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Improve Output & Slash Rejects by Mastering Your Cap Sealer’s Features
& Options
1
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Today’s Panel
Jeff LaGrange Cap Seal Product Manager
Ryan Schuelke Sales Director
2 Copyright Enercon Industries 2012
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Webinar Overview
Sealing energy basics
3
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Webinar Overview
Sealing energy control
4 Copyright Enercon Industries 2012
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Webinar Overview
Sealing energy monitoring
5 Copyright Enercon Industries 2012
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Webinar Overview
Inspection/Detection Options
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Webinar Overview
Electrically integrating your cap sealer
7 Copyright Enercon Industries 2012
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Knowledge You’ll Gain
Customer and field service feedback
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Knowledge You’ll Gain
Better understanding of the process to
increase productivity 9
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Knowledge You’ll Gain
Focus on actionable operation tips
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Knowledge You’ll Gain
Options you should consider
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Knowledge You’ll Gain
Stay Tuned For a Special Offer
At the end of the webinar
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What does the induction sealer do?
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Keys to a successful seal
14
Pressure Heat Time
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Keys to a successful seal
15
Pressure
Cap Torque Copyright Enercon Industries 2012
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Keys to a successful seal
16
Heat
Cap Sealer Copyright Enercon Industries 2012
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Keys to a successful seal
17
Time
Line Speed Copyright Enercon Industries 2012
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Heat and Time
18 0
5
10
15
20
25
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The relationship is not linear
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How do we create sealing energy?
19
Low Frequency AC Converted to DC
Then
Converted to high frequency AC
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20
Converted to a directed magnetic field – sealing energy
How do we create sealing energy?
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Factors affecting required sealing energy
Air Gap – sealing head to cap/foil distance
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Factors affecting required sealing energy
Distance – top of cap to foil
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Factors affecting required sealing energy
Cap application torque - Consistent - Generally caps with less
torque require more energy
23 Copyright Enercon Industries 2012
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Factors affecting required sealing energy
Material variations • Bottle material changes • Land area • Bottle & cap in spec • Liner changes
24
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We highly recommend watching:
Optimizing Induction Cap Sealer Productivity by Setting up an Operating Window
25
No Seal Partial Seal Overheated Seal Good Seal
Copyright Enercon Industries 2012
www.enerconind.com/sealing
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Are you certain that you are using
the correct sealing head for your application?
26 Copyright Enercon Industries 2012
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First step in controlling sealing energy: Choose the right sealing head for the application
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First step in controlling sealing energy: Choose the right sealing head for the application
28 All-in-One Universal Sealing Heads
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Electrically Integrating your Sealer
29 Copyright Enercon Industries 2012
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Controlling sealing energy
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• Output Control • Start/Stop Control • Monitor Output • Fault Monitoring
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Are you confident that your operators
always use your company’s predetermined cap sealer power level?
31 Copyright Enercon Industries 2012
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Electrically Integrating your Sealer Power Control Modes
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Power Control: Local Up/Down Buttons
When to use: You trust your operators & additional options are not feasible
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Electrically Integrating your Sealer Power Control Modes
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Power Control: Remote Connected to Customer Supplied Control
When to use: You have the ability to supply a remote signal for power level
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Power Control: Recipe Local Recipe Control Available with Super Seal Touch
When to use: Password protected prevents operator from overriding established QC recipes.
Electrically Integrating your Sealer Power Control Modes
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Electrically Integrating your Sealer Power Control Modes
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Power Control: Network (Remote Control & Monitoring) Connected to Customer Network Available with Super Seal Max and Super Seal Touch
When to use: Your induction sealer is part of completely integrated line
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Monitoring Sealing Energy How do I know if the sealer
is generating the power required?
36 Copyright Enercon Industries 2012
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Monitoring Sealing Energy How do I know if the sealer is generating the power required?
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• Every Sealer has a built-in circuit • Sealing Alarm Level or LSI (Loss of Sealing Indicator)
Packagers may connect either a stack light or use the dedicated Alarm Level contact to some other custom alarm protocol
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Optional 0-10 volt feedback
Monitoring Sealing Energy How do I know if the sealer is generating the power required?
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• Operator presses the stop button or sealer shuts off • Operator changes output setting below alarm level • External drop in the power feeding the induction sealer (rare) • There could be an internal issue (very rare)
Monitoring Sealing Energy What would cause the sealing energy to drop below the alarm level?
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Electrically Integrating your Sealer Start and Stop Control Modes
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• Local Control • Remote Control • Network
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Electrically Integrating your Sealer Start and Stop Control Modes
41
Local Control Start Stop Buttons on Control Panel
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Electrically Integrating your Sealer Start and Stop Control Modes
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Remote Control Starts & Stops based on customer supplied signal
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Electrically Integrating your Sealer Start and Stop Control Modes
43
Network Control Available with Remote Control and Monitoring
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Operator Lockout with Password Protection
Other Options that Packagers find Beneficial
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Fault Logging & Data Collection
Other Options that Packagers find Beneficial
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Inspection & Detection Options
46
Tool sets to ensure your containers have seals in their caps and alerts to line
conditions than can create downtime
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Motion Detection
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• Auto-start • Bottle backup • Stalled bottle
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Foil & Cap Detection
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• Missing foil • Missing cap • High cap • Cocked cap
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Inspection & Detection Combinations
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• Bottle backup • Foil detection • Motion & foil detection • Stalled bottle detection • Cap inspection
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Rejections
50
• Integrated Ejector • Signal for your own rejection
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Which inspection options could most
benefit your operation?
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Webinar Review Boost Productivity & Slash Rejects • Understanding the sealing process • Set up an operating window • Take advantage of Sealing Alarm Circuitry • Choose the right Power Control Mode for Your operation • Choose the right Start/Stop control mode for your operation • Take advantage of inspection systems to enhance quality • Consider a rejection system to eliminate faulty containers
52 Copyright Enercon Industries 2012
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For more information please contact:
Enercon Industries Corporation Jeff LaGrange Ryan Schuelke [email protected] [email protected] + 1 (262) 255-6070
www.enerconind.com/sealing
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