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Application Description 11/2014
SINAMICS G: Speed Control of a G110M/G120 (Startdrive) with S7-1200 (TIA Portal) via PROFINET/PROFIBUS DP with Safety Integrated (via Terminal) and HMI SINAMICS G110M / G120 / G120C / G120D / G120P (with FW 4.6) SIMATIC S7-1200 (with FW 2.2 and TIA Portal V13.0)
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Warranty and Liability
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Warranty and Liability
Note The Application Examples are not binding and do not claim to be complete with regard to configuration, equipment or any contingencies. The Application Examples do not represent customer-specific solutions; they are only intended to provide support for typical applications. You are responsible for ensuring that the described products are used correctly. These Application _Examples do not relieve you of the responsibility of safely and professionally using, installing, operating and servicing equipment. When using these application examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these Application Examples at any time and without prior notice. If there are any deviations between the recommendations provided in this Application Example and other Siemens publications e.g. catalogs the contents of the other documents have priority.
We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this application example will be excluded. Such an exclusion will not apply in the case of mandatory liability, e.g. under the German Product Liability Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (wesentliche Vertragspflichten). The compensation for damages due to a breach of a fundamental contractual obligation is, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change in the burden of proof to your disadvantage. Any form of duplication or distribution of these Application Examples or excerpts hereof is prohibited without the expressed consent of Siemens Industry Sector.
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For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information on industrial security, visit http://www.siemens.com/industrialsecurity
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Table of Contents
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Table of Contents Warranty and Liability ................................................................................................. 2
1 Overview ............................................................................................................. 4
2 Blocks for Communication ............................................................................... 5 2.1 Process_Data [FB11] ........................................................................... 5
General information .............................................................................. 5 Transfer method ................................................................................... 5 Calling the block ................................................................................... 5 Interface 6
2.2 Parameters [FB20] ............................................................................... 7 Motivation ............................................................................................. 7 General information .............................................................................. 7 Transfer method ................................................................................... 8 Calling the block ................................................................................... 8 Interface 9 Job and response data ....................................................................... 10
3 Auxiliary Functions for Signal Standardization ........................................... 12 3.1 Normalization [FC12] .......................................................................... 12
Calling the block ................................................................................. 12 Interface 12
3.2 Denormalization [FC11]...................................................................... 13 Interface 13
4 Commissioning ................................................................................................ 14 PROFINET ......................................................................................... 14 PROFIBUS ......................................................................................... 15
5 Related Literature ............................................................................................ 16
6 History............................................................................................................... 17
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1 Overview
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1 Overview The short documentation on hand describes the blocks which can be used for connecting a SINAMICS G120 to a SIMATIC S7-1200 in the TIA Portal. The blocks can be used with PROFINET and PROFIBUS DP. This short documentation does not focus on explanations and only shows the most important points for integrating the blocks into your own projects.
The blocks and their functions Table 1-1: Blocks and their functions
Block Function Explanation
Process_Data [FB11]1 Write/read access to process data
Operating the SINAMICS G120 via the bits of the control word
Defining the setpoint speed value.
Reading the bits of the status word
Reading the actual values for speed, current and momentum
Reading the current fault and alarm
Parameters [FB20]1
write_drive_parameters [DB100] read_drive_parameters [DB101] answer_from_drive [DB103]
Write/read access to Parameter
Writing and reading the ramp-up and ramp-down time
Reading the first eight current failure and acknowledged failures
The DBs contain the data structure for the write job [DB100], the read job [DB101] and the drive response [DB103].
Normalization [FC12] Denormalization [FC11]
Standardization Denormalization
(De-)normalization of actual speed value, current and momentum
Auxiliary functions called up in FB11 and FB14.
Preconditions To be able to use the blocks, you need: the TIA Portal V13 or higher, a SIMATIC S7-1200 with FW V2.2, for PROFIBUS DP: a SIMATIC CM 1243-5 communication module, a SINAMICS G110M, G120, G120C, G120D or G120P with FW 4.6.
1 The respective instance DB is automatically generated during compilation.
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2 Blocks for Communication
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2 Blocks for Communication 2.1 Process_Data [FB11]
General information For the block, the following applies: the call should be made in a cycle OB. In the TIA Portal of the device configuration of the drive, the Telegram 352
frame must be selected.
Since this block is an FB, you always have the choice to create actual parameters during the block call or access the parameters directly in the respective instance DB. The latter makes sense, for example, for a direct HMI access.
Transfer method The block offers a cyclic exchange of consistent data between a SIMATIC S7-1200 and a SINAMICS G120 as DP standard slave/PROFINET IO device. It uses the system instructions DPRD_DAT for reading the data from the SINAMICS drive, DPWD_DAT for writing the data to the SINAMICS drive.
Calling the block Figure 2-1: FB Process_Data
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2 Blocks for Communication
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Interface Table 2-1: Interface of the Process_Data FB
Parameter Data type Start value Description
Input parameters RD_HW-ID HW_SUBMODULE - Decisive hardware identifier for reading
data from a DP standard slave /PROFINET IO device.
When selecting the frame type in the properties of the drive in the TIA Portal, STEP 7 creates a system constant which corresponds to this identifier. Enter this system constant here. It is symbolically displayed to you in the dropdown list when entering the parameters.
WR_HW-ID HW_SUBMODULE - Decisive hardware identifier for writing data to a DP standard slave /PROFINET IO device.
When selecting the frame type in the properties of the drive in the TIA Portal, STEP 7 creates a system constant which corresponds to this identifier. Enter this system constant here. It is symbolically displayed to you in the dropdown list when entering the parameters.
control_word Word 16#047E Control word of SINAMICS G120
The initial value sets the bits - Bit 01 OFF2 - Bit 02 OFF3 - Bit 03 Operation block - Bit 04 HLG block - Bit 05 HLG stopping - Bit 06 Setpoint value block - Bit 10 PLC control to 1 at a controller restart, so the SINAMICS drive alone can be started with Bit 00 1.
setpoint Real 0.0 Setpoint speed value [min-1] ref_speed_ p2000
Real 1500.0 Reference value for the speed according to the converter configuration.
Here, the same value must be entered as in parameter P2000 of SINAMICS G120.
ref_current_ p2002
Real 0.0 Reference value for the motor current according to the converter configuration.
Here, the same value must be entered as in parameter P2002 of SINAMICS G120.
ref_torque_ p2003
Real 0.0 Reference value for the motor torque according to the converter configuration.
Here, the same value must be entered as in parameter P2003 of SINAMICS G120.
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2 Blocks for Communication
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Parameter Data type Start value Description
Output parameters status_word Word - Status word of the SINAMICS G120 actual_speed Real - Actual speed value [min-1] actual_current Real - Actual current value [A] actual_torque Real - Actual torque value [Nm] actual_alarm Word - Number of a pending alarm actual_fault Word - Number of a pending fault RETVAL_RD Word - Return value of the DPRD_DAT system
instruction called in this FB RETVAL_WR Word - Return value of the DPWD_DAT system
instruction called in this FB
2.2 Parameters [FB20]
Motivation For a parameter transfer between SINAMICS drive and SIMATIC controller a number of boundary conditions must be taken into consideration for programming, such as: How many parameters shall be transferred? Which data format do these parameters have? Are the parameters indexed? How many indices do they have? For the above reasons, it is not sensible to offer a less performant block which supports all sorts of parameter transfers. The Parameters [FB20] block fulfills the following specific task: Writing and reading the ramp-up and ramp-down time Reading the first eight current failure and acknowledged failures This makes it comprehensible, and the user can use it as a template for his own modifications.
General information For the block, the following applies: the call should be made in a cycle OB or a time interrupt OB. In the TIA Portal of the device configuration of the SINAMICS drive, any
message frame type can be selected. If you do not require a cyclic process data exchange, you can use the (shortest) Telegram 1 frame.
DBs write_drive_parameters [DB100], read_drive_parameters [DB101] and answer_from_drive [DB103] contained in the project and accessed by FB Parameters [FB20] are mandatory.
Since this block is an FB, you always have the choice to create actual parameters during the block call or access the parameters directly in the respective instance DB. The latter makes sense, for example, for a direct HMI access.
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2 Blocks for Communication
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Transfer method The Parameters [FB20] block uses the Data set 47 structure to respectively transfer the job for writing parameters to the SINAMICS drive, the job for reading parameters from the SINAMICS drive, the drive response (data, error detection) to the respective job at the SIMATIC
control.
The block uses the system instructions WRREC for acyclic writing of the data set, RDREC acyclic reading of the data set.
Calling the block Figure 2-2 FB Parameters
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2 Blocks for Communication
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Interface Table 2-2: Interface - Parameters [FB20]
Parameter Data type Start value Description
Input parameters HW-ID HW_SUBMODULE - Hardware identifier of the
DP standard slave/PROFINET IO devices, to be read from or written to.
When selecting the frame type in the properties of the SINAMICS drive in the TIA Portal, STEP 7 creates a system constant which corresponds to a logic I/O address. Enter this system constant here. It is symbolically displayed to you in the dropdown list when entering the parameters.
READ_WRITE Bool False False: Read ramp-up/ramp-down time True: Write ramp-up/down time
Ramp_Time_Up Real 10.0 Default ramp-up time [s]
Ramp_Time_Down Real 10.0 Default ramp-down time [s]
Output parameters actual_ Ramp_Time_Up
Real - Ramp-up time [s] read by the SINAMICS drive. In the case of a send/receive error, 999999.9 is entered.
actual_ Ramp_Time_Down
Real - Ramp-down time [s] read by the SINAMICS drive. In the case of a send/receive error, 999999.9 is entered.
busy Bool - Job running done Bool - Job completed without error
The bit is pending for 1 cycle. drive_error Bool - The bit is set if an error ID was sent in
the drive response. Analyze the DB 103 answer_from_drive. The bit is pending until START is set to 0 again.
error Bool - The bit is set if one of the instructions WRREC or RDREC detects an error. Further evaluation through static data in the respective instance DB.2 The bit is pending until START is set to 0 again.
2 WR_ERROR = true Error in instruction WRREC Evaluation through WR_STATUS 3 RD_ERROR = true Error in instruction RDREC Evaluation through RD_STATUS 3 The tags WR_STATUS and RD_STATUS correspond to the output parameter 3 Status der instructions WRREC und RDREC. For more information, please refer to the STEP 7 3 online help.
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2 Blocks for Communication
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Job and response data They are created as structures named record in the DBs
write_drive_parameters [DB100] (write job at the SINAMICS drive) read_drive_parameters [DB101] (read job at the SINAMICS drive) answer_from_drive [DB103] (response from SINAMICS drive).
Their structures correspond to data set 47 and are adjusted project-specifically to the data to be transferred. The SINAMICS G120 drives support the acyclic communication via data set 47. If you wish to change the data to be transferred and the FB20, you need to modify three DBs. The structures of the jobs, responses, and error IDs of data set 47 are respectively available in chapter 3.1.2 of the function manual Fieldbus systems /6/.
In this example, only the ramp up and ramp down times (P1120 and P1121) and a part of the fault memory (P945.x) is accessed.
Figure 2-3 : write_drive_parameters [DB100] (write job to the drive)
Ramp-up time value [s]
Ramp-down time value [s]
Ramp-up time param. no.
Ramp-down time param. no.
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2 Blocks for Communication
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Figure 2-4: read_drive_parameters [DB101] (read job to the drive)
Figure 2-5: answer_from_drive [DB103] (response from drive).
Note Since the structure of the data set to be sent or received depends on the number of jobs and their number format, a generally valid structure cannot be used.
Ramp-up time param. no.
Ramp-down time param. no.
Actual alarms
Acknowledged alarms
Ramp-up time value [s]
Ramp-down time value [s]
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3 Auxiliary Functions for Signal Standardization
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3 Auxiliary Functions for Signal Standardization An analog signal transferred via the field bus, is processed by the SINAMICS converter in standard format and always related to a reference variable. The standardization is always to value 4000hex. The reference value is a drive parameter to be specified by the user. Example: A speed setpoint value of 750 min-1 has, at a reference value of 1500 min-1, the standardized value 750/1500*16384 = 8192. For conversion in both directions, the functions Normalization [FC12] (dimensionless normalized), Denormalization [FC11] (normalized dimensionless ) are available which are used by Process_Data [FB11].
3.1 Normalization [FC12]
Calling the block Figure 3-1: Call Normalization [FC12]
Interface
Parameter Data type Description
Input parameters value_REAL Real Dimensionless value normalization Real Reference value
Output parameters Value_INT Int Standardized value
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3 Auxiliary Functions for Signal Standardization
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3.2 Denormalization [FC11]
Calling the block Figure 3-2: Call Denormalization [FC11]
Interface
Parameter Data type Description
Input parameters actual_value_INT Int Standardized value normalization Real Reference value
Output parameters actual_value_REAL Real Dimensionless value
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4 Commissioning
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4 Commissioning If you wish to use the prefabricated example, follow the respective application description (/7/) in chapter 3. If you create your own project, proceed according to chapter 6 of the respective application description (/7/), for example. A summary of the steps concerning the SINAMICS drive and the SIMATIC controller is given below.
PROFINET 1. Wire the involved components and create the physical PROFINET
connections. 2. Open the TIA Portal and create a new STEP 7 project. 3. Add the desired SIMATIC S7-1200 CPU into the project via Add new device
or from the hardware catalog and configure its properties (e.g. IP address, PN name, other required features).
4. Add the desired SINAMICS drive into the project via Add new device or from the hardware catalog, and configure its PROFINET interface in Properties (especially IP address, PN name, message frame, I/O address). If you wish to use the Process_Data [FB11] block, it is mandatory that you chose Telegram 352 as the message frame type. If you only use the acyclic data exchange (e.g. realized with FB Parameters [FB20]), the Standard Telegram 1 frame is sufficient. Check the default I/O addresses and, if necessary, assign them to an area not used otherwise.
5. In the network view of the Devices and Networks editor you use PROFINET to network the SINAMICS drive with the SIMATIC controller and assign the drive to the controller.
6. Use the commissioning wizard to perform a basic commissioning of the SINAMICS drive (at the appropriate drive in the Parameter branch of the project navigation).
7. Create your code blocks (in LAD, FBD or SCL) and data blocks. 8. Load the entire STEP7 program into the SIMATIC controller. 9. In the Devices & Networks editor you assign the PN device name to the
SINAMICS drive. 10. Load the drive configuration into the SINAMICS drive. Here you select the
Save configuration to EEPROM option. If necessary, reset the SINAMICS drive to factory settings beforehand (at the appropriate drive in the Commissioning branch of the project navigation).
11. At the SINAMICS drive you perform a POWER ON.
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4 Commissioning
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PROFIBUS 1. Wire the involved components and create the physical PROFIBUS
connections. 2. Use the DIP switch to set the PROFIBUS address at the SINAMICS G120. 3. Open the TIA Portal and create a new STEP 7 project. 4. Add the desired SIMATIC S7-1200 CPU into the project via Add new device
or from the hardware catalog and configure its properties (e.g. IP address, other required features).
5. In the device configuration of the SIMATIC CPU you enter the PROFIBUS communication module CM1243-5. Assign a PROFIBUS address in Properties (default value = 1).
6. Add the desired SINAMICS drive into the project via Add new device or from the hardware catalog, and configure its PROFIBUS interface in Properties (especially PROFIBUS address, message frame, I/O address). If you wish to use the Process_Data [FB11] block, it is mandatory that you chose Telegram 352 as the message frame type. If you only use the acyclic data exchange (e.g. realized with FB Parameters [FB20]), the Standard Telegram 1 frame is sufficient. Check the default I/O addresses and, if necessary, assign them to an area not used otherwise.
7. In the network view of the Devices and Networks editor you use PROFIBUS to network the SINAMICS drive with the SIMATIC controller and assign the drive to the controller.
8. Use the commissioning wizard to perform a basic commissioning of the SINAMICS drive (at the appropriate drive in the Parameter branch of the project navigation).
9. Create your code blocks (in LAD, FBD or SCL) and data blocks. 10. Load the entire STEP7 program into the SIMATIC controller. 11. Load the drive configuration into the SINAMICS drive. Here you select the
Save configuration to EEPROM option. If necessary, reset the SINAMICS drive to factory settings beforehand (at the appropriate drive in the Commissioning branch of the project navigation).
12. At the SINAMICS drive you perform a POWER ON.
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5 Related Literature
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5 Related Literature This list is not complete and only represents a selection of relevant information. Table 5-1: Literature
Topic Title / link
/1/
SIMATIC S7-1200 STEP 7 Basic
SIMATIC S7-1200 System Manual 03/2014 http://support.automation.siemens.com/WW/view/en/91696622 Updating the System Manual, Edition 03/2014 http://support.automation.siemens.com/WW/view/en/89851659
/2/ WinCC Basic V13.0 System Manual http://support.automation.siemens.com/WW/view/en/89336297 WinCC Basic V13.0 System Manual http://support.automation.siemens.com/WW/view/en/91379840
/3/ Programming guideline for S7-1200/1500 http://support.automation.siemens.com/WW/view/en/91018783
- Automating with SIMATIC S7-1200 Author: Hans Berger Publicis Corporate Publishing ISBN: 978-3-89578-384-5
/4/ SIMATIC Basic Panels
Operating instructions http://support.automation.siemens.com/WW/view/en/31032678
/5/ SINAMICS Startdrive
Commissioning tool for SINAMICS drives as option package for SIMATIC STEP 7 V13 http://support.automation.siemens.com/WW/view/en/68034568
/6/
SINAMICS G110M Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/102316337 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99684082 Function manual Safety Integrated (V4.7): http://support.automation.siemens.com/WW/view/en/94003326 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
SINAMICS G120 with CU240B/E-2 Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/94020562 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99683523 Function manual Safety Integrated (V4.7): http://support.automation.siemens.com/WW/view/en/94003326 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
SINAMICS G120 with CU250S-2 Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/94020554 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99683523 Function manual Safety Integrated (V4.7): http://support.automation.siemens.com/WW/view/en/94003326 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
SINAMICS G120C Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/99710404 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99683780 Function manual Safety Integrated (V4.7): http://support.automation.siemens.com/WW/view/en/94003326 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
http://support.automation.siemens.com/WW/view/en/91696622http://support.automation.siemens.com/WW/view/en/89851659http://support.automation.siemens.com/WW/view/en/89336297http://support.automation.siemens.com/WW/view/en/91379840http://support.automation.siemens.com/WW/view/en/91018783http://support.automation.siemens.com/WW/view/en/31032678http://support.automation.siemens.com/WW/view/en/68034568http://support.automation.siemens.com/WW/view/en/102316337http://support.automation.siemens.com/WW/view/en/99684082http://support.automation.siemens.com/WW/view/en/94003326http://support.automation.siemens.com/WW/view/en/99685159http://support.automation.siemens.com/WW/view/en/94020562List%20manual%20(V4.7)%20(parameters%20and%20error%20list):http://support.automation.siemens.com/WW/view/en/94020562List%20manual%20(V4.7)%20(parameters%20and%20error%20list):http://support.automation.siemens.com/WW/view/en/99683523http://support.automation.siemens.com/WW/view/en/94003326http://support.automation.siemens.com/WW/view/en/99685159http://support.automation.siemens.com/WW/view/en/94020554http://support.automation.siemens.com/WW/view/en/94020554http://support.automation.siemens.com/WW/view/en/99683523http://support.automation.siemens.com/WW/view/en/94003326http://support.automation.siemens.com/WW/view/en/99685159http://support.automation.siemens.com/WW/view/en/99710404http://support.automation.siemens.com/WW/view/en/99683780http://support.automation.siemens.com/WW/view/en/94003326http://support.automation.siemens.com/WW/view/en/99685159
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6 History
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Topic Title / link
SINAMICS G120D with CU240D-2 Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/99711357 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99684194 Function manual Safety Integrated (V4.7): http://support.automation.siemens.com/WW/view/en/94003326 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
SINAMICS G120D with CU250D-2 Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/99721485 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99684194 Function manual Safety Integrated (V4.7): http://support.automation.siemens.com/WW/view/en/94003326 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
SINAMICS G120P Manuals
Operating instructions (V4.7): http://support.automation.siemens.com/WW/view/en/94020570 List manual (V4.7) (parameters and error list): http://support.automation.siemens.com/WW/view/en/99683691 Function manual Fieldbus systems (V4.7): http://support.automation.siemens.com/WW/view/en/99685159
/7/ This entry http://support.automation.siemens.com/WW/view/en/70155469
/8/ Siemens Industry Online Support
http://support.automation.siemens.com
6 History Table 6-1
Version Date Modifications
V1.0 07/2013 First version V1.2 07/2014 Updated for TIA Portal V13
Revision of FB10 and FB20 V1.3 11/2014 Updated for SINAMICS FW4.7
http://support.automation.siemens.com/WW/view/en/99711357http://support.automation.siemens.com/WW/view/en/99684194http://support.automation.siemens.com/WW/view/en/94003326http://support.automation.siemens.com/WW/view/en/99685159http://support.automation.siemens.com/WW/view/en/99721485http://support.automation.siemens.com/WW/view/en/99684194http://support.automation.siemens.com/WW/view/en/94003326http://support.automation.siemens.com/WW/view/en/99685159http://support.automation.siemens.com/WW/view/en/94020570http://support.automation.siemens.com/WW/view/en/99683691http://support.automation.siemens.com/WW/view/en/99685159http://support.automation.siemens.com/WW/view/en/70155469http://support.automation.siemens.com/
SINAMICS G: Speed Control of a G110M/G120 (Startdrive) with S7-1200 (TIA Portal) via PROFINET/PROFIBUS DP with Safety Integrated (via Terminal) and HMIWarranty and LiabilityTable of Contents1 Overview2 Blocks for Communication2.1 Process_Data [FB11]2.2 Parameters [FB20]
3 Auxiliary Functions for Signal Standardization3.1 Normalization [FC12]3.2 Denormalization [FC11]
4 Commissioning5 Related Literature6 History