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UOP 7299B-0
Modularization for BS VI in India
© 2016 UOP LLC. A Honeywell Company All rights reserved.
22 April 2016 PetrofedHyatt Regency, New Delhi, India
Steven Gimre
Managing Director, UOP India
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Transferring Technology 1
UOP 7299B-1
Products - Catalysts and Adsorbents
Equipment Services
Licensing
• Contract Vehicle – Supply Agreement
• UOP provides proprietary process catalysts
• Contract Vehicle – Engineering / Services Agreement
• UOP provides engineering designs and technical services to assist with plant start-up or continued operations.
• Contract Vehicle – Supply Agreement
• UOP provides process-critical equipment and Modular Solutions
• Contract Vehicle – License Agreement
• UOP grants “Rights to Use” Technology
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UOP’s Modular Delivery Model…. Technology Transfer Through Modularization
2
Basic Design
UOP 7299B-2
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UOP Modular Product Portfolio
3
Modular technology simplifies project execution
CD
U
Sat Gas
NHT
Isom
Plat
DHT
Pro
ducts
Tankage
Merox
Merox
OSBL (utilities, controls etc)
PSA HPU
NHT / PlatformingTM
PlatformingTM
Product
Recovery
Unit MeroxTM Offshore SeparexTM
Isomerization NGL Separation Green Diesel & Jet
Modular Refinery
PSA
CCR
Regenerator
UOP 7299B-3
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Where are the customers…
4
More than 1,400 modular units sold worldwide
UOP has delivered modularized process units worldwide meeting international and local project and site requirements
UOP 7299B-4
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Why are Projects Modularized? 5
• Limited local resources to execute and fabricate units
• Remote location
• Timely Delivery
• High Quality
• Technical on-spec performance
• Cost Effective Execution scheme
• Address local requirements
• Layout for ease of operation and maintenance teams
• Overall safety benefits
• Risk management
UOP 7299B-5
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Tailored to Your Logistical Needs
6
Projects customized to fit your logistical needs
UOP modules are designed for overland and sea transportation
• Truckable modules for inland locations
• Mega-modules for sites with ports or jetties with roll-on/off facilities
• UOP prepares modules for shipment and prepares shipped-loose materials in standard shipping containers
UOP 7299B-6
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UOP Project Execution
7
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8
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Case Study: Isomerization Unit 9
Project Details Capacity:
5000 BPSD PENEXTM UNIT
Schedule:
Module Delivery – 74 weeks
Scope:
• 18 Modules including Pipe Racks
• 2 Compressor Skids
• Off-Module equipment
– 7 Vessels and Exchangers
– DCS and DRCS
• OSBL Scope
– Interconnecting Pipe Rack and Battery
Limit Platform
– Substation Design
– Road Network Design
– Firewater Network Design
– Civil Design (Foundations and
Underground Piping Network Design)
UOP 7299B-9
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Isomerization Unit TIME LINE 10
Modules at Site December 2014
Site Activities February 2015 Construction Activities April 2015
Modules, ready to ship November 2014
UOP 7299B-10
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Site Progress View – April 2015
11
Parallel activities supported by pre-fabrication
Loading Sulfur Guard Bed Completed vessel installation
UOP 7299B-11
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Site Progress View – July 2015
12
19 months from Order to Start-up UOP 7299B-12
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Project Details – USA Mid Continent 13
Capacity:
20,000 BPSD PlatformingTM
Unit Revamp
Schedule:
Module Delivery – 72 weeks
Scope:
• Feasibility study and TIC cost estimate
• UOP Modular CCRTM
Platforming Reactor Stack
• Charge Heater
• Reciprocating Compressors
• Combined Feed Exchanger
• OSBL Scope
– Interconnecting Pipe Rack and Battery Limit Platform
– Substation Design
– Road Network Design
– Firewater Network Design
– Civil Design (Foundations and
Underground Piping Network Design)
UOP 7299B-13
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The Unit Being Built 14
UOP 7299B-14
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The Unit Coming Together 15
UOP 7299B-15
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Africa Project Details 16
Capacity:
5,000 BPSD, Kerosene Sweetening
Merox TM Unit
Schedule:
Module Delivery – 52 weeks
Scope:
• UOP Modular Merox TM
– Detailed Design
– Equipment Procurement
– Module Fabrication
– Preparation for Shipment
– Site Installation services
UOP 7299B-16
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Africa Project 3-D View 17
UOP 7299B-17
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Module Fabrication 18
UOP 7299B-18
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Module Fabrication - Lighting Test 19
UOP 7299B-19
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Module Shipping 20
UOP 7299B-20
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Modules Installed at Site 21
UOP 7299B-21
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Project Development Model
22
Generally 3 Years from Licensor Selection to Start-up
On-Stream 1.5 Years Faster than “Traditional” Approach
Detailed Engineering,
Module Fabrication
Ship Modules
to Site and Install
Operations
FID 2.0 Year 0.25 Year 30 Year 0.75 Year
Start-up
S/U
Tech Selection
0.5 Year
Basic Engineering
Design
Detailed Engineering, Procurement, Construction
Front-End Engineering
Design
Start-up
Operations
FID
0.5 Year 2.5 Year 1 Year 0.5 Year 30 Year
S/U K/O
Tech Selection
0.75 Year
3 Yr
4.5 Yr
UOP 7299B-22
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Why Consider Modular for Technology Delivery?
23
Lower risk and improved NPV Reduces schedule, fixes cost, minimize issues
with site construction
Better management of project design phases
Improved transfer of technical design data during EP phase
Early procurement of critical equipment to reduce risk and improve schedule
Modular equipment reduces construction time / site congestion and complexity
UOP 7299B-23
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24
UOP 7299B-24