MECHANICAL
COMPLETION AND
COMMISSIONING
SERVICES
MAY2017MCCSI-KL-CO-PS-00301 www.mccsinternational.com
CONTENT
• MCCS BriefIntroduction
• MCCS Organisation Chart
• Oil&GasProjectsLifeCycle
• TechnicalPreparation&ExecutionPhase
• MCCS ServicesOffshore&Onshore
• MCCS WorkTrackRecord
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Maximisecostbenefits
M.C.C.S. involvementshouldbesought
duringtheearlyplanninganddesignphase
ofaproject.
Withinscheduleandunderbudget
M.C.C.S. teamhasanenviablerecordof
achievingitstaskswithinscheduleandunder
budget.
WhatmakesM.C.C.S. unique?
M.C.C.S. comprisesateamofpeoplewho
havespecialisedinthisdifficultareaforover
23years.
Theprinciplespinofffromthisteam
approachis“TheWheelisnotReinvented”
►MechanicalCompletionandCommissioningServicesLtd. Formedin1994Tofilla
nichemarketintheareaofMechanicalCompletionandCommissioning
►M.C.C.S. Worldwide Ltd. Formed2000intheUK
►M.C.C.S. Worldwide Sdn Bhd Formed2001KualaLumpurMalaysiaand
renamedtoM.C.C.S. International Sdn Bhd 2007
►BranchOfficesinUK,SpainandSouthKorea
M.C.C.S. INTERNATIONAL
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MCCSINTERNATIONAL
CHAIRMAN
MANAGINGDIRECTOR
GENERALMANAGER
PRE-COMMISSIONING&COMMISSIONING
MANAGER
PRE-COMMISSIONING
MANAGER
N2/HeLEAKTESTING
FLANGEMANAGEMENT
HYDROTEST
MACHINING
COMMISSIONING
MANAGER
MULTIDISCIPLINECOMMISSIONING&MAINTENANCE
PLANNING
COMPLETIONSYSTEM
ENGINEERING
HSEMANAGER
FINANCEDEPARTMENT
HUMANRESOURCE
(HR)
DOCUMENTCONTROL
CENTER(DCC)
PROJECTOPERATION
BUSINESSDEVELOPMENT
PROPOSALENGINEERING
PROJECTSITESUPPORT
WAREHOUSE(WMS)
ADMINDEPARTMENT
QMS KOREA
OFFICE
COMPANY
SECRETARY
OIL & GAS PROJECT LIFE CYCLE
MCCS Objectives:SafeOperationAndCostReductionViaOperationalExcellenceBased
OnAdvancedMethods
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Engineering Procurement Construction CommissioningOperation&
Maintenance
De-
Comm.
TECHNICAL PREPARATION &
EXECUTION PHASES
BasicEng.
Detailed Eng. E
Procurement PConstruction C
Pre-comm.- Preparation Pre-comm.- Execution
Commissioning - Preparation
PUMA+SOFTWARESUPPORTEquipmentPopulation
Precom -Preparation
Precom.Execution
Com- Preparation
PunchListA PunchListB
Com-Execution
Punchlist C
STARTUP
Comm.-Execution
RFC
BySub System
MECH
COMP
RFSU
BySub System
RFHO
C
OPERATIONS
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üMCCSKEYSOURCESFORSERVICESINENGINEERINGSTAGEAREASFOLLOWS:
Ø ATEAMOFQUALIFIEDCOMMISSIONINGENGINEERS
ØSOFTWARESUPPORT(PUMA+)
Ø ADVANCEDMETHOD'SASPERISO9001ANDOIL&GASINTERNATIONALSTANDARDS
SERVICES FOR THE ENGINEERING
STAGE
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q PLANNING:TECHNICALPREPARATIONFOR:
• PRE-COMMISSIONINGEXECUTIONPHASE
• COMMISSIONINGEXECUTIONPHASE
INCLUDINGIDENTIFICATIONOFSYSTEMSANDSUBSYSTEMS,ALL
CHECKLISTS,TESTSHEETS,PROCEDURES,PUNCHLISTDATABASE,
MASTERDATABASE(TagNo.Basis)FORALLTAG
NUMBERS,RFC/RFSU/RFHODOSSIERSCREATIONBASEDONSYSTEM
ANDSUB-SYSTEM,etc.
SERVICES FOR THE ENGINEERING
STAGE
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q FLANGEMANAGEMENTSERVICES
• DATAMANAGEMENTBYSPECIALISTSOFTWARE
• MANUALBOLTTORQUE
• HYDRAULICBOLTTORQUE
• HYDRAULICBOLTTENSIONING
• FLANGEBREAKOUT/DISASSEMBLY
• VENDORSCOPE/SPECIALPACKAGES
FM SERVICES FOR THE
CONSTRUCTION STAGE
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• PRE-ENGINEERING
§ JOINTREGISTER
§ PREPARATIONOFWORKPACKS
üDATASHEET
üDATARECORDS
ü JOINTCOMPLETIONCERTIFICATE(JCC)
§ FLANGEPREPARATIONANDINSPECTION
ü INTERNALLINEWALK
üFLANGEALIGNMENT,SURFACEANDCLEANLINESS
üFASTENERSMATERIALSANDCLEANLINESS
üGASKETMATERIALSANDCLEANLINESS
FLANGE MANAGEMENT SERVICES
OVERVIEW
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N2/He LEAK TESTING SERVICES
FORALLPROCESSPLANTSONSHORE&OFFSHORE
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SERVICES FOR THE PRE-COMMISSIONING
STAGE
PHASE ACTIVITIES MILESTONE
PRE-COMMISSIONING
CONFORMITY CHECKS
STATIC TESTING
N2/HeLEAK TESTING
MECHANICAL
COMPLETION
(MC&RFC)
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q PRE-COMMISSIONINGEXECUTIONPHASE(MULTIDISCIPLINE)
ü VisualinspectionofEquipment(PG ,Motors,Cables...).Quality ofinstallationCompliancewith ProjectSpecifications ,Safety rules,codes,...
ü«ColdTesting »:CalibrationofInstruments,Machinery alignement,Settingofsafety valves,...(De-energised Tests)
üChemicalCleaning &Lube Oil Flushing
SERVICES FOR THE PRE-
COMMISSIONING STAGE
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THE PRE-COMMISSIONING DOSSIER
OneDossierPer
Sub-System
CombinedRFCCertificate
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SERVICES FOR THE COMMISSIONING
STAGE
PHASE ACTIVITIES MILESTONE
COMMISSIONING
READY FORSTART-UP
(RFSU)
ENERGISATION
DYNAMIC TESTS
EQUIPMENTRUNNING-IN
PRESTART-UPACTIVITIES
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q COMMISSIONINGEXECUTIONPHASE
ü Electrical motors coupled runs ,instrumentloops test,electricalbreakers operation .......
üRunning-inandon-linetestsofplantutilities,andmainprocessequipment inclosed loop (wherever applicable)
üPipesandVessels N2/HeLeak Testing (Mainly Hydro-carbon Systems)
ü START-UPASSISTANT(Electrical,Instrument,Mechanical)
üCompany /ClientAssistanceandsupportforOneYear WarrantyandProjectHandover.
MCCS SERVICES FOR THE
COMMISSIONING STAGE
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THE COMMISSIONING DOSSIER
OneDossierPer
Sub-System
RFSU DossierIndex
RFSU Certificate
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☞ 1:TOARRANGETHEMULTIDISCIPLINE
MAINTENANCETEAMFORROUTINE,PREVENTIVE&
SHUTDOWNMAINTENANCEBYDAY&NIGHTSHIFTS
INCLUDED;
qELECTRICAL,
qTELECOM,
qINSTRUMENT,
qMECHANICAL(FIX&ROTARY)
BASEDONCOMPUTERIZEDMAINTENANCE
MANAGEMENTSYSTEM.(CMMS)
WARRANTY SUPPORT DURING THE INITIAL
OPERATION & MAINTENANCE PHASES
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PRESERVATION SERVICES
1. PreservationManagementcanbemanagedandperformed
inlinewiththeClientPreservationManagementSystem
(PMS),ProjectScopeOfWork,ProjectQualityManagement
Plan(PQMP)AndGeneralPreservationMaintenance
Requirement(PMR)
2. ProvisionOfallHandToolsandEquipment,Engineers&
Technicians(Electrical,Instrument,Mechanicaland
Piping)byMCCS.
ConsumablescanbeprovidedbyMCCSorClientdependingon
Clientpreference.www.mccsinternational.com
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THANKYOU
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