automating the simplest to the most complexbatch processes or when demanding high flexibility in recipe creationand modification.
• Empowers Process engineersto rapidly implement recipe changes ornew product recipes
• Maximizes production throughputthrough its multi-stream, multi-productbatch execution and automation capabilities
• Reduces compliance costwith a comprehensive electronic batch record,material genealogy, security system event trailand large set of reports
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What is Wonderware InBatch?InBatch is Flexible Batch Management Software Designed to Model andAutomate Batch Processes• Model-based - Easy recipe creation - Consistent with ISA-88• Beyond ISA-88 - Connection & Transfer Management• Recipe import/export/version history using• Comprehensive production history
- Electronic Batch Record and Material genealogy, Web-based reports• Scalable System Architecture – single node to large systems,
integration to Wonderware System Platform• Efficient Batch supervision and governance including
standard operating procedures for manual ops• Security options and FDA CFR21 Part11 compliance• Built-in Hot Redundancy concepts• Supports Virtualization with High Availability and Disaster Recovery
Slide 5
InBatch is Flexible Batch Management Software Designed to Model andAutomate Batch Processes• Model-based - Easy recipe creation - Consistent with ISA-88• Beyond ISA-88 - Connection & Transfer Management• Recipe import/export/version history using• Comprehensive production history
- Electronic Batch Record and Material genealogy, Web-based reports• Scalable System Architecture – single node to large systems,
integration to Wonderware System Platform• Efficient Batch supervision and governance including
standard operating procedures for manual ops• Security options and FDA CFR21 Part11 compliance• Built-in Hot Redundancy concepts• Supports Virtualization with High Availability and Disaster Recovery
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Flexibility gained by managing thecomplexity – Process Model
The Plant contains• People, Equipment & Materials
The Process Model defines• Equipment Resources• Capabilities• Relationships to other Equipment
Resources
The Recipe combines• Header
• Equipment
• Formula
• Procedure
How to get the most out ofthe “Plant” ?
Slide 6
The Plant contains• People, Equipment & Materials
The Process Model defines• Equipment Resources• Capabilities• Relationships to other Equipment
Resources
The Recipe combines• Header
• Equipment
• Formula
• Procedure
How to get the most out ofthe “Plant” ?
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Batch Management
Recipe Management
Batch Management Systemsare traditionally composedof two subparts:
One assuring the creationand configuration of therecipes, and;
The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.
Slide 7
Batch Management
Batch ExecutionManagement
Batch Management Systemsare traditionally composedof two subparts:
One assuring the creationand configuration of therecipes, and;
The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.
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InBatch Model ExtensionISA- 88 Modeling
Units
Processes
Connections
Transfers
Enhancing the ISA-88 Model to enhanceflexibility through recipe modeling
Slide 8
Processes
Process Phases
Process Parameters
Transfers
Transfer Phases
Transfer Parameters
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Increases the ISA88 based graphicrecipe modeling and executionConnections and Operation/actions of connections (Transfer phases)
following the ISA88 model enable out of the box capabilities in theRecipe editor and Batch execution logic
Benefits:
Easier Recipe modeling with single transfer phases in recipewith options for automatic or operator connection/targetselection (incl. source/target validation)
Connections are allocated and used for arbitration inBatch scheduling to optimize concurrent Batch management
Full detailed material tracking and reporting out of the box
Slide 9
Connections and Operation/actions of connections (Transfer phases)following the ISA88 model enable out of the box capabilities in theRecipe editor and Batch execution logic
Benefits:
Easier Recipe modeling with single transfer phases in recipewith options for automatic or operator connection/targetselection (incl. source/target validation)
Connections are allocated and used for arbitration inBatch scheduling to optimize concurrent Batch management
Full detailed material tracking and reporting out of the box
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Describing the Process:Using the Recipe Editor
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Batch Management
Recipe Management
Batch Management Systemsare traditionally composedof two subparts:
One assuring the creationand configuration of therecipes, and;
The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.
Slide 11
Batch Management
Batch ExecutionManagement
Batch Management Systemsare traditionally composedof two subparts:
One assuring the creationand configuration of therecipes, and;
The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.
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Batch Scheduling
Slide 12
When the batch size entered is greater than the definedmaximum batch size of the recipe, the Batch Scheduler opens adialog box to confirm the splitting into multiple batches.
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Batch Execution and SupervisionInBatch directs andsupervises the batchprocessing.
Based on the recipeprocedure, InBatchvalidates andactivates phases torun after parameterdownload.
InBatch alsointerfaces with thebatch displaysenabling interactionon the batchesrunning in the system.
Slide 13
InBatch directs andsupervises the batchprocessing.
Based on the recipeprocedure, InBatchvalidates andactivates phases torun after parameterdownload.
InBatch alsointerfaces with thebatch displaysenabling interactionon the batchesrunning in the system.
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Batch History and Reporting
• InBatch records all batchexecution related informationinto a MS SQL Server database(MS SQL 2102 supported andincluded) and includes store &forward for uninterrupted batchrecords.
• InBatch leverages WonderwareInformation Server (included)with 26 Batch executionrelated (SSRS*) reportspublished.
Slide 14
• InBatch records all batchexecution related informationinto a MS SQL Server database(MS SQL 2102 supported andincluded) and includes store &forward for uninterrupted batchrecords.
• InBatch leverages WonderwareInformation Server (included)with 26 Batch executionrelated (SSRS*) reportspublished.
*MS SQL Server Reporting Services
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InBatch Recipe Compare Capabilities
Slide 15
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InBatch Flexible Architecture
• Scalable – from Single node to multi (redundant) Server/multi Client
• Standalone or integrated in Wonderware System Platform
• Control System independent via state interface and DA servers
• Different levels of security (standalone or integrated) and electronicsignature to fulfill 21CFR Part 11 requirements
• Open Batch History database (MS SQL Server) and ArchestrA Reports(SSRS based) via Wonderware Information (Web) Server
• API‘s for advanced or custom recipe management or automation
Slide 16
• Scalable – from Single node to multi (redundant) Server/multi Client
• Standalone or integrated in Wonderware System Platform
• Control System independent via state interface and DA servers
• Different levels of security (standalone or integrated) and electronicsignature to fulfill 21CFR Part 11 requirements
• Open Batch History database (MS SQL Server) and ArchestrA Reports(SSRS based) via Wonderware Information (Web) Server
• API‘s for advanced or custom recipe management or automation
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InBatch System Architectureswithout Wonderware System Platform
InBatchServer(s)
InBatchHistorian
&Web Reports
RedundantInBatch
Server(s)
Slide 17
PLC -I/A Series DCS
InBatchHistorian
&Web Reports
RedundantInBatch
Server(s)
Reporting ClientsBatch DEV/RT Clients
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Flexible and powerfulbatch management capabilities
InBatch, Batch management integratedwith your Control System of choice
Slide 18
Phase 1
Phase 2
Phase n
Phases are modeledwithin the Control System,coordinated by InBatch
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Flexible and powerfulbatch management capabilities
InBatch, Batch management integratedwith your Wonderware System Platform
Slide 19
Phase 1
Phase 2
Phase n
Phases are modeledwithin the Control System,coordinated by InBatch
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InBatch, Batch management integratedwith your Wonderware System Platform
Slide 20
Phase 1
Phase 2
Phase n
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InBatch, Batch management integratedwith your Wonderware System Platform
Slide 21
Phase 1
Phase 2
Phase n
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Phase 21
Phase 22
InBatch, Batch management integratedwith your Wonderware System Platform
Slide 22
Phase n
Phase 1
Phase 2
Phase n
FillingPackagingAny Process
Software Phases withinSystem Platformcoordinated by InBatch
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Phase 21
Phase 22
InBatch, Batch management integratedwith your Wonderware System Platform
Slide 23
Phase n
Phase 1
Phase 2
Phase n
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InBatch Events during Batch execution
Start
Abort
Done
Material Input
Equipment Allocated
Unit Proc. Run
Slide 24
Start
Abort
Done
Phase Done
Operation DonePhase Run
Equipment ReleasedUnit Proc. Done
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Phase 21
Phase 22
InBatch, Batch management integratedwith your Wonderware System Platform
Slide 25
Phase n
Phase 1
Phase 2
Phase n
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Enterprise Integration Application
Wonderware SoftwareThe Portfolio…
Common Platform,
Model based,
ModularDeployment,
ComprehensiveOffering…
Production & Performance Mgt.Applications
SmartGlance
Your Enterprise SystemsYour Enterprise Systems
Slide 26
Common Platform,
Model based,
ModularDeployment,
ComprehensiveOffering…
Your Manufacturing Processes hereYour Manufacturing Processes here
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InBatch Value - Proposition & BenefitsInBatch provides unmatched capabilities:
• Batch execution management for multiple batches at the same time
• Equipment and connection arbitration, allocation and release
• Comprehensive electronic batch record (EBR) and reportingcapabilities out of the box
• Facilitates 21CFR Part 11 compliance
InBatch provides flexibility and production tracking• Recipe procedure changes• Material formulation changes• Complete material genealogy - US and EU standards, IFS, Bio-terrorism
InBatch & Wonderware System Platform – a unique and unifiedManufacturing Solution
Slide 27
InBatch provides unmatched capabilities:
• Batch execution management for multiple batches at the same time
• Equipment and connection arbitration, allocation and release
• Comprehensive electronic batch record (EBR) and reportingcapabilities out of the box
• Facilitates 21CFR Part 11 compliance
InBatch provides flexibility and production tracking• Recipe procedure changes• Material formulation changes• Complete material genealogy - US and EU standards, IFS, Bio-terrorism
InBatch & Wonderware System Platform – a unique and unifiedManufacturing Solution
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InBatch Roadmap
Soon:•InBatch 2012 R2 SP1
•Scope: Fixes and maintenance for InBatch 2012 R2•Planned delivery: 1st half of 2014
Next:•InBatch 20XX
•Scope: SPECs and BOM from external systems(e.g. Wonderware MES)
Slide 28
Soon:•InBatch 2012 R2 SP1
•Scope: Fixes and maintenance for InBatch 2012 R2•Planned delivery: 1st half of 2014
Next:•InBatch 20XX
•Scope: SPECs and BOM from external systems(e.g. Wonderware MES)
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WonderwareMES Software
WonderwareRecipe
ManagerProfessional
Recipe Management & ExecutionStrategy
Recipe Manager Professional =
• Formula Management• Procedure Management• Parameter Download• Recipe Execution• Electronic Batch Record• Standalone (OPC UA to controller)• Integrated with System Platform• Integrated with Wonderware MES
Slide 29
WonderwareRecipe
ManagerProfessional
NEW WonderwareInBatch
Software
Recipe Manager Professional =
• Formula Management• Procedure Management• Parameter Download• Recipe Execution• Electronic Batch Record• Standalone (OPC UA to controller)• Integrated with System Platform• Integrated with Wonderware MES
Come and see us:WW OPS-2 Recipe Manager Professional for Process and Hybrid Industries
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Slide 30