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How to calculate the CM (Cost of Making) of a Garment
Calculation of cm is a important part of merchandising prole. At costing meeting
stage, supplier only gets one sample of the garment and specication of fabric and
trims for the reference.
So its really important to calculate the correct cost of making to get the correctcosting.
This post will help you all to calculate the COST OF A!"#$.
To nd out the C of a garment, you must know below%
i& onthly total e'penditure (running cost& of factory (rent, wages, electricity bill,
water bill, transportation, repairing etc&.
ii& Total no of machines in the factory
iii& #umber of machine re)uired to complete this style (line layout of style&
i*& +stimated roduction output per hour
*& Total working days (month&
*i& -aily working hours
Calculation Of C%
For +'ample%
onthly Cost of /unning% 01,22,222 "#/
Total no of achines % 122
#o of machines re)uired for style% 31
+stimated roduction output per hour% 11
Total 4orking days %05
-aily working hours %6
7 8(onthly total cost of running 9 05& 9 (Total achines& : (#umber of machine
re)uired for style&; 9
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7 ([email protected] 9 332&
7 ?>.5 "#/ er pcs.
Calculating Embroidery Thread Consumption
Calculating thread consumption is a important part of cost calculation and garment
manufacturing. "n our earlier post we ha*e written about garment sewing thread
calculation. Second impartment area is embroidery thread calculation which we will
re*iew here. +mbroidery thread calculation depends of some parameters like stitch
type, thread type, no of colors, no of stitches in design.
$enerally +mbroidery machines work with stitch type @2?, the lockstitch. 4ith the
optimal adBustments of all the parameters it should amount to a shared proportionof 09@ needle thread and ?9@ bobbin thread. On a*erage the thread usage can be
calculated as seen below
per ?.222 stitches needle thread 3,5 m bobbin thread
0,@ m
+'ample of +mbroidery Thread Calculation %
#umber of cs 3,222 pcs
Stitch )ty in the embroidery design 3,122 (stitch& ( how to estimate the stitch
amount of an embroidery designD&
Eength of thread in the cones 1,222 meter
Stitch length 3 mm (stitch length depends on design and stitch type&
Calculation%
7 #umber of $arments )ty : #umber of stitch : 3 9 ?222 9 meter per cone.
7 3,222 : 3,122 : 3 9 ?,222 9 1,222
7 ?6,222,222 : 3 9 ?,222 9 1,222
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7 0,222,222 9 ?,222 9 1,222
7 0,222 9 1,222
7?3.3 cones
+stimate the stitch amount of an embroidery design
$enerally the usage of thread per design and colour of a digitied pattern is to be
seen on the plot. "f there are no details a*ailable it is also possible to estimate the
threadGs appro'imate usage.
+mbroidery machines work with stitch type @2?, the lockstitch. 4ith the optimal
adBustments of all the parameters it should amount to a shared proportion of 09@needle thread and ?9@ bobbin thread. On a*erage the thread usage can be
calculated as seen below%
per ?.222 stitches needle thread 3,5 m bobbin thread
0,@ m
#o of stitch possible with a thread of ticket no. 32
?.222 m spool appro'. 022.222 stitchesH
1.222 m spool appro'. ? million stitchesH
HTaken from an a*erage stitch length of 3 mm
The thread usage depends on following parameters and *aries accordingly%
Thread tension
Stitch length
Fabric thickness
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#umber of stitches or machine running time
Ticket number
Iow to estimate the stitch amount of an embroidery design, e*en before ha*ingdigitied the patternD
The estimate *alue of per s)uare centimeter embroidered surface for embroidery
ticket 32 (te' 0& is ?12 stitches. -epending on richness of detail you can use a
lower or higher *alue.
For calculating the embroidered surface, you need the dimensions of the design
(length ' width& and an estimation of how many percent of that surface is co*eredby the embroidery stitches.
+'ample%
%
62 ' 62 mm
Sie% 6 ' 6 cm 7 53 cmJ
There from 62 K embroidered (*isual estimation&
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53 cmJ ' 2,6 7 1?,0 cmJ
1?.0 cmJ ' ?12 stitches9cmJ 7 562 stitches
Consumption Calculation of Woen Garments
Consumption and costing is a primary re)uisite for a merchandiser. Fabric cost
bears apro' 32K to 31K of the total cost of any garments so calculation of correct
fabric consumption is *ery important.
!ls see below e"ample of fabric consumption calculation
?. -uring the consumption pls used measurement of middle sie for calculation or
used the sie which has most of the )ty.
0. +'cept Cutting or sewing wastage, fabric wastage also depends on additional
elements which. "f the garments ha*e special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
@. Lou should know the fabric width to calculate consumption.
Measuring !oint Msmnt in inch
Mody Eength N C.M. neck @0
Chest circumf. 33 P
Across shoulder width seam to seam ?>
Mk Loke height F IS @ P
Slee*e length fm CM# thru sh to sl* edge(@ pt& @3 P
Armhole ( Straight, point to point & > P
Slee*e bottom opening circ.N cntr btn >
CuQ height 0 P
#eck circumf. closed(cntr bttn to MI end
stitching&?5 R
Collar height at CM (without neck band& ? 96
Chest kt 4idth N top 1
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Chest kt Eength N center 1
#$%&'C C*+M!T'
!$&T*
,EGTH
(With sewing
allowance)
W'-TH (With
sewing
allowance)
#$%&'C #ormula
Mack (H+'cept
yoke&@2 P 03 R 2.355>@ yds
78(E ' 4&9(@5 '
33&;
Front @3 05 R 2.15@0@ yds
Loke 0? 3 P 2.??>@0 yds
Collar ? R 1 2.?0103 yds
Sl*(HH4idth7armho
le straight : 0&00 P 02
2.156?6 yds
(0 Sl*&
ocket 1 1 2.2@5@2 yds
CuQ ?2 @ P 2.233?> yds
Total (c& ?.>0@@> yds9pc
Total (-n&[email protected]
yds9dn
Fabric width is 33 inch.
To con*ert inch to yard inch : @5
Calculate the consumption of knit garments
Consumption and costing is a primary re)uisite for a merchandiser. Fabric costbears apro' 32K to 31K of the total cost of any garments so calculation of correct
fabric consumption is *ery important.
!ls see below e"ample of fabric consumption calculation
?. -uring the consumption pls used measurement of middle sie for calculation or
used the sie which has most of the )ty.
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0. +'cept Cutting or sewing wastage, fabric wastage also depends on additional
elements which. "f the garments ha*e special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
-escription Msmnt (cm) *ewing $llowance Total
%ody ,ength 52 1 51
. Chest 31 0 3
*leee ,ength 02 1 01
$rmhole Circum 32 0 30
#abric Wastage ?2K -epend on style and fabric
G*M ?32
Consider the measurement of middle sie garment or the garment containing
ma'imum )uantity.
Consumption/
#abric Consumption Calculation of a 0nit T1*hirt
,ength Width Consumption in*CM
%ack !art
23 cm ( length) " 45 cm ( Chest width) 51 3 @,211 scm
#ront !art
23 cm ( #ront length) " 45 cm ( #ront chest
width)51 3 @,211 scm
*leee
63 cm ( *leee length) " 46 cm ( $rmhole
circumference) " 6 ( 6 sleees)01 30 0,?22 scm
Total #abrics Consumption 6,0?2 scm9pc
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Apply below formula to make consumption for ?dn garments %
7(Fabric consumption in SC : $S : ?0 9 ?2,222,222& 4astage
7(60?2 : ?32 : ?0 9 ?2,222,222& ?2K7?.@>06?2K
7?.@>062.?@>06
7?.1?0026 !$9-U#
or
-escription
Consumptio
n in
*CM7pcs
>522 scm into sm. (?2222 scm7?sm& 2.60? sm9pc
Fabric is ?32gsm, (?sm7?32gram&. So 2.60?
sm72.60?'?327
??3.>3
gram9pc
4e know ?,222gram7?kg. So ??3.>3
gram7??3.>39?,2227
2.?,?3>
kg9pc
4astage ?2K 2.2??3> kg
Total 4eight with wastage2.?05@>
kg9pc
Therefore, 4eight of ?dn (?0 cs& ?.1? !g9-n
#ote%
scm7s)uare centimeter
sm7s)uare meter
?doen (?0pcs& garments
H4hy ?2,222,222D
?2,222 ' ?,2227?2,222,222
$rams per s)uare meter. Con*ersion of the fabric into s)uare meter. ?m7?22cm,
?s)r meter7?2,222 cm (?22cm ' ?22cm&,
? !g7?,222 $ram.
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-ress shirt
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--E6229SC>02C9>0
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_e/products_e/apparel_e/1needle_e/ddl8700.html 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/unstitch collar
-E1022#
-E1322#
-#1302#
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fashion processfrom design, de*elopment, and sourcing to production, distribution,
customer ser*ice, and nance. 4ith "nfor Fashion, you[ll de*elop products your
consumers want )uicker and get them to market faster than your competition.
The 'nfor #ashion adantage
"mpro*e performance of a comple' supply chain.
Accelerate new product introductions.
/espond )uickly to changing market demands.
Achie*e )uick growth in a highly competiti*e market.
"ncrease eZciency and reduce operational costs.
Strengthen collaboration.
anage product lifecycles more eQecti*ely.
"ncrease workloads without increasing costs. Accelerate new productintroductions
World Fashion Exchange (WFX)
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World Fashion Exchange (WFX) is a global software organization, catering specifically to the fashion industry. WFX
provides custoizable web!based software solutions, which copletely and efficiently anage the product life cycle.
WFX provides web!based, enterprise wide software solutions, designed for the Fashion "ndustry ! #pparel, Footwear,
$oe Furnishings etc. WFX provides fashion software solutions for retail, wholesale, iport%export, trading and
anufacturing businesses to anage their day!to!day processes and functions.
Download Uncovering PLM Whitepaper : http&%%www.worldfashionexchange.co%'ownload!For.aspx
WFX offers its custoers and partners, reliability, experience, security, in!depth nowledge and unatched doain
nowledge of the fashion industry through its apparel software anageent solutions.
WFX lients include *rands, +etailers, Wholesalers, *uying #gents, #pparel anufacturers and Exporters.
WFX Solutions
WFX solutions create a global environent of -otal ollaboration between its users and their business partners. "t is
totally custoizable, easy!to!use and designed to easily integrate with existing systes.
WFX solutions are developed on industrial strength and proven best!of!breed "nternet technologies, enabling WFX
clients to collaborate with their business partners in real!tie. "t consists of odules that can be ipleented
independently, at the sae tie, are fully integrated to effectively anage all areas ! fro product developent to
sales and fro sourcing to production.
#fter conducting business diagnostics, WFX offers its clients custoized roduct /ifecycle 0anageent ! /0,
roduct 'ata 0anageent ! '0, Enterprise +esource lanning ! E+ "", 1upply hain 0anageent ! 10 or
WFX artner solutions which enable the to wor in a collaborative environent within their organization as well as
with their business partners.
Fashion businesses worldwide use WFX apparel software anageent products for business anageent and
planning activities. #s fashion design software has only liited functionality of creating product designs, a ore
coprehensive solution is re2uired to anage all the business activities as the product goes into developent,
sapling, ordering etc. stages.
Fashion copanies use fashion design software and apparel design software to create design setches but rarely
have effective apparel software anageent tools for coplete roduct data anageent and related activities to
anage the entire product lifecycle.
WFX offers the ost coprehensive software solutions for the Fashion "ndustry ! #pparel, Footwear, Furnishings
etc., allowing for the efficient exchange of inforation, business transactions and services aong global business
http://www.worldfashionexchange.com/Download-Form.aspxhttp://www.worldfashionexchange.com/Download-Form.aspx -
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partners via the "nternet.
#ong the first few copanies eploy 0icrosoft.3E- -echnologies, WFXs web!based applications can be accessed
anytie fro anywhere, using the "nternet. "ts collaborative business flow across ultiple organizations aes it a
powerful tool for any global fashion copany.
WFX Web roduct 'ata 0anageent ! '0, Web roduct /ifecycle 0anageent ! /0, Web Enterprise +esource
lanning ! E+ "", Web 1upply hain 0anageent ! 10 and Web E'" solutions are used by brands, retailers,
suppliers and agents all over the world, eowering users in any organizations by giving the sarter software
solutions and better business control.
source http&%%www.worldfashionexchange.co%ain.aspx
,ECT&$/ 'mperial adopts ,ectra #ashion !,M
,ECT&$/
'mperial adopts ,ectra #ashion !,M
The "talian fast fashion company chose Eectra Fashion E to support its global
business strategyEectra, the world leader in integrated technology solutions dedicated to industries
using soft materialsfabrics, leather, technical te'tiles and composite materialsis
pleased to announce that "mperial is implementing Eectra Fashion E to reinforce
its position in the fast fashion market and support its worldwide business growth
strategy.
http://www.worldfashionexchange.com/main.aspxhttp://apparelscience.com/index.php/80-apparel-science/146-lectra-imperial-adopts-lectra-fashion-plmhttp://apparelscience.com/index.php/80-apparel-science/146-lectra-imperial-adopts-lectra-fashion-plmhttp://www.worldfashionexchange.com/main.aspxhttp://apparelscience.com/index.php/80-apparel-science/146-lectra-imperial-adopts-lectra-fashion-plmhttp://apparelscience.com/index.php/80-apparel-science/146-lectra-imperial-adopts-lectra-fashion-plm -
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Founded in Mologna, "taly, in ?>6 by Adriano Aere and +milia $iberti, "mperial
pro*ides menswear and womenswear to 3,222 customers across the world,
including "taly, +urope and Asia. The company, which deli*ers 5 million pieces per
year, decided to e'pand its acti*ities in 02?0 and in*ested in 62 multibrand stores."mperial[s challenge is to cope with increasing acti*ities, while continuing to deli*er
uptodate )uality collections on time. ]4ith the company growing at a *ery fast
pace, we need to be able to master the endto end de*elopment process,] says
Adriano Aere, "mperial Founder and resident. ]As consumers demand more and
more *ariety and newness, we also need to become faster and produce more,] he
adds.
The fast fashion brand decided to integrate Eectra Fashion E to speed
de*elopment while better connecting teams in*ol*ed in the collection process, fromdesign to nal product. ]+mbedding our technical data into Eectra Fashion E will
help us share information about styles or technical specications better and faster,]
says Adriano Aere. Mecause "mperial is based on a mass market business model,
building collaboration between creati*e and technical teams is imperati*e. Eectra
Fashion E will ease daytoday work and streamline the de*elopment process.
"mperial[s plan is to go one step further and share preproduction and production
data by opening its Eectra Fashion E to material or ser*ice suppliers *ia a web
platform.
Eectra[s ongoing support and fashion e'pertise, in addition to the longterm
relationship between the two partners, made the diQerence. ]O*er the past ?6
years, we ha*e built a trusted partnership with Eectra. 4e belie*e that Eectra, as a
strategic partner, will continue to support our global strategy with the E solution
they are de*eloping for the fashion industry,] e'plains Adriano Aere.
About "mperial
"mperial is an "talian company founded in ?>6. First specialied in menswear and
womenswear, the readytowear brand has e'panded its acti*ities to include retail
in 02?0. "mperial S.p.A increased its turno*er with +V/O??> million in 02?0
re*enue.
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For more information, please *isit www.imperialfashion.com.
About Eectra
Eectra is the world leader in integrated technology solutions that automate,
streamline and accelerate product design, de*elopment and manufacturing
processes for industries using soft materials. Eectra de*elops the most ad*anced
specialied software and cutting systems and pro*ides associated ser*ices to a
broad array of markets including fashion (apparel, accessories, footwear&,
automoti*e (car seats and interiors, airbags&, furniture, as well as a wide *ariety of
other market sectors, such as aeronautical and marine industries, wind power, and
personal protecti*e e)uipment. Eectra ser*es 0@,222 customers in more than ?22countries with ?,322 employees and ^02 million in 02?@ re*enues. The company is
listed on #LS+ +urone't.