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LOCATION
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• Name Teriel Sp. z o.o., Iron Foundry
• Address ul. Lipowa 2a, 68-300 Gostyń, Polska
• Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail: [email protected], www.teriel.pl
• Established Year 1953 (owned by GMT since 2004)
• Space 40 000 m³
• Workforce Year 2012 - 127 persons
• Turnover Year 2012 – 34,7 mln. PLN
• Production capacity 8 000 tons per year
COMPANY PROFILE
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QUALITY
COMMUNICATION
INNOVATION
COSTS/ TIMELY DELIEVERIES
OUR RULES
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2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
10,815
1718,9
24,7
31,2
17,2
22,8
34,4 34,7
21
89 2
83
2
30
67
34
21 4
23
9 48
32
27
00
38
82
52
52
55
32
TURNOVER (in mln. PLN)
TONNAGE (tons)
TURNOVER + TONNAGE
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PRODUCTIVITY per person
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
15
19,321,3
23,3
30,4
36,8
47,4
43,6
35,5
40AMOUNT OF TONS per person
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INVESTMENTS
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
181,1
0
3384,1
2430,72028,3
1640
6420
1424 1508,5
14
00
INVESTMENTS in thousands PLN
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• Improvement of integrated inductive melting process by buying the MFT 3000 Ge furnace
• Automate the process of selection of the optimum batch, which is necessary to produce the cast iron of the species GJS-400-18- LT, and GJS-500-10 by buying the first in Poland fully automatic crane
• Modernization of the furnaces loading system• Extend the system of secondary metallurgy of liquid cast iron
for the position of the wire spheroidization• Develop and implement a dust management technology,
which contain active bentonite from the dry dedusting system• Building one of the most modern Core shop in Poland / Europe• Implementation of returning dust to the moulding mass cycle
• Installation and start-up of automatic water treatment plant
• Implementation of a new bunker system
PLANNED INVESTMENTS
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Technology: moulding lineProduction range: Castings waight ranging from 0,5 to 150 kgMain Markets: machine-making industries, engineering industry, farming machinert and
household appliances
Materials:Grey cast iron EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300Spheroidal (Nodular) cast iron EN-GJS-400-15, EN-GJS-420-12, EN-GJS-450-10,
EN-GJS-500-7, EN-GJS-600-3; EN-GJS-700-2Planned EN-400-18LT, EN-GJS-450-18, EN-GJS-500-14
Production machinery:Pattern shop – Patterns and core boxes made of wood, brass and metalMelting – induction furnaces of medium frequency 1 x 4 tons, net frequency 1 x 3 tons (by Junker)Moulding – automatic moulding line, Hansberg 750x750x220/220,
jolt-squeeze moulding machines: FKT 1000x800x350/350, Savelli sand plantCore shop – “cold box” core production method (using Roeper-Werk H2,5; H5; H12)
CO2-Manual core production method, „Hot box“ core production methodFettling and finishing – Turbine and chain shot blasting by StemMachining – traditional machine tools and CNC cooperation
Computer system:PC Guss: 2000 Braun Software & Systeme (Germany) computer system to support salesand marketing but also production planning and control
CASTINGS
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PRODUCTION PER SECTION
80 % machinery
10 % armatures
10 % others
PRODUCTION
30 % GREY CAST IRON70 % SPHEROIDAL CAST IRON
PRODUCTION PER KIND OF CAST IRON
GREY CAST IRON
22 % EN-GJL-200
70 % EN-GJL-250
8 % EN-GJL-300
SPHEROIDAL CAST IRON
50 % EN-GJS-400-15
40 % EN-GJS-500-7
10 % EN-GJS-600-3
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The Quality Management system is basedon transparent processes, structure andclear responsibilities. In this way we areable to effectively control good quality ofour products, which is a prime goal ofa modern company.
We hold ISO 9001:2008 certificate, whichallows us to compete in domestic, but also European and international markets.
QUALITY