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Racking for picking with gangways
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The importance of taking full advantage of the space
of the warehouses requires solutions which make it
possible to access the highest levels.
One of these solutions consists of installing high-bay
racking with one or several levels of gangways or ele-
vated aisles supported on the racking itself.
Access to the different levels of gangways is made by
means of stairways located in suitable places, fitted in
function of accessibility and safety.
As a complement to the stairways, freight lifts or scis-
sor lifts can also be installed.
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The areas of application for this type of racking are
extremely varied:
- Warehouses for spare parts.
- Warehouses for industrial supplies and DIY pro-
ducts.
- Archives.
- Bookshops.
- Packaging warehouses.
- Warehouses for hanging garments.
To this end, and with basic racking for picking as a ba-
se , the different complements and accessories availa-
ble can be added:
- Drawers and separators.
- Side meshes.
- Hangers.
- Cross-ties and reinforcements.
Applications
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The different potential combinations make it possible to adapt to the characteristics of
the warehouse, and to needs such as accessibility, safety and ergonomic work. There are
several possibilities for the location of the access stairways: at the side, at the front, in the
centre of the installation or between two racks as can be seen in these examples.
It is common practice to fit a platform or mezzanine at the front as a consolidation area or
as a provisional deposit for the goods.
Front access in the centre of the installation
Front access between two racks
Combinations
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Side access
Side access with consolidation area for orders
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Another very commonly-used combination involves building an open mezzanine in the
upper part of the racking, either with one or two floors or more, as can be seen in these
examples.
This upper part can be used to store more bulky products or as a working area.
Mezzanine in the upper floor
Combinations
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Mid-position gangways can be fitted in any of the existing models of racking.
In the following examples, a single warehouse built with M3 and M7 racking
can be seen.
M3 Racking
Complements:
1) Stairway2) Handrail3) Swinging safety door
Construction System of M3 Racking
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M7 racking
Similar to M3 racking, this system only varies in terms of the support profiles for the
gangways and the specific construction system.
Complements:
1) Stairway2) Handrail3) Swinging safety door
Construction System of M7 Racking
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Close-up of the profiles and flooring in the M3 system
Complements:
1) M3 gangway profile2) M3 gangway profile bracket3) Metal floor4) Wooden floor
4
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Close-Up of Assembly
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Close-up of the profiles and flooring in the M7 system
Complements:
5) C-1020 profile6) L7 gangway supports 7) Metal floor8) Wooden floor
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Different types of warehouse floor are available which adapt to the different needs in function
of the load, the type of work, the circulation of forklift trucks, ventilation needs, etc.
Wooden floor
The flooring is formed by interconnected chipboards
with an interlocking system which produces an extre-
mely solid floor. Another type of wooden floor is ma-
de from high density fibres or with a fireproof treat -
ment.
38 MA-ML wooden floor
38mm-thick chipboard with a rough anti-slip me -
lamine finish on its upper part, giving the flooring a
great resistance to abrasion. White melamine is used
below to increase the level of luminosity in the ware-
house.
Wooden floor plus metalsheeting
This flooring is installed when heavy carts or pallet
trucks are moved over the floor and it is necessary to
minimise the level of noise from such movements.
Type of Warehouse Floor
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Metal floors
The metal floors have a high load capacity and the
different models have a greater or lesser slotted or
bored surface area in function of the needs of ventila-
tion or water piping when fire-fighting systems are
installed.
Slotted metal
Striate metal
Perforated metal
Grilled metal
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8 2418 2585 1320 1665
10 2990 3200 1615 2030
12 3560 3810 1910 2400
15 4415 4730 2350 2960
SIZES (in mm)A B
Min. Max. Min. Max.
HEIGHTS AND GAUGES AVAILABLE
Stairway without a landing
NO. OF STEPS
The stairways designed by Mecalux are easy to as-
semble, resistant and adaptable to different heights
(the same stairway can be used for several sizes by
changing the angle of inclination). In addition, they
meet the different building standards currently in for-
ce in Europe.
They are usually fitted with 8, 10, 12 or 15 steps in
function of the height between the warehouse floor
and mezzanine floor. A starway with more than 15
steps requires a midlanding.
Stairway with a landing at 180º
Stairway with a landing at 90º Continuous stairway with a landing
A 1000 8080
B
A1000A
B
B
Stairways
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The protection railings are built using round and rectangular tubing connected together
by means of clamped joints. In the lower part protection guards are fitted which prevent
objects from falling off the mezzanine.
The railings of the high floors are connected to the railings of the stairways by means of
knuckle joints which enable components to be fitted with different degrees of inclina-
tion. The components of the railings of the stairways have similar characteristics.
1) Railing upright
2) Railing handrail support
3) Railing handrail
4) Railing mid tube
5) Kick board (guard)
6) Kick board (guard) splice
7) Kick board (guard) splice bracket
8) Handrail knuckle joint
9) Mid tube knuckle joint
1
2
7 9
3
8
6
5
1
4
2
3
1105
mm
150
mm
456
mm
499
mm
Railings
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Sliding doors
Sliding doors can be fitted which enable access to clo-
sed areas and allow goods to be entered, generally
using mechanical devices, from the warehouse floor
level.
Swinging doors
The doors open inwards, and come with a kick board
below and a safety latch at the top.
They allow access to goods from the outside or can be
used to mark off a working area.
Swinging safety door
This is the best system in order to create a loading
and unloading area for the goods handled by means
of forklift trucks and pallet trucks. They have two po-
sitions depending on where access is made from.
Entry to the area from both sides at the same time is
not possible. The weight of the component is
balanc ed so that it is easier to open or close.
Safety Accessories
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Identification label
These plates enable the technical characteristics of
the installation to be identified.
They are fitted in easily visible areas at the ends of the
racks.
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MECALUX UK Ltd.
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MECALUX, SA
HEAD OFFICE - Tel. + 34 932 616 913Silici, 1 08940 Cornellà de Llobregat Barcelona (SPAIN)Fax + 34 932 632 682
e-mail: [email protected] - www.mecalux.com