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**********************************************************************************
PLEASE USE the following address to deliver the invoices document and collect
withholding tax slip (Bukti Potong) and VAT Payment slips (SSP):----------------------------------------------------------------------------------
MOHON GUNAKAN alamat berikut untuk mengirimkan dokumen invoices serta mengambil
withholding tax slip (Bukti Potong) dan VAT Payment slips (SSP):
ConocoPhillips Receiving Facility
Cilandak Commercial Estate No. 401
Cilandak, Jakarta 12075
Phone: (62-21) 7854-1000
Fax: (62-21) 7854-2890
P.O. BOX 1473 12000
**********************************************************************************
**********************************************************************************
********************* ADDITIONAL INSTRUCTION *************************************
EXPORT COMPLIANCE: Without prejudice to Vendor's obligations under any applicable
master purchasing agreement or similar arrangement, Vendor agrees to abide by all
applicable export control laws and regulations, including those with respect to the
United States, including, without limitation, those applicable to re- export or the
transfer of controlled technology.
If any license or other authorization is required by such laws or regulations for any
ENVIKA REKATEKNIK PT
JL PUALAM NO1
40265 BANDUNG
Please Deliver To:
ConocoPhillips Indonesia Inc. Ltd.
c/o. Ekanuri Warehouse, Kalijapat 2
Jl. Industri III, No.114310 Tanjung Priok, Jakarta Utara
Delivery date: 19.05.2014
This Purchase Order is subject to our general terms and conditions. Purchase Order number must be
quoted in all invoice and delivery documents.
___________________________________________________________________________________
PO number: 3000402653
Date: 06.03.2014
Contact person/Telephone
ID/Valves/021 78541000
Telefax Number 021 78541898/9
Tax & Invoice Address:
BUT ConocoPhillips Indonesia Inc. Ltd
NPWP: 01.001.235.9-081.000
Gedung Ratu Prabu II 1st,6th-14th Fl.JL. TB Simatupang Kav 1B
12650 JAKARTA
INDONESIA
Our reference
134162
Delivery Terms: DDP Jakarta Warehouse Your Bid #: 0000134162
Payment Terms: Due 30 Days From Invoice Receipt Currency: USD
Salesperson: DEWI SUMINAR Your Reference: 134162-PZ
Purchase Order
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product, service, technology or software obtained under this Purchase Order, Vendor
shall apply for and obtain the applicable licenses and make copies available to
ConocoPhillips Indonesia to enable ConocoPhillips Indonesia to comply with any
conditions of such licenses to which ConocoPhillips Indonesia is subject. Failure of
ConocoPhillips Indonesia to verify the need for, inspect or bring to the attention of
Vendor any defect in such licenses shall in no way relieve Vendor of its obligations
under this Purchase Order. Vendor will timely provide to ConocoPhillips Indonesia the
U.S. export compliance classification number (ECCN) of goods, services, technology or
software provided under this Purchase Order and similar classification number under any
other applicable export control regulations.
Vendor agrees that no goods or services provided under this Purchase Order willoriginate from, or be transported on any vessel owned by or operating under the flag
of, any country against which the United States or other applicable government has
imposed comprehensive economic sanctions. Vendor agrees to indemnify ConocoPhillips
Indonesia for any fines, penalties, claims, losses, damages, costs (including legal
costs), expenses, and liabilities that may arise as a result of Vendor's breach of this
provision.
If any good, product, service, or technology covered by this Purchase Order are subject
to any export or re-export license or authorization, Vendor shall obtain and furnish
copies of all licenses to [email protected] , with another copies
furnished to ConocoPhillips Indonesia along with the delivery of the said good,
product, service, or technology.
PACKING LIST: Three copies of packing list (s) shall be issued. The distribution shall
be as follows:
a) One (1) copy to be packed with the goods inside each package;
b) One (1) copy to be secured to the outside of the package, enclosed in a waterproof
envelope clearly marked "Packing List";
c) One (1) copy to be forwarded to the COPI Good Receiver .
MARKING INSTRUCTIONS: Clearly mark all packaging & packing lists as follows (failure to
do so may delay receipt/payment):
(-) Purchase order & Line Item No. (45 /30 XXXXXXXX / XX)
(-) COPI Material No. (when appropriate)
(-) Shipping Address of Receiving Point - ConocoPhillips Indonesia .Ltd
TECHNICAL DOCUMENT & CERTIFICATION): Goods are to be supplied in accordance to the
relevant technical document and certification where specified, against a line item,
certifiable goods MUST be supplied with a copy of the relevant documents. (Failure to
comply may delay receipt & payment), category as details below;
a) Lube Oil = Certification of Conformity, Certificate of Origin & MSDS
ENVIKA REKATEKNIK PT
JL PUALAM NO1
40265 BANDUNG
This Purchase Order is subject to our general terms and conditions. Purchase Order number must be
quoted in all invoice and delivery documents. ___________________________________________________________________________________
PO number: 3000402653
Date: 06.03.2014
Page
2
Purchase Order
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b) Fire Detector / Fire Protector / Fire extinguisher = Have an approved by an
acceptable International Testing Authority ( UL standard ) and the production date for
Fire Extinguisher should have not more than 6 months when received in COPI premises
area.
c) Refill compress gas cylinder (pure or liquid) also for Portable Fire Extinguisher) =
have Certificate of analysis or Certificate of purity, MSDS (for the contains, in
bilingual). For the refill cylinder should have valid Re Hydro test certificate.
d) Refill blending of chemical liquid in to tote tank, Porta tank or ISO tank = Have
certificate of analysis, MSDS (for contains). For the tank should have valid tank
certificate and if have pad eyes as lifting point, that pad eyes should have valid load
test certificate (SWL) or have valid NDT test report. Packaging in Drum is not accepted
for this.e) Certificate should be provided as per QA/QC matrix ID-G-BU-00000-00000-00062
Material Receiving Procedure.
f) Test result doc for non-specific inspection/testing = For any kind repair & return
items.
SHELF LIFE: For chemicals and HSE materials that have shelf life, vendor must provide
materials with minimum shelf life of 1 (one) year.
PACKAGING/FORWARDING TERMS: All Goods supplied on this Purchase Order shall comply with
the requirements of the Company#s Standard Specifications for Packing, Marking &
Shipping of equipment & materials. Also refer to packaging standard from manufacture
(-) Vendor or appointed currier is responsible to unload the delivered material/packageand place it in designated area as instructed by Good Receiver.
(-) Maximum storage height is below vehicle permanent wall
(-) Package can be unloaded from vehicle by manual handling (without forklift) if:
(*) Lowest point of package is 1.75 meter from lower deck
(*) Weight is less than 25 kg
(*) Dimension:
All sides (H-L-W) are less than 0.75 meter or
2 sides are (H-L, L-W, or H-W) is less 1 meter and the other side is less than 0.5
meter
(-) For material above 25 Kg, Transportation should be using truck that can be opened
from the back and side for handling unloading material safely.
(-) If the material did not meet above condition, vendor or appointed currier could ask
warehouse to help lifting the material with forklift. Warehouse will unload the package
if the package is equipped with pallet and the material can be accessed from vehicle
open space.
(-) Maximum 4 Drums (@200 Ltrs) in one pallet and secure properly by steel banded
(-) Maximum 40 Bags (@25 Kgs) in one pallet and secure properly by plastic wrapping
(-) Warehouse will reject any shipment that do not meet above condition
HSE PACKING NOTE: In keeping with the Company#s Health, Safety & Environmental Policy,
ENVIKA REKATEKNIK PT
JL PUALAM NO1
40265 BANDUNG
This Purchase Order is subject to our general terms and conditions. Purchase Order number must be
quoted in all invoice and delivery documents. ___________________________________________________________________________________
PO number: 3000402653
Date: 06.03.2014
Page
3
Purchase Order
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all packaging and packaging waste product should be kept to a safe minimum & where
practicable shall be reusable, recyclable, or suitable for environmentally safe
disposal to landfill or incinerator.
DANGEROUS GOODS: All shipments of hazardous substances &/or dangerous goods must be
accompanied by MSDS - Material Safety Data Sheet ( in English & Indonesian ) compliant
with ANSI standard Z400.1-1998, and be packaged and labeled (NFPA Chemical Hazardous
label) in compliance with ANSI/NFPA 704 and relevant Indonesian state & Territory
legislation.
WARRANTIES: Where applicable, warranty & guarantee documents are to be forwarded to the
Company Commercial Contact for this order. (Failure to comply may delay receipt &payment)
**********************************************************************************
If any good, product, service, or technology covered by this Purchase Order are
subject to any export or re-export license or authorization, Vendor shall obtain
and furnish copies of all licenses to [email protected].
COPI accepted :
item 1 : SUPERLOK P/N MF1V41-J16E8-A
- DBB MONOFLANGE- BODY: 316SS
- 1500#
- FLANGE SIZE: 1"
- BORE: 5MM
- RING JOINT FLANGE
- THREAD CONNECTION: 1/2" NPTF PLUGGED
- VENT CONNECTION: 1/4" NPTF
- PACKING: GRAPHITE
- FIRE SAFE STANDARD
- TRIM : STAINLESS STEEL 316SS
- C/W : - Certificate for the material.
- Hydro Leak Test Report & Dimensional Test
Report.
We require an order acknowledgment for the following items:
3000402653_________________________________________________________________________________
Item Material Description
ENVIKA REKATEKNIK PT
JL PUALAM NO1
40265 BANDUNG
This Purchase Order is subject to our general terms and conditions. Purchase Order number must be
quoted in all invoice and delivery documents. ___________________________________________________________________________________
PO number: 3000402653
Date: 06.03.2014
Page
4
Purchase Order
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Order qty. Unit Price per unit Net value_________________________________________________________________________________
00001 13584859 VALVE, DOUBLE BLOCK AND BLEED, MONOFLANGE, 316 STAINLESS STEEL BODY,
2.5 MM BORE, 316 STAINLESS STEEL TRIM, 427 DEG C MAX TEMPERATURE, ASTM A182 BODY, ASTM
A479 TRIM, 1 IN RTJ ANSI CLASS 900 INLET, 1/2 IN FNPT OUTLET
25 Each 1,850.00 46,250.00
PROJECT: WIP.013.NBRG.DFLL
Total net value excl. tax USD 46,250.00
==========================================================
ENVIKA REKATEKNIK PT
JL PUALAM NO1
40265 BANDUNG
This Purchase Order is subject to our general terms and conditions. Purchase Order number must be
quoted in all invoice and delivery documents. ___________________________________________________________________________________
PO number: 3000402653
Date: 06.03.2014
Page
5
Purchase Order
xxxxxxxxxxxxx
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BLOCK & BLEED VALVES
3
APPLICATION & INSTALLATION
SOLUTIONS
Conventional Installation
SUPERLOK BLOCK & BLEED Valve
SUPERLOK Monoflange
SUPERLOK instrumentation products provided the ultimate suitable solutions for a integral block & bleed valve,
which is consist of one piece forged body it provide many merits, featuring a choice of end connections, bodystyle and
• A welded flange, connected to a primary ANSI class isolating valve. The primary valve will be connected
to a secondary instrument valve. A pressure gauge or transmitter will then be installed downstream of the
instrument valve.
• A one-piece integral forging incorporating up 3 ball valve or mixture of ball and needle design.
• Improved safety : leak paths reduced by up to 60%
• Reduced costs : installation and component costs reduced by up to 70%
• Reduced weight : by up to 80%
• Reduced susceptibility to problems caused by vibration.
• More compact then SUPERLOK DBB valve, adding further space and weight saving possibilities.
• Improved safety : leak paths reduced by up to 60%, less susceptibility to vibration
• Reduced costs : installation and component costs saving up to 80%
• Reduced weight : up to 85%
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BLOCK & BLEED VALVES
4
SPECIFICATION
Ball Valve
Design codes
Features
• ANSI / ASME B 16.34 - Designed to meet the pressure and temperature requirements
•
ANSI / ASME B 16.5 - Flange dimensions• ANSI / ASME B 1.20.1 - National pipe threads
• API 607 / BS 6755 - Fire safe designed
• 316 Stainless steel as standard.
• Pressure rating up to 10,000 psig (690bar).
• Temperature rating -71°F to 482°F (-57°C to 250°C).
DESCRITION
BODY MATERIAL
STAINLESSSTEEL
CARBONSTEEL
DUPLEXSTAINLESS
STEEL
1 BODY A182 F316 A350 LF2 A182 F51
2 OULET CONNECTOR A182 F316 A350 LF2 A182 F51
3 BALL A479 TP316 S31803
4 BALL SEAL PTFE / R.PTFE / PEEK
5 SEAT CAPSULE A479 TP316 S318036 STEM A479 TP316 S31803
7 LOWER STEM SEAL PTFE
8 UPPER STEM SEAL GRAPHITE
9 PACKING GLAND A479 TP316 S31803
10 STOP PIN SS 316 S31803
11 HANDLE SS 316
12 STEM WASHER SS 316
13 STEM NUT A194 8M
TEMPERATURE (°F)
100
300
200
500
400
1000
200
600
400300 500 600
700
P R E S S U R E ( B A R G ) 8700
2900
1450
5800
4350
7250
10500
P R E S S U R E
( P S I G )
PEEK
R.PTFE
• One piece or two piece body design -minimize leakage paths.
• Ball seat choice of seat materials : PTFE (virgin or filled ) , PCTFE , PEEK.
• End connector threads are fully isolated from process.• Fully encapsulated ball seat.
• Superior finished ball for low operating torque.
• Floating ball design providing seat wear compensation.
• Anti static design as standard.
• Blowout proof stem design.
• Colour coded & function identified handle.
• Bore size : Full bore, Reducer bore , 10mm , 14mm , 20mm.
• Optional : handle locking available , NACE compliance.
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BLOCK & BLEED VALVES
5
Outside screw and yoke(OS&Y) needle valve
Features• Externally adjustable gland.
• PTFE or Graphite packing for bubble tight sealing.
• Self centering crimped needle tip for bubble tight shut off and repeatability.
• Back seat design provides secondary stem sealing and prevents stem blow out.
• Colour coded close contact dust cap and function label for easy indentification.
• Bonnet seal ensure a bubble tight between body and bonnet.
• Stem threads are completely isolated from the process.
• Yoke of investment casting is precision casted for strength and perfect stem alignment.
• Bolted bonnet for strength.
• 316 Stainless steel as standard.
• Pressure rating up to 6,000 psig (413bar).
• Temperature rating -65°F to 1000°F (-54°C to 538°C).
DESCRITION
BODY MATERIAL
STAINLESSSTEEL
CARBONSTEEL
DUPLEXSTAINLESS
STEEL
1 BODY A182 F316 A350 LF2 A182 F51
2 OS & Y BONNET A351 CF8M A352 LCC A182 F51
3 GLAND FLANGE A351 CF8M A352 LCC A182 F51
4 INSERT A479 TP316 S31803
5 PACKING GRAPHITE
6 BUSHING A479 TP316 S31803
7 VEE TIP SS630 + Hard Cr
8 STEM A479 TP316 S31803
9 FLANGE BOLT A193 B8M A320 L7M
A453 Gr.66010 FLANGE NUT A194 8M A194 Gr.7
11 BONNET BOLT A193 B8M A320 L7M
12 BONNET SEAL GRAPHITE13 DUST CAP NYLON
14 BAR HANDLE A276 TP316 S31803
8700
Temperature (°F)
0 200100 300 400 500 600
2900
1450
5800
4350
7250
PTFE
PCTFE
10500
700 800 900 1000
GRAPHITE
100
300
200
500
400
600
700
P R E S
S U R E
( B A R G )
P R E S
S U R E
( P S I G )
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BLOCK & BLEED VALVES
6
Globe style needle valve
Features• Rolled stem operating threads for low torque operation.
• Gland packing in PTFE or Graphite for bubble tight sealing.
• Colour coded close contact dust cap and function label for easy identification.
• Self centering crimped needle tip for bubble tight seat sealing.
• Close contact dust cap for operating thread protection.
• Back seat design provides secondary stem sealing and prevents stem blowout.
• Stem threads are completely isolated from the process.
• Packing bolt with easy access.
• Lock nut for vibration protection.
DESCRITION
BODY MATERIAL
STAINLESSSTEEL
CARBONSTEEL
DUPLEXSTAINLESS
STEEL
1 BODY SS 316 A350 LF2 A182 F51
2 BONNET SS 316 A350 LF2 A182 F51
3 PACKING GRAPHITE
4 PACKING GLAND A479 TP316 S31803
5 PACKING BOLT SS 316 A350 LF2 S31803
6 STEM A479 TP316 S31803
7 VEE TIP SS630 + Hard Cr
8 LOCK NUT SS 316 A350 LF2 S31803
9 BONNET SEAL GRAPHITE
10 DUST CAP NYLON
11 BAR HANDLE A276 TP316 S31803
5000 100 200 300 400
2900
80060 0 70 0 9 00 1 00 0
1450
4350
5800
7250
8700
10500
Temperature (°F)
P R E S S U R E
( B A R G )
P R E S S U R E
( P S I G )
R.PTFE
PCTFE
GRAPHITE
100
300
200
500
400
600
700
• 316 Stainless steel as standard.
• Pressure rating up to 10,000 psig (690bar).
• Temperature rating -65°F to 1000°F (-54°C to 538°C).
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BLOCK & BLEED VALVES
7
Block & Bleed valve
Features• ANSI B16.5 flanged inlet connections 1/2" to 3" sizes
Class 150 rated to class 2500 rated.• 1/2" -1" F.NPT Thread outlet to ANSI/ASME B1.20.1
(depending on bore size).
• 1/2" F.NPT Thread vent connection to ANSI/ASME B1.20.1
• Standard materials of Stainless steel
ASTM A182 F316/F316L, Carbon steel ASTM
A350 LF2/A105, Duplex ASTM A182 F51.
• Optional materials include Super Duplex, Monel,
Hastelloy, Inconel.
• Raised face and ring type joint flange styles.
• One-piece forged construction flange as standard.
• Fire safe designed (and tested) to meet
BS 6755 Part 2/API 607.
• DBB & SBB Products meet the relevant code
requirement of ASME VIII, ASMEB 16.34,B16.5, B31.3 and API 6D.
• Bubble tight shut off.
• locking and anti tamper devices for all valve
types available option.
• Positive lever stop.
• User preferred handles.
• Permanent affixed reference label.
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BLOCK & BLEED VALVES
8
DB1 SERIES
Dimensions
SIZE
(inch)
RATING
(lb)
DIMENSION (mm)
L (RF) A B T
1/2
(DN15)
150170
89 60.3 11.2
30096 66.7
14.2
600 179 20.6900/1500
186121 82.5 28.8
2500 134 88.9 36.6
3/4
DN(20)
150
175
99 69.8 12.7
300118 82.5
15.7
600 22.1
900/1500 179 130 88.9 31.8
2500 186 140 95.2 38.2
1
(DN25)
150170
108 79.4 14.2
300124 88.9
17.5
600 179 23.9
900/1500186
150 101.6 34.8
2500 159 108.0 41.5
1-1/2
(DN40)
150 170 127 98.4 17.5
300179 156 114.3
20.6
600 28.8
900/1500 186 178 124.0 38.2
2500 200 203 146.1 50.9
2
(DN50)
150179
152 120.6 19.1
300165 127.0
22.4
600 186 31.8
900/1500 200 216 165.1 44.5
2500 208 235 171.5 57.2
(10mm BORE)
*Dimensions are for reference only and are subject to change.
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BLOCK & BLEED VALVES
10
DB2 SERIES
Dimensions
SIZE
(inch)
RATING
(lb)
DIMENSION (mm)
L (RF) A B T
1/2
(DN15)
150
235
89 60.3 11.2
30096 66.7
14.2
600 20.6900/1500 254 121 82.5 28.8
2500 267 134 88.9 36.6
3/4DN(20)
150
235
99 69.8 12.7
300118 82.5
15.7
600 22.1
900/1500 254 130 88.9 31.8
2500 267 140 95.2 38.2
1
(DN25)
150235
108 79.4 14.2
300124 88.9
17.5
600 254 23.9
900/1500267
150 101.6 34.8
2500 159 108.0 41.5
1-1/2
(DN40)
150 235 127 98.4 17.5
300254 156 114.3
20.6
600 28.8
900/1500 267 178 124.0 38.2
2500 314 203 146.1 50.9
2
(DN50)
150254
152 120.6 19.1
300165 127.0
22.4
600 267 31.8
900/1500 314 216 165.1 44.5
2500 334 235 171.5 57.2
(10mm BORE)
*Dimensions are for reference only and are subject to change.
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BLOCK & BLEED VALVES
11
Dimensions
SIZE
(inch)
RATING
(lb)
DIMENSION (mm)
L (RF) A B T
3/4
DN(20)
150
235
99 69.8 12.7
300118 82.5
15.7
600 22.1
900/1500 254 130 88.9 31.8
2500 267 140 95.2 38.2
1
(DN25)
150235
108 79.4 14.2
300124 88.9
17.5
600 254 23.9
900/1500 267 150 101.6 34.8
2500 273 159 108.0 41.5
1-1/2(DN40)
150 235 127 98.4 17.5
300254 156 114.3
20.6
600 28.8
900/1500 267 178 124.0 38.2
2500 334 203 146.1 50.9
2
(DN50)
150254
152 120.6 19.1
300165 127.0
22.4
600 267 31.8
900/1500334
216 165.1 44.5
2500 235 171.5 57.2
SIZE
(inch)
RATING
(lb)
DIMENSION (mm)
L (RF) A B T
1
(DN25)
150235
108 79.4 14.2
300124 88.9
17.5
600 254 23.9
900/1500 267 150 101.6 34.8
2500 273 159 108.0 41.5
1-1/2
(DN40)
150 235 127 98.4 17.5
300254 156 114.3
20.6
600 28.8
900/1500 268 178 124.0 38.2
2500 334 203 146.1 50.9
2
(DN50)
150254
152 120.6 19.1
300165 127.0
22.4
600 173 31.8
900/1500334
216 165.1 44.5
2500 235 171.5 57.2
(14mm BORE)
(20mm BORE)
*Dimensions are for reference only and are subject to change.
*Dimensions are for reference only and are subject to change.
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BLOCK & BLEED VALVES
12
Dimensions
SIZE
(inch)
BORE
(mm)
RATING
(lb)
DIMENSIONS (mm)
RF FLANGE RTJ FLANGEA B
L T L T
1-1/2
(DN40)25.4
150 280 17.5 290 22.3 127 98.4
300 285 20.6 295 25.4156 114.3
600 300 28.8 300 28.8
900/1500 370 38.2 370 38.2 178 124.0
2500 400 50.9 403 52.4 203 146.1
2
(DN50)38.1
150 365 19.1 375 23.9 152 120.6
300 375 22.4 388 28.7165 127.0
600 390 31.8 393 33.3
900/1500 415 44.5 418 46.0 216 165.1
2500 475 57.2 478 58.7 235 171.5
3(DN80)
50.8
150 400 23.9 413 28.7 191 152.4
300 410 28.4 423 34.7
210 168.1600 430 38.2 433 39.7
900/1500 440 54.2 443 55.7 241 / 267 190.5 / 203.2
2500 500 72.9 506 76.1 305 228.6
SIZE
(inch)
BORE
(mm)
RATING
(lb)
DIMENSIONS (mm)
RF FLANGE RTJ FLANGEA B
L T L T
1
(DN25)25.4
150 270 14.2 280 19.0 108 79.4
300 280 17.5 290 22.3124 88.9
600 290 23.9 290 23.9
900/1500 365 34.8 365 34.8 150 101.62500 380 41.5 380 41.5 159 108.0
1-1/2
(DN40)38.1
150 360 17.5 370 22.3 127 98.4
300 370 20.6 380 25.4156 114.3
600 385 28.8 385 28.8
900/1500 400 38.2 400 38.2 178 124.0
2500 460 50.9 463 52.4 203 146.1
2
(DN50)50.8
150 390 19.1 400 23.9 152 120.6
300 400 22.4 413 28.7165 127.0
600 415 31.8 418 33.3
900/1500 480 44.5 483 46.0 216 165.1
(REDUCER BORE)
(FULL BORE)
*Dimensions are for reference only and are subject to change.
*Dimensions are for reference only and are subject to change.
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The probe length must be specified from the raised face to the end of the probe in mm , to the nearest mm.
Probes are supplied to suit the insertion length required by the pipeline and thus must be specified by the cus-
tomer
SAMPLING VALVE
CHEMICAL INJECTION VALVE
Sampling probe
Injection quill
Non return check valve
This manifold range is designed to replace conventional multiple-valve installations where sampling
of the process stream is required. This design has been developed to remove a sample directly from
the process stream at full system pressure.
This manifold range is designed to replace conventional multiple-valve installations where injection
into the process stream is required. This design has been developed to inject directly into the processstream at full system pressure.
The probe length must be specified from the raised face to the end of the probe in mm .
Probes length shall be decided in consideration of injection insert length in the pipeline and customer's request.
INSTRUMENT
VENT
PROCESS
L
FLOW
PROCESS
VENT
OUTLET
I
L
FLOW
CHECK VALVE
This poppet type spring return valve has a viton soft seal(SUPERLOK standard)
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FUGITIVE EMISSIONISO 15848 parts 1&2 (defining a classification system and qualification procedures,
and production acceptance test of industrial valves, respectively)
specify new ultra low standards for emissions. This standard is becoming the requirement for
oil and gas and petrochemical organizations worldwide. The standard was originally created forprocess valves and control valves but is now being applied to Instrument valves which include primary
isolation valves, especially on environmentally sensitive projects.
Meeting these low levels is a challenge, which BMT Instrument has solved with the new ball and needle
valve designs used in these DBB valves and mono flanges.
These designs meet the highest class ‘A’ level over the temperature range -29°C to +180°C,
alongside the standard instrumentation manifold pressure ranges.
Production testing and certification is available upon request. Please specify sample quantity required for
production testing with your order.
The ISO 15848 standard effectively sets a requirement for zero emissions for processes
involving volatile air pollutants and hazardous fluids.This design has been developed to minimise
fugitive emissions.
Valve Specification■ Tightness class A >1 x 10-6 mg.s-1.m-1.
■Maximum cold working pressure rating 6,000 psig.
■ Temperature rating -50°C to 180°C (-58°F to 356°F)
■ISO15848-1 prototype tested using global helium vacuum method.
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Example-1) : DB211-R8C-B111-LF2
Example-2) : SB111-R8A8-D111-AB
Ordering Information
1
1
32
5
4
4
5 6
3 6 52 7
7
8
8
1. Valves
SB SINGLE BLOCK & BLEED VALVE
DB DOUBLE BLOCK & BLEED VALVE
2. Valve type
1 FLANGE X FNPT 2 FLANGE X FLANGE
3 MNPT X FNPT
4 FNPT X FNPT
5 MSW X FNPT
6 SW X FNPT
3. Valve Series
IDENTIFY 1st
ISOLATE
2st
ISOLATE VENT
SINGLEBLOCK
TYPE
1
BALL
-
NEEDLE
2 OS & Y
3 BALL4 NEEDLE
NEEDLE5
OS & Y6 OS & Y
DOUBLE
BLOCK
TYPE
1
BALL BALL
NEEDLE
2 OS & Y
3 BALL
4 NEEDLE NEEDLE NEEDLE
5OS & Y OS & Y
NEEDLE
6 OS & Y
7 TR BALL TR BALL
NEEDLE
8 OS & Y
*A FUGITIVE EMISSION CL-A
*B FUGITIVE EMISSION CL-B
4. Bore size (mm)
(BLANK) - 10mm(STANDARD)
1 - 14mm
2 - 20mm
3 - 25mm
4 - 32mm
5 - 38mm
6 - 50mm
6. Pressure class
A - 150 G - 2000psi
B - 300 H - 3000psi
C - 600 I - 5000psi
D - 900 J - 10000psi
E - 1500
F - 2500
S - 800
8. Body material
(BLANK) - SS316
15 - A105
LF2 - A350 LF2
F51 - A182 F51
M40 - MONEL ALLOY 400
5. Connection size
R - RAISED FACE FLANGE
J - RING JOINT FLANGE
F - FLAT FACE FLANGE
AF - AP16B FLANGE
SA - SAE J518 FLANGE
IS - IS06164 FLANGE
JF - JIS FLANGE
4 - 1/4 ”
6 - 3/8 ”
8 - 1/2”
12 - 3/4”
16 - 1”
24 - 1-1/2”
32 - 2”
48 3”
+
7. Option + Trim + Seat + O-Ring
Option TRIM SEAT O-RING
TYPE IDENTIFY TYPE IDENTIFY TYPE IDENTIFY TYPE IDENTIFY
STANDARDFIRE SAFETY BLANK(A) Body = Trim BLANK (0) PTFE BLANK (0) NBR BLANK (0)
SAMPLING PROBE B SS316 1 R.PTFE+GLASS 1 VITON 1
CHEMICAL INJECTION C CF8M 2 R.PTFE+CARBON 2 EPDM 2
LOCKING DEVICE D SS316L 3 PEEK 3 KALREZ 3
ANTI TAMPER KEY E SS304 4 PCTFE 4 CR 4
- - A105 + ENP 5 POM 5 SILICON 5
- - A105 + CR 6 DEVLON-V 6 AED 6
- - MONEL 400 7 DELIN 7 HNBR 7
- - 316 + Stellite 8 METAL 8
* To select the Fugitive Emission type, please add suffix of "A" or "B"
to the part number of Valve Series.
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Monofange valve
Features• ANSI B16.5 flanged inlet connections 1/2" to 2" sizes
Class 150 rated to class 2500 rated.• 1/2"-14 NPT(female) standard outlet.
• 1/4"-18 NPT(female) standard vent.
• Standard materials of Stainless steel
ASTM A182 F316/F316L, Carbon steel ASTM
A350 LF2/A105, Duplex ASTM A182 F51.
• Optional materials include Super Duplex, Monel,
Hastelloy, Inconel.
• Combined needle and OS & Y valves available.
• Raised face and ring type joint flange styles.
• One-piece forged construction flange as standard.
• Fire safe designed to meet BS 6755 Part 2 / API 607.
(As option)
• Pressure boundary designs calculated to ASME
VIII Div 1 and verified by testing.
• Heat code traceable material to EN 10204.3.1.
•
Bubble tight shut off valve seats 17-4 PH tipsstandard.
• Colour coded functional valves.
• Locking and anti tamper devices for all valve
types available. (as option)
• Permanent marked body with full order and
specification details.
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I
1ST ISOLATE 1ST ISOLATE
PROCESS INSTRUMENT
L
Ø A
Ø B
V E NT
1ST ISOLATE 1ST ISOLATE
PROCESS
VENT
INSTRUMENT
Ø A
L
Ø B
MF1V1 Series
MF1V2 Series
MF1V3 Series
I
1ST ISOLATE
PROCESS INSTRUMENT
2 N D
I S O L A T E
1ST ISOLATE
Ø A
L
Ø B
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MF1V4 SERIES
2 N D
I S O L A T E
V E NT
1ST ISOLATE 1ST ISOLATE
PROCESS
VENT
INSTRUMENT
L
Ø A
Ø B
Dimensions
SIZE
(inch)
RATING
(lb)
DIMENSION (mm)
L(RF) L(RTJ) A B
1/2
(DN15)
15064
- 89 60.3
300
64
96 66.7600
68900/1500 121 82.52500 134 88.9
3/4
DN(20)
15064
- 99 69.8
300
68118 82.5
60068
900/1500 130 88.9
2500 73 73 140 95.2
1
(DN25)
15064
68
108 79.4
300124 88.9
600 68
900/150073 73
150 101.6
2500 159 108.0
1-1/2
(DN40)
150 64 68 127 98.4300 69 69
156 114.3600
73 73900/1500 178 123.8
2500 82 84 203 146.1
2
(DN50)
15069
73 152 120.6
30075 165 127.0
600 73
900/1500 82 84 216 165.1
*Dimensions are for reference only and are subject to change.
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Example-1) : MF1V41-J8C8-E-AB
Example-2) : MF1V11-R8C8-LF2
Ordering Information
1
1
2
6
3 5
3
4 3
4 32
6
1. Valves
MF MONO FLANGE
2. Valve type
IDENTIFY 1stISOLATE
2stISOLATE
VENT
1 FLANGE X FNPT
2 FLANGE X FLANGE
V11 NEEDLE
- -2 OS & Y
V21 NEEDLE
- NEEDLE2 OS & Y
V31 NEEDLE
NEEDLE -2 OS & Y
V4
1 NEEDLE NEEDLE
NEEDLE2OS & Y
NEEDLE
3 OS & Y
4. Pressure class A - 150
B - 300
C - 600
D - 900
E - 1500
F - 2500
5. Option
A STANDARD FIRE SAFETY
D LOCKING DEVICE
E ANTI TAMPER KEY
F BOLTED BONNET
6. Body material
(BLANK) - SS316
15 - A105
LF2 - A350 LF2
F51 - A182 F51
M40 - MONEL ALLOY 400
3. Connection size R - RAISED FACE FLANGE (BLANK)
J - RING JOINT FLANGE
F - FLAT FACE FLANGE
AF - AP16B FLANGE
SA - SAE J518 FLANGE
IS - IS06164 FLANGE
JF - JIS FLANGE
8 - 1/2”
12 - 3/4”
16 - 1”
24 - 1-1/2”
32 - 2”
48 3”
+
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