Download - Lube Oil Blending Plant 2012
SADIKUN LUBE OIL BLENDING PLANT
PT. SADIKUN NIAGAMAS RAYA
Jalan P. Diponegoro Km 40 No.62 Tambun,
Jawa Barat Indonesia
Sertifikat Quality
Lubricant : Automotive Industrial Metal Working Fluid & Spesialty Lubricant
OEM Approval :
Product Introduction
OEM Approval :
Automotive� Brake Fluid DOT 4
� ATF Dexron II
� Automotive Gear Oil
� Diesel Engine Oil
� Heavy Duty Diesel Engine Oil
� High Perfomance Diesel Engine Oil
� Multi grade Diesel Engine mineral Oil
� Multi grade gasoline Engine mineral Oil
� Etc
Industrial Lubricant� Industrial Gear Lubricant
� Heat Tranfer Oil
� Synthetic Turbin Oil
� Mineral Gas and Steam Turbin oils
� Fire Resistant Hydraulic Fluid
� Hydraulic Lubricant
� Mineral Compessor Lubricant
� Synthetic Compressor Lubricant
� Circulating Oil
� Etc
Metal Working Fluid & Spesialty Lubricant
� Metal Working Fluids
� Semi Synthetic Metal Working Fluids
� Grinding Fluid
� Electrical Discharge Machine
� Honing Metal Oil
� Metal Forming Lubricants
� Extreme Pressure Neat Cutting Oil
� RustGard
� Slideway Oil
� Etc
Total Capasity Product� T Dec Ss 1 = 1,5 KL x 3 Shift = 4,5 KL� TB Ss 1 = 3 KL x 3 Shift = 9 KL� T B V & VI = 40 KL x 3 Shift = 120 KL� T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL� T Dum 5 & 6 = 1.5 KL x 3Shift = 4.5 KL� Total Kapasitas = 156 KL x 300 Hari kerja
= 46.800 KL/Year
� Produce Base on Demand , Spesial Order and Minimum Quantity stocks. (Zero Inventory and Just in time order, minimum stocks maximum order)
Total Capasity Storage Tank Base Oils
� T 3 = 60 KL
� T 4 = 120 KL
� T 5 = 120 KL
� T 6 = 500 kL
� T 7 = 120 KL
� T 8 = 120 KL
� T W = 30 KL
� Total = 1.070 KL
Lubricants Production Facility and Equipment
• Office Building and Plant • Tank Yard• Pump House• Generator Set• Boiler• Compressor• Blending Plant with Load Cell’s• Pipe Line• Storage Tank / Finish Product Tank• Truck Scale and Loading Arm• Filling Drum
Lay Out
T-6Tranformer
Genset
Boiler
Compressor
Pump House 2 T-1
T-2
T-3
T-4
WT
Lube Oil B.P. Additive B.P.
Pump House
Truck Loading
T-5 T-8
T-7
WareHouse
C
Office Laboratory
Ware House
MessTB-II TB-I
TS-IV
TS-III
TB-IV
TB-III
TS-II
TS-I
S
TB-6
Dc
TB-5 WareHouse
FD
FD
Office Building and Plant
Tank Yard
Storage Tank :
• 1 Storage Tank HSD
(Capasity 15 KL)
• 1 Tank MFO Cap. 60 KL
• 6 Tank Base Oil with
Total Cap. 1070 KL
Pump’s :• HSD• MFO• Base Oil
Pump House
Generator set Capasity 340 KVAEngine : MercedesGenerator : Stanford
Generator Set
Capasity : 5 ton saturated Steam / hrs
Steam Boiler
Compressor
Compressorand Air Dryer
Blending Plant
:- Capasity 20 KL- Capasity 3 KL- Capasity 1,5 KL- Capasity 0,8 KL
Mixer pump and Inline Base oil Dedicated
Blending Tank
Load Cell Controler and Pneumatic Valve
Load Cell Blending Tank and flexibelPipe
Load Cell
Stirrer
Circulation Pump’s
Base Oil Pipeline in Tank Yard
Jalur pipa base oil
Storage Tank Finish Produk
Truck Scale and Loading Arm
Filling DrumFilling Drum
Laboratory Equipments� Viscometer
� Cold Cranking Simulator
� AAS (Atomic Absorption Spetrophotometer)
� Automatic Density Meter
� Flash Point PMCC
� Flash Point COC
� FTIR ( Fourier Transform Infra Red)
� Titration for TAN/TBN
� Foaming Test Apparatus
� Demulsibility Apparatus
� Automatic pH meter
� Distillation Apparatus
� Color Test Appartus
� Etc
SELESAI
Sadikun
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